Mazda 13B-MSP Workshop Manual

up to October, 2008. Any changes that occur

2008 Mazda Motor Corporation PRINTED IN U.S.A., OCTOBER 2008

Part No. 9999-95-E13B-MSP09

Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)

GENERAL INFORMATION

To c o f S C T

GENERAL INFORMATION . . . . 00-00

To c o f S C T

00–00 GENERAL INFORMATION

HOW TO USE THIS MANUAL . . . . . . . . . 00–00–1

Range of Topics . . . . . . . . . . . . . . . . . . 00–00–1

Service Procedure . . . . . . . . . . . . . . . . 00–00–2

Symbols . . . . . . . . . . . . . . . . . . . . . . . . 00–00–4

Advisory Messages . . . . . . . . . . . . . . . . 00–00–4

UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00–00–5

Conversion to SI Units

(Système International d'Unités) . . . . . 00–00–5

Rounding Off. . . . . . . . . . . . . . . . . . . . . 00–00–5

Upper and Lower Limits . . . . . . . . . . . . 00–00–5

FUNDAMENTAL PROCEDURES. . . . . . . 00–00–6

Preparation of Tools and Measuring

Equipment. . . . . . . . . . . . . . . . . . . . . . 00–00–6

Special Service Tools . . . . . . . . . . . . . . 00–00–6

Disassembly . . . . . . . . . . . . . . . . . . . . . 00–00–6

Inspection During Removal,

Disassembly. . . . . . . . . . . . . . . . . . . . 00–00–6

Arrangement of Parts . . . . . . . . . . . . . . 00–00–7

Cleaning of Parts . . . . . . . . . . . . . . . . . 00–00–7

Reassembly . . . . . . . . . . . . . . . . . . . . . 00–00–7

Adjustment . . . . . . . . . . . . . . . . . . . . . . 00–00–8

Rubber Parts and Tubing . . . . . . . . . . . 00–00–8

Hose Clamps . . . . . . . . . . . . . . . . . . . . 00–00–8

Torque Formulas . . . . . . . . . . . . . . . . . 00–00–8

Vise . . . . . . . . . . . . . . . . . . . . . . . . . . . 00–00–9

ELECTRICAL SYSTEM. . . . . . . . . . . . . . 00–00–9

Connectors. . . . . . . . . . . . . . . . . . . . . . 00–00–9

SAE STANDARDS. . . . . . . . . . . . . . . . . . 00–00–11

ABBREVIATIONS . . . . . . . . . . . . . . . . . . 00–00–11

IDENTIFYING SPECIFICATION . . . . . . . 00–00–12

SECTION

00–00

End of Toc

HOW TO USE THIS MANUAL

Range of Topics

• This manual contains procedures for performing all required service operations. The procedures are divided into the following five basic operations:

— Removal/Installation — Disassembly/Assembly — Replacement — Inspection — Adjustment

• Simple operations which can be performed easily just by looking at the vehicle (i.e., removal/installation of parts, jacking, vehicle lifting, cleaning of parts, and visual inspection) have been omitted.

CHU000000001E01

Revised 6/2008 (Ref. No. R108/08)

00–00–1

Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)

GENERAL INFORMATION

Service Procedure Inspection, adjustment

• Inspection and adjustment procedures are divided into steps. Important points regarding the location and contents of the procedures are explained in detail and shown in the illustrations.

Fluid Pressure Inspection

1. Assemble the SSTs as shown in the figure.

49 1232 670A

SHOWS PROCEDURE ORDER FOR SERVICE

Tightening torque

39—49 N·m {4.0—5.0 kgf·m, 29—36 ft·lbf}

49 H002 671

SHOWS TIGHTENING TORQUE

49 H032 322

Caution

Connect the gauge set from under the vehicle to prevent contact with the drive belt and the cooling fan.

SPECIFICATIONS

WGIWXX0009E

00–00–2

GENERAL INFORMATION

Repair procedure

1. Most repair operations begin with an overvie w illustration. It identifies the compo nent s , shows how the parts fit together, and describes visual part inspection. However, only removal/installation procedures that need to be performed methodically have written instructions.

2. Expendable parts, tightening torques, and symbols for oil, grease, and sealant are shown in the overview illustration. In addition, symbols indicating parts requiring the use of special s ervi c e too ls or equivalent are also shown.

