Mazda MX-3, MX-3 1992, MX-3 1993, MX-3 1994, MX-3 1995 User Manual

...
MAZDA MX3 1992-96
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
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MAZDA MX3 1992-96
AIR BAGS
Refer to Procedure Explanation 29 for Supplemental Restraint/Air Bag
Special Cautions.
SUSPENSION
Manufacturer advises that some new fasteners must be used whenever
old fasteners are loosened or removed.
PAINT CODE LOCATION
Paint code located on left door jamb.
CLEAR COAT IDENTIFICATION
All metallic colors are clear coat.
INFORMATION LABELS
Illustration Located in Next Column
1
Label, Emission¶
EA03-69-036C
2
Label, Bolt Caution¶
KL01-69-082A
3
Label, Oil¶
GA2A-69-D21A
4
Label, A/C Caution¶
UE38-61-439
5
Label, "V6"¶
K805-13-307
6
Label, "INJECTION"¶
K805-13-309
7
Label, Caution¶
KL01-15-031
8
Label, VIN Plate¶
GA02-69-068
9
Label, Tire¶
EA01-69-014
10
Label, Unleaded Fuel¶
UB40-69-C61
11
Label, Spare Tire¶
GL01-69-073
¶Order by Application
FRONT BUMPER
1
Cover, Front (P)
4 Cyl EA01-50-031C-8J 6 Cyl EA03-50-031B
(P) Paint to Match
2
Bracket, License
HF05-50-0N0
3
Holder, License Plate
HF05-50-170
4
Grille
EA01-50-1T1A
5
Bracket, Bumper
R/L EA01-50-G21-2
6
Cover, Grille (8)
EA01-50-101
7
Grommet
R/L EA01-50-0Z5
8
Retainer, Protector (3/Side)
R/L G158-50-803
9
Plate Assy, Cover
R EA01-50-1B0F L EA01-50-1C0F
10
Seal, Plate¶
R/L EA01-50-0G9B
¶Included w/Cover Plate Assy
11
Reinf, Cover
EA01-50-070B
12
Mount, Cover Reinf
EA01-50-1A0D
13
Plate, Retainer
EA01-50-1AYC
14
Spoiler
USA EA01-V4-900G Canada
1 Piece N.A. 2 Piece R/L N.A.
15
Clip
R EA01-51-0A5 L EA01-51-0B5
16
Fastener (6)
B092-50-782
17
Clip, Joint
D002-50-044
FRONT LAMPS
HEADLAMP
Illustration Located in Next Column
1
Headlamp Assy
R 8BE7-51-030 L 8BE7-51-040
2
Lens & Garnish Assy¶
R EA01-51-0K0B L EA01-51-0L0B
3
Garnish¶ (a)
R EA01-51-0A9A L EA01-51-0B9A
4
Shaft, Adjuster¶ (a)
R/L EA01-51-0H5
5
Joint, Leveling¶ (a)
R/L EA01-51-0E7
6
Retainer, Lamp¶ (a)
R EA01-51-0A5 L EA01-51-0B5
(a) Included w/Lens & Garnish Assy
7
Bracket & Housing Assy¶
R EA01-51-03XB L EA01-51-04XB
8
Bracket¶ (b)
R EA01-51-0A7 L EA01-51-0B7
9
Spacer¶ (b)
R/L EA01-51-0E8A
10
Holder, Lamp¶ (b)
R/L EA01-51-0D7A
11
Adjuster, Lamp¶ (b)
(2/Side) R/L EA01-51-0E5
(b) Included w/Bracket & Housing Assy
12
Bulb¶
R/L 0000-11-9004-90
13
Retainer, Bulb¶
R/L EA01-51-0A3
¶Included w/Headlamp Assy
COMBINATION LAMP
1
Lamp Assy, Combination
R EA01-51-060F L EA01-51-070F
2
Lens & Body Assy¶
R EA01-51-06XE L EA01-51-07XE
3
Lens¶ (a)
R EA01-51-061B L EA01-51-071B
4
Gasket¶ (a)
1992-93 R/L EA01-51-065 1994-96 (a)-Serviced w/Lens & Body Assy
(a) Included w/Lens & Body Assy
5
Socket & Wire¶
R/L EA01-51-064D
6
Bulb¶
R/L 0000-11-1157
¶Included w/Combination Lamp Assy
SIDE MARKER LAMP
1
Lamp Assy, Side Marker
R EA01-51-5E0 L EA01-51-5F0
2
Socket¶
R/L NA01-51-5E2
3
Bulb¶
R/L 0000-11-0194
¶Included w/Combination Lamp Assy
SECTION INDEX
A/C /HEATER ...................................................................................... 67
A/C REFRIGERANT CAPACITIES ..................................................... 67
ABS..................................................................................................... 68
AIR BAG SYSTEM.............................................................................. 68
AIR CLEANER .................................................................................... 71
CENTER CONSOLE........................................................................... 73
CLEAR COAT IDENTIFICATION ........................................................ 66
COOLING............................................................................................ 67
