Matsui tvr180tv-vcrsm Schematic

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MATSUI TVR 180

Recommended Safety Parts

Item Part No. Description
M101 1596P78001 MOTOR (LOADING) MXN13FB11H M2001 1594J98007 CAPSTAN DD UNIT EP15BB UN4001 A54508M500 CYLINDER UNIT ASS’Y A54508M500 R447 R65582680J R, FUSE 68 OHM 1/2W R448 R3X181102J R, METAL OXIDE 1K OHM 1W R449 R5Y2CE103J R, CEMENT 10K OHM 7W R450 R655813R3J R, FUSE 3.3 OHM 1W or R635 813R3J R, FUSE 3.3 OHM 1W R452 R65581R68J R, FUSE 0.68 OHM 1W R501 R5Y2CE2R2J R, CEMENT 2.2 OHM 7W R505 R3X28B683J R, METAL 68K OHM 3W R510 R3X28B1R2J R, METAL 1.2 OHM 3W R512 R3X181273J R, METAL OXIDE 27K OHM 1W R517 R3X18A2R7J R, METAL OXIDE 2.7 OHM 2W R526 R6558A3R9J R, FUSE 3.9 OHM 2W R542 R32181R39J R, METAL OXIDE 0.39 OHM 1W R543 R635U2681J R, FUSE 680 OHM 1/2W R802 R3X18A123J R, METAL OXIDE 12K OHM 2W or
R805 R3X18A123J R, METAL OXIDE 12K OHM 2W or R810 R3X18A123J R, METAL OXIDE 12K OHM 2W or
R1005 R615J12R7J R, FUSE 2.7 OHM 1W C407 E02L03222M CE 2200 UF 25V C421 E53Z04102M CE 1000 UF 35V VZ C424 P414F9392H CMPP 0.0039 UF 1.6KV C425 C01BBP7W2K CC 820 PF 2KV BP C431 E02LTD100M CE 10 UF 250V C502 C13HB07H3K CC 0.0022UF 2KV B C503 C13HB07H3K CC 0.0022UF 2KV B C505 P2122B224M CMP 0.22 UF 250V C506 P2122B104M CMP 0.1 UF 250V C507 E52C0H101M CE 100 UF 400V C508 CB3930M13M CC 0.001 UF 250V C510 E53ZT4101M CE 100 UF 35V VZ C511 E53ZT2471M CE 470 UF 16V VZ C521 E53VFB221M CE 220 UF 160V C524 E53ZT3471M CE 470 UF 25V VZ C526 E53ZT1471M CE 470 UF 10V VZ C529 CB3930MH3M CC 0.0022UF 250V C530 CB3930M13M CC 0.001 UF 250V C532 E53ZT2471M CE 470 UF 16V VZ C537 E02LT5R47M CE 0.47 UF 50V C540 E53ZTB100M CE 10 UF 160V VZ C541 E53ZTB100M CE 10 UF 160V VZ D411 D28T10ELS6 DIODE, RECTIFIER 10ELS6TA1B2 D413 D28T10ELS6 DIODE, RECTIFIER 10ELS6TA1B2 D501 D2BTRM11C0 DIODE, RECTIFIER RM11C D502 D2BTRM11C0 DIODE, RECTIFIER RM11C D503 D2BTRM11C0 DIODE, RECTIFIER RM11C D504 D2BTRM11C0 DIODE, RECTIFIER RM11C D505 D28T21DQN9 DIODE, SCHOTTKY 21DQ09N-TA2B1 D508 D28T21DQN9 DIODE, SCHOTTKY 21DQ09N-TA2B1 D509 D28T21DQN9 DIODE, SCHOTTKY 21DQ09N-TA2B1 D510 D2BTRU2AM0 DIODE, SILICON RU2AM V1 D511 D28TELS2N2 DIODE, RECTIFIER 10ELS2N-TA1B2 D512 D28T21DQN9 DIODE, SCHOTTKY 21DQ09N-TA2B1 D515 D97U03001B DIODE, ZENER MTZJ30B T-77 D519 D28T21DQN9 DIODE, SCHOTTKY 21DQ09N-TA2B1 IC351 I01DP75110 IC AN7511 IC401 I03SD78400 IC LA7840 IC501 I2BT067070 IC STR-F6707 IC502 I0Q0978050 IC NJM7805FD IC503 I0GA909RD0 IC PQ09RD08 IC504 I0QK978120 IC NJM7812FA IC506 000210001R PHOTO COUPLER ON3171R IC1001 I07SQ955AN IC BA6955AN Q405 TC3T022710 TRANSISTOR, SILICON 2SC2271(D,E)-AE Q406 TDUQ025990 TRANSISTOR, SILICON 2SD2599 Q501 TC3T029090 TRANSISTOR, SILICON 2SC2909(S,T)-AA Q502 TA3T1371A0 TRANSISTOR, SILICON 2SA1371(D,E)-AE Q503 TCWQ4160E0 TRANSISTOR, SILICON 2SC4160-OEC-YAC11 Q804 TC3F042170 TRANSISTOR, SILICON 2SC4217(D,E)-RAC Q805 TC3F042170 TRANSISTOR, SILICON 2SC4217(D,E)-RAC Q806 TC3F042170 TRANSISTOR, SILICON 2SC4217(D,E)-RAC L501 029X000052 COIL, LINE FILTER SS28V-08350 L502 029X000065 COIL, LINE FILTER SU16V-20030 L503 028F140018 COIL, DEGAUSS 8F140018 T501 048135040W TRANSFORMER, SWITCHING 8135040W J801 066X120014 SOCKET, CRT HPS3200-010501 SW501 0530205001 SWITCH, PLUS SDDFC30200 CD501 1206635818 CORD, AC 1206635818 F501 0808T04002 FUSE 218004 F502 0808T1R602 FUSE 21801.6 FB401 043214029F TRANSFORMER, FLYBACK 3214029F ICP502 083PC04002 MICRO FUSE 251004 ICP503 083PC05002 MICRO FUSE 251005 ICP504 083PC05002 MICRO FUSE 251005 ICP505 083PC02002 MICRO FUSE 251002 RY501 0560Q10114 RELAY SDT-SS-109DM SP351 070C533008 SPEAKER 810-47-171 TH501 D8R0F140M0 DEGAUSS ELEMENT PTH451C262BF140M TU601 0144W07023 TUNER, UHF NJH3023M218 V801 098P140496 CRT W/DY A34AGT13*07
R3U18A123J R, METAL OXIDE 12K OHM 2W
R3U18A123J R, METAL OXIDE 12K OHM 2W R3U18A123J R, METAL OXIDE 12K OHM 2W

