Mercedes G-Class 2008 User Manual

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Maintenance Booklet 2008 Light Trucks
G-Class AMG
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PLEASE NOTE
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WE STRONGLY RECOMMEND THAT YOU HAVE YOUR VEHICLE SERVICED BY YOUR AUTHORIZED MERCEDES-BENZ LIGHT TRUCK CENTER WHO IS FULLY EQUIPPED TO PROVIDE THIS SERVICE AND THAT GENUINE MERCEDES-BENZ PARTS BE USED.
SERVICE, REPLACEMENT, OR REPAIR OF THE EMISSION CONTROL DEVICES AND SYSTEMS CAN BE PERFORMED BY ANY AUTOMOTIVE REPAIR ESTABLISHMENT OR INDIVIDUAL USING CERTIFIED PARTS.
THE USE OF DEFECTIVE OR NON-EQUIV­ALENT PARTS MAY RESULT IN YOUR EMISSION PERFORMANCE WARRANTY CLAIM BEING DENIED.
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Maintenance Booklet
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Vehicle data
Model
Vehicle Identification Number (VIN)
Date of initial registration
Paint color and code
License Plate No.
License Plate No.
License Plate No.
License Plate No.
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Protecting the environment
H
Natural resources form the basis of our existence on this planet. The objectives of our policy are for these resources to be used sparingly and in a manner which takes the requirements of both nature and humanity into account.
Our declared policy is integrated environ­mental protection. This policy starts at the root causes and encompasses in its management decisions all the conse­quences for the environment which could arise from production processes or the products themselves.
You too can help to protect the environ­ment by operating your Mercedes-Benz in an environmentally responsible manner.
Operating conditions and your individual driving style to a large extent influence fuel consumption and the rate of engine, brake, and tire wear. To reduce fuel con­sumption and the rate of wear, please consider the following:
• Avoid short trips.
• Make sure that the tire pressures are always correct.
• Avoid frequent, abrupt acceleration.
• Do not carry any unnecessary weight.
• Remove ski holders and roof racks once you no longer need them.
• Do not warm up the engine with the car stationary.
• Shift gears such that each gear is used only up to 2/3 of its maximum engine speed.
• Keep an eye on the vehicle's fuel con­sumption.
A regularly serviced vehicle will also help protect the environment. You should ad­here to the maintenance intervals dis­played by the Maintenance System indicator, along with other maintenance work described in this booklet.
We recommend that you have services performed by an authorized Mercedes­Benz Light Truck Center using Genuine Mercedes-Benz parts.
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Contents
Introduction
Mercedes-Benz Maintenance System 4
Regular checks . . . . . . . . . . . . . . . . . 8
Notes on the warranty . . . . . . . . . . . 9
Parts / Operating materials . . . . . . 10
Service records . . . . . . . . . . . . . . . 10
Emission system maintenance
General . . . . . . . . . . . . . . . . . . . . . . .11
Emission Control System Caution -
Gasoline Engines. . . . . . . . . . . . . . . .12
Confirmations
First visit . . . . . . . . . . . . . . . . . . . . . 15
Tire rotation . . . . . . . . . . . . . . . . . . 17
Maintenance services . . . . . . . . . . . .19
Maintenance overview
G-Class AMG (463) . . . . . . . . . . . . . 50
First visit. . . . . . . . . . . . . . . . . . . . . . 52
Tire rotation . . . . . . . . . . . . . . . . . . . 53
A-Service . . . . . . . . . . . . . . . . . . . . . 54
B-Service . . . . . . . . . . . . . . . . . . . . . 56
Additional work . . . . . . . . . . . . . . . . 59
Spark plug replacement intervals . . 62
Recommended additional maintenance checks at
150,000 miles . . . . . . . . . . . . . . . . . 63
Emissions systems
maintenance jobs . . . . . . . . . . . . . . 65
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Introduction
We want you to enjoy your Mercedes­Benz automobile. Vehicle safety and operational reliability are two very important factors and to maintain them, regular maintenance services are necessary.
We continuously strive to improve our product and ask for your understanding that we reserve the right to make chang­es in the periodic maintenance work which is required for our vehicles. The in­formation in this manual is accurate as of the editorial date. At the time of your scheduled maintenance appointments with your authorized Mercedes-Benz Center, the most current maintenance work information will be utilized for your vehicle’s age or mileage. Please check with your authorized Mercedes-Benz Center for any changes to the periodic maintenance work required for your vehi­cle.
Your Mercedes-Benz comes equipped with the Mercedes-Benz Maintenance System. The Maintenance System tracks distance driven and the time elapsed since your last service. The next neces­sary maintenance service is indicated in the maintenance service indicator in the instrument cluster.
