Service
This manual is to be used by qualified appliance technicians only. Maytag does not assume any responsibility for property damage or personal injury for improper service procedures done by an unqualified person.
Freestanding
Double Oven
Electric Range
This Base Manual covers general information
Refer to individual Technical Sheet for information on specific models
This manual includes, but is not limited to the following:
MER6555AAB/Q/W
MER6751AAB/Q/S/W
MER6755AAB/Q/S/W
MER6775AAB/F/N/Q/S/W
MER6875AAB/F/N/Q/S/W
MER6775ACB/F/N/S/W
MER6875ACB/F/N/S/W
MER6755ACB/S/W
MER6555ACW
16023416 August 2004
©2004 Maytag Services
Important Information
Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service information. IT IS THE TECHNICIANS RESPONSIBILITY TO
REVIEW ALL APPROPRIATE SERVICE INFORMATION BEFORE BEGINNING REPAIRS.
Important Notices for Servicers and Consumers
!WARNING
To avoid risk of severe personal injury or death, disconnect power before working/servicing on appliance to avoid electrical shock.
To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this product. For further assistance, please contact:
Customer Service Support Center
CAIR Center |
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Web Site |
Telephone Number |
WWW.MAYTAG.COM ............................................. |
1-800-688-9900 |
CAIR Center in Canada ........................................... |
1-800-688-2002 |
Recognize Safety Symbols, Words, and Labels
!DANGER
DANGER—Immediate hazards which WILL result in severe personal injury or death.
!WARNING
WARNING—Hazards or unsafe practices which COULD result in severe personal injury or death.
!CAUTION
CAUTION—Hazards or unsafe practices which COULD result in minor personal injury, product or property damage.
2 |
16023416 |
©2004 Maytag Services |
Table of Contents |
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Important Information .................................................... |
2 |
Safety Information |
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Safety Practices for Servicer .................................... |
4 |
Servicing .................................................................. |
4 |
Electrical Requirements ........................................... |
4 |
Extension Cord ........................................................ |
4 |
Receiving Oven ........................................................ |
5 |
Using the Oven ........................................................ |
5 |
Baking, Broiling, and Roasting ................................. |
5 |
Surface Cooking Units ............................................. |
6 |
Ovens ....................................................................... |
6 |
Precautions .............................................................. |
6 |
Product Safety Devices ............................................ |
6 |
General Information |
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Cooking Nomenclature ............................................. |
7 |
Specifications .......................................................... |
8 |
Placement of the Oven ............................................. |
8 |
Location of Model Number ........................................ |
8 |
Model Identification .................................................. |
8 |
Service ..................................................................... |
8 |
Parts and Accessories ............................................. |
8 |
Extended Service Plan ............................................. |
8 |
Range Description .................................................... |
9 |
Troubleshooting Procedures |
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Control Systems Troubleshooting ........................... |
10 |
Component Troubleshooting .................................... |
13 |
Testing Procedures |
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Component Testing ................................................. |
15 |
H2 Oven Control Testing .......................................... |
18 |
H3 Oven Control Testing .......................................... |
19 |
Quick Test Mode ..................................................... |
20 |
Disassembly Procedures |
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Moving and/or Replacing Range .............................. |
22 |
Leveling Legs .......................................................... |
22 |
Anti-Tip Bracket ...................................................... |
22 |
Smoothtop Removal ................................................ |
22 |
Side Panel .............................................................. |
22 |
Bake Element ......................................................... |
22 |
Broil Element .......................................................... |
22 |
Oven Sensor ........................................................... |
22 |
Oven Control/Electronic Clock ................................ |
23 |
Oven Light Replacement ......................................... |
23 |
Oven Door(s) |
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Door Removal ...................................................... |
23 |
Door Replacement ............................................... |
23 |
Gasket and Door Disassembly ............................ |
23 |
Lower Latch Assembly ............................................ |
25 |
Upper Latch Assembly ............................................ |
25 |
Oven Door Hinge ..................................................... |
26 |
Convection Assembly .............................................. |
26 |
Door Plunger ........................................................... |
26 |
Rocker Switch......................................................... |
26 |
Indicator Lamps ...................................................... |
26 |
Hi-Limit Thermostat ................................................. |
26 |
Infinite Switch .......................................................... |
27 |
Convenience Outlet (Canadian Models Only) .......... |
27 |
Oven Racks ............................................................ |
27 |
Rack Positions ....................................................... |
27 |
Oven Cavity Components (Electric) ......................... |
28 |
Appendix A |
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Installation Instructions ......................................... |
A-2 |
Appendix B |
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Use and Care Model MER6555A** ........................ |
B-2 |
Use and Care Models MER6751AA*, MER6755A** |
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MER6775A** ....................................................... |
B-13 |
Use and Care Model MER6875A** ...................... |
B-26 |
Cleaning Procedures ........................................... |
B-41 |
©2004 Maytag Services |
16023416 |
3 |
Important Safety Information
Recognize this symbol as a safety precaution.
!
!WARNING
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
There can be a risk of injury or electrical shock while performing services or repairs. Injury or electrical shock can be serious or even fatal. Consequently, extreme caution should be taken when performing voltage checks on individual components of a product. The electrical power supply should ALWAYS be disconnected when servicing a product.
This appliance must be properly grounded. Never plug in or direct-wire an appliance unless it is properly grounded and in accordance with all local and national codes. See "Installation Instructions" that accompany the product for the appropriate grounding procedures.
GROUND PATH SPECIFICATIONS:
Ground Path Resistance: |
0.1 ohms maximum |
Insulation Resistance: |
250k ohms minimum |
!WARNING
To avoid risk of electrical shock, property damage, personal injury or death; verify wiring is correct, if components were replaced. Verify proper and complete operation of unit after servicing.
This appliance contains or produces a chemical or chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. To reduce the risk from substances in the fuel or from fuel combustion, make sure this appliance is installed, operated, and maintained according to the instructions in this manual.
!W ARNING
Due to the nature of cooking, fires can occur as a result of overcooking or excessive grease. Although a fire is unlikely, if one occurs proceed as follows:
Oven Fires
1.Do not open the oven door.
2.Turn all controls to the OFF position.
3.As an added precaution turn off the electricity at the main circuit breaker or fuse box.
4.Allow the food or grease to burn itself out in the oven.
If smoke or fire persist call the local fire department.
To avoid risk of property damage or personal injury, do not obstruct the flow of combustion or ventilation air to the oven.
To avoid risk of electrical shock, serious personal injury or death: Verify the oven has been properly grounded and always disconnect the electrical supply before servicing this unit.
Safety Practices for Servicer
Safe and satisfactory operation of electrical ranges depends upon its design and proper installation.
Servicing
Listed below are some general precautions and safety practices which should be followed in order to protect the service technician and consumer during service and after service has been completed.
1.Check range when service is complete—After servicing, make visual checks on electrical connection. Inform consumer of the condition of range before leaving.
2.Adhere to all local regulations and codes when performing service.
Electrical Requirements
120-volt, 60 Hertz, 15 amp, individual circuit which is properly grounded, polarized and protected by a circuit breaker or fuse.
Extension Cord
Due to possible pinching during installation, extension cords should not be used on products.
Extension cords will adversely affect the performance of spark system.
4 |
16023416 |
©2004 Maytag Services |
Important Safety Information
Receiving Oven
•Authorized servicer must install the range, in accordance with the Installation Instructions. Adjustments and service should be performed only by authorized servicer.
•Plug range into a 120–volt grounded outlet only. Do not remove round grounding prong from the plug. If in doubt about grounding of the home electrical system, it is consumers responsibility and obligation to have an ungrounded outlet replaced with a properly grounded three-prong outlet in accordance with the National Electrical Code. Do not use an extension cord with this appliance.
•Insure all packing materials are removed from the range before operating it, to prevent fire or smoke damage should the packing material ignite.
•With prolonged use of a range, high floor temperatures could result. Many floor coverings will not be able to withstand this kind of use. Never install range over vinyl tile or linoleum that cannot withstand high temperatures. Never install range directly over carpeting.
Using the Oven
•Do not leave children alone or unattended where a range is hot or in operation. They could be seriously burned.
•Do not allow anyone to climb, stand or hang on the door. They could damage the range and cause severe personal injury.
•Wear proper apparel. Loose fitting or hanging garments should never be worn when using oven. Flammable material could ignite if brought in contact with flame or hot oven surfaces which may cause severe burns.
•Never use range for warming or heating a room. This may cause burns, injuries, or a fire.
•Do not use water on grease fires.
•Do not let grease or other flammable materials collect in or around range.
•Do not repair or replace any part of range unless it is recommended in this manual.
•Use only dry potholders. Moist or damp potholders used on hot surfaces may result in a burn from steam. Do not let a potholder touch the flame. Do not use a towel or a bulky cloth as a potholder.
•Never leave range unattended while cooking. Boilovers can cause smoking and may ignite.
•Only certain types of glass/ceramic, earthenware, or other glazed utensils are suitable for oven use. Unsuitable utensils may break due to sudden temperature change.