3. Procedure steps are numb er ed and the part th at is the main poin t of that procedure is shown in the illustration with the corresponding number. Occasionally, there are important points or additional information concerning a procedure. Refer to this information when servicing the related par t.

00–00

YLU000WA0

00–00–3

GENERAL INFORMATION

OIL

GREASE

Symbols

• There are eight symbols indicating oil, grease, fluids, sealant, and the use of SST or equivalent. These symbols show application points or use of thes e materia ls duri ng se rvic e.

Symbol Meaning Kind

OIL

BRAKE FLUID

AATF

GREASE

SEALANT

Apply oil

Apply brake fluid

Apply automatic transaxle/ transmission fluid

Apply grease

Apply sealant

Apply petroleum jelly

Replace part

New appropriate engine oil or gear oil

New appropriate brake fluid

New appropriate automatic transaxle/ transmission fluid

Appropriate grease

Appropriate sealant

Appropriate petroleum jelly

O-ring, gasket, etc.

SST

Use SST or equivalent

Appropriate tools

Advisory Messages

• You will find several Warnings, Cautions, Notes, Specifications and Upper and Lower Limits in this manual.

Warning

• A Warning indicates a situation in which serious injury or death could result if the warning is ignored.

Caution

• A Caution indicates a situation in which damage to the vehicle or parts could result if the caution is ignored.

Note

• A Note provides added information that will help you to complete a particular procedure.

Specification

• The values indicate the allowable range when performing inspections or adjustments.

Upper and lower limits

• The values indicate the upper and lower limits that must not be exceeded when performing inspections or adjustments.

End Of Sie

00–00–4

GENERAL INFORMATION

UNITS

Electric current A (ampere) Electric power W (watt) Electric resistance ohm Electric voltage V (volt)

Length

Negative pressure

Positive pressure

Number of revolutions

Torque

Volume

Weight

mm (millimeter) in (inch) kPa (kilo pascal) mmHg (millimeters of mercury) inHg (inches of mercury) kPa (kilo pascal)

kgf/cm centimeter)

psi (pounds per square inch) rpm (revolutions per minute) N·m (Newton meter)

kgf·m (kilogram force meter) kgf·cm (kilogram force centimeter) ft·lbf (foot pound force) in·lbf (inch pound for ce) L (liter) US qt (U.S. quart) Imp qt (Imperial quart) ml (milliliter) cc (cubic centimeter) cu in (cubic inch) fl oz (fluid ounce ) g (gram) oz (ounce)

(kilogram force per square

CHU000000002E01

00–00

Conversion to SI Units (Système International d'Unités)

• All numerical values in this manual are based on SI units. Numbers shown in conventional units are converted from these values.

Rounding Off

• Converted values are rounded off to the same number of places as the SI unit value. For example, if the SI uni t value is 17.2 and the value after conversion is 37.84, the converted value will be rounded off to 37.8.

Upper and Lower Limits

• When the data indicates upper and lower limits, the converted values are rounded down if the SI unit value is an upper limit and rounded up if the SI unit value is a lower limit. Therefore, converted values for the same SI unit value ma y differ afte r conversion. For example, co ns ide r 2.7 kg f/c m

210—260 kPa {2.1—2.7 kgf/cm 270—310 kPa {2.7—3.2 kgf/cm

• The actual converted values for 2.7 kgf/cm

, 30—38 psi}

, 39—45 psi}

are 264 kPa and 38.4 psi. In the first specification, 2.7 is used as

in the following specifications:

an upper limit, so the conver ted values are rounded down to 260 and 38. In the second specification, 2.7 is used as a lower limit, so the converted values are rounded up to 270 and 39.

End Of Sie

00–00–5

GENERAL INFORMATION

FUNDAMENTAL PROCEDURES Preparation of Tools and Measurin g Equipment

• Be sure that all neces sa ry tools and measuring equipment are available before starting any work.

Special Service Tools

• Use special service tools or equivalent when they are required.

CHU000000004E01

CHU0014W003

49 SE01 310

Disassembly

• If the disassembly procedure is complex, requiring many parts to be disassembled, all parts should be marked in a place that will not affect their performance or exter nal appearance and identified so that reassembly can be performed easily and efficiently .

Inspection During Removal, Disassembly

• When removed, each part should be carefully inspected for malfunction, deformation, damage and other problems.