There are two types of maintenance services for your vehicle, an (“minor”) A­service, and a (“major”) B-service. Additional work that is not calculated by the Maintenance System is required at both A- and B-service intervals. Please refer to “Additional Work to be Performed” on page 59 for more details.
Following each A- or B-service, your authorized Mercedes-Benz Light Truck Center will reset the Maintenance System service indicator by confirming the service items performed.
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!
If the Maintenance System service counter was inadvertently reset, have a Mercedes-Benz Light Truck Center correct it. Please only reset if the proper maintenance service has been performed. Resetting the system without performing the proper service will result in engine and/or other vehicle damage not covered by the Mercedes-Benz Limited Warranty.
Maintenance Booklet
Introduction
Additional work
Additional work means any work that is not calculated by the Maintenance System. This work is listed in the section “Additional Work to be Performed”, see page 59. This type of work has to be carried out accord­ing to the individual vehicle type, due to the specific technical parameters, wear proc­esses or special equipment on each differ­ent vehicle.
Special service requirements
A detailed listing of service procedures per­formed are contained in this booklet, start­ing on page 49.
Brake fluid should be replaced every two years, preferably in the spring, see page
61. We recommend that you only use brake fluid approved by Mercedes-Benz. A re­minder for the next scheduled brake fluid replacement is affixed in the engine com­partment.
Coolant should be checked for the proper concentration before the start of the winter season (or once a year in hot regions). Have the coolant (water/anticorrosion/an­tifreeze mixture) replaced as required for your vehicle model, see page 61.
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Introduction
Replacement of coolant (water/anticor­rosion/antifreeze mixture) may be re­quired more frequently if coolant is not maintained according to instructions and/or other than approved anticorro­sion/antifreeze products for your vehicle are being used. For instructions on cool­ant, see “Coolants” in your vehicle Oper­ator’s Manual. For a listing of approved anticorrosion/ antifreeze products for your vehicle, refer to the Factory Ap­proved Service Products pamphlet in your vehicle literature portfolio, or con­tact an authorized Mercedes-Benz Light Truck Center.
Interior filters (e.g. dust filter, recircu­lating air filter, activated charcoal filter or combination filter) are replaced accord­ing to the maintenance intervals listed. Under severe dust conditions, or with the Climate Control frequently operating in the air recirculation mode, the respective filter should be replaced correspondingly sooner.
Tire rotation. Your vehicle’s tires are a critical component to overall vehicle performance and vehicle stability. The useful life of tires will vary and is proportional to tire type, speed rating, ambient conditions, tire loading, tire inflation pressure, road surfaces, and individual driving style, among other factors. Therefore, Mercedes-Benz recommends regular checks for wear and proper inflation and, if applicable to your vehicle’s tire configuration, tire rotation.
Tire rotation can be performed on vehicles with the same tire dimensions all around. If your vehicle is equipped with the same tire dimensions all around, tires can be rotated by observing a front-to­rear rotation pattern that will maintain the intended rotation (spinning) direction of the tire (on unidirectional tires, an arrow on the sidewall indicates the intended rotation or spinning direction of the tire). In some cases, such as when your vehicle is configured with staggered­size (different tire sizes, front vs. rear), tire rotations are not possible.
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If your vehicle’s tire configuration allows
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for tire rotation, tire rotation should be performed in accordance with the tire manufacturer’s recommended intervals, or sooner at first signs of irregular (uneven) tread wear. Tire manufacturer’s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals
.
The first tire rotation, so long as it occurs before 6,500 miles (vehicle odometer), will be provided at no charge by an au­thorized Mercedes-Benz Light Truck Center courtesy of Mercedes-Benz. Should a tire rotation not be possible for your vehicle’s tire configuration, an au­thorized Mercedes-Benz Light Truck Center will check your tires for proper tire inflation pressure and perform a tread in­spection, also at no charge courtesy of Mercedes-Benz, so long as this occurs before 6,500 miles (vehicle odometer). For your convenience, this Maintenance Booklet contains a tire rotation confirma­tion page on which you can record the date and mileage when tire rotations were performed.
Maintenance Booklet
Introduction
Spark Plugs should be replaced accord­ing to schedule on page 62. Severe oper­ating conditions (frequent starting and stopping, excessive idling, sustained fast highway driving) may call for spark plugs to be replaced correspondingly sooner.
Engine oils and oil filters are specifical­ly tested for their suitability in our en­gines and durability for our service intervals. Therefore, only use approved engine oils and oil filters required for ve­hicles with the Maintenance System. For a listing of approved engine oils and oil fil­ters, refer to the Factory Approved Serv­ice products pamphlet, or contact an authorized Mercedes-Benz Light Truck­Center.
Using engine oils and oil filters of specification other than those expressly required for the Maintenance System or changing of oil and oil filter at change intervals longer than those called for by the Maintenance System will result in engine damage not covered by the Mercedes-Benz Limited Warranty
.