•Use care when opening oven door. Let hot air or steam escape before removing or replacing food.
•Do not heat unopened food containers in oven.
Buildup of pressure may cause a container to burst and result in injury.
•Keep range vent ducts unobstructed.
•Place oven racks in desired location while oven is cool. If a rack must be moved while oven is hot, use a dry potholder.
•Do not use aluminum foil to line oven bottom or racks. Aluminum foil can cause a fire and will seriously affect baking results, and damage to porcelain surfaces.
•Do not touch interior surfaces of oven during or immediately after use. Do not let clothing or other flammable materials come in contact with bake or broil burners.
•Other areas of the oven can become hot enough to cause burns, such as vent openings, window, oven door and oven racks.
•To avoid steam burns, do not use a wet sponge or cloth to wipe up spills on hot cooking area.
•Do not store combustible or flammable materials, such as gasoline or other flammable vapors and liquids near or in oven.
•Do not clean oven door gasket located on back of the door. Gasket is necessary to seal the oven and can be damaged as a result of rubbing or being moved.
•Do not drape towels or any materials on oven door handles. These items may ignite causing a fire.
!CAUTION
Do not store items of interest to children in cabinets above range. Children may climb on oven to reach these items and become seriously injured.
Baking, Broiling, and Roasting
•Do not use oven area for storage.
•Stand back from range when opening a hot oven door. Hot air or steam can cause burns to hands, face, and eyes.
•Use only glass cookware appropriate for use in electric ovens.
•Always remove broiler pan from oven when finished broiling. Grease left in pan can catch fire if oven is used without removing grease from the broiler pan.
•Make sure broiler pan is placed correctly to reduce any possibility of grease fires.
•Should a grease fire occur in the broiler pan, turn off oven, and keep oven door closed until fire burns out.
©2004 Maytag Services |
16023416 |
5 |
Important Safety Information
Surface Cooking Units
1.Use Proper Pan Size—This appliance is equipped with one or more surface units of different size. Select utensils having flat bottoms large enough to cover the surface unit heating element. The use of undersized utensils will expose a portion of the heating element to direct contact and may result in ignition of clothing. Proper relationship of utensil to burner will also improve efficiency.
2.Never Leave Surface Units Unattended—Boilover causes smoking and greasy spillovers that may ignite.
3.Make Sure Reflector Pans or Drip Bowls Are In Place—Absence of these pans or bowls during cooking may subject wiring or components underneath to damage.
4.Protective Liners—Do not use aluminum foil to line oven bottom. Improper installation of these liners may result in a risk of electrical shock or fire.
5.Glazed Cooking Utensils—Do not use glass, ceramic, earthware, or other glazed utensils. They can damage smoothtop and can break due to sudden change in temperature.
6.Utensil Handles Should be Turned Inward and Not Extend Over Adjacent Surface Units—To reduce the risk of burns, ignition of flammable materials, and spillage due to unintentional contact with the utensil, the handle of a utensil should be positioned so that it is turned inward, and does not extend over adjacent surface units.
7.Do Not Soak Removable Heating Elements—Heating elements should never be immersed in water.
Ovens
1.Use Care When Opening Door—Let hot air or steam escape before removing or replacing food.
2.Do Not Heat Unopened Food Containers—Buildup of pressure may cause container to burst and result in injury.
3.Keep Oven Vent Ducts Unobstructed.
4.Placement of Oven Racks—Always place oven racks in desired location while oven is cool. If rack is removed while oven is hot, do not let potholder contact hot heating element in oven.
In Case of Fire
Fires can occur as a result of over cooking or excessive grease. Though a fire is unlikely, proceed as follows:
Surface Element Fire
1.Smother fire with a nonflammable lid/baking soda, or use a Class ABC or BC extinguisher. Not water, salt or flour.
2.As soon as it is safe to do so, turn the surface controls to “OFF”.
Oven Fires
1.If smoke is visible, do not open oven door.
2.Turn oven control to “OFF”.
3.Turn off power at main circuit breaker or fuse box.
4.Turn on vent to remove smoke.
5.Allow food/grease to burn out in oven.
6.If smoke and fire persist, call fire department.
7.If there is any damage to components, call an authorized servicer before using range.
Precautions
•Do not cook food directly on range top surface, always use cookware.
•Do not mix household cleaning products. Chemical mixtures may interact with hazardous results.
•Do not put plastic items on warm cooking areas.
•Do not slide rough objects across range top surface.
•Do not leave fat heating unless you remain nearby. Fat can ignite if overheated by spilling onto hot surfaces.
•Do not allow pots to boil dry as this can cause damage to cooking surface and pan.
•Do not use range top surface as a cutting board.
Product Safety Devices
Safety devices and features have been engineered into the product to protect consumer and servicer. Safety devices must never be removed, bypassed, or altered in such a manner as to defeat the purpose for which they were intended.
Grounded Oven Frame |
Ground prong on power |
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cord is connected to the |
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frame, usually a green |
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lead fastened by a |
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screw. In addition, any |
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part or component |
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capable of conducting |
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an electric current is |
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grounded by its |
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mounting. |
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If any ground wire, |
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screw, strap, nut, etc. is |
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removed for service, or |
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any reason, it must be |
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reconnected to its |
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original position with |
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original fastener before |
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the appliance is put into |
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operation again. |
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Failure to do so can |
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create a possible shock |
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hazard. |
6 |
16023416 |
©2004 Maytag Services |
General Information
This manual provides basic instructions and suggestions for handling, installing and servicing electric ranges.
The directions, information, and warnings in this manual are developed from experience and careful testing of the product. If the unit is installed according to this manual, it will operate properly and will require minimal servicing. A unit in proper operating order ensures the consumer all the benefits provided by clean, modern electric cooking.
This manual contains information needed by authorized service technicians to install and service electric ranges. There may be, however, some parts which need further explanation. Refer to the Installation Instructions, Use and Care, Technical Sheets or the toll-free technical support line.
Cooking Nomenclature |
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A |
Almond on Almond |
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Brand |
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B |
Black |
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A |
Amana |
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C |
Brushed Chrome |
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H |
Traditional White |
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C |
Magic Chef |
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L |
Traditional Almond |
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G |
Graffer & |
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P |
Prostyle |
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Sattler |
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Q |
Monochromatic Bisque |
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H |
Hardwick |
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S |
Stainless |
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J |
Jenn-Air |
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Traditional Bisque |
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M |
Maytag |
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W |
White on White |
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N |
Norge |
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F Frost White (True Color White) |
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U |
Universal |
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N Natural Bisque (True Color Bisque) |
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Y |
Crosley |
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Fuel |
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A |
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C |
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Dual Fuel |
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G 220-240 V / 50-60 Hz |
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Gas, Natural |
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Military Model |
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PSB Approved |
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X |
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production version. |
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A Accessory/Cartridge |
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CCooktop Updraft/Countertop
DDowndraft Cooktop or Warming Drawer
EEyelevel Range
G |
Grill |
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L |
Range (20") |
Feature Content |
||
M |
Range (36") |
1000-3999 |
Brands |
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P |
Drop In (24") |
|||
4000-6999 |
Maytag/Amana |
|||
Q |
Wall Oven (27") |
|||
7000-9999 |
Jenn Air |
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RRange, Free-Standing (30")
SSlide-In (30")
TRange Hood
V OTR
W Wall Oven
YRV Range
ZRV Top
©2004 Maytag Services |
16023416 |
7 |
General Information
Specifications
Refer to individual Technical Sheet for specification information.
Placement of the Oven
This freestanding range must be placed in the kitchen or comparable room. All safety guidelines must be followed (see Chapter 2) and free air flow around the range is essential.
Do Not Block Air Vents
All air vents must be kept clear during cooking. If air vents are covered during operation, the oven may overheat. If this occurs, a sensitive, thermal safety device automatically removes power to the oven, rendering the oven inoperable. The oven will remain in this state until it has sufficiently cooled.
Location of Model Number
To request service information or replacement parts, the service center will require the complete model, serial, and manufacturing number of your freestanding range. The number can be found on a metal tag located on the back of the control panel. Reach behind the top left corner of the control panel and rotate the tags up to view the data.
Location of Model |
and Serial Number |
Model Identification
Complete enclosed registration card and promptly return. If registration card is missing:
•For Maytag product call 1-800-688-9900 or visit the Web Site at www.maytag.com
•For product in Canada call 1-866-587-2002 or visit the Web Site at www.maytag.com
When contacting provide product information located on rating plate. Record the following:
Model Number: |
___________________ |
Manufacturing Number: |
___________________ |
Serial or S/N Number: |
___________________ |
Date of purchase: |
___________________ |
Dealer’s name and address: |
___________________ |
Service
Keep a copy of sales receipt for future reference or in case warranty service is required. To locate an authorized servicer:
•For Maytag product call 1-800-688-9900 or visit the Web Site at www.maytag.com
•For product in Canada call 1-866-587-2002 or visit the Web Sites at www.maytag.com
Warranty service must be performed by an authorized servicer. We also recommend contacting an authorized servicer, if service is required after warranty expires.