COWL & DASH................................................................................... 72
CRUISE CONTROL SYSTEM ............................................................ 68
ELECTRICAL...................................................................................... 72
EMISSION SYSTEM........................................................................... 71
ENGINE/TRANS ................................................................................. 71
ENGINE/TRANS MOUNTS................................................................. 71
EXHAUST ........................................................................................... 71
FRONT BUMPER ............................................................................... 66
FRONT DOOR.................................................................................... 74
FRONT DRIVE AXLE.......................................................................... 69
FRONT FENDER................................................................................ 67
FRONT INNER STRUCTURE............................................................. 68
FRONT LAMPS................................................................................... 66
FRONT SEAT...................................................................................... 73
FRONT STEERING LINKAGE/GEAR................................................. 70
FRONT SUSPENSION ....................................................................... 69
FUEL TANK......................................................................................... 77
HOOD ................................................................................................. 67
INFORMATION LABELS..................................................................... 66
INSTRUMENT PANEL ........................................................................ 72
LIFTGATE........................................................................................... 76
PAINT CODE LOCATION.................................................................... 66
QUARTER PANEL .............................................................................. 75
REAR BODY....................................................................................... 77
REAR BUMPER.................................................................................. 78
REAR LAMPS..................................................................................... 77
REAR SEAT ........................................................................................ 73
REAR SUSPENSION.......................................................................... 76
ROCKER/PILLARS/FLOOR................................................................ 73
ROOF.................................................................................................. 75
SEAT BELTS....................................................................................... 74
SPECIAL CAUTIONS.......................................................................... 66
STEERING PUMP .............................................................................. 70
STEERING WHEEL/COLUMN ........................................................... 70
SUNROOF .......................................................................................... 75
UNDERHOOD DIMENSIONS............................................................. 67
WHEEL ............................................................................................... 69
WINDSHIELD...................................................................................... 72
MAZDA MX3 1992-96
Procedure Explanation Pages Must Be Used with the Above Text for an Accurate Damage Report.