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Introduction
Regular checks
In addition to the services, we recom­mend that you check the following items regularly (for example: weekly, when re­fueling, or before any long journey):
Engine oil level - Depending on how
your vehicle is equipped, check the en­gine oil level using either the oil dip­stick in the engine compartment, or the multifunction steering wheel/mul­tifunction display oil level check. Fur­ther information about engine oil level measurement can be found in the vehi­cle Operator’s Manual.
• Coolant level - Please refer to the Op-
erator’s Manual for the correct proce­dure to check the coolant level.
• Brake fluid level - If brake fluid has to
be added, see an authorized Mer­cedes-Benz Light Truck Center to de­termine the cause, e.g. leaks or worn brake pads.
• Windshield washing system - If the
washer fluid level drops below 1/3, the windshield washer fluid level warning lamp will illuminate. Add washer fluid mixed with Mercedes-Benz windshield washer solvent/concentrate, test function and check wiper blades.
• Check lights
Tire condition and pressures
Check at least every other week. Please refer to section “Tires and wheels” in the Operator’s Manual for guidelines and correct procedures to check tire condition and pressures.
Please refer to the Factory Approved Service Products booklet or see your Mercedes-Benz Light Truck Center for more information on selecting the proper fluids, lubricants, filters and oils for your vehicle.
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Introduction
Notes on the warranty
An extensive and well-equipped network of Mercedes-Benz Light Truck Centers is at your disposal for service work. Your authorized Mercedes-Benz Light Truck Center can ensure that your vehicle is professionally and thoroughly serviced and repaired.
Please see the Service and Warranty In­formation booklet for detailed informa­tion on warranty terms and coverage.
Please follow the instructions given in this Maintenance Booklet, even if you entrust the vehicle to a third party for use or care. Only in this way will you be able to ensure that your warranty rights are not affected.
Service, replacement, or repair of the emission control devices and systems can be performed by any automotive repair establishment or individual us­ing certified parts.
We strongly recommend that you have your vehicle serviced by your au­thorized Mercedes-Benz Light Truck Center which is fully equipped to pro­vide this service.
Please note that engines have to be serv­iced in accordance with special instruc­tions and using special measuring equipment to comply with legal require­ments concerning exhaust emissions. Modifications to or tampering with emis­sions components is not permissible. Your authorized Mercedes-Benz Light Truck Center is familiar with the relevant regulations.
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Introduction
Parts / Operating materials
We recommend only the use of Genuine Mercedes-Benz parts for service and re­pairs, since they meet our specifications. It is also important to only use fuels, lubri­cants, filters and anticorrosion/anti­freeze coolant meeting factory specifications. Please refer to the Factory Approved Service Products booklet or see your Mercedes-Benz Light Truck Center for more information on this sub­ject.
Service records
Your authorized Mercedes-Benz Light Truck Center will certify in the Mainte­nance Booklet the maintenance services on your vehicle which it has performed.
Other than the maintenance services de­scribed, the Maintenance Booklet does not record or reflect any repair work that may have been performed to your vehi­cle. Please keep those receipts with your vehicle records.
For information concerning warranty, see your Service and Warranty Information booklet.
Your authorized Mercedes-Benz Light Truck Center will gladly furnish additional information on the maintenance of your vehicle.
We extend our best wishes for many miles of safe, pleasurable driving.
Mercedes-Benz USA, LLC A DaimlerChrysler Company
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General
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Maintenance Booklet
Emission System Maintenance
The U.S. Environmental Protection Agen­cy and, in California, the Air Resources Board have certified that the emission control systems of your vehicle comply with the applicable exhaust emission standards for MY 2008 vehicles. This ve­hicle also complies with the applicable Canadian Motor Vehicle Emission Stand­ards.
To be certain that the emission control systems function as designed, regular maintenance is necessary for compo­nents of the vehicle which affect exhaust and evaporation emissions composition.
The vehicle owner is responsible for the regular maintenance of the emission con­trol system, as well as the use of premi­um unleaded gasoline with an anti-knock index of at least 91 (displayed on the pump) in all gasoline engine models un­less otherwise specified.
Failure to properly maintain the emission system may result in repairs not being covered by the emission system warran­ties.
Explanations of each maintenance job are given on page 65.
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Emission System Maintenance
Emission Control System Caution ­Gasoline Engines
Your Mercedes-Benz vehicle is equipped with both a three-way catalyst and a closed loop oxygen sensor system to comply with current exhaust emission regulations. Keep your vehicle in proper operating condition by following our rec­ommended maintenance instructions as outlined.