Parts and Accessories
Purchase replacement parts and accessories over the phone. To order accessories for your product call:
•For Maytag product call 1-800-462-9824 or visit the Web Site at www.maytag.com
•For product in Canada call 1-866-587-2002 or visit the Web Sites at www.amana.com or www.maytag.com
Extended Service Plan
We offer long-term service protection for this new oven.
•Dependability PlusSM Extended Service Plan is specially designed to supplement Maytag’s warranty. This plan covers parts, labor, and travel charges. Call 1-800-925-2020 for information.
8 |
16023416 |
©2004 Maytag Services |
Range Description
Electronic Oven Control
Surface Controls
Backguard
Data Plate
Oven Vent
Warming Zone
Single Surface |
Broiler |
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Elements |
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Bake Element
Dual Surface
Elements
Oven Rack (1)
Oven Window
Broiler
Anti-Tip Bracket
Leveling Leg |
Bake Element |
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Oven Racks (2) |
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Door Gasket |
©2004 Maytag Services |
16023416 |
9 |
Troubleshooting Procedures
!WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires power.
!CAUTION
•Verify proper grounding before checking for trouble.
•Be careful of the high voltage circuit.
•Discharge the high voltage capacitor.
•When checking the continuity of the switches or of the high voltage transformer, disconnect one lead wire from these parts and then check continuity with the AC plug removed. To do otherwise may result in a false reading or damage to your meter.
•Do not touch any part of the circuit on the printed circuit board, since static electric discharge may damage the control panel. Always touch yourself to ground while working on this panel to discharge any static charge built up on your body.
Control Systems Troubleshooting
Description of Error Codes
The Diagnostic Code Display Mode allows viewing of the error diagnostic codes.
Each error code consists of four digits. The following table describes the function of each digit.
Digit |
|
|
Description |
|
Primary System: |
1 |
– Local to the control circuit board |
1st |
|
3 |
– Sensor or meat probe |
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4 |
– Control input |
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9 |
– Door lock |
2nd |
Measurable: |
d – Diagnostic: measurable parameter |
|
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|
c – Control related, replace control |
|
3rd |
Secondary System: Sequential numbering |
||
4th |
Oven Cavity: |
1 |
– Upper oven (or single cavity oven) |
|
2 |
– Lower oven |
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c – Control specific |
Diagnostic Code Display Mode is accessed via the Quick Test Mode. To view the last 5 error codes, enter the Quick Test Mode by pressing and holding the UPPER CANCEL and UPPER BROIL pads for 3 seconds within 5 minutes of power-up. Diagnostic Code Display Mode may be activated only when applying power to the control.
10 |
16023416 |
©2004 Maytag Services |
Troubleshooting Procedures
!WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires power.
Diagnostic Code Checking
Code |
Description |
When Checked |
|
Detection |
||
1c1c |
Shorted key |
|
Always |
|
1 minute |
|
1c2c |
Keyboard tail disconnected |
|
Always |
|
1 minute |
|
1c31 |
Cancel key circuit problem |
|
Always |
|
20 seconds |
|
1c32 |
Cancel key circuit problem |
|
Always |
|
20 seconds |
|
1c6c |
EEPROM error |
When accessing EEPROM |
|
3 tries |
||
1c7c |
Control not calibrated |
|
Always |
|
3 tries |
|
1c8c |
Cooking program error |
Cook or clean programmed |
|
3 tries |
||
1d11 |
Runaway temp (650°F), door unlocked |
Latch unlocked |
|
1 minute |
||
1d12 |
Runaway temp (650°F), door unlocked |
Latch unlocked |
|
1 minute |
||
1d21 |
Runaway temp (950°F), door locked |
Latch locked |
|
1 minute |
||
1d22 |
Runaway temp (950°F), door locked |
Latch locked |
|
1 minute |
||
3d11 |
Sensor open |
Cook or clean active |
|
20 seconds |
||
3d12 |
Sensor open |
Cook or clean active |
|
20 seconds |
||
3d21 |
Sensor shorted |
Cook or clean active |
|
20 seconds |
||
3d22 |
Sensor shorted |
Cook or clean active |
|
20 seconds |
||
4d11 |
Door switch position failure |
Clean or keyboard Lockout active |
|
1 minute |
||
4d12 |
Door switch position failure |
Clean or keyboard Lockout active |
|
1 minute |
||
4d21 |
No reverse airflow fan rotation (no/low RPM) |
Clean or Cook programmed |
|
1 minute |
||
4d31 |
Reverse airflow fan state (on when should be off) |
Suppose to be OFF |
|
1 minute |
||
4d51 |
Door switch circuit failure |
Convect, Clean or Keyboard Lockout programmed |
|
1 minute |
||
4d52 |
Door switch circuit failure |
Convect, Clean or Keyboard Lockout programmed |
|
1 minute |
||
9d11 |
Latch will not lock |
Latch should be locked |
|
See Note 6 |
||
9d12 |
Latch will not lock |
Latch should be locked |
|
See Note 6 |
||
9d21 |
Latch will not unlock |
Latch should be unlocked |
|
See Note 6 |
||
9d22 |
Latch will not unlock |
Latch should be unlocked |
|
See Note 6 |
||
9d31 |
Latch state unknown, both locked and unlocked |
Latch should be locked or when lock attempted |
|
See Note 6 |
||
9d32 |
Latch state unknown, both locked and unlocked |
Latch should be locked or when lock attempted |
|
See Note 6 |
||
Diagnostic Code Handling |
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Code |
Measurable |
What is Displayed |
|
Action Taken By Control |
||
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|
Disables audible for affected key depression |
||
1c1c |
Keypress |
Nothing |
|
Disables all outputs 1, 2 |
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Disables lights and timers |
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Disables audible for key depression |
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1c2c |
Keyboard loop improper value |
Nothing |
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Disables all outputs 1 |
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Disables lights and timers |
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1c31 |
Cancel key improper value |
BAKE flashes 3 |
|
Disables all outputs for cavity 1 |
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1c32 |
Cancel key improper value |
BAKE flashes 3 |
|
Disables all outputs for cavity 1 |
|
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1c6c |
No response from EEPROM |
Nothing |
|
Disables all outputs 1 |
|
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1c7c |
Calibration value out of range |
“CAL” in the time digits |
|
Completely disables oven 4 |
|
|
1c8c |
CRC invalid |
Nothing |
|
Cancels active cook function |
|
|
1d11 |
Sensor resistance > 2237 Ω |
BAKE flashes 3 |
|
Disables all cook function for cavity |
|
|
1d12 |
Sensor resistance > 2237 Ω |
BAKE flashes 3 |
|
Disables all cook function for cavity |
|
|
1d21 |
Sensor resistance > 2787 Ω |
BAKE flashes 3 |
|
Disables all cook function for cavity |
|
|
1d22 |
Sensor resistance > 2787 Ω |
BAKE flashes 3 |
|
Disables all cook function for cavity |
|
|
3d11 |
Sensor resistance > Infinite Ω |
BAKE flashes 3 |
|
Disables all cook function for cavity |
|
|
3d12 |
Sensor resistance > Infinite Ω |
BAKE flashes 3 |
|
Disables all cook function for cavity |
|
|
3d21 |
Sensor resistance > 0 Ω |
BAKE flashes 3 |
|
Disables all cook function for cavity |
|
|
3d22 |
Sensor resistance > 0 Ω |
BAKE flashes 3 |
|
Disables all cook function for cavity |
|
|
4d11 |
Door switch not closed when door is locked |
Nothing |
|
Disables Clean and Lockout functions 5 |
||
4d12 |
Door switch not closed when door is locked |
Nothing |
|
Disables Clean and Lockout functions 5 |
||
4d21 |
No reverse airflow fan rotation (no/low RPM) |
Nothing |
|
Disables all cook function for cavity |
|
|
4d31 |
Reverse airflow fan state (on when should be off) |
Nothing |
|
No action |
|
|
4d51 |
Door switch not open or closed |
Nothing |
|
Disables Convect, Clean, and Lockout functions 4, 5 |
||
|
Turn off light and disable light from door switch |
|||||
|
|
|
|
|||
4d52 |
Door switch not open or closed |
Nothing |
|
Disables Convect, Clean, and Lockout functions 4, 5 |
||
|
Turn off light and disable light from door switch |
|||||
|
|
|
|
|||
9d11 |
Lock switch not closed |
LOCK flashes 3 |
|
Disables Clean and Lockout functions 4 |
||
9d12 |
Lock switch not closed |
LOCK flashes 3 |
|
Disables Clean and Lockout functions 4 |
||
9d21 |
Unlock switch not closed |
LOCK flashes 3 |
|
Disables Clean and Lockout functions 4 |
||
9d22 |
Unlock switch not closed |
LOCK flashes 3 |
|
Disables Clean and Lockout functions 4 |
||
9d31 |
Latch both locked and unlocked |
LOCK flashes 3 |
|
Disables Clean and Lockout functions 4 |
||
9d32 |
Latch both locked and unlocked |
LOCK flashes 3 |
|
Disables Clean and Lockout functions 4 |
©2004 Maytag Services |
16023416 |
11 |
Troubleshooting Procedures
!WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires power.