WGIWXX0024E

WGIWXX0027E

00–00–6

WGIWXX0028E

GENERAL INFORMATION

Arrangement of Parts

• All disassembled parts should be carefully arranged for reassembl y.

• Be sure to separate or otherwise identify the parts to be replaced from those tha t will be re used.

Cleaning of Parts

• All parts to be reused should be carefully and thoroughly cleaned in the appropriate method.

Warning

•

• Using compressed air can cause dirt and

••

other particles to fly out causing injury to the eyes. Wear protective eye wear whenever using compressed air.

00–00

WGIWXX0029E

Reassembly

• Standard values, such as torque s and certain adjustments, must be strictly observed in the reassembly of all parts.

• If removed, the following parts should be replaced with new ones:

— Oil seals — Gaskets — O-rings — Lock washers — Cotter pins — Nylon nuts

• Depending on location:

— Sealant and gaskets , or both, sh oul d be

applied to specified locations. When sealant is applied, parts should be installed before sealant hardens to prevent leakage.

— Oil should be applied to the movin g

components of parts.

— Specified oil or grease shou ld be appl ie d a t

the prescribed locations (such as oil seals) before reassembly.

WGIWXX0030E

WGIWXX0031E

CHU0014W006

00–00–7

GENERAL INFORMATION

Adjustment

• Use suitable gauges and testers when making adjustments.

Rubber Parts and Tubing

• Prevent gasoline or oil from getting on rubber parts or tubing.

CHU0014W005

Hose Clamps

• When reinstalling, pos i tion the hos e cl amp in the original location on the hose and squeeze the clamp lightly with large pliers to ensure a good fit.

Torque Formulas

• When using a torque wrench-SST or equivalent combination, the writt en torque must be recalculated due to the ext ra le ngth that the SST or equivalent adds to the torque wrench. Recalculate the torque by using the following formulas. Choose the formula that applies to you.

Torque Unit Formula

N·mN·m × [L/(L+A)]

kgf·mkgf·m × [L/(L+A)]

kgf·cm kgf·cm × [L/(L+A)]

ft·lbf ft·lbf × [L/(L+A)]

in·lbf in·lbf × [L/(L+A)]

WGIWXX0034E

WGIWXX0035E

SST

WGIWXX0036E

A : The length of the SST past the torque wrench drive. L : The length of the torque wrench.

00–00–8

GENERAL INFORMATION

Vise

• When using a vise, put protective plates in the jaws of the vise to prevent damage to parts.

End Of Sie

ELECTRICAL SYSTEM Connectors

Disconnecting connectors

• When disconnecting connector, grasp the connectors, not the wires.

PROTECTIVE PLATES

GOOD

00–00

CHU0014W010

CHU000000006E01

NO GOOD

• Connectors can be disconnected by pressing or pulling the lock lever as shown.

Locking connector

• When locking connectors, listen for a click indicating they are securely locked.

CHU0000W014

WGIWXX0042E

WGIWXX0043E

00–00–9

GENERAL INFORMATION

Inspection

• When a tester is used to inspect for continuity or measuring voltage, insert the tester probe from the wiring harness side.

• Inspect the terminals of waterproof connectors from the connector side since they cannot be accessed from the wiring harness side.

Caution

•

• To prevent damage to the terminal, wrap

••

a thin wire around the tester probe before inserting into terminal.

End Of Sie

GOOD

NO GOOD

GOOD NO GOOD

CHU0000W011

CHU0000W012

00–00–10

Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)

GENERAL INFORMATION

SAE STANDARDS

CHU000000003E02

• In accordance with new regulations, SAE (Society of Automotive Engineers) standard names and abbreviations are now used in this manual. The table below lists the names and abbreviations that have been used in Mazda manuals up to now and their SAE equivalents.