The following has to be adhered to:
a) In all gasoline engine models, use
only premium unleaded gasoline with an anti-knock index of at least 91 (as displayed on the pump) un­less otherwise specified. Damage to
the engine could occur if premium un­leaded fuel is not used. Refer to the Operator’s Manual for special precau­tions.
b) Leaded gasoline should not be used
under any circumstances. Damage
to the emission control components will result.
c) The specified engine maintenance
jobs have to be performed com­pletely and at the required inter­vals. Correct ignition timing and
properly functioning spark plugs for in­stance are important for the service life of the catalysts. Failure to properly perform the specified maintenance jobs may adversely affect the emis­sion control system on the vehicle and reduce its service life.
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Emission System Maintenance
d) The operation of the emission con-
trol system must not be altered in any way. Alterations are not permissi-
ble by law. In addition, alterations may result in damage to the catalysts, in­creased fuel consumption, and im­paired engine running conditions.
e) Irregular engine running conditions
should be corrected immediately by an authorized Mercedes-Benz Light Truck Center. Such irregular running
conditions can influence the proper function of the emission control sys­tem.
If the “CHECK ENGINE” indicator lamp in the instrument cluster illuminates when the engine is running, it indicates a possi­ble malfunction of the engine manage­ment system or emission control system.
We recommend that you have the mal­function checked as soon as possible.
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Notes
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Confirmations
First visit: 1,000 miles - 3,000 miles
First visit provided at
Date: _______________________
Odometer: ___________________
Performed Yes/No
Diagnostic test
Q+A on vehicle
Front and rear axle differential fluid replaced
{
{
{
Rubber stamp
Signature
no charge*
*This first visit for a basic vehicle diag­nostic test at an authorized Mercedes­Benz Light Truck Center is provided at no charge. Please refer to the Service and Warranty Information Booklet for full de­tails.
First visit: 1,000 miles ­3,000 miles
Appointment Month/year
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Confirmations
Tire rotation
If applicable to your vehicle’s tire configuration (see page 6), tire rotation should be performed in accordance with the tire manufacturer’s recommended intervals, or sooner at first signs of irregular (uneven) tread wear. Tire manufacturer’s rotation recommendations will necessitate a tire rotation at least once in between maintenance and at every maintenance service based on Mercedes-Benz maintenance intervals.
Date: ____________ Odometer: ___________________
Date: ____________ Odometer: ___________________
Date: ____________ Odometer: ___________________
Date: ____________ Odometer: ___________________
Date: ____________ Odometer: ___________________
Date: ____________ Odometer: ___________________
First tire rotation provided at no charge*
*This first tire rotation at an authorized Mercedes-Benz Light Truck Center at any time up to 6,500 miles (vehicle odometer) is provided at no charge. Please refer to the Service and Warranty
Information Booklet for full details.
Date: ____________ Odometer: ___________________
Date: ____________ Odometer: ___________________
Date: ____________ Odometer: ___________________
Tire rotation should be performed in accordance with the tire manufacturer’s recommendations in the Tire Warranty Pamphlet included in your vehicle literature portfolio. However, tires should be rotated at the first sign of irregular (uneven) tread wear, even if it occurs before the recommended rotation inter­vals, and should be checked regularly for wear and proper inflation. Please note that the useful life of tires will vary and is proportional to tire type, speed rating, ambient conditions, tire loading, tire inflation pressure, road surfaces, and individual driving style, among other factors.
The first tire rotation occurring at an authorized Mercedes-Benz Light Truck Center at any time up to 6,500 miles (vehicle odometer) is provided at no charge.
Date: ____________ Odometer: ___________________
Date: ____________ Odometer: ___________________
Date: ____________ Odometer: ___________________
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Reminder: Tire rotation
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Confirmations
Tire rotation
Date: ____________ Odometer: _______________
Date: ____________ Odometer: _______________
Date: ____________ Odometer: _______________
Date: ____________ Odometer: _______________
Date: ____________ Odometer: _______________
Date: ____________ Odometer: _______________
Date: ____________ Odometer: _______________
Date: ____________ Odometer: _______________
Date: ____________ Odometer: _______________
Date: ____________ Odometer: _______________
Date: ____________ Odometer: _______________
Date: ____________ Odometer: _______________
Date: ____________ Odometer: _______________
Date: ____________ Odometer: _______________
Date: ____________ Odometer: _______________
Date: ____________ Odometer: _______________
Date: ____________ Odometer: _______________
Date: ____________ Odometer: _______________
Date: ____________ Odometer: _______________
Date: ____________ Odometer: _______________
Date: ____________ Odometer: _______________
Date: ____________ Odometer: _______________
Date: ____________ Odometer: _______________
Date: ____________ Odometer: _______________
Date: ____________ Odometer: _______________
____________
Date:
Odometer: _______________
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Confirmations
Maintenance: 10,000 miles
A-Service and applicable Additional Work
For scope of work, refer to maintenance overview and description of maintenance services starting on page 49.