NOTES:
1
2
3
4
5
6
“Action Taken” applies as long as the condition exists. If the condition goes away, the control recovers.
If there is a cook function or timer active, the function continues. The user cannot edit the function, and [Cancel] will cancel the cook mode.
Flash rate: 0.2 seconds on, 0.1 second off. Pressing any key will clear the display until the fault clears and is re-triggered. “Action Taken” applies until there is a POR (Power On Reset [“hard reset”]).
If the control believes the door is locked, it will attempt to unlock it when the function cancels and the cavity temperature cools. Special conditions for latch faults (9dxx):
•A known good unlock position is defined as when the unlock switch reads closed and lock switch reads open.
•A known good lock position is defined as when the unlock switch reads open and lock switch reads closed.
•A faulted switch means the switch input is reading an invalid state, neither open nor closed.
•Once a latch fault occurs, latch movement is disabled until there is a POR. An error tone will sound if a function requiring a faulted latch is attempted.
•If at POR, the latch is not at a known good unlock position:
•If the latch is at a good lock position, it will attempt to unlock when the RTD (Resistance Temperature Device) temperature is below 400°F.
•If the latch is not at a good lock position, the control will fault.
•If a latch fault occurs while the RTD is above the lock temperature, the latch will not try to move, but the fault is still logged to EEPROM after the first stage of detection.
•The Display column for latch faults applies 1) If the latch was moving when the fault occurred; 2) If the latch is already in a known locked state when the fault occurs.
•LOCK flashes after a fault is detected and until the unlocked position is achieved. The unlock position may be identified by a successful unlock switch closure, or as the result of timing when the unlock switch is not functioning properly.
•If the last known good position was unlock (e.g. baking, or idle) and a latch fault occurs, the motor is never moved. The fault is logged to EEPROM and is not seen by the user.
•Latch fault detection is in two stages. The first stage is to allow the control to recover without moving the latch. After this:
•If the latch was previously at a known good unlock position, the latch will not move and the control will fault.
•If the control was previously in a known good lock position:
•If the RTD is below 400°F, the latch will attempt to recover to it’s proper position (up to three revolutions). If it cannot, the control will fault and the latch will move to a calculated unlock position.
•If the RTD is at or above 400°F, the control will fault. When the RTD cools to below 400°F, the control will attempt to recover to a good unlock position (up to three revolution). If it cannot, the control will fault and the latch will move to a calculated unlock position.
•Note: If the unlock position cannot be found, this may result in a second fault, the first fault occurring when the latch request was locked, and the second when the latch request is unlocked.
•If the latch is moving when the fault occurs, the control will bypass the first stage of detection and immediately try to find it’s proper position. If it cannot, the control will fault and the latch will move to a calculated unlock position.
•Affected DLBs (Double Line Breaks) and loads are disabled during detection.
•If the control is in a known good unlock position and the lock switch becomes faulted:
•The control will not fault.
•If a function requiring latch movement is attempted while the lock switch is faulted, the control will sound an error tone and the function will be disabled.
•If the control is in a known good lock position and the unlock switch becomes faulted:
•The control will not fault.
•After the function is canceled and unlock is attempted, the control will attempt to unlock the latch according to the procedures in these notes.
12 |
16023416 |
©2004 Maytag Services |
Troubleshooting Procedures
!WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires power.
Component Troubleshooting
Problem |
Possible Cause |
|
Correction |
|
|
Power outage............................................... |
• Check power supply/circuit breaker. |
||
|
Improperly set oven controls........................ |
• Verify oven controls are properly |
||
Part or all of the appliance |
|
|
set. |
|
Oven door locked |
• Verify oven door is unlocked after a |
|||
does not work. |
||||
|
||||
|
|
|
self-clean cycle. |
|
|
Delayed cooking/cleaning ............................ |
• Verify oven is not set for delayed |
||
|
|
|
cooking or cleaning program. |
|
|
No Power ..................................................... |
• Check to be sure plug is securely |
||
|
|
|
inserted into receptacle. |
|
|
|
|
Check or re-set circuit breaker. |
|
|
|
|
Check or replace fuse. |
|
|
|
|
Check power supply. |
|
Surface or oven elements |
Improperly set oven controls........................ |
• Check if surface and/or oven |
||
|
||||
fail to operate or heat food. |
|
|
controls have been properly set. |
|
|
|
|
Ensure oven is not set for a |
|
|
|
|
delayed oven operation. |
|
|
|
|
Upper oven may be in a toasting |
|
|
|
|
operation. Lower oven will operate |
|
|
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when the toasting operation is |
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completed. |
|
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Tiny scratches or abrasions......................... |
• Check to make sure cooktop and |
||
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|
pan bottom are clean. Do not slide |
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|
glass or metal pans across top. |
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|
Make sure pan bottom is not |
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|
rough. Use the recommended |
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|
cleaning agents. |
|
Glass-Ceramic surface |
Metal marks ................................................. |
• Do not slide metal pans across |
||
|
|
top. If metal marks appear, clean |
||
shows wear. |
|
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||
|
|
when cool with Cooktop Cleaning |
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Creme. |
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Brown streaks and specks........................... |
• Spills not removed promptly. |
||
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Wiping with soiled cloth/sponge. |
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|
• |
Pan bottom not clean. |
|
|
Areas with a metallic sheen ......................... |
Deposits from water/food. |
||
|
Pitting or flaking ........................................... |
• |
Sugary boilovers. |
|
|
No voltage to control.................................... |
• Check for 120 VAC at control. If no |
||
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|
|
voltage check power source. |
|
No oven operation in bake |
No voltage from control................................ |
• Check 120 VAC to ignitor, if no |
||
or broil. |
|
|
voltage, replace control. |
|
|
Loose wire connection or broken wire ......... |
• Verify all connections are clean and |
||
|
|
|
tight, replace broken wire. |
©2004 Maytag Services |
16023416 |
13 |
Troubleshooting Procedures
!WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires power.
Problem |
Possible Cause |
Correction |
|
Power outage .............................................. |
• Verify power is present at unit. |
Broil element shuts off |
|
Verify that the circuit breaker is not |
shortly after the start of self- |
|
tripped. |
clean operation. Bake and |
|
• Replace household fuse, but do not |
broil functions operate |
|
fuse capacity. |
normally. |
Control Error ................................................ |
• See “Control Systems |
|
|
Troubleshooting.” |
|
No power to fan motor ................................. |
• Check for 120 VAC supplied at fan |
|
|
motor. If no voltage is present, |
|
|
check for broken or loose wiring |
|
|
between fan motor and relay board. |
Convection fan motor does |
|
If voltage is present at fan motor, |
not operate. |
|
go to the next step. |
|
Failed fan motor or winding/frozen shaft ..... |
• Check motor winding for continuity. |
|
|
Check for a frozen motor shaft. |
|
|
Check for broken wiring between |
|
|
motor and neutral terminal block. |
|
Failed oven lamp ......................................... |
• Check/replace lamp, if necessary. |
|
Failed wiring................................................. |
• Check for broken, loose or dirty |
|
|
connections. |
Oven light does not operate. |
Failed light socket........................................ |
• Check light socket for continuity. |
|
Failed light plunger/switch ........................... |
• Check plunger/switch for continuity. |
|
|
Check wiring diagram for |
|
|
application. |
|
Programming error ...................................... |
• Shut off power to oven for five |
Self-clean cycle not working. |
|
minutes by switching off circuit |
|
breaker. Reset circuit breaker and |
|
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|
try oven again. |
|
Oven is self-cleaning ................................... |
• Allow cycle to complete. |
|
Oven is still hot ............................................ |
• Door will not unlock until unit has |
Oven door will not unlock. |
|
cooled to safe temperature. Do not |
|
force door open, this will void |
|
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|
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|
|
warranty. Blow cool air on door |
|
|
latch area to quicken process. |
|
Normal ......................................................... |
• Minor smoking and/or odor is |
Oven smokes/odor first few |
|
normal the first few times of oven |
|
usage. |
|
times of usage. |
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|
• Ventilate area well and perform |
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|
self-clean cycle. |
Failure Codes. |
Electronically Controlled .............................. |
• See Testing Procedures for |
|
||
|
|
diagnostic checks. |
14 |
16023416 |
©2004 Maytag Services |
Testing Procedures
!WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires power.