SERVICE NOTICES ON CHECKING

1. KEEP THE NOTICES
As for the places which need special attentions, they are indicated with the labels or seals on the cabinet, chassis and parts. Make sure to keep the indications and notices in the operation manual.
2. AVOID AN ELECTRIC SHOCK
There is a high voltage part inside. Avoid an electric shock while the electric current is flowing.
3. USE THE DESIGNATED PARTS
The parts in this equipment have the specific characters of incombustibility and withstand voltage for safety. Therefore, the part which is replaced should be used the part which has the same character. Especially as to the important parts for safety which is indicated in the circuit diagram or the
table of parts as a mark, the designated parts must be used.
4. PUT PARTS AND WIRES IN THE ORIGINAL POSITION AFTER ASSEMBLING OR WIRING
There are parts which use the insulation material such as a tube or tape for safety, or which are assembled in the condition that these do not contact with the printed board. The inside wiring is designed not to get closer to the pyrogenic parts and high voltage parts. Therefore, put these parts in the original posi­tions.
5. TAKE CARE TO DEAL WITH THE CATHODE­RAY TUBE
In the condition that an explosion-proof cathode­ray tube is set in this equipment, safety is secured against implosion. However, when removing it or serving from backward, it is dangerous to give a shock. Take enough care to deal with it.
6. AVOID AN X-RAY
Safety is secured against an X-ray by considering about the cathode-ray tube and the high voltage peripheral circuit, etc. Therefore, when repairing the high voltage pe­ripheral circuit, use the designated parts and make sure not modify the circuit. Repairing except indicates causes rising of high voltage, and it emits an X-ray from the cathode­ray tube.
7. PERFORM A SAFETY CHECK AFTER SERVICING
Confirm that the screws, parts and wiring which were removed in order to service are put in the original positions, or whether there are the portions which are deteriorated around the serviced places serviced or not. Check the insulation between the antenna terminal or external metal and the AC cord plug blades. And be sure the safety of that.
(INSULATION CHECK PROCEDURE)
1. Unplug the plug from the AC outlet.
2. Remove the antenna terminal on TV and turn on the TV.
3. Insulation resistance between the cord plug terminals and the eternal exposure metal [Note 2] should be more than 1M ohm by using the 500V insulation resistance meter [Note 1].
4. If the insulation resistance is less than 1M ohm, the inspection repair should be required.
[Note 1]
If you have not the 500V insulation resistance meter, use a Tester.
[Note 2]
External exposure metal: Antenna terminal Earphone jack

