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MATSUI TVR 180
Recommended Safety Parts
ItemPart No.Description
M1011596P78001MOTOR (LOADING) MXN13FB11H
M20011594J98007CAPSTAN DD UNIT EP15BB
UN4001A54508M500CYLINDER UNIT ASS’Y A54508M500
R447R65582680JR, FUSE 68 OHM 1/2W
R448R3X181102JR, METAL OXIDE 1K OHM 1W
R449R5Y2CE103JR, CEMENT 10K OHM 7W
R450R655813R3JR, FUSE 3.3 OHM 1W or
R635813R3JR, FUSE 3.3 OHM 1W
R452R65581R68JR, FUSE 0.68 OHM 1W
R501R5Y2CE2R2JR, CEMENT 2.2 OHM 7W
R505R3X28B683JR, METAL 68K OHM 3W
R510R3X28B1R2JR, METAL 1.2 OHM 3W
R512R3X181273JR, METAL OXIDE 27K OHM 1W
R517R3X18A2R7JR, METAL OXIDE 2.7 OHM 2W
R526R6558A3R9JR, FUSE 3.9 OHM 2W
R542R32181R39JR, METAL OXIDE 0.39 OHM 1W
R543R635U2681JR, FUSE 680 OHM 1/2W
R802R3X18A123JR, METAL OXIDE 12K OHM 2W or
R805R3X18A123JR, METAL OXIDE 12K OHM 2W or
R810R3X18A123JR, METAL OXIDE 12K OHM 2W or
R3U18A123JR, METAL OXIDE 12K OHM 2W
R3U18A123JR, METAL OXIDE 12K OHM 2W
SERVICE NOTICES ON CHECKING
1. KEEP THE NOTICES
As for the places which need special attentions,
they are indicated with the labels or seals on the
cabinet, chassis and parts. Make sure to keep the
indications and notices in the operation manual.
2. AVOID AN ELECTRIC SHOCK
There is a high voltage part inside. Avoid an
electric shock while the electric current is flowing.
3. USE THE DESIGNATED PARTS
The parts in this equipment have the specific
characters of incombustibility and withstand
voltage for safety. Therefore, the part which is
replaced should be used the part which has the
same character.
Especially as to the important parts for safety
which is indicated in the circuit diagram or the
table of parts as a mark, the designated parts
must be used.
4. PUT PARTS AND WIRES IN THE ORIGINAL
POSITION AFTER ASSEMBLING OR WIRING
There are parts which use the insulation material
such as a tube or tape for safety, or which are
assembled in the condition that these do not
contact with the printed board.
The inside wiring is designed not to get closer to
the pyrogenic parts and high voltage parts.
Therefore, put these parts in the original positions.
5. TAKE CARE TO DEAL WITH THE CATHODERAY TUBE
In the condition that an explosion-proof cathoderay tube is set in this equipment, safety is secured
against implosion. However, when removing it or
serving from backward, it is dangerous to give a
shock. Take enough care to deal with it.
6. AVOID AN X-RAY
Safety is secured against an X-ray by considering
about the cathode-ray tube and the high voltage
peripheral circuit, etc.
Therefore, when repairing the high voltage peripheral
circuit, use the designated parts and make sure
not modify the circuit.
Repairing except indicates causes rising of high
voltage, and it emits an X-ray from the cathoderay tube.
7. PERFORM A SAFETY CHECK AFTER
SERVICING
Confirm that the screws, parts and wiring which
were removed in order to service are put in the
original positions, or whether there are the
portions which are deteriorated around the
serviced places serviced or not. Check the
insulation between the antenna terminal or
external metal and the AC cord plug blades. And
be sure the safety of that.
(INSULATION CHECK PROCEDURE)
1. Unplug the plug from the AC outlet.
2. Remove the antenna terminal on TV and turn
on the TV.
3. Insulation resistance between the cord plug
terminals and the eternal exposure metal [Note2] should be more than 1M ohm by using the
500V insulation resistance meter [Note 1].
4. If the insulation resistance is less than 1M ohm,
the inspection repair should be required.