Component Testing
Illustration |
Component |
Test Procedure |
|
|
Results |
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Oven light socket |
Remove one wire from receptacle and |
|
Indicates continuity with bulb screwed in. |
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test resistance of terminals .................. |
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..............Measure voltage at oven light |
|
120 VAC, see wiring diagram for terminal |
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identification. |
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If no voltage is present at oven light, |
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check wiring or light switches. |
||
4-turn |
Coil elements |
Remove element and measure |
|
Continuity, if not replace. |
|||||||||||||||
5-turn |
|
resistance across terminals. ................ |
|
4-turn: |
37 to 45 Ω Approximately |
||||||||||||||
(Model MER6555AA*) |
|
|
|
5-turn: |
23 to 27 Ω Approximately |
||||||||||||||
1200 W |
Ribbon elements |
Remove element and measure |
|
Continuity. If not, replace. |
|||||||||||||||
2500 W |
|
resistance across terminals. ................ |
|
1200W: 45 to 49 Ω Approximately |
|||||||||||||||
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2500W: 20 to 24 Ω Approximately |
||
2400 W/1100 W (Dual) |
Ribbon elements |
Remove element and measure |
|
Continuity. If not, replace. |
|||||||||||||||
2700 W/1700 W (Dual) |
|
resistance across terminals. ................ |
|
1100W: 40 to 46 Ω Approximately (Inner) |
|||||||||||||||
(Models MER6775AA*, |
|
|
|
1300W: |
47 to 54 Ω Approximately (Outer) |
||||||||||||||
MER6875AA*) |
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|||||||||||||
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1700W: 30 to 36 Ω Approximately (Inner) |
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1000W: 53 to 59 Ω Approximately (Outer) |
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2700 W (Single) |
Ribbon elements |
Remove element and measure |
|
Continuity. If not, replace. |
|||||||||||||||
(Model MER6755AA*) |
|
resistance across terminals. ................ |
|
2700W: 19 to 23 Ω Approximately |
|||||||||||||||
100 W (Warmer) |
Ribbon elements |
Remove element and measure |
|
Continuity. If not, replace. |
|||||||||||||||
(Models MER6775AA*, |
|
resistance across terminals. ................ |
|
100W: 132 to 146 Ω Approximately |
|||||||||||||||
MER6875AA*) |
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5 L1 3 |
Snap Action Infinite |
Connect Volt-ohms meter to |
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|
Approximate |
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switch |
H1 and H2. |
|
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Time On |
Time Off |
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4 H2 L2 |
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Measure the following for voltages at |
|
LO |
5% |
95% |
|
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|||||
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P |
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MED (4-5) 35% |
65% |
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LO, MED, HI: |
|
HI |
100% |
0% |
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2 |
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H1 |
|
H1 to H2 ............................................ |
|
240 VAC, if not replace switch. |
||||||||||
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1 |
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Bake element, Upper |
Disconnect wire leads to element and |
|
Approximately 31.0 Ω, if not replace. |
||
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measure resistance of terminals .......... |
|
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|
Measure voltage at bake element ........ |
|
240 VAC, see wiring diagram for terminal |
||
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identification. If no voltage is present at |
||
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bake element check wiring. |
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Bake element, Lower |
Disconnect wire leads to element and |
|
Approximately 21.3 Ω, if not replace. |
||
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measure resistance of terminals .......... |
|
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|
Measure voltage at bake element ........ |
|
240 VAC, see wiring diagram for terminal |
||
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identification. If no voltage is present at |
||
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bake element check wiring. |
||
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|
Broil element, Upper |
Disconnect wire leads to element and |
|
Approximately 25.4 Ω, if not replace. |
||
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|
|
measure resistance of terminals .......... |
|
|||
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|
|
Measure voltage at broil element ......... |
|
240 VAC, see wiring diagram for terminal |
||
|
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identification. If no voltage is present at |
||
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|
|
broil element check wiring. |
||
|
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|
|
|
Broil element, Lower |
Disconnect wire leads to element and |
|
Approximately 18.6 Ω, if not replace. |
||
|
|
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|
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|
|
|
|
|
|
measure resistance of terminals .......... |
|
|||
|
|
|
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|
|
|
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|
|
|
|
|
Measure voltage at broil element ......... |
|
240 VAC, see wiring diagram for terminal |
||
|
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|
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|
|
identification. If no voltage is present at |
||
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|
|
|
|
broil element check wiring. |
©2004 Maytag Services |
16023416 |
15 |
Testing Procedures
!WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires power.
Illustration |
Component |
|
Test Procedure |
Results |
|
Oven indicator light |
Measure voltage at indicator light. ....... |
If voltage is present and light does not |
|
|
and |
|
|
work replace light. |
|
Surface indicator light |
|
|
If no voltage is present at indicator light |
|
|
|
|
check wiring. |
|
Rocker switch |
Measure continuity of switch positions: |
|
|
|
|
Closed............................................... |
|
Continuity |
|
|
Open................................................. |
|
Infinite |
|
Door plunger switch |
Measure continuity at the following |
|
|
|
|
points: |
|
|
|
|
C-NO ............................................... |
|
Plunger in continuity, Plunger out infinite. |
|
Autolatch assembly |
Disconnect wires and test for |
See wiring diagram for schematic layout. |
|
|
with switch |
continuity per wiring diagram. |
Refer to Parts Manual for correct |
|
|
|
|
|
autolatch switch associated with the |
|
|
|
|
correct manufacturing number. |
|
Convection Assembly |
Measure voltage.................................. |
120 VAC. |
|
|
Convection Element |
Remove wires, check resistance ......... |
Approximately 30 Ω. |
|
|
Convection Motor |
Check motor windings to ground ......... |
No continuity. |
|
|
|
Motor speed ........................................ |
Approx. 900 RPM. |
|
|
Limiter |
Normally Closed |
|
|
|
|
Verify proper operation. |
|
|
|
|
Open............. |
Approx. 216°F............ |
Infinite |
|
|
Closed........... |
Approx. 176°F............ |
Continuity |
|
Temperature sensor |
Measure resistances ........................... |
Approximately 1100 Ω at room |
|
|
|
|
|
temperature 75°F. |
16 |
16023416 |
©2004 Maytag Services |
Testing Procedures
!WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires power.
Illustration/Component |
|
Test Procedure |
Control Panel Assembly |
Continuity is indicated as follows: |
|
|
1000 |
– 6600 Ω for Cancel and |
|
Warming Zone pads |
|
|
1000 |
– 10000 Ω for All other pads |
Model MER6875A** |
18 |
|
11
10
1
Results
Pad |
Trace |
Measurement |
|
1 |
14 & 16 |
Continuity |
|
2 |
16 & 17 |
Continuity |
|
3 |
6 |
& 8 |
Continuity |
4 |
6 |
& 7 |
Continuity |
5 |
8 |
& 17 |
Continuity |
6 |
7 |
& 14 |
Continuity |
7 |
6 |
& 15 |
Continuity |
8 |
5 |
& 14 |
Continuity |
9 |
6 |
& 14 |
Continuity |
0 |
8 |
& 14 |
Continuity |
Lower Cancel |
1 |
& 2 or 3 |
Continuity |
Upper Cancel |
11 & 12 or 13 |
Continuity |
|
Convect Bake |
4 |
& 15 |
Continuity |
Delay |
6 |
& 16 |
Continuity |
Clock |
5 |
& 16 |
Continuity |
Favorite |
5 |
& 7 |
Continuity |
Lower Clean |
5 |
& 15 |
Continuity |
Upper Clean |
7 |
& 16 |
Continuity |
Lower Bake |
8 |
& 15 |
Continuity |
Lower Light |
7 |
& 15 |
Continuity |
Upper Keep Warm |
7 |
& 17 |
Continuity |
Upper Light |
15 & 16 |
Continuity |
|
Autoset |
14 & 17 |
Continuity |
|
Lower Keep Warm |
8 |
& 16 |
Continuity |
Conv Roast |
4 |
& 8 |
Continuity |
Lower Broil |
4 |
& 5 |
Continuity |
Upper Bake |
4 |
& 14 |
Continuity |
Timer 2 |
4 |
& 7 |
Continuity |
Cook & Hold |
5 |
& 6 |
Continuity |
Upper Broil |
14 & 15 |
Continuity |
|
Timer 1 |
4 |
& 16 |
Continuity |
Toast |
7 |
& 8 |
Continuity |
Warm Zone |
4 |
& 6 or 17 |
Continuity |
Models MER6555A**, MER6751AA*, MER6755A**, MER6775A** Membrane and Overlay
©2004 Maytag Services |
16023416 |
17 |
Testing Procedures
!WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires power.