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
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HOOD
1
Panel, Hood
EAY1-52-310B
2
Insulator
EA03-68-601C
3
Seal, Front
EA01-56-750
4
Deflector
R EA01-56-730B L EA01-56-740B
5
Seal, Rear
B481-56-760
6
Hinge
R EA01-52-410B L EA01-52-420B
7
Cushion
R/L EA01-56-78XC
Spacer, Rear
R EA01-56-76XA L EA01-56-76ZA
8
Bumper, Rubber
R/L LA01-56-786A
9
Latch
EA01-56-620D
10
Cable, Release
EA01-56-720A
11
Rod, Prop
EA01-56-650
12
Holder, Rod
G144-52-518C
13
Emblem Assy
BB1H-51-730
Emblem¶
BB1H-51-731
Clip, Emblem¶ (2)
LA01-51-958
¶Included w/Emblem Assy
COOLING
1
Radiator Assy
4 Cyl
Man Trans 92-93 B69J-15-200
94-96 B6DC-15-200
Auto Trans 92-93 B66T-15-200C
94-96 B6DD-15-200B
6 Cyl
Man Trans K801-15-200D Auto Trans 92-93 K802-15-200E
94 K835-15-200
2
Mount, Radiator¶
4 Cyl
1992-93
Man Trans R/L K804-15-202 Auto Trans R/L K802-15-202
1994-96 R/L B6DD-YV-SK1
6 Cyl R/L K801-15-202
3
Cap, Radiator¶
4 Cyl D316-15-205 6 Cyl 92-93 KF01-15-205
94 KL61-15-205
¶Included w/Radiator Assy
4
Hose, Rad Upper
4 Cyl B66S-15-186 6 Cyl K801-15-18X
5
Hose, Rad Lower
4 Cyl B66S-15-185 6 Cyl 92-93 K805-15-18Y
94 K834-15-185
6
Blade, Fan
4 Cyl
Man Trans E358-15-140 Auto Trans FEH5-15-140
6 Cyl
Man Trans K801-15-140 Auto Trans K802-15-140
7
Shroud, Fan
4 Cyl
Man Trans B66S-15-210 Auto Trans B66T-15-210
6 Cyl K801-15-210
8
Motor, Fan
4 Cyl
Man Trans B66S-15-150 Auto Trans B66T-15-150
6 Cyl K801-15-150
9
Tank Assy, Coolant
K801-15-350A
Cap, Tank¶
K801-15-355
¶Included w/Coolant Tank Assy
10
Pump, Water
4 Cyl 92-93 B3C7-15-010A
94-96 8ABB-15-010A
6 Cyl 92-93 8AK2-15-010
94 8AK2-15-010
Pulley, Water Pump
4 Cyl B3C7-15-131 6 Cyl 92-93 KL01-15-131
94 KL47-15-131
Belt, Drive-See Electrical Section
A/C REFRIGERANT CAPACITIES
A/C R-12 Refrigerant Capacity
1992-93: 28 Ozs (1.75 Lbs)
A/C R-134a Refrigerant Capacity
1994-96: 26.5 Ozs (1.65 Lbs)
A/C /HEATER
1
Condenser
EA01-61-480A
2
Bracket, Condenser
R/L EA01-61-47Y
3
Fan, Condenser
4 Cyl EA01-61-710A 6 Cyl EA03-61-710A
4
Pipe, Receiver/Drier
EA70-61-465
5
Pipe, Condenser
EA70-61-464
6
Receiver/Drier
EA70-61-500
7
Tube, Receiver/Drier
92-93 EA70-61-466 94-96 EA70-61-466
8
Tube, Evaporator
92-93 EA01-61-467A 94-96 EA70-61-467
9
Hose, Pressure
4 Cyl 92-93 EA76-61-461
94-96 EA76-61-461
6 Cyl 92-93 EA03-61-461A
94 EA70-61-461
10
Hose, Suction
4 Cyl 92-93 EA01-61-462A
94-96 EA76-61-462
6 Cyl 92-93 EA03-61-462A
94 EA70-61-462
11
Compressor
4 Cyl 92-93 EA01-61-450
94-96 EA76-61-450C
6 Cyl 92-93 EA03-61-450
94 EA70-61-450C
Illustration Located in Next Column
12
Evaporator Assy
92-93 BR70-61-520B 94-96 EA70-61-520
13
Core, Evaporator¶
BR70-61-J10A
14
Valve, Expansion¶
92-93 BR70-61-J14 94-96 BC1M-61-J14
15
Thermostat¶
BR70-61-J20
16
Case, Evaporator Upper¶
BR70-61-J01
17
Case, Evaporator Lower¶
BR70-61-J02
¶Included w/Evaporator Assy
18
Heater Assy
4 Cyl 92-93 EA01-61-130A
94-96 EA76-61-130
6 Cyl 92-93 EA03-61-130A
94 EA70-61-130
19
Core, Heater¶
4 Cyl BR70-61-A10 6 Cyl EA29-61-A10
20
Linkage, Temp¶
BR70-61-A20
21
Linkage, Mode¶
BR70-61-A30
22
Case, Heater¶
R/L EA01-61-A01-2
¶Included w/Heater Assy
23
Blower Assy
92-93 EA77-61-140
94 EA70-61-140
24
Fan & Motor, Blower (a)
BR70-61-B10
25
Resistor (a)
BR70-61-B15
26
Case, Blower Upper (a)
BR70-61-B01
27
Case, Blower Lower (a)
BR70-61-B02
(a) Included w/Blower Assy
FRONT FENDER
1
Fender Assy
R EAY1-52-100 L EAY1-52-200
2
Brkt, Lamp¶
R EA01-52-241 L EA01-52-251
¶Included w/Fender Assy
3
Shield, Splash
R EA01-56-131B L EA01-56-141B
4
Clip, Shield (3/Side)
R/L B455-56-135
5
Rivet, Shield (2/Side)
R/L B455-56-143
6
Grommet (2/Side)
R/L B455-56-145
Emblem
"GS" R/L EA29-51-761-60
UNDERHOOD DIMENSIONS
Illustration Located in Next Column
MAZDA MX3 1992-96
Labor Times Shown are for Replacement with New OEM Undamaged Parts on New Undamaged Vehicles.
