McCulloch 165H107RB User Manual

4 (1)

REPAIR PARTS MANUAL

MODEL NO. 165H107RB (BA165H107RBD) Lawn Tractor

532 18 94-04 Rev. 2 3.31.04 TR/MH

PRINTED IN U.S.A.

HOW TO USE THIS MANUAL

This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them.

Each tractor has its own model number.

The model number for your tractor can be found on the fender under the seat.

When ordering parts, always give the following information:

Product - “Tractor”

Model Number - “165H107RB” (BA165H107RBD)

Part Number

Part Description

TABLE OF CONTENTS

 

SCHEMATIC ................................................................................................................

3

ELECTRICAL............................................................................................................

4-5

CHASSIS...................................................................................................................

6-7

DRIVE........................................................................................................................

8-9

STEERING ............................................................................................................

10-11

SEAT ..........................................................................................................................

12

DECALS.....................................................................................................................

13

ENGINE.................................................................................................................

14-15

MOWER LIFT........................................................................................................

16-17

MOWER DECK .....................................................................................................

18-19

BAGGER ...............................................................................................................

20-21

WARRANTY...............................................................................................................

23

2

TRACTOR- -MODEL NO. 165H107RB (BA165H107RBD), PRODUCT 964 77 27-02

SCHEMATIC

 

AMMETER

 

 

 

 

 

(OPTIONAL)

 

BATTERY

SOLENOID

STARTER

 

 

 

 

 

RED

A

RED

RED

 

M

 

 

 

 

FUSE

 

 

 

 

 

 

 

 

 

PTO (DISENGAGED)

 

 

 

WHITE

C

WHITE

 

BLACK

 

 

G

 

 

CK BLA

 

S

B

M

G

AI

L

A2

ORANGE

 

 

 

 

 

 

RED

 

BLACK

 

 

BLACK

 

 

F

 

 

 

 

FBI BUZZER

 

FBI

 

 

 

 

 

 

 

SWITCH

 

 

 

H

CLUTCH / BRAKE

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

(PEDAL UP)

ELECTRIC CLUTCH

 

 

 

RED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

BLACK

A

 

 

 

 

 

 

DIODE

 

 

 

 

 

 

 

 

 

 

BAG

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D

 

 

 

 

 

 

INTERLOCK

 

 

 

 

 

 

 

 

 

 

 

 

 

SEAT SWITCH

 

 

 

 

 

 

BLACK

 

 

 

 

 

 

 

 

 

 

 

(NOT OCCUPIED)

 

 

 

 

 

 

 

 

 

 

 

 

 

85

 

86

 

BLACK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

87

 

30

 

 

 

 

 

GROUNDING

 

 

 

87A

RELAY

 

 

 

 

CONNECTOR

 

 

 

 

 

 

 

 

 

 

HOUR

 

BLACK

 

 

 

 

 

 

 

BLUE

 

 

 

 

 

 

 

 

 

 

 

METER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(OPTIONAL)

 

 

 

 

 

 

 

 

 

 

 

BLACK

 

 

IGNITION

 

SPARK

 

 

 

 

 

 

 

 

UNIT

 

 

 

 

 

 

 

 

 

 

 

 

PLUGS GAP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(2 PLUGS ON

 

 

 

 

FUEL

 

 

 

 

TWIN CYL. ENGINES)

 

 

 

LINE

 

 

 

 

 

 

 

 

 

BLUE

 

 

 

RED

 

 

 

 

 

 

 

IGNITION SWITCH

POSITION

CIRCUIT

“MAKE”

 

 

 

 

 

 

OFF

M+G+A1

NONE

RUN/LIGHT

B+A1

A2+L

RUN

B+A1

NONE

START

B + S + A1

NONE

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

 

 

 

 

 

CHARGING SYSTEM OUTPUT

 

 

CARBURATOR SOLENOID

9 AMP DC @ 3600 RPM

 

 

 

ALTERNATOR

 

 

RED

 

 

 

 

 

 

 

 

REGULATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)

 

 

 

BROWN

 

 

 

BLACK

 

87

 

 

 

HEADLIGHTS

 

86 87A 85

 

 

 

 

 

 

 

30

 

 

 

 

 

 

RELAY

 

 

 

 

 

 

G

F C

 

PTO SWITCH

 

 

 

POSITION

CIRCUIT

NON-REMOVABLE

REMOVABLE

 

 

 

 

 

 

 

 

 

E B

OFF

 

C + G, B + H

CONNECTIONS

CONNECTIONS

H

ON

C + F, B + E, A + D

 