H2 Control Testing (Model MER6875A**)
Illustration |
Component |
Test Procedure |
Results |
H2 Controlled |
Oven temperature |
Press Upper Bake pad. |
While increasing or decreasing oven |
|
adjustment |
Enter 550 on the digit-pad. |
temperature, this does not affect self- |
|
(Upper Oven) |
Immediately press and hold Upper Bake |
cleaning temperature. |
|
|
pad for 3 seconds. |
|
|
|
Adjust oven from -35° to +35° (-37.2° to |
|
|
|
+ 1.6° C) in 5° F (2.7° C) increments by |
|
|
|
pressing Autoset pad. To avoid over |
|
|
|
adjusting the oven, move temperature 5° |
|
|
|
F (2.7° C) each time. Wait 4 seconds for |
|
|
|
the data entry timer to expire to accept |
|
|
|
the change. Temperature adjustment is |
|
|
|
retained even through a power failure. |
|
H2 Controlled |
Oven temperature |
Press Lower Bake pad. |
While increasing or decreasing oven |
|
adjustment |
Enter 550 on the digit-pad. |
temperature, this does not affect self- |
|
(Lower Oven) |
Immediately press and hold Lower Bake |
cleaning temperature. |
|
|
pad for 3 seconds. |
|
|
|
Adjust oven from -35° to +35° (-37.2° to |
|
|
|
+ 1.6° C) in 5° F (2.7° C) increments by |
|
|
|
pressing Autoset pad. To avoid over |
|
|
|
adjusting the oven, move temperature 5° |
|
|
|
F (2.7° C) each time. Wait 4 seconds for |
|
|
|
the data entry timer to expire to accept |
|
|
|
the change. Temperature adjustment is |
|
|
|
retained even through a power failure. |
|
H2 Controlled |
Temperature |
Press and hold Upper Cancel and |
This mode enables the user to indicate |
|
display |
Upper Bake pads for 3 seconds. |
°F or °C on the display. |
H2 Controlled |
Clock Display |
Press and hold Upper Cancel and |
Allows clock to be toggled On or OFF. |
|
|
Clock pads for 3 seconds. |
|
H2 Controlled |
24 Hour Clock |
Press and hold Upper Cancel and |
Allows the time on the clock to be |
|
|
Favorite pads for 3 seconds. |
toggled from 12 hour or 24 hour display. |
H2 Controlled |
Factory Default |
Press and hold Upper Cancel and Upper |
Allows the clock to be reset to factory |
|
|
Keep Warm pads for 3 seconds. |
settings. |
H2 Controlled |
Twelve hour off |
Control automatically cancels cooking |
See Sabbath mode to disable. |
|
|
operation and removes all relay drives |
|
|
|
12 hours after the last pad touch. |
|
H2 Controlled |
Sabbath Mode |
Hold Clock pad for 3 to 5 seconds to |
“SAbbAth” displays for 5 seconds, then |
|
|
activate Sabbath mode. |
changes to “SAb” (displayed in Temp |
|
|
|
area). |
|
|
Hold Clock pad for 3 to 5 seconds to |
All pad inputs are disabled except |
|
|
disable Sabbath mode. |
CANCEL and CLOCK pads. |
|
|
|
This mode disables the normal 12 hour |
|
|
|
shutoff to allow operation of the bake |
|
|
|
mode for a maximum of 72 hours. |
H2 Controlled |
Beeper Volume |
Hold Upper Cancel and Delay pads for |
Volume settings are Low, Medium and |
|
|
3 seconds to adjust beeper loudness |
High. |
|
|
level. |
|
H2 Controlled |
Child lock out |
Press and hold Upper Cancel and Cook |
This is a safety feature that can be used |
|
|
& Hold pads for 3 seconds. “OFF” will |
to prevent children from accidentally |
|
|
display where the temperature normally |
programming the oven. It disables the |
|
|
appears. “LOCK” will display flashing |
electronic oven control. |
|
|
while door is locking. |
Child lockout features must be reset |
|
|
To reactivate the control, press and hold |
|
|
|
Cancel and Cook & Hold pads for 3 |
after a power failure. |
|
|
seconds. |
|
H2 Controlled |
Diagnostic Code |
Press and hold Upper Cancel and |
The last 5 diagnostic codes will be stored |
|
Display |
Autoset pads for 3 seconds. |
in the non-volatile memory. |
|
|
See “Quick Test Mode.” |
See “Description of Error Codes” for |
|
|
Cycle through the codes using the |
|
|
|
number pads 1 through 5. |
explanation. |
18 |
|
16023416 |
©2004 Maytag Services |
Testing Procedures
!WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires power.
H3 Control Testing (Models MER6555A**, MER6751AA*, MER6755A**, MER6775A**)
H3 Controlled |
Oven |
Press Upper Bake pad. |
While increasing or decreasing oven |
|
temperature |
Enter 550 on the digit-pad. |
temperature, this does not affect self- |
|
adjustment |
Immediately press and hold Upper Bake |
cleaning temperature. |
|
(Upper Oven) |
pad for 3 seconds. |
|
|
|
Adjust oven from -35° to +35° (-37.2° to + |
|
|
|
1.6° C) in 5° F (2.7° C) increments by |
|
|
|
pressing More+ or Less-pads. To avoid |
|
|
|
over adjusting the oven, move temperature |
|
|
|
5° F (2.7° C) each time. Wait 4 seconds |
|
|
|
for the data entry timer to expire to accept |
|
|
|
the change. Temperature adjustment is |
|
|
|
retained even through a power failure. |
|
H3 Controlled |
Oven |
Press Lower Bake pad. |
While increasing or decreasing oven |
|
temperature |
Enter 550 on the digit-pad. |
temperature, this does not affect self- |
|
adjustment |
Immediately press and hold Lower Bake |
cleaning temperature. |
|
(Lower Oven) |
pad for 3 seconds. |
|
|
|
Adjust oven from -35° to +35° (-37.2° to + |
|
|
|
1.6° C) in 5° F (2.7° C) increments by |
|
|
|
pressing More+ or Less-pads. To avoid |
|
|
|
over adjusting the oven, move temperature |
|
|
|
5° F (2.7° C) each time. Wait 4 seconds |
|
|
|
for the data entry timer to expire to accept |
|
|
|
the change. Temperature adjustment is |
|
|
|
retained even through a power failure. |
|
H3 Controlled |
Temperature |
Press and hold Upper Cancel and Upper |
This mode enables the user to indicate |
|
display |
Bake pads for 3 seconds. |
°F or °C on the display. |
H3 Controlled |
Factory Default |
Press and hold Upper Cancel and Warm |
Allows the clock to be reset to factory |
|
|
pads for 3 seconds. |
settings. |
H3 Controlled |
Clock Display |
Press and hold Upper Cancel and Clock |
Allows clock to be toggled On or OFF. |
|
|
pads for 3 seconds. |
|
H3 Controlled |
24 Hour Clock |
Press and hold Upper Cancel and Delay |
Allows the time on the clock to be |
|
|
pads for 3 seconds. |
toggled from 12 hour or 24 hour display. |
H3 Controlled |
Demo |
Press and hold Upper Cancel and Less - |
Enters a demonstrative sales mode. |
|
|
pads for 3 seconds. |
|
H3 Controlled |
Twelve hour off |
Control will automatically cancel any |
See Sabbath mode to disable. |
|
|
cooking operation and remove all relay |
|
|
|
drives 12 hours after the last pad touch. |
|
H3 Controlled |
Sabbath Mode |
Hold Clock pad for 5 seconds to activate |
“SAb” displays and flashes for 5 |
|
|
Sabbath mode. |
seconds. |
|
|
Hold Clock pad for 5 seconds to disable |
All pad inputs are disabled except for |
|
|
Sabbath mode. |
CANCEL and CLOCK pads. |
|
|
Oven must be in BAKE mode before |
This mode disables the normal 12 hour |
|
|
enabling SABBATH. |
shutoff to allow operation of the bake |
|
|
|
mode for a maximum of 72 hours. |
H3 Controlled |
Beeper Volume |
Hold Upper Cancel and More+ pads for 3 |
Volume settings are Low, Medium and |
|
|
seconds to adjust beeper volume. |
High. |
H3 Controlled |
Child lock out |
Press and hold Upper Cancel and Cook & |
This is a safety feature that can be used |
|
|
Hold pads for 3 seconds. “OFF” will |
to prevent children from accidentally |
|
|
display where the temperature normally |
programming the oven. It disables the |
|
|
appears. “LOCK” will display flashing while |
electronic oven control. |
|
|
door is locking. |
Child lockout features must be reset after |
|
|
To reactivate the control, press and hold |
|
|
|
Cancel and Cook & Hold pads for 3 |
a power failure. |
|
|
seconds. |
|
H3 Controlled |
Diagnostic Code |
Press and hold Upper Cancel and Timer |
The last 5 diagnostic codes will be stored |
|
Display |
for 3 seconds within 5 minutes of power up. |
in the non-volatile memory. |
|
|
See “Quick Test Mode.” |
See “Description of Error Codes” for |
|
|
Cycle through the codes. |
|
|
|
|
explanation. |
©2004 Maytag Services |
16023416 |
19 |
Testing Procedures
!WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires power.
“Quick Test” Mode for Electronic Range Control
Follow the procedure below to perform the Electronic Range Control (ERC) quick test. Instructions must be entered within 32 seconds of each other (via the touch pad) or the ERC will exit the quick test.
1.Press and hold the UPPER CANCEL and BROIL pads for 3 seconds.
2.Once the control has entered the “Quick Test” mode, release both pads.
3.Press each of the following pads indicated in the table below.
NOTE: Press the applicable pad once to activate the associated response.
Press the applicable pad a second time to deactivate the associated response.