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
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UNDERHOOD DIMENSIONS Cont’d
FRONT INNER STRUCTURE
FRONT
1
Support Assy, Radiator
E040-53-100
2
Bar, Upper Tie¶
E040-53-150
3
Bar, Lower Tie¶
EA01-53-160A
4
Crossmember, Lower¶
EA01-53-170A
5
Panel, Side¶
R E040-53-120 L E040-54-120
6
Extension, Upper¶
R EA01-53-130B L EA01-54-130B
7
Bracket, Lower¶
R EA01-53-17Y L EA01-54-17Y
¶Included w/Radiator Support Assy
8
Member, Upper
E040-56-17Y
9
Mount, Radiator
EA01-56-180B
10
Insulator, Mount-Serviced w/Rad Mount Assy
11
Bracket, Side
92-93 R EA01-53-32ZA
L EA01-54-325A
94-96 R E040-53-32Z
L E040-54-32Z
12
Support, Latch
EA01-53-35XB
SIDE
1
Apron Assy
R EA01-53-200 L EA01-54-200
2
Panel, Apron¶
R EA01-53-210C L EA01-54-210C
3
Rail Assy, Front¶
R EA01-53-300A
L EA01-54-300
4
Bolt, Rail Mtg¶ (a)
92-93 R/L B455-53-319 94-96 R/L B456-53-319
¶Included w/Apron Assy (a) Included w/Front Rail Assy
5
Reinf, Apron
R B481-53-281D L B481-54-281D
6
Bracket, Front
R EA01-53-335 L EA01-54-335
7
Bracket, ABS
B603-54-39ZB
8
Hook, Tie-Down
R EA01-53-36XA L EA01-54-36XA
9
Cover, Under
EA01-56-121A
10
Shield, Eng Front Splash
EA01-56-310A
11
Shield, Eng Rear Splash
4 Cyl B455-56-321B 6 Cyl E018-56-321
12
Extension, Splash Shield
Right
4 Cyl BC1D-56-114 6 Cyl EA07-56-114A
Left
w/ABS B603-56-115 w/o ABS B455-56-115
Mudguard¶
R E016-51-840A-PZ L E016-51-850A-PZ
¶Black listed, Order by Application D2 Creek Blue MC; PT Chaste White; PZ Brilliant Black; SQ Blaze Red; 29 Sparkle Green M; 3L Silver Stone Metallic
13
Tray, Battery
Man Trans EA01-56-040A Auto Trans EA02-56-040B
14
Bolt, Battery Hold
R B180-56-034A L B455-56-034
15
Hold-Down, Battery
B465-56-03XA
16
Box, Battery
PN41-18-591A
17
Duct, Cooling
K801-18-596
18
Inlet, Duct
K806-18-596A
ABS
Illustration Located in Next Column
1
Sensor, Front ABS
R E042-43-70XA L E042-43-73XA
2
Sensor, Rear ABS
R B603-43-72YJ L E042-43-71Y
3
Clip, Sensor Harness
(4/Side) R/L B530-43-636
4
Hydraulic Unit, ABS
B603-43-7A0E
5
Mount, Hydraulic Unit
92-93 B603-43-7A6
94-96 GA2G-43-7A6
6
Brkt, Mounting
B603-43-310F
7
Band, Wire
B603-43-CG1
8
Retainer, Bracket
E020-41-35X
Box, ABS Cont
92-93 EA01-67-650A 94-96 EA70-67-650B
AIR BAG SYSTEM
1
Sensor, Front
R EA70-57-K2XE L EA70-57-K2YD
2
Sensor, Center
EA70-57-K1XB
3
Sensor, Inner
EA70-57-K40
4
Bracket, Front Sensor