SAE Standard

Abbreviation Name Abbreviation Name

AP Accelerator Pedal MAP Manifold Absolute Pressure APP Accelerator Pedal Position MAF Mass Air Flow ACL Air Cleaner MAF sensor Mass Air Flow Sensor A/C Air Conditioning MFL Multiport Fuel Injection A/F Air Fuel Ratio OBD On-board Diagnostic System BARO Barometric Pressure OL Open Loop B+ Battery Positive Voltage OC Oxidation Catalytic Converter CMP sensor Camshaft Position Sensor O2S Oxygen Sensor LOAD Calculated Load Value PNP Park/Neutral Position CAC Charge Air Cooler PID Parameter Identification CLS Closed Loop System PSP Power Steering Pressure CTP Closed Throttle Position PCM Powertrain Control Module #3 CPP Clutch Pedal Position CIS Continuous Fuel Injection System CKP sensor Crankshaft Position Sensor DLC Data Link Connector DTM Diagnostic Test Mode #1 DTC Diagnostic Test Code(s) SAPV Secondary Air Pulse Valve DI Distributor Ignition DLI Distributorless Ignition EI Electronic Ignition #2 3GR Third Gear ECT Engine Coolant Temperature TWC Three Way Catalytic Converter EM Engine Modification TB Throttle Body EVAP Evaporative Emission TP Throttle Position EGR Exhaust Gas Recirculation TP sensor Throttle Position Sensor FC Fan Control TCC Torque Converter Clutch FF Flexible Fuel 4GR Fourth Gear GEN Generator TR Transmission (Transaxle) Range GND Ground TC Turbocharger

HO2S Heated Oxygen Sensor

IAC Idle Air Control VAF sensor Volume Air Flow Sensor IAT Intake Air Temperature KS Knock Sensor MIL Malfunction Indicator Lamp WOP Wide Open Throttle

Remark

With heater

PAIR Pulsed Secondary Air Injection

AIR Secondary Air Injection

SFI

TCM

VSS Vehicle Speed Sensor VR Voltage Regulator

WU-TWC

SAE Standard

Sequential Multiport Fuel Injection

Transmission (Transaxle) Control Module

Warm Up Three Way Catalytic Converter

Remark

Pulsed injection

Injection with air pump

00–00

#1 : Diagnostic trouble codes depend on the diagnostic test mode. #2 : Controlled by the PCM #3 : Device that controls engine and powertrain #4 : Directly connected to exhaust manifold

End Of Sie

ABBREVIATIONS

AT Automatic Transmission MT Manual Transmission SST Special Service Tool

End Of Sie

CHU000000011E01

00–00–11

Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)

GENERAL INFORMATION

IDENTIFYING SPECIFICATION

CHU000000000E01

• Because the engine construction varies depending on the vehicle’s period of manufacture, determine the service specification by referring to the following identification.

Identifying Specification

Applicable VIN

Type A Except below

JM1 FE172*9# 400001—

Type B

End Of Sie

JM1 FE174*9# 400001—

JM1 FE17M*9# 400001—

JM1 FE17P*9# 400001—

00–00–12

Added 6/2008 (Ref. No. R108/08)

Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)

MECHANICAL

To c o f S C T

MECHANICAL . . . . . . . . . . . . . 01-10

TECHNICAL DATA. . . . . . . . . . 01-50

To c o f S C T

01–10 MECHANICAL

ENGINE OVERHAUL SERVICE

WARNING . . . . . . . . . . . . . . . . . . . . . . . 01–10–2

ENGINE MOUNTING/DISMOUNTING . . 01–10–2

Mounting . . . . . . . . . . . . . . . . . . . . . . . 01–10–2

Dismounting . . . . . . . . . . . . . . . . . . . . . 01–10–3

HOUSING DISASSEMBLY I . . . . . . . . . . 01–10–4

Oil Pan Disassembly Note . . . . . . . . . . 01–10–5

Oil Pan Upper Block

Disassembly Note . . . . . . . . . . . . . . . 01–10–5

HOUSING DISASSEMBLY II. . . . . . . . . . 01–10–6

Pulley Lockbolt Disassembly Note . . . . 01–10–7

Front Cover Disassembly Note . . . . . . 01–10–7

Oil Pump Sprocket

Disassembly Note . . . . . . . . . . . . . . . 01–10–7

HOUSING DISASSEMBLY III . . . . . . . . . 01–10–8

Flywheel (MT), Counterweight (AT)