Disassembly Instructions

1. REMOVAL OF MECHANICAL PARTS AND P.C. BOARDS
1-1: BACK CABINET (Refer to Fig. 1-1)
1. Remove the 4 screws (1).
2. Remove the 2 screws (2) which are used for holding the Back Cabinet.
3. Remove the AC cord from the AC cord hook (3).
4. Remove the Back Cabinet in the direction of arrow.
Fig. 1-1 1-2: CRT PCB (Refer to Fig. 1-2) CAUTION: BEFORE REMOVING THE ANODE
CAP, DISCHARGE ELECTRICITY BECAUSE IT CONTAINS HIGH VOLTAGE. BEFORE AT­TEMPTING TO REMOVE OR REPAIR ANY PCB, UNPLUG THE POWER CORD FROM THE AC SOURCE.
1. Remove the Anode Cap.
(Refer to REMOVAL OF ANODE CAP)
2. Disconnect the following connectors:
(CP801 and CP850).
3. Remove the CRT PCB in the direction of arrow.
Fig. 1-2 1-3: TV/VCR BLOCK (Refer to Fig. 1-3)
1. Remove the 2 screws (1).
2. Disconnect the following connectors:
(CP757, CP302, CP401, CP501, CP502 and
CP351).
3. Unlock the support (2).
4. Remove the TV/VCR Block in the direction of arrow.
1-4: MAIN PCB (Refer to Fig. 1-4)
1. Remove the screw (1).
2. Remove the Main PCB Holder.
3. Remove the 2 screws (2).
4. Remove the 3 screws (3).
5. Disconnect the following connectors: (CP810, CP820 and CD401).
6. Remove the Main PCB in the direction of arrow.
Fig. 1-4 1-5: DECK SHIELD PLATE (Refer to Fig. 1-5)
1. Remove the 2 screws (1).
2. Remove the screw (2).
3. Remove the 2 screws (3).
4. Remove the Deck Shield Plate in the direction of arrow (A).
5. Remove the screw (4).
6. Remove the Shield Plate Bottom in the direction of arrow (B).
Fig. 1-5
1-6: DECK CHASSIS (Refer to Fig. 1-6)
1. Remove the 3 screws (1).
2. Disconnect the following connectors: (CD1002, CP1005, CP1006, CP4001,
CP4004 and CP4005).
3. Remove the Deck Chassis in the direction of arrow.
Fig. 1-6 1-7: JACK PLATE AND SYSCON PCB (Refer
to Fig. 1-7)
1. Remove the screw (1).
2. Remove the Syscon PCB in the direction of arrow (A).
3. Remove the 2 screws (2).
4. Unlock the 2 supports (3).
5. Remove the Jack Plate in the direction of arrow (B).
Fig. 1-7
Continues next page
MATSUI TVR 180
2. REMOVAL OF DECK PARTS 2-1: TOP BRACKET (Refer to Fig. 2-1)
1. Remove the 2 screws (1).
2. Slide the 2 supports (2) and remove the Top Bracket.
NOTE
When you install the Top Bracket, install the screw (1) first, then install the screw (2).
Fig. 2-1 2-2: FLAP LEVER/TAPE GUIDE R (Refer to
Fig. 2-2)
1. Move the Cassette Holder Ass’y to the back side.
2. Remove the Polyslider Washer (1).
3. Remove the Flap Lever.
4. Unlock the 3 supports (2) and remove the Tape Guide R.
Fig. 2-2 2-3: TAPE GUIDE L (Refer to Fig. 2-3-A)
1. Move the Cassette Holder Ass’y to the back side.
2. Unlock the 2 supports 1 and remove the Tape Guide L.
3. Remove the REC Lever. (Recorder only)
3. Remove the Cassette Side L.
Fig. 2-3-B
Fig. 2-4 2-5: CASSETTE SIDE L/R (Refer to Fig. 2-5)
1. Remove the Locker Spring.
2. Unlock the 4 supports (1) and then remove the Cassette Side L/R.
NOTE
When you install the Cassette Side L/R, be sure to move the Locker L/R after installing.
Fig. 2-5 2-6: LINK ASS’Y (Refer to Fig. 2-6)
1. Set the Link Ass’y to the Eject position.
2. Remove the (A) side of the Link Ass’y first, then remove the (B) side.
Fig. 2-7 2-8: SENSOR COVER L (Refer to Fig. 2-8)
1. Unlock the support 1 and remove the Sensor Cover L.
2. Unlock the 2 supports 2 and remove the Deck PCB (EOT).
Fig. 2-8 2-9: TENSION ASS’Y (Refer to Fig. 2-9-A)
1. Move the Inclined S Ass’y to the back side.
2. Unlock the support (1) and remove the S Reel Stopper.
3. Remove the Tension Spring.
4. Unlock the support (2) and remove the Tension Arm Ass’y.
5. Remove the Tension Adjust.
6. Unlock the 2 supports (3) and remove the Tension Band Ass’y.
7. Unlock the support (4) and remove the Tension Holder.
2. Remove the T Brake Ass’y.
Fig. 2-10 2-11: S REEL/T REEL ASS’Y (Refer to Fig. 2-11)
1. Remove the Idler Ass’y.
2. Remove the S Reel and T Reel Ass’y.
3. Remove the 2 Polyslider Washers (1).
NOTE
1. Take care not to damage the gears of the S Reel, T Reel Ass’y and Idler Ass’y.
2. The Polyslider Washer may be remained on the back of the reel.
3. Take care not to damage the shaft.
4. Do not touch the section “A” of S Reel and T Reel Ass’y. (Use gloves.) (Refer to Fig. 2-11) Do not adhere the stains on it.
5. When you install the reel, clean the shaft and oil it (KYODO OIL Slidas #150). (If you do not oil, noise may be heard in FF/REW mode.)
6. After installing the reel, adjust the height of the reel. (Refer to MECHANICAL ADJUSTMENT)
Fig. 2-11 2-12: PINCH ROLLER ASS’Y/P5 ARM ASS’Y
(Refer to Fig. 2-12-A)
1. Remove the P5 Spring.
2. Remove the screw (1).
3. Unlock the 2 supports (2) and remove the Cassette Opener.
4. Remove the Pinch Roller Ass’y, Pinch Roller Lever and P5 Arm Ass’y.
NOTE
1. Do not touch the Pinch Roller. (Use gloves.)
2. When you install the Pinch Roller Ass’y, install as shown in the circle. (Refer to Fig. 2-12-B)
Fig. 2-12-B 2-13: A/C HEAD (Refer to Fig. 2-13-A)
1. Remove the screw (1).
2. Remove the A/C Head Base.
3. Remove the 3 screws (2).
4. Remove the A/C Head and A/C Head Spring.
NOTE
1. Do not touch the A/C Head. (Use gloves.)
2. When you install the A/C Head Spring, install as shown in Fig. 2-13-B. (Refer to Fig. 2-13-B)
3. When you install the A/C Head, tighten the screw (1) first, then tighten the screw (2), finally tighten the screw (3).
Fig. 2-13-A
Fig. 2-13-B 2-14: FE HEAD (RECORDER ONLY) (Refer to
Fig. 2-14)
1. Remove the screw (1).
2. Remove the FE Head.
Fig. 2-15 2-16: CAPSTAN DD UNIT (Refer to Fig. 2-16)
1. Remove the Capstan Belt.