[Note 1]
If you have not the 500V insulation resistance
meter, use a Tester.
[Note 2]
External exposure metal: Antenna terminal
Earphone jack
Disassembly Instructions
1. REMOVAL OF MECHANICAL PARTS AND
P.C. BOARDS
1-1: BACK CABINET (Refer to Fig. 1-1)
1. Remove the 4 screws (1).
2. Remove the 2 screws (2) which are used for
holding the Back Cabinet.
3. Remove the AC cord from the AC cord hook
(3).
4. Remove the Back Cabinet in the direction of
arrow.
Fig. 1-1
1-2: CRT PCB (Refer to Fig. 1-2)
CAUTION: BEFORE REMOVING THE ANODE
CAP, DISCHARGE ELECTRICITY BECAUSE IT
CONTAINS HIGH VOLTAGE. BEFORE ATTEMPTING TO REMOVE OR REPAIR ANY PCB,
UNPLUG THE POWER CORD FROM THE AC
SOURCE.
1. Remove the Anode Cap.
(Refer to REMOVAL OF ANODE CAP)
2. Disconnect the following connectors:
(CP801 and CP850).
3. Remove the CRT PCB in the direction of arrow.
Fig. 1-2
1-3: TV/VCR BLOCK (Refer to Fig. 1-3)
1. Remove the 2 screws (1).
2. Disconnect the following connectors:
(CP757, CP302, CP401, CP501, CP502 and
CP351).
3. Unlock the support (2).
4. Remove the TV/VCR Block in the direction of
arrow.
1-4: MAIN PCB (Refer to Fig. 1-4)
1. Remove the screw (1).
2. Remove the Main PCB Holder.
3. Remove the 2 screws (2).
4. Remove the 3 screws (3).
5. Disconnect the following connectors:
(CP810, CP820 and CD401).
6. Remove the Main PCB in the direction of arrow.
Fig. 1-4
1-5: DECK SHIELD PLATE (Refer to Fig. 1-5)
1. Remove the 2 screws (1).
2. Remove the screw (2).
3. Remove the 2 screws (3).
4. Remove the Deck Shield Plate in the direction
of arrow (A).
5. Remove the screw (4).
6. Remove the Shield Plate Bottom in the
direction of arrow (B).
Fig. 1-5
1-6: DECK CHASSIS (Refer to Fig. 1-6)
1. Remove the 3 screws (1).
2. Disconnect the following connectors:
(CD1002, CP1005, CP1006, CP4001,
CP4004 and CP4005).
3. Remove the Deck Chassis in the direction of
arrow.
Fig. 1-6
1-7: JACK PLATE AND SYSCON PCB (Refer
to Fig. 1-7)
1. Remove the screw (1).
2. Remove the Syscon PCB in the direction of
arrow (A).
3. Remove the 2 screws (2).
4. Unlock the 2 supports (3).
5. Remove the Jack Plate in the direction of
arrow (B).
Fig. 1-7
Continues next page
MATSUI TVR 180
2. REMOVAL OF DECK PARTS
2-1: TOP BRACKET (Refer to Fig. 2-1)
1. Remove the 2 screws (1).
2. Slide the 2 supports (2) and remove the Top
Bracket.
NOTE
When you install the Top Bracket, install the
screw (1) first, then install the screw (2).
Fig. 2-1
2-2: FLAP LEVER/TAPE GUIDE R (Refer to
Fig. 2-2)
1. Move the Cassette Holder Ass’y to the back
side.
2. Remove the Polyslider Washer (1).
3. Remove the Flap Lever.
4. Unlock the 3 supports (2) and remove the
Tape Guide R.
Fig. 2-2
2-3: TAPE GUIDE L (Refer to Fig. 2-3-A)
1. Move the Cassette Holder Ass’y to the back
side.
2. Unlock the 2 supports 1 and remove the
Tape Guide L.