Date: ____________________________________
Odometer: ________________________________
Oil Brand / viscosity: _______________________
Repair order no. (if applicable) _________________
Maintenance service completed:
Rubber stamp
Signature
First Maintenance due 10,000 miles
or
Month/year
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Maintenance Booklet
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Confirmations
Maintenance: 20,000 miles
B-Service and applicable Additional Work
For scope of work, refer to maintenance overview and description of maintenance services starting on page 49.
Date: ____________________________________
Odometer: ________________________________
Oil Brand / viscosity: _______________________
Repair order no. (if applicable) _________________
Maintenance service completed:
Rubber stamp
Signature
Next Maintenance due 20,000 miles
or
Month/year
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Confirmations
Maintenance: 30,000 miles
A-Service and applicable Additional Work
For scope of work, refer to maintenance overview and description of maintenance services starting on page 49.
Date: ____________________________________
Odometer: ________________________________
Oil Brand / viscosity: _______________________
Repair order no. (if applicable) _________________
Maintenance service completed:
Rubber stamp
Signature
Next Maintenance due 30,000 miles
or
Month/year
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Maintenance Booklet
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Confirmations
Maintenance: 40,000 miles
B-Service and applicable Additional Work
For scope of work, refer to maintenance overview and description of maintenance services starting on page 49.
Date: ____________________________________
Odometer: ________________________________
Oil Brand / viscosity: _______________________
Repair order no. (if applicable) _________________
Maintenance service completed:
Rubber stamp
Signature
Next Maintenance due 40,000 miles
or
Month/year
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Confirmations
Maintenance: 50,000 miles
A-Service and applicable Additional Work
For scope of work, refer to maintenance overview and description of maintenance services starting on page 49.
Date: ____________________________________
Odometer: ________________________________
Oil Brand / viscosity: _______________________
Repair order no. (if applicable) _________________
Maintenance service completed:
Rubber stamp
Signature
Next Maintenance due 50,000 miles
or
Month/year
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Confirmations
Maintenance: 60,000 miles
B-Service and applicable Additional Work
For scope of work, refer to maintenance overview and description of maintenance services starting on page 49.
Date: ____________________________________
Odometer: ________________________________
Oil Brand / viscosity: _______________________
Repair order no. (if applicable) _________________
Maintenance service completed:
Rubber stamp
Signature
Next Maintenance due 60,000 miles
or
Month/year
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Confirmations
Maintenance: 70,000 miles
A-Service and applicable Additional Work
For scope of work, refer to maintenance overview and description of maintenance services starting on page 49.
Date: ____________________________________
Odometer: ________________________________
Oil Brand / viscosity: _______________________
Repair order no. (if applicable) _________________
Maintenance service completed:
Rubber stamp
Signature
Next Maintenance due 70,000 miles
or
Month/year
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Confirmations
Maintenance: 80,000 miles
B-Service and applicable Additional Work
For scope of work, refer to maintenance overview and description of maintenance services starting on page 49.
Date: ____________________________________
Odometer: ________________________________
Oil Brand / viscosity: _______________________
Repair order no. (if applicable) _________________
Maintenance service completed:
Rubber stamp
Signature
Next Maintenance due 80,000 miles
or
Month/year
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Confirmations
Maintenance: 90,000 miles
A-Service and applicable Additional Work
For scope of work, refer to maintenance overview and description of maintenance services starting on page 49.
Date: ____________________________________
Odometer: ________________________________
Oil Brand / viscosity: _______________________
Repair order no. (if applicable) _________________
Maintenance service completed:
Rubber stamp
Signature
Next Maintenance due 90,000 miles
or
Month/year
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Confirmations
Maintenance: 100,000 miles
B-Service and applicable Additional Work
For scope of work, refer to maintenance overview and description of maintenance services starting on page 49.
Date: ____________________________________
Odometer: ________________________________
Oil Brand / viscosity: _______________________
Repair order no. (if applicable) _________________
Maintenance service completed:
Rubber stamp
Signature
Next Maintenance due 100,000 miles
or
Month/year
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Confirmations
Maintenance: 110,000 miles
A-Service and applicable Additional Work
For scope of work, refer to maintenance overview and description of maintenance services starting on page 49.
Date: ____________________________________
Odometer: ________________________________
Oil Brand / viscosity: _______________________
Repair order no. (if applicable) _________________
Maintenance service completed:
Rubber stamp
Signature
Next Maintenance due 110,000 miles
or
Month/year
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Confirmations
Maintenance: 120,000 miles
B-Service and applicable Additional Work
For scope of work, refer to maintenance overview and description of maintenance services starting on page 49.