Display will indicate the following:
Pad |
Response |
|
BAKE ................................... |
Bake DLB and Bake relay activated |
|
BROIL.................................. |
Broil DLB and Broil relay activated |
|
KEEP WARM ...................... |
Bake DLB and Broil DLB activated |
|
CONVECT BAKE ................ |
Convection Fan on low speed |
|
CONVECT ROAST ............. |
Convection Fan on high speed |
|
CLEAN................................. |
MDL relay activated |
|
COOK & HOLD.................... |
Displays last diagnostic code |
|
FAVORITE........................... |
Displays EEPROM version number |
|
TIMER ................................. |
Displays main code version number |
|
CLOCK ................................ |
All display segments illuminated |
|
OVEN LIGHT....................... |
Oven light activated |
|
CANCEL .............................. |
Exit Quick Test mode |
|
1........................................... |
Even segments on |
|
2........................................... |
Odd segments on |
|
3........................................... |
Convection Ring activated; Convection Ring DLB activated |
|
4........................................... |
N/A |
|
5........................................... |
N/A |
|
6........................................... |
N/A |
|
7........................................... |
N/A |
|
8........................................... |
N/A |
|
9........................................... |
N/A |
|
AUTOSET............................ |
Steps through last 5 diagnostic codes |
Setup Options (0) pad is pressed “Press Desired Pad for Selection” will scroll in the display. When a feature is displayed the AUTO SET pad is used to toggle the options. Use the chart below to identify the available options.
Control |
Pad |
Default Option |
Additional Options |
Function |
Selection |
|
|
12 hour shut-off |
1 |
12 HR Energy Saver ON |
12 HR Energy Saver OFF |
Timer beeps |
2 |
Timer Reminder Beeps for 5 Min. |
Timer Reminder Beeps for 30 Min. |
|
|
|
No Timer Reminder Beeps |
Cook time beeps |
3 |
Cook Time Reminder Beeps for 30 Min. |
Cook Time Reminder Beeps for 5 Min. |
|
|
|
No Cook Time Reminder Beeps |
Control lock |
4 |
Control Unlocked |
Control Locked |
Scroll speed |
5 |
Medium Speed |
Fast Speed Slow Speed |
Volume level |
6 |
6 bars |
1 to 8 bars |
Temp C/F |
7 |
Degrees F |
Degrees C |
Language |
8 |
English |
French, Spanish |
Default |
9 |
Press AUTO SET for Factory Settings |
N/A |
Display On/Off |
Clock |
Clock Display is ON |
Clock Display is OFF |
20 |
|
16023416 |
©2004 Maytag Services |
Testing Procedures
!WARNING
To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires power.
Component |
Test Procedure |
Results |
|
Electronic |
F1−1 –Upper Oven >650°F with door unlocked ............................. |
Check actual upper oven temperature, |
|
range control |
F1−2 –Lower Oven >650°F with door unlocked |
if > 650°F check sensor. |
|
|
Check actual lower oven temperature, |
||
|
F1−3 –Upper Oven >950°F with door locked |
if > 650°F check sensor. |
|
|
Check actual upper oven temperature, |
||
|
F1−4 –Lower Oven >950°F with door locked |
if > 950°F check sensor. |
|
|
Check actual lower oven temperature, |
||
|
F1−7 –Membrane switch is not responding |
if > 950°F check sensor. |
|
|
Check membrane switch for connection or damage. |
||
|
F3−1 –Upper sensor is shorted at (< 100 Ω) or |
Check upper sensor, harness, and connections |
|
|
open at (>5 K Ω) ............................................................... |
||
|
F3−2 –Lower sensor is shorted at (< 100 Ω) or |
Check upper sensor, harness, and connections |
|
|
open at (>5 K Ω) |
||
|
|
||
Engineering |
Press BAKE pad. |
Used to view the actual oven temperature for both ovens at all |
|
Test Mode |
Enter 100°F using the number pads. |
times, even when an oven function is active. |
|
|
Immediately push and hold BAKE pad for appropriate oven |
This mode will also display the current fault code for 5 |
|
|
approximately 3 seconds. |
seconds in the time digits. |
|
|
This mode can also be entered by pressing the hidden pad |
|
|
|
for 3 second located to the left of the lower oven light pad. |
|
|
Fault codes |
F0−0 –No fault................................................................. |
Default from factory |
|
accessed |
F1−5 –Upper hardware failure within control.................... |
Replace control |
|
through |
F1−6 –Lower hardware failure within control.................... |
Replace control |
|
Engineering |
F1−8 –Shorted key in membrane switch |
Check membrane connection |
|
Test Mode |
|||
F1−9 –Internal communication errors within control |
Replace control |
||
|
|||
|
F1−A –Upper latch switches............................................ |
Check latch wire harness |
|
|
F1−B –Lower latch switches............................................ |
Check latch wire harness |
|
|
F1−C –Upper door switch................................................ |
Check lock wire harness |
|
|
F1−D –Lower door switch ................................................ |
Check lock wire harness |
|
|
F1−E –Sensor input not calibrated .................................. |
Verify sensor is operating properly |
|
|
F1−H –EEPROM error..................................................... |
Replace control |
|
|
F1−L –Temp in ovens are the same for long period ........ |
Verify sensor is operating properly |
|
|
F1−N –Internal voltage on control not working................. |
Replace control |
|
|
F9−1 –Upper lock switch is not correct |
Check lock wire harness, and lock switch |
|
|
Check lock wire harness, and lock switch |
||
|
F9−2 –Upper unlock switch is not correct |
||
|
Check lock wire harness, and lock switch |
||
|
F9−3 –Control does not see upper door lock |
||
|
Check lock wire harness, and lock switch |
||
|
F9−4 –Lower lock switch is not correct |
||
|
Check lock wire harness, and lock switch |
||
|
F9−5 –Lower unlock switch is not correct |
||
|
Check lock wire harness, and lock switch |
||
|
F9−6 – Control does not see lower door lock |
||
|
Disconnect power for 60 seconds. If EE reappears, replace ERC |
||
|
EE –Control cannot read E-PROM. Unit will shut down. |
|
|
Test Mode |
This mode must be activated within the first 5 minutes of |
Upper Bake: Energizes upper bake element |
|
|
power up. |
Lower Bake: Energizes lower bake element |
|
|
Press BROIL and CANCEL pad for approximately 3 seconds. |
Upper Broil: Energizes upper broil element |
|
|
If oven temperature is greater than 400°F, the Test Mode |
Convection Bake: Energizes convection fan |
|
|
Upper Oven Light: Energizes upper oven light |
||
|
cannot be activated or will abort if active. |
Lower Oven Light: Energizes lower oven light |
|
|
Press and hold individual pads for 4 seconds to activate. |
Upper Clean: Energizes upper motorized door lock |
|
|
Lower Clean: Energizes lower motorized door lock |
||
|
Display will have dashes in all segments to indicate the mode is |
Stop Time: Energizes Beeper |
|
|
Cook Time: Displays error codes |
||
|
active. |
Timer 1: Energizes ROM version |
|
|
|
Timer 2: Energizes EEPROM version |
|
|
|
Keep Warm: Cooling Fan |
|
|
|
Clock: All display segments light |
|
|
|
If functions do not perform as specified, replace ERC |
|
Oven |
Push BAKE pad. |
While increasing or decreasing oven temperature, this does not |
|
temperature |
Enter 550°F using the number pads. |
affect self-cleaning temperature. |
|
adjustment |
Immediately push and hold BAKE pad for appropriate oven |
Holds offset through power outage. |
|
|
approximately 3 seconds. |
||
|
To decrease or increase oven temperature. Push AUTO SET |
|
|
|
pad until negative or positive numbers appear. Oven can be |
|
|
|
adjusted from -35° to +35° (-37.2° to + 1.6° C). To avoid over |
|
|
|
adjusting oven, move temperature -5° (2.7° C) each time. |
|
|
|
Push OVEN CANCEL button. |
|
©2004 Maytag Services |
16023416 |
21 |
Disassembly Procedures
!WARNING
To avoid risk of electrical shock, personal injury, or death: disconnect electrical and gas supply before servicing.
Moving and/or Replacing Range
1.Turn off electrical power to the range.
2.Slide range forward from installation position.
3.Unplug power cord.
4.Replace range using Installation Instructions.
NOTE: When placing range into installation position, verify anti-tip bracket(s) are engaged.
Leveling Legs
Some floors are not level. For proper baking, your range must be level.
•Leveling legs are located on each corner of the base of the range.
•Place a level horizontally on oven rack and check front-to-back and side-to-side. Level by turning legs.
Anti-Tip Bracket
When ever range is moved or replaced for safety reasons this bracket must be engaged.
Anti-Tip Bracket
Leveling Leg
Smoothtop Removal
1.Disconnect power before servicing.
2.Remove screws securing assembly to frame.
NOTE: Open oven door to access screws.
3.Raise smoothtop slightly and move slightly forward.
4.With the smoothtop moved slightly forward, label and disconnect wire harness.
5.Remove smoothtop and place in a protected area with underside up.
6.Reverse procedures to reassemble.
Elements
1.Disconnect power before servicing.
2.Remove smoothtop, see "Smoothtop Removal" procedure. (Perform steps 1 – 5.)
3.Remove screws securing element to assembly.
4.Label and disconnect wiring and remove element.
5.Reverse procedures to reassemble.
Side Panel
NOTE: Removal of range from installation position is required.
1.Disconnect power before servicing.
2.Remove range from installation position, see "Move and/or Replacing Range" procedure.