3. Remove the REC Lever. (Recorder only)
3. Remove the Cassette Side L.
Fig. 2-3-B
Fig. 2-4
2-5: CASSETTE SIDE L/R (Refer to Fig. 2-5)
1. Remove the Locker Spring.
2. Unlock the 4 supports (1) and then remove the
Cassette Side L/R.
NOTE
When you install the Cassette Side L/R, be sure
to move the Locker L/R after installing.
Fig. 2-5
2-6: LINK ASS’Y (Refer to Fig. 2-6)
1. Set the Link Ass’y to the Eject position.
2. Remove the (A) side of the Link Ass’y first, then
remove the (B) side.
Fig. 2-7
2-8: SENSOR COVER L (Refer to Fig. 2-8)
1. Unlock the support 1 and remove the Sensor
Cover L.
2. Unlock the 2 supports 2 and remove the Deck
PCB (EOT).
Fig. 2-8
2-9: TENSION ASS’Y (Refer to Fig. 2-9-A)
1. Move the Inclined S Ass’y to the back side.
2. Unlock the support (1) and remove the S Reel
Stopper.
3. Remove the Tension Spring.
4. Unlock the support (2) and remove the Tension
Arm Ass’y.
5. Remove the Tension Adjust.
6. Unlock the 2 supports (3) and remove the
Tension Band Ass’y.
7. Unlock the support (4) and remove the Tension
Holder.
2. Remove the T Brake Ass’y.
Fig. 2-10
2-11: S REEL/T REEL ASS’Y (Refer to Fig. 2-11)
1. Remove the Idler Ass’y.
2. Remove the S Reel and T Reel Ass’y.
3. Remove the 2 Polyslider Washers (1).
NOTE
1. Take care not to damage the gears of the S
Reel, T Reel Ass’y and Idler Ass’y.
2. The Polyslider Washer may be remained on the
back of the reel.
3. Take care not to damage the shaft.
4. Do not touch the section “A” of S Reel and T
Reel Ass’y. (Use gloves.) (Refer to Fig. 2-11)
Do not adhere the stains on it.
5. When you install the reel, clean the shaft and
oil it (KYODO OIL Slidas #150). (If you do not
oil, noise may be heard in FF/REW mode.)
6. After installing the reel, adjust the height of the
reel. (Refer to MECHANICAL ADJUSTMENT)
Fig. 2-11
2-12: PINCH ROLLER ASS’Y/P5 ARM ASS’Y
(Refer to Fig. 2-12-A)
1. Remove the P5 Spring.
2. Remove the screw (1).
3. Unlock the 2 supports (2) and remove the
Cassette Opener.
4. Remove the Pinch Roller Ass’y, Pinch Roller
Lever and P5 Arm Ass’y.
NOTE
1. Do not touch the Pinch Roller. (Use gloves.)
2. When you install the Pinch Roller Ass’y, install
as shown in the circle. (Refer to Fig. 2-12-B)
Fig. 2-12-B
2-13: A/C HEAD (Refer to Fig. 2-13-A)
1. Remove the screw (1).
2. Remove the A/C Head Base.
3. Remove the 3 screws (2).
4. Remove the A/C Head and A/C Head Spring.
NOTE
1. Do not touch the A/C Head. (Use gloves.)
2. When you install the A/C Head Spring, install
as shown in Fig. 2-13-B. (Refer to Fig. 2-13-B)
3. When you install the A/C Head, tighten the
screw (1) first, then tighten the screw (2), finally
tighten the screw (3).
Fig. 2-13-A
Fig. 2-13-B
2-14: FE HEAD (RECORDER ONLY) (Refer to
Fig. 2-14)
1. Remove the screw (1).
2. Remove the FE Head.
Fig. 2-15
2-16: CAPSTAN DD UNIT (Refer to Fig. 2-16)
1. Remove the Capstan Belt.
2. Remove the 3 screws 1.
3. Remove the Capstan DD Unit.
-
Fig. 2-16
2-17: MIDDLE GEAR/MAIN CAM (Refer to
Fig. 2-17-A)
1. Remove the Polyslider Washer 1, then
remove the Middle Gear.