Date: ____________________________________
Odometer: ________________________________
Oil Brand / viscosity: _______________________
Repair order no. (if applicable) _________________
Maintenance service completed:
Rubber stamp
Signature
Next Maintenance due 120,000 miles
or
Month/year
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Confirmations
Maintenance: 130,000 miles
A-Service and applicable Additional Work
For scope of work, refer to maintenance overview and description of maintenance services starting on page 49.
Date: ____________________________________
Odometer: ________________________________
Oil Brand / viscosity: _______________________
Repair order no. (if applicable) _________________
Maintenance service completed:
Rubber stamp
Signature
Next Maintenance due 130,000 miles
or
Month/year
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Confirmations
Maintenance: 140,000 miles
B-Service and applicable Additional Work
For scope of work, refer to maintenance overview and description of maintenance services starting on page 49.
Date: ____________________________________
Odometer: ________________________________
Oil Brand / viscosity: _______________________
Repair order no. (if applicable) _________________
Maintenance service completed:
Rubber stamp
Signature
Next Maintenance due 140,000 miles
or
Month/year
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Maintenance Booklet
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Confirmations
Maintenance: 150,000 miles
A-Service, applicable Additional Work and recommended High-Mileage checks
For scope of work, refer to maintenance overview and description of maintenance services starting on page 49.
Date: ____________________________________
Odometer: ________________________________
Oil Brand / viscosity: _______________________
Repair order no. (if applicable) _________________
Maintenance service completed:
Rubber stamp
Signature
Next Maintenance due 150,000 miles
or
Month/year
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Maintenance Booklet
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Maintenance service descriptions
Required Vehicle Maintenance Service Work
(including Emission System Maintenance)
Notes:
Overview of maintenance services and intervals for each model series can be found starting on page 50.
Maintenance services must be performed at number of miles or years (whichever comes first) as indicated,
except where no time interval available or otherwise noted.
If your vehicle exceeds the mileage shown in the maintenance service overview, continue to maintain the vehicle by having performed
the maintenance services at the time or mileage intervals (whichever comes first) as indicated starting on page 53.
Detailed descriptions for each maintenance service can be found starting on page 52.
For description of emission system maintenance jobs, see page 65.
The four digit-numbers listed next to the maintenance services
are reference numbers of the detailed maintenance job descriptions
listed in the Mercedes-Benz maintenance information used by Mercedes-Benz technicians.
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Maintenance Booklet
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Maintenance service overview G-Class AMG (463)
Miles
Time (Years)
First visit (page 52)
Tire rotation (page 53)
A-Service (page 54)
B-Service (page 56)
Additional Work: (page 59)
Automatic transmission - oil and filter change
Replace engine air filter
Replace engine and compressor poly-V-belts
Replace fuel filter
Oil change in front/rear axle
Oil change in transfer case
Replace Spark Plugs Engine 113
Replace Coolant
Check bolts attaching steering
Check grease packing joint housing AWD
Replace brake fluid
Check suspension/body structure
Check body for paint damage
Service tilt/sliding roof
High-mileage checks (page 63)
1,000 - 3,000 10,000 20,000 30,000 40,000 50,000 60,000 70,000
- - - - 1 2 3 4 5 6 7
If applicable to your vehicle’s tire configuration (see page 6), tire rotations should be performed in accordance with the tire manufacturer’s rec­ommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer’s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals.
1
1
5
1
2
1
1
1
1
1
1
1
1
1
1
1
1
5
2
1
1
1
1
1
1
1
50
not mileage-dependent; only time interval applies
2
at 60,000 miles or 5 years 5 not time dependent; only mileage interval applies
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Maintenance Booklet
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Maintenance service overview G-Class AMG (463)
Miles
Time (Years)
First visit
Tire rotation
A-Service
B-Service
Additional Work:
Automatic transmission - oil and filter change
Replace engine air filter
Replace engine and compressor poly-V-belts
Replace fuel filter
Oil change in front/rear axle
Oil change in transfer case
Replace Spark Plugs Engine 113
Replace Coolant
Check bolts attaching steering
Check grease packing joint housing AWD front
Replace brake fluid
Check suspension/body structure
Check body for paint damage
Service tilt/sliding roof
High-mileage checks
1
not mileage dependent; only time interval applies
80,000 90,000 100,000 110,000 120,000 130,000 140,000 150,000
8 9 10 11 12 13 14 15
If applicable to your vehicle’s tire configuration (see page 6), tire rotations should be per formed in accordance with the tire manufacturer’s recommended intervals, or sooner at first signs of irregular (uneven) treadwear. Tire manufacturer’s rotation recommendations will neces­sitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz mainte­nance intervals.