3.Remove smoothtop, see "Smoothtop Removal" procedure. (Perform steps 1 – 5.)
4.Remove screws securing right side panel at the top and back of panel.
5.Pull side panel outward away from rear of range, then lift upward on the side panel to release from slotted clips located in front and set aside.
6.Reverse procedures to reassemble.
Bake Element
1.Disconnect power before servicing.
2.Remove oven door for easier accessibility, see "Oven Door(s)-Door Removal" procedure.
3.Remove screws securing bake element to back of oven cavity.
4.Gently pull element through cavity wall until terminals can be accessed.
5.Label and disconnect wiring and remove element.
6.Reverse procedures to reassemble.
Broil Element
1.Disconnect power before servicing.
2.Remove oven door for easier accessibility, see "Oven Door(s)-Door Removal" procedure.
3.Remove broil element support brackets.
4.Remove screws securing broil element to back of oven cavity.
5.Gently pull element through cavity wall until terminals can be accessed.
6.Label and disconnect wiring and remove element.
7.Reverse procedures to reassemble.
Oven Sensor
The oven sensor is located inside oven cavity, attached to the upper left rear wall of the cavity.
1.Disconnect power before servicing.
2.Open oven door and remove screws securing sensor to oven cavity.
3.Gently pull wiring through cavity wall.
4.Disconnect sensor at connector block and remove.
5.Reverse procedures to reassemble.
NOTE: Verify connector is pushed through the insulation.
22 |
16023416 |
©2004 Maytag Services |
Disassembly Procedures
!WARNING
To avoid risk of electrical shock, personal injury, or death: disconnect electrical and gas supply before servicing.
Oven Control/Electronic Clock
1.Disconnect power before servicing.
2.Remove vent deflector by removing screws located on the underside of the backguard.
3.Remove screws securing backguard panel to backguard housing. (Screws are located on the bottom and back side of control panel.)
4.Lift backguard up, tilt forward, and lay panel on a protected surface of the smoothtop for servicing.
5.Remove screw securing mounting plate to backguard.
6.Disconnect and label wiring and remove oven control/ electronic clock.
7.Reverse procedures to reassemble.
Oven Light Replacement
The oven light used is a 120 volt, 20 watt Halogen bulb. The light automatically illuminates when the door is opened, or may be manually activated when the door is closed via the light pad. The light will not operate during a clean cycle. The oven light automatically illuminates one minute before a clock-controlled cooking operation ends.
1.Disconnect power before servicing.
2.Open oven door and locate oven light.
3.Grasp lens cover and pull outward on one side to gain access to bulb.
4.Carefully remove old bulb by lifting bulb out of ceramic base.
NOTE: To avoid damaging the new bulb and decreasing life of the bulb, do not touch new bulb with bare hands or fingers.
Hold with a cloth or paper towel.
5. Reverse procedures to reassemble.
Bulb
Socket
Lens
Bulb specifications:
G5.3 Type Halogen Bi-Pin 120 volt, 20 watt
Oven Door(s)
Do not place excessive weight on an open oven door or stand on an opened door as, in some cases, the range may tip over, break, or cause serious injury.
Both the upper and lower oven doors are removable.
NOTE: DO NOT LIFT OVEN DOOR USING HANDLE. Damage to the oven door and personal injury may occur.
Door Removal
•Open door to stop position (approximately 4"), then grasp both sides of the door and lift up off hinges.
•Lay door on a protected surface, liner side up.
•Close door hinges completely to avoid personal injury.
Door Replacement
1.Open door hinges to first stop position and align slots on the door with the hinge arms on the range.
2.Slide door downward onto hinge arms until the door is completely seated on the hinges. Push down on the top corners of the door to completely seat door on hinges. Door should not appear crooked.
NOTE: The oven door on a new range may feel “spongy” when closed. This is normal and will decrease with use.
Gasket and Door Disassembly
NOTE: Door gasket can be replaced by removing door insert clips and sliding gasket out of bottom door insert.
1.Remove oven door, see "Oven Door(s)-Door Removal" procedure.
2.Remove screws securing doorframe to liner located at the bottom.
3.Remove side screws securing doorframe to door liner.
4.Remove screws securing door trim at the top.
5.Slide doorframe and glass off liner from the bottom.
6.Remove screws securing door handle to door liner. (Two on the sides and two in front.)
7.Remove screws securing door baffle to liner.
8.Remove screws securing door baffle to window pack.
9.Remove door baffle and insulation wrap.
10.Remove screws securing window pack to liner. (Window pack comes out as an assembly.)
©2004 Maytag Services |
16023416 |
23 |
Disassembly Procedures
!WARNING
To avoid risk of electrical shock, personal injury, or death: disconnect electrical and gas supply before servicing.
Lower Oven Door |
24 |
16023416 |
©2004 Maytag Services |
Disassembly Procedures
!WARNING
To avoid risk of electrical shock, personal injury, or death: disconnect electrical and gas supply before servicing.
Upper Oven Door |
Lower Latch Assembly
NOTE: Removal of range from installation position is required.
1.Disconnect power before servicing.
2.Remove oven door, see "Oven Door(s)-Door Removal" procedure.
3.Remove range from installation position, see "Move and/or Replacing Range" procedure.
4.Remove smoothtop, see "Smoothtop Removal" procedure. (Perform steps 1 – 5.)
5.Remove left side panel, see "Side Panel" procedure.
6.Disconnect and label wiring from door lock switch and motor.
7.Remove screws securing latch assembly and slide assembly from range.
8.Reverse procedure to reassemble.
Upper Latch Assembly
1.Disconnect power before servicing.
2.Remove oven door, see "Oven Door(s)-Door Removal" procedure.
3.Remove smoothtop, see "Smoothtop Removal" procedure. (Perform steps 1 – 5.)
4.Disconnect and label wiring from door lock switch and motor.
5.Remove screws securing latch assembly and slide assembly from range.
6.Reverse procedure to reassemble.
©2004 Maytag Services |
16023416 |
25 |
Disassembly Procedures
!WARNING
To avoid risk of electrical shock, personal injury, or death: disconnect electrical and gas supply before servicing.
Oven Door Hinge
NOTE: Removal of range from installation position is required.
1.Disconnect power before servicing.
2.Remove range from installation position, see "Move and/or Replacing Range" procedure.
3.Remove oven door, see "Oven Door(s)-Door Removal" procedure.
4.Remove smoothtop, see "Smoothtop Removal" procedure. (Perform steps 1 – 5.)
5.Remove appropriate side panel (left or right), see "Side Panel" procedure.
6.Remove screws securing hinge to front frame flange.
7.Complete hinge assembly may be removed.
8.Reverse procedure to reassemble.
NOTE: The door hinges are colored coded for ease of installation. The upper spring hook is gold and the lower spring hook is white.
Convection Assembly
(Model MER6875AA*)
1.Disconnect power before servicing.
2.Remove oven door, see "Oven Door(s)-Door Removal" procedure.
3.Remove oven racks from oven cavity.
4.From inside the oven cavity (center-rear), remove screws securing assembly shroud or ring-cover.
5.Remove screws securing assembly to cavity.
6.Remove by gently rotating assembly until enough clearance is established between assembly, cavity wall and wire terminals/connectors.
7.Disconnect and label wire terminals from heat element and assembly (connector block).
8.Remove assembly from cavity.
9.Reverse procedures to reassemble.
Door Plunger
NOTE: Removal of range from installation position is required.
1.Disconnect power before servicing.
2.Remove range from installation position, see "Move and/or Replacing Range" procedure.
3.Remove smoothtop, see "Smoothtop Removal" procedure. (Perform steps 1 – 5.)
4.Remove right side panel, see "Side Panel" procedure.
5.Label and disconnect wiring from door plunger switch.
6.Open oven door and remove screws securing door plunger to the front of the oven cavity.
7.Reverse procedures to reassemble.
Rocker Switch
1.Disconnect power before servicing.
2.Remove infinite switch control knobs located on the backguard.
3.Remove backguard, see "Oven Control/Electronic Clock" procedures. (Perform steps 1 – 4.)
4.Remove housing securing rocker switch to the backguard.
5.Label and disconnect wiring and remove switch.
6.Reverse procedures to reassemble.
Indicator Lamps
Indicator lamps include "Hot Surface" and "Element On."
1.Disconnect power before servicing.
2.Remove infinite switch control knobs located on the backguard.
3.Remove backguard, see "Oven Control/Electronic Clock" procedures. (Perform steps 1 – 4.)
4.Remove housing securing indicator lamps to the backguard.
5.Label and disconnect wiring and remove lamps.
6.Reverse procedures to reassemble.
Hi-Limit Thermostat
NOTE: Removal of range from installation position is required.
1.Disconnect power before servicing.
2.Remove range from installation position, see "Move and/or Replacing Range" procedure.
3.Remove screws securing main back shield and remove shield.
4.Remove screws securing thermostat to range main back.
5.Label and disconnect wiring and remove thermostat.
6.Reverse procedures to reassemble.
26 |
16023416 |
©2004 Maytag Services |