2. Remove the 3 screws 1.
3. Remove the Capstan DD Unit.
-
Fig. 2-16 2-17: MIDDLE GEAR/MAIN CAM (Refer to
Fig. 2-17-A)
1. Remove the Polyslider Washer 1, then remove the Middle Gear.
2. Remove the E-Ring, then remove the Main Cam, Link Lever Spacer and P5 Cam.
3. Remove the Polyslider Washer 2, then remove the Pinch Roller Cam.
4. Remove the Polyslider Washer 3, then remove the Joint Gear.
Fig. 2-3-A NOTE
When you install the Tape Guide L, install as shown in the circle of Fig. 2-3-B. (Refer to Fig. 2-3-B)
2-4: CASSETTE HOLDER ASS’Y (Refer to Fig. 2-4)
1. Move the Cassette Holder Ass’y to the front side.
2. Push the Locker R to remove the Cassette Side R.
Fig. 2-6 2-7: LOADING MOTOR ASS’Y (Refer to Fig. 2-7)
1. Remove the Link Lever.
2. Remove the Dumper Spring.
3. Remove the 2 screws (1).
4. Unlock the support (2) and remove the Loading Motor Ass’y.
5. Unlock the 2 supports (3) and remove the Deck PCB (BOT).
Fig. 2-9-A NOTE
When you install the Tension Adjust, install as shown in Fig. 2-9-B. (Refer to Fig. 2-9-B)
Fig. 2-9-B 2-10: T BRAKE ASS’Y (Refer to Fig. 2-10)
1. Remove the T Brake Spring.
Fig. 2-12-A
Fig. 2-14 2-15: AHC ASS’Y/CYLINDER UNIT ASS’Y
(Refer to Fig. 2-15)
1. Unlock the support (1) and remove the AHC Ass’y.
2. Remove the 3 screws (2).
3. Remove the Cylinder Unit Ass’y.
NOTE
When you install the Cylinder Unit Ass’y, tighten the screws from (1) to (3) in order while pulling the Ass’y toward the left front direction.
Fig. 2-17-A NOTE
When you install the Pinch Roller Cam, P5 Cam and Main Cam, align each marker. (Refer to Fig. 2-17-B, next page)
MATSUI TVR 180
Fig. 2-17-B 2-18: CLUTCH ASS’Y (Refer to Fig. 2-18)
1. Remove the Polyslider Washer (1).
2. Remove the Clutch Ass’y, Ring Spring, Ring Clutch, Gear Clutch and Polyslider Washer (2).
NOTE
When you install the Clutch Ass’y, oil the shaft (KYODO OIL Slidas #150).
NOTE
Do not touch the roller of Guide Roller.
Fig. 2-19-A
REMOVAL
1. Follow the steps as follows to discharge the Anode Cap. (Refer to Fig. 3-1.) Connect one end of an Alligator Clip to the metal part of a flat-blade screwdriver and the other end to ground. While holding the plastic part of the insulated Screwdriver, touch the support of the Anode with the tip of the Screwdriver. A cracking noise will be heard as the voltage is discharged.
NOTE
Confirm that there is no dirt, dust, etc. at the spot where the cap was located.
2. Arrange the wire of the Anode Cap and make sure the wire is not twisted.
3. Turn over the Rubber Cap. (Refer to Fig. 3-4.)
Fig. 3-4
4. Insert one end of the Anode Support into the anode button, then the other as shown in Fig. 3-5.
3. Confirm that “A” of the reel disk is lower than “B” of the reel disk height adjustment jig (JG024A) , and is higher than “C”. If it is not enough height, adjust to 10(+0.2, -0) mm with the height adjustment washer.
4. Adjust the other reel in the same way.
Fig. 1-1-A
1-3: CONFIRMATION OF PLAYBACK TORQUE AND BACK TENSION TORQUE DURING PLAYBACK
1. Load a video tape (E-180) recorded in standard speed mode. Set the unit to the PLAY mode.
2. Install the tentelometer as shown in Fig. 1-
3. Confirm that the meter indicates 20 ± 2gf in the beginning of playback.
• USING A CASSETTE TYPE TORQUE TAPE
(JG100A)
1. After confirmation and adjustment of Tension Post position (Refer to item 1-2), load the cassette type torque tape (JG100A) and set to the PLAY mode.
2. Confirm that the right meter of the torque tape indicates 60~100gf•cm during playback in SP mode.
3. Confirm that the left meter of the torque tape indicates 25~40gf•cm during playback in SP mode.
Fig. 2-18 2-19: LOADING GEAR S/T ASS’Y (Refer to
Fig. 2-19-A)
1. Remove the E-Ring (1) and remove the Main Loading Gear.
2. Remove the Capstan Brake Spring.
3. Slide the Main Rod and remove the Capstan Brake Arm Ass’y.
4. Remove the Main Rod.
5. Remove the Tension Lever.
6. Unlock the 2 supports (2) and remove the Clutch Lever.
7. Remove the screw (3) and washer (4).
8. Remove the LED Reflecter.
9. Remove the Loading Arm S Ass’y and Loading Arm T Ass’y.
10.Remove the Loading Gear S and Loading Gear T.
11.Remove the Loading Gear Spring.
NOTE
When you install the Loading Arm S Ass’y, Loading Arm T Ass’y and Main Loading Gear, align each marker. (Refer to Fig. 2-19-B)
2-20: INCLINED S/T ASS’Y (Refer to Fig. 2-
20)
1. Unlock the support (1) and remove the P4 Cover.
2. Remove the S-S Brake Spring.
3. Unlock the support (2) and remove the Loading Gear Holder.
4. Remove the S-S Brake Arm.
5. Remove the Inclined S.
6. Remove the Inclined T.
7. Remove the 2 screws (3), then remove the Guide Roller and O-Ring.
Fig. 2-19-B
Fig. 2-20 REMOVAL OF ANODE CAP
3. REMOVAL OF ANODE CAP
Read the following NOTED items before starting work. * After turning the power off there might still be a
potential voltage that is very dangerous. When removing the Anode Cap, make sure to discharge the Anode Cap’s potential voltage.
* Do not use pliers to loosen or tighten the Anode
Cap terminal, this may cause the spring to be damaged.
Fig. 3-1
2. Flip up the sides of the Rubber Cap in the direction of the arrow and remove one side of the support. (Refer to Fig. 3-2.)
Fig. 3-2
3. After one side is removed, pull in the opposite direction to remove the other.
NOTE
Take care not to damage the Rubber Cap.
INSTALLATION
1. Clean the spot where the cap was located with a small amount of alcohol. (Refer to Fig. 3-3.)
Fig. 3-3
Fig. 3-5
5. Confirm that the Support is securely connected.
6. Put on the Rubber Cap without moving any parts.