Disassembly Note . . . . . . . . . . . . . . . 01–10–9

Tension Bolt Disassembly Note . . . . . . 01–10–10

Rear Housing Disassembly Note . . . . . 01–10–10

Stationary Gear Disassembly Note . . . 01–10–10

Tubular Dowel Disassembly Note. . . . . 01–10–10

Rotor Housing Disassembly Note . . . . 01–10–11

Rotor Disassembly Note . . . . . . . . . . . 01–10–11

Intermediate Housing

Disassembly Note . . . . . . . . . . . . . . . 01–10–12

ROTOR DISASSEMBLY . . . . . . . . . . . . . 01–10–12

Oil Seal Disassembly Note. . . . . . . . . . 01–10–13

Oil Seal Spring Disassembly Note . . . . 01–10–13

SIDE HOUSING (FRONT, INTERMEDIATE,

REAR) INSPECTION. . . . . . . . . . . . . . . 01–10–13

ROTOR HOUSING INSPECTION . . . . . . 01–10–14

ROTOR INSPECTION . . . . . . . . . . . . . . . 01–10–15

APEX SEAL INSPECTION . . . . . . . . . . . 01–10–16

SIDE SEAL INSPECTION . . . . . . . . . . . . 01–10–17

CUT-OFF SEAL INSPECTION . . . . . . . . 01–10–18

OIL SEAL INSPECTION . . . . . . . . . . . . . 01–10–18

SPRING INSPECTION . . . . . . . . . . . . . . 01–10–18

Oil Seal Spring . . . . . . . . . . . . . . . . . . . 01–10–18

Cut-off Seal Spring. . . . . . . . . . . . . . . . 01–10–19

Side Seal Spring . . . . . . . . . . . . . . . . . 01–10–19

Corner Seal Spring . . . . . . . . . . . . . . . 01–10–19

Apex Seal Spring . . . . . . . . . . . . . . . . . 01–10–19

ROTOR BEARING OIL CLEARANCE

INSPECTION . . . . . . . . . . . . . . . . . . . . . 01–10–20

ROTOR BEARING REPLACEMENT. . . . 01–10–21

Removal. . . . . . . . . . . . . . . . . . . . . . . . 01–10–21

Installation . . . . . . . . . . . . . . . . . . . . . . 01–10–21

ECCENTRIC SHAFT INSPECTION . . . . 01–10–22

ECCENTRIC SHAFT END PLAY

INSPECTION . . . . . . . . . . . . . . . . . . . . . 01–10–22

SERVICE TOOLS . . . . . . . . . . . 01-60

01–10

PILOT BEARING

INSPECTION/REPLACEMENT [MT] . . .01–10–24

Inspection . . . . . . . . . . . . . . . . . . . . . . . 01–10–24

Replacement . . . . . . . . . . . . . . . . . . . . . 01–10–24

ECCENTRIC SHAFT BYPASS

VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . 01–10–25

ECCENTRIC SHAFT POSITION PLATE

INSPECTION . . . . . . . . . . . . . . . . . . . . . 01–10–25

MAIN BEARING OIL CLEARANCE

INSPECTION . . . . . . . . . . . . . . . . . . . . . 01–10–25

MAIN BEARING REPLACEMENT . . . . . .01–10–26

Removal . . . . . . . . . . . . . . . . . . . . . . . . 01–10–26

Installation . . . . . . . . . . . . . . . . . . . . . . . 01–10–27

OIL PUMP INSPECTION . . . . . . . . . . . . . 01–10–29

Typ e A . . . . . . . . . . . . . . . . . . . . . . . . . . 01–10–29

Typ e B . . . . . . . . . . . . . . . . . . . . . . . . . . 01–10–29

ROTOR ASSEMBLY . . . . . . . . . . . . . . . . . 01–10–30

Oil Seal Spring Assembly Note . . . . . . . 01–10–30

O-Ring Assembly Note . . . . . . . . . . . . . 01–10–31

Oil Seal Assembly Note . . . . . . . . . . . . 01–10–32

Cut-Off Seal Spring Assembly Note . . .01–10–32

Cut-Off Seal Assembly Note . . . . . . . . . 01–10–33

HOUSING ASSEMBLY I . . . . . . . . . . . . . . 01–10–34

Thrust Plate Assembly Note . . . . . . . . . 01–10–35

Rotor Assembly Note . . . . . . . . . . . . . . 01–10–35

Oil Jet Plug Assembly Note. . . . . . . . . . 01–10–36

Rotor Housing Assembly Note . . . . . . . 01–10–37

Intermediate Housing

Assembly Note . . . . . . . . . . . . . . . . . . 01–10–38

Rear Oil Seal Assembly Note . . . . . . . . 01–10–39

Rear Housing Assembly Note . . . . . . . . 01–10–40

Tension Bolt Assembly Note . . . . . . . . . 01–10–40

Flywheel (MT), Counterweight (AT)