USA R EA90-57-KX0C
L EA90-57-KY0C
Canada-Serviced w/Front Sensor
5
Bracket, Center Sensor
EA70-57-KX3A
6
Bracket, Inner Sensor
EA70-57-KX1
7
Module Unit, Diagnostic
EA70-67-7F0A
8
Module Assy, Driver Air Bag
EA70-57-K00D
9
Switch, Horn¶
BC1M-57-K0Z
¶Included w/Driver Air Bag Module Assy
10
Module, Pass Air Bag
EA70-K7X-02
Clockspring¶-See Steering Wheel/Column Section
¶Serviced w/Combination Switch
CRUISE CONTROL SYSTEM
Illustration Located in Next Column
1
Actuator Assy, Cruise
EA01-66-310A
2
Bracket, Actuator¶
EA01-66-3A1
3
Bracket, Cable¶
EA01-66-3A2A
4
Guide, Cable¶
BR70-66-3A8A
¶Included w/Cruise Actuator Assy
5
Cable
4 Cyl EA76-66-311 6 Cyl BR70-66-311E
6
Control, Cruise
EA01-66-320A
7
Block, Main Fuse
4 Cyl EA01-66-760 6 Cyl EA03-66-760
MAZDA MX3 1992-96
Procedure Explanation Pages Must Be Used with the Above Text for an Accurate Damage Report.
Comments or suggestions? Need assistance? Call 1-800-854-7030 or 858-578-6550. Ext. 8220. Fax 1-888-256-7969 or 858-549-0629.
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WHEEL
1
Wheel, Steel
14x5-1/2JJ" 9965-A9-554
Cover Assy, Wheel
2 1992-93
To 2-1-92 EA25-37-170A
From 2-1-92 EA01-37-170 3 1994-96 EA70-37-170 4
Emblem¶ (a)
EA25-37-172B
¶Included w/Wheel Cover Assy (a) Order by Application
Wheel Assy, Aluminum
514x5JJ"
To 2-1-92 8BE3-37-600
From 2-1-92 8BE5-37-600
15x6JJ"
6 1992-93
To 2-1-92 8BE4-37-600
From 2-1-92
GS, Base Model 8BE6-37-600 GS Special Edition 8BE9-37-600
7 1994 9965-B2-605
Emblem
8 1992-93¶ (a) EA30-37-192B 9 1994-96 EA02-37-192
¶Included w/Aluminum Wheel Assy (a) Order by Application
Wheel, Spare
10 14x4TX" 9965-18-4040 11 15x4TX" 9965-23-4050
Stem, Valve¶
9963-60-4130
¶Order by Application
Nut, Lug
Steel Wheels 0603-26-161A Alloy Wheels B002-37-160A
FRONT SUSPENSION
Illustration Located in Next Column
1
Rotor, Brake
R/L BB7E-33-25XD
2
Nut, Lock
R/L GJ21-33-042B
3
Hub
R/L B01A-33-060A
4
Ring, Bearing Snap
R/L B21M-33-048
5
Bearing, Wheel
R/L B455-33-047D-MV
6
Knuckle Assy
w/ABS R EA07-33-020E
L EA07-33-030E
w/o ABS R EA03-33-020E
L EA03-33-030E
7
Shield, Splash¶
R B01A-33-261B L B01A-33-271B
¶Included w/Knuckle Assy
8
Seal, Wheel Bearing
R/L G304-33-065
9
Rotor, ABS
4 Cyl 92-93 R/L B613-33-471B
94-96 R/L B603-33-471
6 Cyl R/L B613-33-471B
Sensor, ABS-See Anti-Lock Brake System Section
10
Caliper, Brake
R BRY4-33-98ZR L BRY4-33-99ZR
11