SERVICE MODE LIST

This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily. To enter SERVICE MODE, unplug AC cord till lost actual clock time. Then press and hold Vol (-) button of main unit and remocon key simultane­ously. The both pressing of set key and remote control key will not be possible if clock has been set. To reset clock, either unplug AC cord and allow at least 30 minutes before Power On or alternatively, discharge backup capacitor.
NOTE FOR THE REPLACING OF MEMORY IC
- See bookmarks section
1. CONFIRMATION AND ADJUSTMENT
Read the following NOTES before starting work.
• Place an object which weighs between 450g~500g on the Cassette Tape to keep it steady when you want to make the tape run without the Cassette Holder. (Do not place an object which weighs over 500g.)
• When you activate the deck without the Cassette Holder, short circuit between TP1001 and GND. (Refer to ELECTRICAL ADJUST­MENT PARTS LOCATION GUIDE) In this condition the BOT/EOT/Reel Sensor will not function.
1-1: CONFIRMATION AND ADJUSTMENT OF REEL DISK HEIGHT
1. Turn on the power and set to the STOP mode.
2. Set the master plane (JG022) and reel disk height adjustment jig (JG024A) on the mecha­nism framework, taking care not to scratch the drum, as shown in Fig. 1-1-A.
Fig. 1-1-B 1-2: CONFIRMATION AND ADJUSTMENT OF
TENSION POST POSITION
1. Set to the PLAY mode.
2. Adjust the Tension Adjust until the edge of the Tension Arm is positioning within 0.5mm range from the standard line center of Main Chassis. After this adjustment, confirm that the cut position is located in “A” area as shown in Fig. 1-2-B. If it is located in “B” area, adjust again.
3. While turning the S Reel clockwise, confirm that the edge of the Tension Arm is located in the position described previously.
Fig. 1-2-A
Fig. 1-2-B
Fig. 1-3 1-4: CONFIRMATION OF VSR TORQUE
1. Operate within 4~5 seconds after the reel disk begins to turn.
2. Install the Torque Gauge (JG002F) and Adapter (JG002B) on the S Reel. Set to the Rewind mode. (Refer to Fig.1-4)
3. Then, confirm that it indicates 120~180gf•cm.
NOTE
Install the Torque Gauge on the reel disk firmly. Press the REW button to turn the reel disk.
1-5: CONFIRMATION OF REEL BRAKE TORQUE
(S Reel Brake) (Refer to Fig. 1-4)
1. Set to the STOP mode.
2. Move the Idler Ass’y from the S Reel.
3. Install the Torque Gauge (JG002F) and Adapter (JG002B) on the S Reel. Turn the Torque Gauge (JG002F) clockwise.
4. Then, confirm that it indicates 70~100gf•cm.
(T Reel Brake) (Refer to Fig. 1-4)
1. Set to the STOP mode.
2. Move the Idler Ass’y from the T Reel Ass’y.
3. Install the Torque Gauge (JG002E) and Adapter (JG002B) on the T reel. Turn the Torque Gauge (JG002E) counterclockwise.
4. Then, confirm that it indicates 35~60gf•cm.
Fig.1-4
MATSUI TVR 180
NOTE
If the torque is out of the range, replace the following parts.
Check Item Replacement Part 1-4 Idler Ass’y/Clutch Ass’y 1-5 T Brake Spring/Tension Spring
2. CONFIRMATION AND ADJUSTMENT OF TAPE RUNNING MECHANISM
Tape Running Mechanism is adjusted pre­cisely at the factory. Adjustment is not necessary as usual. When you replace the parts of the tape running mechanism because of long term usage or failure, the confirmation and adjustment are necessary.
2-1: GUIDE ROLLER
1. Playback the VHS Alignment Tape (JG001E or JG001C). (Refer to SERVICING FIX­TURE AND TOOLS)
2. Connect CH-1 of the oscilloscope to TP4002 (Envelope) and CH-2 to TP4001 (SW Pulse).
3. Press and hold the TRACKING-AUTO button on the remote control more than 2 seconds to set tracking to center.
4. Trigger with SW Pulse and observe the envelope. (Refer to Fig. 2-1-A)
5. When observing the envelope, adjust the Adjusting Driver (JG005) slightly until the envelope will be flat. Even if you press the Tracking Button, adjust so that flatness is not moved so much.
6. Adjust so that the A : B ratio is better than 3:2 as shown in Fig. 2-1-B, even if you press the Tracking Button to move the envelope (The envelope waveform will begin to decrease when you press the Tracking Button).
7. Adjust the PG shifter during playback.
(Refer to the ELECTRICAL ADJUSTMENTS)
NOTE
After adjustment, confirm and adjust A/C head. (Refer to item 2-2)
Fig. 2-1-A
Fig. 2-1-B 2-2: CONFIRMATION AND ADJUSTMENT OF
AUDIO/CONTROL HEAD
When the Tape Running Mechanism does not
work well, adjust the following items.
1. Playback the VHS Alignment Tape (JG001E or JG001C). (Refer to SERVICING FIXTURE AND TOOLS)
2. Confirm that the reflected picture of stamp mark appears on the tape prior to P4 Post as shown in Fig. 2-2-A.
a) When the reflected picture is distorted, turn the
screw (1) clockwise until the distortion disap­pears.
b) When the reflected picture is not distorted, turn
the screw (1) counterclockwise until little distortion appears, then adjust the a).
3. Turn the screw (2) to set the audio level to maximum.
4. Confirm that the bottom of the Audio/ Control Head and the bottom of the tape is shown in Fig. 2-2-C.
c) When the height is not correct, turn the screw
(3) to adjust the height. Then, adjust the 1~3 again.
Fig. 2-2-A
Fig. 2-2-B
Fig. 2-2-C 2-3: TAPE RUNNING ADJUSTMENT
(X VALUE ADJUSTMENT)
1. Confirm and adjust the height of the Reel Disk. (Refer to item 1-1)
2. Confirm and adjust the position of the Tension Post. (Refer to item 1-2)
3. Adjust the Guide Roller. (Refer to item 2-1)
4. Confirm and adjust the Audio/Control Head. (Refer to item 2-2)
5. Connect CH-1 of the oscilloscope to TP4002, CH-2 to TP4001 and CH-3 to HOT side of Audio Out Jack.
6. Playback the VHS Alignment Tape (JG001U or JG001V). (Refer to SERVICING FIXTURE AND TOOLS)
7. Press and hold the TRACKING-AUTO button
on the remote control more than 2 seconds to set tracking to center.
8. Set the X Value adjustment driver (JG153) to the 4 of Fig. 2-2-B. Adjust X value so that the envelope waveform output becomes maximum. Check if the relation between Audio and Envelope waveform becomes (1) or (2) of Fig. 2-1-A.
2-4: CONFIRM HI-FI AUDIO (Hi-Fi model only)
1. Connect CH-1 of the oscilloscope to TP4002, CH-2 to TP4001 and CH-3 to the Hi-Fi Audio Out Jack.
2. Playback the VHS Alignment Tape (JG001R). (Refer to SERVICING FIXTURE AND TOOLS)
3. Press and hold the TRACKING-AUTO button on the remote control more than 2 seconds to set tracking to center.
4. Press the Tracking Up button and count number of steps which the audio output is changed from Hi-Fi (10KHz) to MONO (6KHz).
5. Press the Tracking Down button and count number of steps which the audio output is changed from Hi-Fi (10KHz) to MONO (6KHz).
6. Confirm that the difference between these counted steps number in the above items are within 2 steps. If the difference are more than 3 steps, do Tape Running Adjustment again. (Refer to item 2-3)