Assembly Note . . . . . . . . . . . . . . . . . . 01–10–41

HOUSING ASSEMBLY II . . . . . . . . . . . . . 01–10–42

Spacer Assembly Note . . . . . . . . . . . . . 01–10–43

Oil Pump Drive Gear

Assembly Note . . . . . . . . . . . . . . . . . . 01–10–43

Oil Pump Sprocket Wheel

Assembly Note . . . . . . . . . . . . . . . . . . 01–10–43

Front Oil Seal Assembly Note . . . . . . . . 01–10–43

Front Cover Assembly Note . . . . . . . . . 01–10–44

Pulley Lockbolt Assembly Note . . . . . . . 01–10–44

HOUSING ASSEMBLY III . . . . . . . . . . . . . 01–10–45

Oil Pan Upper Block

Assembly Note . . . . . . . . . . . . . . . . . . 01–10–47

Oil Pan Assembly Note . . . . . . . . . . . . . 01–10–47

End of Toc

Revised 6/2008 (Ref. No. R108/08)

01–10–1

Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)

MECHANICAL

ENGINE OVERHAUL SERVICE WARNING

Warning

• Continuous exposure to USED engine oil has caused skin cancer in laboratory mice. Protect your skin by washing with soap and water immediately after this work.

End Of Sie

ENGINE MOUNTING/DISMOUNTING

Caution

• The oil pan could be damaged or dented if the engine's own weight is subjected to an impact against a level surface. Always set two pieces of wood in the positions shown in the figure to prevent the oil pan from being dented. If the oil pan is dented, the amount of intake oil and the fluid pressure will decrease. (Type B)

OIL PAN

PIECE OF WOOD

CHU011002000E01

CHU011002000E12

ENGINE FRONT SIDE

Mounting Using 49 L010 1A0

1. Remove the stud bolt.

2. Install the SSTs (arms) to the specified three

position as shown in the figure, and temporarily tighten with the SSTs (bolts) and 99784 0890 or M8×1.25 length 90 mm {3.55 in} bolt.

ENGINE FRONT SIDE

GHE0110E001

STUD BOLT

CHU0110E048

99784 0890 OR M8x1.25

LENGTH 90 mm {3.55 in} BOLT

49 L010 102

01–10–2

49 L010 107

CHU0110E049

Revised 6/2008 (Ref. No. R108/08)

Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)

MECHANICAL

3. Install the SSTs (bolt, nut) to the three specified

positions as shown in the figure.

4. Install the SSTs (bolts, nuts, hook, plate) in Step 3 to the SST (arms, bolts) set in Step 2.

5. Adjust the bolt threads by turning them so that they project approx. 20 mm {0.79 in} from the plate end.

6. Adjust the bolts and nuts so that the plate and arms are parallel.

7. Mount the engine to the SST (engine stand).

8. Remove the oil pan drain plug and drain the engine oil.

9. Replace with a new washer and install the oil pan drain plug.

Tightening torque

Type A : 29.4—39.2 N·m {3.00—3.99 kgf·m,

21.7—28.9 ft·lbf}

Type B : 29.4—41.2 N·m {3.00—4.20 kgf·m,

21.7—30.3 ft·lbf}

49 L010 101

49 L010 107

99784 0890 OR M8x1.25 LENGTH 90 mm {0.55 in} BOLT

49 L010 102

ENGINE

49 L010 10449 L010 103

PARALLEL

APPROX. 20 mm {0.79in}

49 L010 104

49 L010 105

BHJ0110E003

49 L010 101

49 L010 105

49 L010 104

CHU0110E050

01–10

Using 49 J010 3A0A

1. Install the SSTs to the position shown in the

figure.

AM8×1.25 length 25 mm {1.28 in} bolt

99940 1201 (left side engine mount installation nut)

or M12×1.5 nut 99756 1230 (left side engine mount installation nut)

+ washer

2. Mount the engine to the SST (engine stand).

3. Remove the oil pan drain plug and drain the engine oil.

4. Install the oil pan drain plug with a new washer.

Tightening torque

Type A : 29.4—39.2 N·m {3.00—3.99 kgf·m,

21.7—28.9 ft·lbf}

Type B : 29.4—41.2 N·m {3.00—4.20 kgf·m,

21.7—30.3 ft·lbf}

WHEN USING 49 J010 3A0A

49 J010 302A

ONLY WHEN USING 49 J010 301A

49 J010 301A

CHU0110E058

Dismounting

1. Dismount in the reverse order of mounting.

2. Tighten the stud bolt. (Only when using 49 L010 101.)

Tightening torque

14.7—34.3 N·m {1.50—3.49 kgf·m, 10.9—25.2 ft·lbf}

End Of Sie

Revised 6/2008 (Ref. No. R108/08)