Arm Assy, Lower Control
R E016-34-300H L E016-34-350H
12
Ball Joint¶
92-93 R/L E016-34-550 94-96 R/L BTDA-34-550
13
Bushing, Mounting¶
To 6-94 R EA01-34-46XA
L EA01-34-46YA
From 6-94 R BC1F-34-46X
L BC1F-34-46Y
14
Bushing, Lower Arm¶
R/L EA01-34-470
¶Included w/Lower Control Arm Assy
15
Bolt, Lower Arm
R/L B455-34-113
16
Strut¶
4 Cyl R E026-34-700D
L E026-34-900D
6 Cyl
w/ABS R E026-34-700D
L E026-34-900D
w/o ABS R E026-34-700D
L E026-34-900D
17
Spring, Coil¶
R/L EA06-34-011C
¶Order by Application
18
Bumper, Stopper
To 8-94 R/L B481-34-111A From 8-94 R/L B455-34-111B
19
Cover, Lever
R/L B481-34-015
20
Seat, Spring Lower
R/L B455-34-012
21
Seat, Spring Upper
R/L B455-34-340A
22
Bushing, Mounting
R/L B455-34-38XB
23
Insulator, Mounting
R/L B455-34-380D
24
Bar, Stabilizer
4 Cyl E016-34-151 6 Cyl EA03-34-151B
25
Bracket, Stabilizer
To 6-94 R/L B461-34-155A
From 6-94 R/L BC1D-34-155B
26
Bushing, Stabilizer
4 Cyl R/L B459-34-156A 6 Cyl R/L EA03-34-156
27
Link, Stabilizer
R/L EA03-34-170A
28
Crossmember, Suspension
4 Cyl EA01-34-800G 6 Cyl EA03-34-800H
29
Reinf, Crossmember
6 Cyl B01C-34-H90
FRONT DRIVE AXLE
1
Shaft Assy, Axle
4 Cyl
1992-93 R FZ25-25-400A
L F025-25-600G
1994-96
Right
w/ABS
Man Trans FA10-25-50X Auto Trans FA07-25-50X
w/o ABS
Man Trans F063-25-500R-0E Auto Trans F063-25-500R-0E
Left
w/ABS F029-25-60XA w/o ABS F025-25-600G
6 Cyl
1992-93
w/ABS R F035-25-50X
L F035-25-600A
w/o ABS R F036-25-500
L F036-25-600B
1994
Man Trans
w/ABS R GA07-25-50XA
L F035-25-60XA
w/o ABS R GA06-25-500A
L F036-25-600B
Auto Trans R FF01-25-500A
L F016-25-600B
2
Joint Set, Outer¶
4 Cyl
1992-93 R F025-22-510B
L F025-22-610B
1994-96
Right
w/ABS
Man Trans FA10-22-510 Auto Trans FA07-22-510
w/o ABS
Man Trans FA09-22-510C Auto Trans F063-22-510C
Left
w/ABS F029-22-610B w/o ABS F025-22-610B
6 Cyl
1992-93
w/ABS R F035-22-510A
L F035-22-610A
w/o ABS R F036-22-510A
L F036-22-610A
1994
Man Trans
w/ABS R GA07-22-510A
L F035-22-610A
w/o ABS R GA06-22-510A
L F036-22-610A
Auto Trans R FF01-22-510A
L F016-22-510A
3
Boot Kit, Outer¶ (a)
4 Cyl
1992-93 R/L BS10-V9-050-9U 1994-96 R/L BS10-V9-050-9U
6 Cyl
1992-93 R/L BS40-V9-050-9U 1994
Man Trans R/L BS40-V9-050-9U Auto Trans R/L BS40-V9-050-9U
(a) Included w/Outer Joint Set
4
Joint Set, Inner¶
4 Cyl 92-93 R/L FZ02-22-520A
94-96 R F061-22-520
L FZ02-22-520A
6 Cyl
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