ELECTRICAL ADJUSTMENTS

1. ADJUSTMENT PROCEDURE
Read and perform these adjustments when repairing the circuits or replacing electrical parts or PCB assemblies.
CAUTION
When replacing IC’s or transistors, use only specified silicon grease (YG6260M). (To prevent the damage to IC’s and transistors.)
On-Screen Display Adjustment
1. Unplug the AC plug for more than 30 minutes to set the clock to the non-setting state.Then, set the volume level to minimum.
2. Press the VOL. DOWN button on the set and the channel button (9) on the remote control simultaneously to display adjustment mode on the screen as shown in Fig. 1-1.
NOTE
Use the channel buttons (1-8) on the remote control to select the options shown in Fig. 1-1. Press the channel button (0) on the remote control to end the adjustments.
1. H/V
2. AKB
3. COLOUR TEMP
4. PICTURE
5. OTHERS
6. TEST PATTERN
7. STEREO/SAP
8. (VOL TEST) 0. END
Fig. 1-1
2. BASIC ADJUSTMENTS

(VCR SECTION)

2-1: PG SHIFTER
1. Connect CH-1 on the oscilloscope to TP4001 and CH-2 to TP4501.
2. Playback the alignment tape. (JG001C)
3. Press and hold the Tracking-Auto button on the remote control more than 2 seconds to set tracking to center.
4. Press the VOL. DOWN button on the set and the channel button (3) on the remote control simultaneously until the indicator REC disap-
pears. If the indicator REC disappears, adjustment is completed. (If the above adjust­ments doesn’t work well:)
5. Press the VOL. DOWN button on the set and the channel button (3) on the remote control simultaneously until the indicator REC disap­pears.
6. When the REC indicator is blinking, press both VOL. DOWN button on the set and the channel button (4) on the remote control simultaneously and adjust the Tracking +/- button until the arising to the down of Head Switching Pulse becomes 6.5 ± 0.5H. (Refer to Fig. 2-1-A, B)
7. Press the Tracking Auto button.
2-2: RF AGC DELAY
1. Receive the monoscope pattern.
2. Connect the digital voltmeter between the pin 5 of CP603 and the pin 1 (GND) of CP603.
3. Activate the adjustment mode display of Fig. 1­1 and press the channel button (5) on the remote control. The Fig. 2-2 appears on the display.
4. Press the channel button (1) on the remote control.
5. Press the VOL. UP/DOWN button on the remote control until the digital voltmeter is 2.5 ±
0.05V (80dB).
1. RF AGC DELAY
2. VIDEO LEVEL
3. FM LEVEL
4. OSD H
5. CUT OFF
6. (CHROMA VOL)
7.
8. 0. RETURN
Fig. 2-2 2-3: VCO FREERUN
1. Connect the oscillator to pin 11 of TU601.
2. Connect the digital voltmeter to pin 47 of IC601.
3. Adjust the L608 until the digital voltmeter is 3.6 ± 0.05V.

(TV SECTION)

2-4: CONSTANT VOLTAGE
1. Using the remote control, set the brightness and contrast to normal position.
2. Connect the digital voltmeter to TP401.
3. Set condition is AV MODE without signal.
4. Adjust the VR502 until the DC voltage is DC 130 ± 0.5V.
2-5: CUT OFF
1. Place the set with Aging Test for more than 15 minutes.
2. Set condition is AV MODE without signal.
3. Using the remote control, set the brightness
and contrast to normal position.
4. Activate the adjustment mode display of Fig. 1­1 and press the channel button (5) on the remote control. The Fig. 2-2 appears on the display.
5. Press the channel button (5) on the remote control.
6. Adjust the Screen Volume until a dim raster is obtained.
2-6: FOCUS
1. Receive the monoscope pattern.
2. Using the remote control, set the brightness and contrast to normal position.
3. Turn the Focus Volume fully counterclockwise once.
4. Adjust the Focus Volume until picture is distinct.
2-7: SUB BRIGHTNESS (TV)
1. Receive the monoscope pattern. (RF Input)
2. Using the remote control, set the brightness is min and contrast to normal position.
3. Activate the adjustment mode display of Fig. 1­1 and press the channel button (4) on the remote control. The Fig. 2-3 appears on the display.
4. Press the channel button (1) on the remote control.
5. Press the VOL. UP/DOWN button on the remote control until the white 25% is starting to be visible.
1. BRIGHT
2. CONTRAST
3. COLOUR
4. TINT
5. SHARPNESS
6. OSD CONT
7.
8. 0. RETURN
Fig. 2-3 2-8: SUB BRIGHTNESS (AV)
1. Receive the monoscope pattern. (Audio Video Input)
2. Using the remote control, set the brightness to minimum position and contrast to normal position.
3. Activate the adjustment mode display of Fig. 1­1 and press the channel button (4) on the remote control. The Fig. 2-3 appears on the display.
4. Press the channel button (1) on the remote control.
5. Press the VOL. UP/DOWN button on the remote control until the white 25% is starting to be visible.
2-9: SUB COLOUR (TV)
1. Receive the colour bar pattern. (RF Input)
2. Connect the synchro scope to TP801.
3. Using the remote control, set the brightness, contrast and colour to normal position.
4. Activate the adjustment mode display of Fig. 1­1 and press the channel button (4) on the remote control. The Fig. 2-3 appears on the display.
5. Press the channel button (3) on the remote control.
6. Adjust the VOLTS RANGE VARIABLE knob of the oscilloscope until the range between white 100% and 0% is set to 4 divisions on the screen of the oscilloscope.
7. Press the VOL. UP/DOWN button on the remote control until the red level is set to the 4 divisions. (Refer to Fig. 2-4)
2-10: SUB COLOUR (AV)
1. Receive the rainbow pattern. (Audio Video Input)
2. Connect the synchro scope to TP801.
3. Using the remote control, set the brightness, contrast and colour to normal position.
4. Activate the adjustment mode display of Fig. 1-1 and press the channel button (4) on the remote control. The Fig. 2-3 appears on the display.
5. Press the channel button (3) on the remote control.
6. Adjust the VOLTS RANGE VARIABLE knob of the oscilloscope until the range between white 100% and 0% is set to 4 divisions on the screen of the oscilloscope.
7. Press the VOL. UP/DOWN button on the remote control until the red level is set to the 4 divisions. (Refer to Fig. 2-4)
2-11: HORIZONTAL PHASE
1. Receive the monoscope pattern.
2. Using the remote control, set the brightness and contrast to normal position.
3. Activate the adjustment mode display of Fig. 1-1 and press the channel button (1) on the remote control. The Fig. 2-5 appears on the display.
4. Press the channel button (1) on the remote control.
5. Press the VOL. UP/DOWN button on the remote control until the SHIFT quantity of the OVER SCAN on right and left becomes minimum.
1. H. PHASE
2. H. BLK
3. V. SIZE
4. V. POSI
5. V. LIN
6. V. SC
7. V. COMP
8. (H FREQ) 0. RETURN
Fig. 2-5 2-12: VERTICAL SIZE
1. Receive the monoscope pattern.
2. Using the remote control, set the brightness and contrast to normal position.
3. Activate the adjustment mode display of Fig. 1-1 and press the channel button (1) on the remote control. The Fig. 2-5 appears on the display.
4. Press the channel button (3) on the remote control.
5. Press the VOL. UP/DOWN button on the remote control until the horizontal over scan is equal to the vertical over scan.
2-13: VERTICAL LINEALITY
1. Receive the monoscope pattern.
2. Using the remote control, set the brightness and contrast to normal position.
3. Activate the adjustment mode display of Fig. 1-1 and press the channel button (1) on the remote control. The Fig. 2-5 appears on the display.
MATSUI TVR 180
4. Press the channel button (5) on the remote control.
5. Press the VOL. UP/DOWN button on the remote control until the SHIFT quantity of the OVER SCAN on upside and downside becomes minimum.
2-14: VERTICAL POSITION
1. Receive the monoscope pattern.
2. Using the remote control, set the brightness and contrast to normal position.
3. Activate the adjustment mode display of Fig. 1-1 and press the channel button (1) on the remote control. The Fig. 2-5 appears on the display.
4. Press the channel button (4) on the remote control.
5. Press the VOL. UP/DOWN button on the remote control until the horizontal line of the colour bar comes to approximate center of the CRT.
2-15: OSD HORIZONTAL
1. Receive monoscope pattern.
2. Using the remote control, set brightness and contrast to normal position.
3. Activate the adjustment mode display of Fig. 1-1 and press the channel button (5) on the remote control. The Fig. 2-2 appears on the display.
4. Press the channel button (4) on the remote control.
5. Press the VOL. UP/DOWN button on the remote control until the difference of A and B becomes minimum. (Refer to Fig. 2-6)