1
1
3
5
3
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
at 120,000 miles or 10 years
4
at 100,000 miles or 5 years 5 not time dependent; only mileage interval applies
1
1
5
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Maintenance Booklet
Information Provided by:
First visit
First visit at 1,000 miles - 3,000 miles 00-5500
Diagnostic test
Q + A on vehicle
Oil change in front axle 3301
Oil change in rear axle 3501
This first visit for a basic vehicle diagnostic test at your authorized Mercedes-Benz Light Truck Center is provided at no charge.
52
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Maintenance Booklet
Information Provided by:
Tire rotation
Tire rotation
If applicable to your vehicle’s tire configuration (page 6), tire rotation should be performed in accordance with the tire manufacturer’s recommended intervals, or sooner at first signs of irregular (uneven) tread wear. Tire manufac­turer’s rotation recommendations will necessitate a tire rotation at least once in between maintenance services and at every maintenance service based on Mercedes-Benz maintenance intervals.
The first tire rotation (page 17) occurring at an authorized Mercedes-Benz Light Truck Center at any time up to 6,500 miles (vehi­cle odometer) is provided at no charge.
- - - -
53
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Maintenance Booklet
Information Provided by:
A-Service
First A-Service at 10,000 miles or 1 year; then every 20,000 miles or 2 years
Interior
Function check
Warning and indicator lamps, illumination and interior lighting - - - -
Windshield wiper, windshield washer system, headlamp cleaning system, where applicable: rear window wiper, rear window washer system
Reset maintenance service counter in instrument cluster - - - -
Check battery condition using “Midtronics MCR 717” tester - - - -
Wheels, brakes
Check front brake pads for lining thickness (remove 1 front wheel) 4251
Check tires for damage, condition - - - -
Correct tire inflation pressure, incl. spare tire - - - -
8252
54
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Maintenance Booklet
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A-Service
Engine compartment
Engine oil and filter change 01 01
Check catch, safety catch and hinges on engine hood for proper operation 8821
Check the following fluid levels, correct if necessary
If there is a loss of fluid, determine cause and perform repair with separate work order
Engine cooling system, antifreeze and corrosion protection 2010
Windshield washer system 8210
Brake system 4210
Differential lock mechanism: Engage differential locks, move vehicle a short distance to engage locks, then unlock dif­ferential locks
Underside of vehicle
Lubricate propeller shaft universal joints and collapsible sections 41 21
Vehicle front/r ear
Check wiper blade condition 8253
2912
55
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Maintenance Booklet
Information Provided by:
B-Service
First B-Service at 20,000 miles or 2 years; then every 20,000 miles or 2 years
Interior
Function check
Warning and indicator lamps, illumination and interior lighting - - - -
Windshield wiper, windshield washer system, headlamp cleaning system, where applicable: rear window wiper, rear window washer system
Lubricate door locks, incl. rear door 7221
Check seat belts for damage and proper function 915 0
Reset maintenance service counter in instrument cluster - - - -
Check battery condition using “Midtronics MCR 717” tester - - - -
Check parking brake (function test only) 4290
Veh icle fro nt/rear
Check and correct headlamp setting 8260
Check wiper blade condition 8253
8252
56
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Maintenance Booklet
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B-Service
Wheels, brakes
Check condition/thickness of brake discs front/rear 4251
Check brake pads for lining thickness front/rear 4251
Check tires for damage and condition 4051
Measure tread depth, record in mm 4051
Correct tire inflation pressure, incl. spare tire - - - -
Remove and fit wheels 4050
Underside of vehicle
Leakage - Major components
Check for chafe marks, line routing, damaged components In the event of leakage, determine cause and perform repair via separate work order
Check condition of front axle rubber bushings 3353
Check conditions of rear axle rubber bushings 3555
Check conditions of steering mechanical components and rubber boots 4653
Check the following fluid levels, correct if necessary If loss of fluid present, determine cause and perform repair via separate repair order
Transfer case 2810
Front axle 3310
Rear axle 3510
Lubricate propeller shaft universal joints and collapsible sections 41 21
0053
57
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Maintenance Booklet
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B-Service
Engine compartment
Leakage - Major components
Check for chafe marks, line routing, damaged components In the event of leakage, determine cause and perform repair via separate work order
Engine oil and filter change 01 01
Lubricate joints on throttle control, check operation and condition 3022
Check catch, safety catch and hinges on engine hood for proper operation 8821
Check condition of poly-V-belt 1351
Replace dust filter 8381
Check the following fluid levels, correct if necessary
If there is a loss of fluid, determine cause and perform repair with separate work order
Engine cooling system, antifreeze and corrosion protection 2010
Brake system 4210
Power steering 4 611
Windshield washer system, incl. rear window washer (where applicable) 8210
Differential lock mechanism: Engage differential locks, move vehicle short distance to engage locks, then unlock differential locks
0053
2912
58
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Maintenance Booklet
Information Provided by:
Additional Work to be Performed together with the Respective Service
Once at 40,000 miles
Automatic transmission: oil and filter change 2702
At every 40,000 miles or 4 years
Replace engine air filter element 0980
Replace engine and compressor poly-V-belts 1381
At every 60,000 miles
Oil change in front axle 3301
Oil change in rear axle 3501
At every 60,000 miles or 5 years
Oil change in transfer case 2801
Replace fuel filter 0780
59
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Maintenance Booklet
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Additional Work to be Performed together with the Respective Service
Spark plug intervals
Replace spark plugs
Spark plugs are subject to erosion and must be replaced according to schedule on page 62, or more frequently as may be required when subject to severe operating conditions.