01–10–3

Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)

MECHANICAL

HOUSING DISASSEMBLY I

1. Disassemble in the order indicated in the table.

Type A

CHU011002000E04

1 Oil filter component 2 Engine hanger (engine rear side) 3 Engine coolant temperature sensor 4 Engine hanger (engine front side) 5 Water pump body 6 Thermostat component

7Oil pan

(See 01–10–5 Oil Pan Disassembly Note.) 8 Clip 9 Oil baffle plate

10 Oil-level sensor 11 Oil strainer

BHJ0110E006

01–10–4

Revised 6/2008 (Ref. No. R108/08)

01–10-4 MECHANICAL

Typ e B

Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)

MECHANICAL

CHU011002000E04

01–10

1 Engine hanger (engine rear side) 2 Engine coolant temperature sensor 3 Engine hanger (engine front side) 4 Water pump body 5 Thermostat component 6 Oil pan

(See 01–10–5 Oil Pan Disassembly Note.)

End Of Sie

7 Oil pan upper block

(See 01–10–5 Oil Pan Upper Block Disassembly

Note.) 8 Baffle plate 9 Clip

10 Oil level switch 11 Baffle plate 12 Oil strainer

BHJ0110F002

Revised 6/2008 (Ref. No. R108/08)

01–10-4–1

Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)

MECHANICAL

THIS PAGE INTENTIONALLY

LEFT BLANK

01–10-4–2

Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)

Oil Pan Disassembly Note

1. Remove the oil pan using the separator tool.

Oil Pan Upper Block Disassembly Note

1. Remove the oil pan upper block using the separator tool.

End Of Sie

MECHANICAL

01–10

BHJ0111W014

BHJ0111E014

Revised 6/2008 (Ref. No. R108/08)

01–10–5

Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)

MECHANICAL

HOUSING DISASSEMBLY II

1. Disassemble in the order indicated in the table.

Type A

SST

CHU011002000E05

SST

1 Pulley lockbolt

(See 01–10–7 Pulley Lockbolt Disassembly Note.) 2 Pulley component 3 Eccentric shaft bypass valve 4Spring 5 Front cover

(See 01–10–7 Front Cover Disassembly Note.) 6 Front oil seal 7Plug 8 Control valve spring 9 Control valve

10 Metering oil pump drive gear 11 Oil pump sprocket wheel

(See 01–10–7 Oil Pump Sprocket Disassembly

Note.)

12 Oil pump chain

BHJ0110E008

13 Oil pump drive gear 14 Oil pump component 15 Balance weight 16 Thrust plate 17 Needle bearing 18 Spacer 19 Rear outer rotor 20 Rear inner rotor 21 Middle plate 22 Front outer rotor 23 Front inner rotor 24 Shaft 25 Oil pump body

01–10–6

Revised 6/2008 (Ref. No. R108/08)

01–10-6 MECHANICAL

Typ e B

SST

Engine Workshop Manual 13B-MSP (Multi Side Port) (1773–1U–03C)

MECHANICAL

CHU011002000E04

01–10

15 18 192021

SST

1 Pulley lockbolt

(See 01–10–7 Pulley Lockbolt Disassembly Note.) 2 Pulley component 3 Eccentric shaft bypass valve 4Spring 5 Front cover

(See 01–10–7 Front Cover Disassembly Note.) 6 Front oil seal 7OCV 8 Oil pipe 9 OCV case

10 Plug 11 OCV oil filter

End Of Sie

BHJ0110F003

12 Oil filter joint 13 Plug 14 Oil pump sprocket wheel

(See 01–10–7 Oil Pump Sprocket Disassembly

Note.) 15 Oil pump chain 16 Oil pump drive gear 17 Oil pump component 18 Balance weight 19 Thrust plate 20 Needle bearing 21 Spacer

Revised 6/2008 (Ref. No. R108/08)

01–10-6–1

+ 49 hidden pages

Mazda 13B-MSP Workshop Manual

Specifications and Main Features

Frequently Asked Questions

User Manual