TV Block Diagram

2-16: VERTICAL LINEALITY 60 (AV)
1. Receive the monoscope pattern (Audio Video Input).
2. Using the remote control, set the brightness and contrast to normal position.
3. Activate the adjustment mode display of Fig. 1-1 and press the channel button (1) on the remote control. The Fig. 2-5 appears on the display.
4. Press the channel button (5) on the remote control.
5. Press the VOL. UP/DOWN button on the remote control until the SHIFT quantity of the OVER SCAN on upside and downside becomes minimum.
SERVICE MODE LIST
This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily. To enter SERVICE MODE, unplug AC cord till lost actual clock time. Then press and hold Vol (-) button of main unit and
remocon key simultaneously. The both pressing of set key and remote control key will not be possible if clock has been set. To reset clock, either unplug
AC cord and allow at least 30 minutes before Power On or alternatively, discharge backup capacitor.
Set Key Remocon Key Operations
VOL. (-) MIN 1
VOL. (-) MIN 2
VOL. (-) MIN
VOL. (-) MIN 4
VOL. (-) MIN 5
VOL. (-) MIN 6
VOL. (-) MIN 7
Initialization of the factory. NOTE: Do not use this for the normal servicing.
Horizontal position adjustment of OSD. NOTE: Also can be adjusted by using the Adjustment MENU. Refer to the "ELECTRICAL ADJUSTMENT" (OSD HORIZONTAL).
3
Adjust the PG SHIFTER automatically. Refer to the "ELECTRICAL ADJUSTMENT" (PG SHIFTER).
Adjust the PG SHIFTER manually. Refer to the "ELECTRICAL ADJUSTMENT" (PG SHIFTER).
Adjusting of the Tracking to the center position. NOTE: Also can be adjusted by pressing the ATR button for more than 2 seconds during PLAY.
POWER ON total hours and PLAY/REC total hours are displayed on the screen. Refer to the "PREVENTIVE CHECKS AND SERVICE INTERVALS" (CONFIRMATION OF USING HOURS).
Can be checked of the INITIAL DATA of MEMORY IC. Refer to the "NOTE FOR THE REPLACING OF MEMORY IC".
Releasing of PROTECTION PASSWORD.
VOL. (-) MIN 8
VOL. (-) MIN 9
Method Operations
Press the ATR button on the remote control for more than 2 seconds during PLAY.
Make the short circuit between the test point of SERVICE and the GND.
Writing of EEPROM initial data. NOTE: Do not use this for the normal servicing.
Display of the Adjustment MENU on the screen. Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display Adjustment).
Adjusting of the Tracking to the center position. Refer to the "MECHANICAL ADJUSTMENT" (GUIDE ROLLER) and "ELECTRICAL ADJUSTMENT" (PG SHIFTER).
The EOT/BOT/Reel sensor do not work at this moment. Refer to the "PREPARATION FOR SERVICING"

PREVENTIVE CHECKS AND SER VICE INTERVALS

The following standard table depends on environmental conditions and usage. Unless maintenance is properly carried out, the following service intervals may be quite shortened as harmful effects may be had on other parts. Also, long term storage or misuse may cause transformation and aging of rubber parts.
Time
Parts Name
Audio Control Head
Full Erase Head
(Recorder only)
Capstan Belt
Pinch Roller
Capstan DD Unit
Loading Motor
Tension Band Capstan Shaft
Tape Running Guide Post
Cylinder Unit
: Clean : Replace
500
hours
1,000 hours
1,500 hours
2,000 hours
3,000 hours
Notes
Clean those parts in contact with the tape.
Clean the rubber, and parts which the rubber touches.
Replace when rolling becomes abnormal.
Clean the Head

CONFIRMATION OF USING HOURS

POWER ON total hours and PLAY/REC total hours can be checked on the screen. Total hours are displayed in 16 system of notation.
NOTE: The confirmation of using hours will not be possible if clock has been set. To reset clock, either unplug
AC cord and allow at least 30 minutes before Power On or alternatively, discharge backup capacitor.
1.
Set the VOLUME to minimum.
2.
Press both VOL. DOWN button on the set and the Channel button (6) on the remote control for more than 2 seconds.
3.
After the confirmation of using hours, turn off the power.
INIT 00 83 POWER ON
PLAY/REC
(16 x 16 x 16 x thousands digit value) + (16 x 16 x hundreds digit value) + (16 x tens digit value) + (ones digit value)
0010 0003
Initial setting content of MEMORY IC.
POWER ON total hours. PLAY/REC total hours.