1580
60
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Maintenance Booklet
Information Provided by:
Additional Work to be Performed together with the Respective Service
Every 2 years
Replace brake fluid 4280
Check chassis and supporting body parts for damage and corrosion - - - -
Inspect body for paint damage 9850
Bolts attaching steering (check/tighten) 4671
Joint housing of AWD front axle - inspect grease packing and correct 3321
Every 3 years
Replace coolant (water/anticorrosion/antifreeze mixture) 2080
Every 5 years
Tilt/sliding roof: clean sliding rails and sliders 7730
61
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Maintenance Booklet
Information Provided by:
Spark Plug Replacement Intervals
Replace Spark Plugs
At every 100,000 miles or 5 years
Engine
11 3
* Refer to the Operator’s Manual for the engine desig-
nation of your model. The engine and model listing can be found in chapter “Technical Data” under “En­gine”.
62
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Maintenance Booklet
Information Provided by:
Recommended additional maintenance checks for high-mileage vehicles
At 150,000 miles
Check if all fluid levels and changes are updated
Transmission - - - -
Rear axle - - - -
Front axle - - - -
Transfer case - - - -
Check if air, fuel, ventilation filters are updated
Engine air filter - - - -
Fuel filter - - - -
Dust filter - - - -
63
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Maintenance Booklet
Information Provided by:
Recommended additional maintenance checks for high-mileage vehicles
Check integrity of engine, mechanical components
Perform compression test (hot and cold) - - - -
Perform leak down test (hot and cold) - - - -
Check spark plugs - - - -
Exhaust system hangers and leaks - - - -
Check for damaged/worn drivetrain parts
Front wheel bearing play - - - -
Rear wheel bearing play - - - -
Axle joint play - - - -
Tie rod and drag link joints - - - -
Check for updates performed
Recalls and Service Campaigns - - - -
64
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Maintenance Booklet
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Description of Emission System Maintenance Jobs
The composition of exhaust emissions is influenced not only by the special emission control equipment, but also by various en­gine components and their adjustments.
Therefore, emission system maintenance must include these engine components. Some maintenance jobs are actually only tests. They are important however, be­cause they allow early detection of dis­crepancies which can later lead to increased exhaust emissions. It is general­ly less expensive to have such items ad­justed immediately rather than allowing them to contribute to costly repairs. The maintenance intervals have been deter­mined so that the vehicle, under normal conditions, should operate properly be­tween services.
0101 Engine oil and filter change
Change the engine oil and oil filter every 10,000 miles. If oil consumption should in­crease, determine the cause and take nec­essary corrective steps. Reset the Maintenance System counter.
0980 Replace air filter element
Under normal dust conditions, replace air filter element approximately every 40,000 miles or 4 years. Clean air filter cover and housing prior to removal of air filter ele­ment.
0780 Replace fuel filter
Replace the fuel filter approximately every 60,000 miles or 5 years.
1351 Check engine poly-V-belt condi­tion
The poly-V-belt is subject to wear and ag­ing. It must be checked for cracks and wear at every B-Service. Replace poly-V­belt if necessary.
1580 Replace spark plugs
Spark plugs are subject to electrode ero­sion and must be replaced according to schedule on page 62, or more frequently as may be required when subject to severe operating conditions.
65
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Maintenance Booklet
Information Provided by:
Notes
66
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Maintenance Booklet
Information Provided by:
Notes
67
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Maintenance Booklet
Information Provided by:
Printed in U.S.A. All rights reserved. Reproduction or translation in whole or in part is not permitted without authorization from the publisher.
Editorial status: 06/12/2007
Models: G55 AMG
68
Page 71
Distributor in the United States:
Information Provided by:
Mercedes-Benz USA, LLC One Mercedes Drive, P.O. Box 350 Montvale, NJ 07645-0350
Order No. T-6515-8233-76 (06/2007)
Part No. 463 584 79 95
©
2007 Mercedes-Benz USA, LLC A DaimlerChrysler Company www.MBUSA.com Printed in U.S.A.
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