D A

3

REPAIR PARTS

TRACTOR- -MODEL NO. 165H107RB (BA165H107RBD), PRODUCT 964 77 27-02

ELECTRICAL

22

21

24

 

41

 

 

43

27

40

 

 

 

27

 

26

 

27

27

42

 

 

 

 

 

81

25

16

33

30

51

50

48

52

66

29

27

 

28

66

 

 

 

2

 

1

 

58

 

 

59

16

4

REPAIR PARTS

TRACTOR- -MODEL NO. 165H107RB (BA165H107RBD), PRODUCT 964 77 27-02

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1532 16 34-65 Battery

2874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4

16532 17 61-38 Switch Interlock

21532 18 37-59 Harness Asm Light W/4152J

22532 00 41-52 Bulb Light #1156

24532 12 47-80 Cable Starter 6 Ga. 11" Red

25532 16 59-87 Cable Battery Crd 56" Red

26532 17 51-58 Fuse

27873 51 04-00 Nut Keps Hex 1/4-20 unc

28532 12 77-25 Cable Ground 6 Ga. 18" Black

29532 12 13-05 Switch Plunger Normal N Gray

30532 17 55-66 Switch Ignition

33532 14 04-01 Key Ign

40532 18 80-35 Harness Ign

41871 11 04-08 Bolt Flk Fin Hex 1/4-20 unc x 1/2

42532 13 15-63 Cover Terminal Red

43532 17 88-61 Solenoid

48532 14 08-44 Adapter Ammeter Rectangular

50532 17 46-51 Switch PTO

51532 14 04-05 Ring Retainer PTO

52532 14 19-40 Protection Wire Loop

58532 16 94-19 Buzzer Crd

59532 18 03-79 Switch FBI CRD

66817 49 06-08 Screw Thdrol 3/8-16 x 1/2 Ty-Tt

81532 10 97-48 Relay Asm

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.

5

McCulloch 165H107RB User Manual

REPAIR PARTS

TRACTOR- -MODEL NO. 165H107RB (BA165H107RBD), PRODUCT 964 77 27-02

CHASSIS AND ENCLOSURES

189 188 188

187

187 186 26

189

190

266

171

198

172

173

170

265

175

179

185

164

3

209

207

209

29

212

17

28

256

165

39

 

24 18

 

89

 

30

25

24

166

209

171

26 25

5

 

209

5

 

 

69

 

 

31

209

9

 

 

184

11

 

15

 

 

 

 

208

 

 

209

 

 

209

 

 

 

3

209

26

8

 

 

 

 

 

6

 

 

 

 

209

8

 

 

 

 

 

 

 

16

 

1

 

 

35

 

 

 

 

 

 

 

 

 

33

10

24

 

 

 

 

 

209

 

 

 

 

13

 

 

 

 

 

145

 

 

209

 

26

 

37

 

 

162

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

26

 

 

37

 

 

 

 

 

 

 

 

 

 

 

 

209

 

 

 

 

 

 

35

 

 

 

 

205

 

34

 

 

 

163

 

 

205

208

 

 

24

 

26

 

 

209

 

 

 

 

 

 

 

 

2

 

38

 

 

 

 

 

 

 

 

 

 

 

 

 

 

38

 

chassis_Elite Value_CRD_6

6

REPAIR PARTS

TRACTOR- -MODEL NO. 165H107RB (BA165H107RBD), PRODUCT 964 77 27-02

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1532 17 46-20 Chassis Assembly

2532 18 03-84 Drawbar

3817 06 06-12 Screw 3/8-16 x .75 smqml Tap/R.Z

5532 15 52-72 Bumper Hood/Dash

6532 18 44-19 Saddle

8532 12 64-71 Clip Insulator 13/32 Mtg. Hole

9532 18 56-23 Dash

10872 14 06-08 Bolt, Carriage 3/8-16 x 3/4

11532 17 49-96 Panel, Dash, L.H.

13532 17 52-55 Panel, Asm. Dash R.H.

15874 18 05-12 Screw, Machine, Truss Head

5/16-18 unc x 3/4

16873 51 05-00 Nut

17532 18 65-80 Hood Assembly

18532 12 69-38 Bumper Hood

24874 78 06-16 Bolt

25819 13 13-12 Washer 13/32 x 13/16 x 12 Ga.

26873 80 06-00 Nut

28532 18 35-52 Grille/Lens Asm

(Includes Nos. 29 & 212)

29532 18 58-46 Lens, Grille

30532 18 25-06 Fender

31532 16 51-56 Bracket, Fender Support

33532 18 25-07 Footrest, L.H.