PREVENTIVE CHECKS AND SERVICE INTERVALS

CLEANING
NOTE
After cleaning the heads with isopropyl alcohol, do not run a tape until the heads dry completely. If the heads are not completely dry and alcohol gets on the tape, damage may occur.
1. AUDIO CONTROL HEAD
Wrap a piece of chamois around your finger. Dip it in isopropyl alcohol and clean the audio control head by wiping it horizontally. Clean the full erase head in the same manner. (Refer to the figure below.)
2. TAPE RUNNING SYSTEM
When cleaning the tape transport system, use the gauze moistened with isopropyl alcohol.
3. CYLINDER
Wrap a piece of chamois around your finger. Dip it in isopropyl alcohol. Hold it to the cylinder head softly. Turn the cylinder head counterclockwise to clean it (in the direction of the arrow). (Refer to the figure below.)
NOTE
Do not exert force against the cylinder head. Do not move the chamois upward or downward on the head. Use the chamois one by one.
Audio Control Head
Cylinder Head

NOTE FOR THE REPLACING OF MEMORY IC

If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to ensure correct data settings while making reference to TABLE 1.
NOTES:
Initial Data setting will not be possible if clock has been set. To reset clock, either unplug AC cord and allow at least 30 minutes before Power On or alternatively, discharge backup capacitor.
No need the setting for after INI 3F.
ADDRESS DATA
00 10 01 1E 02 04 03 6A 04 00 05 00 06 00 07 2F 08 40 09 60 0A 02 0B 88
ADDRESS DATA
0C 0D 0E 0F
10 11 12 13 14
15 16
17
00 B3 35 66
AA
40 80 40 00
6A
00
35
ADDRESS DATA
18 A3 19 89 1A 35 1B 5F 1C 05 1D F0 1E 35 1F F2 20 00 21 00 22 00 23 00
ADDRESS DATA
24 00 25 5F 26 01 27 F1 28 01 29 F0 2A 0E 2B 00 2C 01 2D 01 2E 06 2F 01
ADDRESS
30 04 31 00 32 00 33 18 34 00 35 00 36 00 37 00 38 00 39 00 3A 00 3B 00
Table 1
Enter DATA SET mode by setting VOLUME to minimum.
1. While holding down VOLUME button on front cabinet, press key 6 on remote control simultaneously.
2. ADDRESS and DATA should appear as FIG 1.
3.
ADDRESS DATA
INIT 00 83
DATA ADDRESS DATA
3C 6C 3D 2B 3E 21 3F 15
POWER ON PLAY/REC
0010 0003
Fig. 1
ADDRESS is now selected and should "blink". Using the SET + or - keys on the remote, step through the ADDRESS until
4. required ADDRESS to be changed is reached. Press ENTER to select DATA. When DATA is selected, it will "blink".
5. Again, step through the DATA using SET + or - until required DATA value has been selected.
6. Pressing ENTER will take you back to ADDRESS for further selection if necessary.
7. Repeat steps 4 to 7 until all data has been checked.
8. When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.
9.
The unit will now have the correct DATA for the new MEMORY IC.

SERVICING FIXTURES AND TOOLS

(For 2 head 1 speed model, 4 head model)
VHS Alignment Tape JG001E JG001F JG001R JG001U
(VP S-LI6 ) (VP S-CO1 ) (VP S-LI6 H) (VP S-X6 )
3
1
3
1
3
1
3
1
Screwdriver
(For 2 head 2 speed model)
VHS Alignment Tape JG001C JG001D JG001V
(VP S-LI6 ) (VP S-CO1 ) (VP S-X6 )
3
2
3
2
3
2
TentelometerJG154 Cable
JG002B JG002E
JG002F
JG024AJG022 Master PlaneJG153 X Value Adjustment
Adapter Dial Torque Gauge (10~90gf•cm) (60~600gf•cm)
Reel Disk Height Adjustment Jig
JG005 Post Adjustment
Screwdriver Part No. SV-TG0-030-000 (small)
JG100A Torque Tape
(VHT-063)
Part No. Remarks
JG001E JG001F
Monoscope, 6KHz (For 2 head 1 speed model, 4 head model)
Color Bar, 1KHz (For 2 head 1 speed model, 4 head model) JG001R Hi-Fi Audio (For Hi-Fi model) JG001U X Value Adjustment (For 2 head 1 speed model, 4 head model)
JG001C JG001D
Monoscope, 6KHz (For 2 head 2 speed model)
Color Bar, 1KHz (For 2 head 2 speed model)
JG001V X Value Adjustment (For 2 head 2 speed model) JG002B JG002E
JG002F
JG005 JG153
VSR Torque, Brake Torque (S Reel/T Reel Ass'y)
Brake Torque (T Reel Ass'y)
VSR Torque, Brake Torque (S Reel)
Guide Roller Adjustment
X Value Adjustment
JG022/JG024A Reel Disk Height Adjustment
JG100A
JG154
Playback Torque, Back Tension Torque During Playback
Used to connect the test point of SERVICE and GROUND

MECHANICAL ADJUSTMENTS

3. MECHANISM ADJUSTMENT PARTS LOCATION GUIDE
4
3
2
5
6
7
1
8
11
1. Tension Adjust
2. Tension Arm
3. Guide Roller
4. P1 Post
5. Audio/Control Head
6. X value adjustment driver hole
1012
10.
11.
12.
9
7.
P4 Post
8.
T Brake Spring
9.
T Reel Ass'y Idler Ass'y S-S Brake Spring S Reel
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