34532 18 25-08 Footrest, R.H.

35872 11 06-06 Bolt

37817 49 05-08 Screw Thdrol 5/16-18 x 1/2 TYT

38532 18 17-48 Pivot Bracket Assembly

39532 17 47-14 Bracket Pivot

69532 14 24-32 Screw Hex Wsh Hi-Lo 1/4-1/2

89532 18 13-60 Console CRD

KEY PART

NO. NO. DESCRIPTION

145 532 15 65-24 Rod Pivot Chassis/Hood

162532 18 03-82 Bracket Exten Chassis Lh CRD

163532 18 03-83 Bracket Exten Chassis Rh CRD

164532 16 56-05 Support Battery CRD

165532 18 13-56 Cover Battery CRD

166532 17 18-75 Screw

170532 17 88-62 Backplate Asm. CRD

171872 14 06-20 Bolt Hex 3/8-16 x 2-1/2 Gr. 5

172819 13 20-16 Washer 13/32 x 1-1/4 x 16 Ga.

173873 51 06-00 Nut, Keps Hex 3/8-16 unc

175532 18 82-03 Guard Door Rear CRD

179532 18 82-02 Rod Pivot FBI CRD

184532 17 46-62 Bracket Actuator Bagger CRD

185532 18 11-01 Knob Rod Brake Parking

186532 16 07-93 Latch Asm Mulch/Bagger

187532 12 50-04 Nut Weld

188819 06 12-16 Washer #10

189810 07 10-00 Washer Lock #10

190871 08 10-10 Screw Pan Hd Phillip 10-24 x 5/8

198532 16 89-37 Nut Push

205817 49 06-08 Screw

207817 67 05-08 Screw 5/16-18 x 1/2

208817 67 06-08 Screw Thdrol 3/8-16 x 1/2

209817 00 06-12 Screw Hex Wsh Thdrol 3/8-16

212532 18 35-50 Insert Lens Refl ective

256532 18 13-61 Cover Fender Rack

265532 18 57-04 Seal RH Side Bagger

266532 18 57-03 Seal LH Side Bagger

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm.

7

REPAIR PARTS

TRACTOR- -MODEL NO. 165H107RB (BA165H107RBD), PRODUCT 964 77 27-02

DRIVE

180

47

183

38

 

183

 

183

269

263

 

57

52

172

51

275

 

 

 

 

185

 

183

16

 

 

 

 

81

 

 

199

 

16

 

 

 

 

 

199

 

199

 

 

 

 

 

 

 

 

 

84

 

51

 

 

95

 

 

 

243

 

199

 

 

 

 

 

63 116

212

 

 

197

 

 

 

 

202

 

16

 

 

 

260

171

 

 

179

 

 

 

 

96

 

178

 

66

 

261

 

 

 

 

 

26

 

 

179

 

 

 

 

 

 

 

 

51

161 159

 

180

 

 

 

181

158

26

 

 

9

160

 

 

56

 

250

 

207

162

184

65

 

186 14

 

 

 

 

 

 

 

 

17

43

182

 

 

 

 

 

112

83

 

177

20

 

183

14

 

 

 

 

 

163

 

 

 

 

 

 

169

167

171

163

168

 

 

187

 

171

 

 

166

42

259

 

 

 

 

 

 

 

21

 

 

 

 

 

 

 

40

 

 

 

 

 

 

 

 

 

 

 

10

82

165

156

38

 

183

50

 

 

 

 

50

 

 

 

42

 

 

 

 

 

 

 

 

 

150

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

39

187

 

 

 

 

 

 

 

 

 

 

48

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

27

151

 

 

 

 

 

 

 

 

 

255

 

 

 

 

62

 

49

51

 

35 36

 

 

 

 

35

34

47

 

 

 

 

 

 

36

37

 

214

 

 

 

 

 

258

 

 

 

36

 

 

 

 

 

120

 

 

 

35

 

 

 

 

 

 

250

 

255

 

 

 

28

 

 

 

 

 

 

 

 

 

 

36 35

 

30

 

 

 

258

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

 

 

 

 

 

53

 

 

30

 

 

 

 

 

 

 

 

 

 

22

29

26

26

 

76

 

 

 

 

 

77

 

 

 

 

 

215

 

 

78

 

 

 

 

25

27

 

75

 

 

 

 

96 26

 

 

74

 

 

250

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24 51

55

 

 

263

16 73

77

200

1

145

71

263

drive-hydro_CRD_Laser_13

8

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