2. Remove the E-Ring, then remove the Main
Cam, Link Lever Spacer and P5 Cam.
3. Remove the Polyslider Washer 2, then
remove the Pinch Roller Cam.
4. Remove the Polyslider Washer 3, then
remove the Joint Gear.
Fig. 2-3-A
NOTE
When you install the Tape Guide L, install as
shown in the circle of Fig. 2-3-B. (Refer to Fig.
2-3-B)
2-4: CASSETTE HOLDER ASS’Y (Refer to
Fig. 2-4)
1. Move the Cassette Holder Ass’y to the front
side.
2. Push the Locker R to remove the Cassette
Side R.
Fig. 2-6
2-7: LOADING MOTOR ASS’Y (Refer to Fig. 2-7)
1. Remove the Link Lever.
2. Remove the Dumper Spring.
3. Remove the 2 screws (1).
4. Unlock the support (2) and remove the Loading
Motor Ass’y.
5. Unlock the 2 supports (3) and remove the Deck
PCB (BOT).
Fig. 2-9-A
NOTE
When you install the Tension Adjust, install as
shown in Fig. 2-9-B. (Refer to Fig. 2-9-B)
Fig. 2-9-B
2-10: T BRAKE ASS’Y (Refer to Fig. 2-10)
1. Remove the T Brake Spring.
Fig. 2-12-A
Fig. 2-14
2-15: AHC ASS’Y/CYLINDER UNIT ASS’Y
(Refer to Fig. 2-15)
1. Unlock the support (1) and remove the AHC
Ass’y.
2. Remove the 3 screws (2).
3. Remove the Cylinder Unit Ass’y.
NOTE
When you install the Cylinder Unit Ass’y, tighten
the screws from (1) to (3) in order while pulling
the Ass’y toward the left front direction.
Fig. 2-17-A
NOTE
When you install the Pinch Roller Cam, P5
Cam and Main Cam, align each marker. (Refer
to Fig. 2-17-B, next page)
MATSUI TVR 180
Fig. 2-17-B
2-18: CLUTCH ASS’Y (Refer to Fig. 2-18)
1. Remove the Polyslider Washer (1).
2. Remove the Clutch Ass’y, Ring Spring,
Ring Clutch, Gear Clutch and Polyslider
Washer (2).
NOTE
When you install the Clutch Ass’y, oil the shaft
(KYODO OIL Slidas #150).
NOTE
Do not touch the roller of Guide Roller.
Fig. 2-19-A
REMOVAL
1. Follow the steps as follows to discharge the
Anode Cap. (Refer to Fig. 3-1.) Connect one
end of an Alligator Clip to the metal part of a
flat-blade screwdriver and the other end to
ground. While holding the plastic part of the
insulated Screwdriver, touch the support of the
Anode with the tip of the Screwdriver. A
cracking noise will be heard as the voltage is
discharged.
NOTE
Confirm that there is no dirt, dust, etc. at the spot
where the cap was located.
2. Arrange the wire of the Anode Cap and make
sure the wire is not twisted.
3. Turn over the Rubber Cap. (Refer to Fig. 3-4.)
Fig. 3-4
4. Insert one end of the Anode Support into the
anode button, then the other as shown in Fig.
3-5.
3. Confirm that “A” of the reel disk is lower than
“B” of the reel disk height adjustment jig
(JG024A) , and is higher than “C”. If it is not
enough height, adjust to 10(+0.2, -0) mm with
the height adjustment washer.
4. Adjust the other reel in the same way.
Fig. 1-1-A
1-3: CONFIRMATION OF PLAYBACK
TORQUE AND BACK TENSION TORQUE
DURING PLAYBACK
1. Load a video tape (E-180) recorded in
standard speed mode. Set the unit to the
PLAY mode.
2. Install the tentelometer as shown in Fig. 1-
3. Confirm that the meter indicates 20 ± 2gf
in the beginning of playback.
• USING A CASSETTE TYPE TORQUE TAPE
(JG100A)
1. After confirmation and adjustment of
Tension Post position (Refer to item 1-2),
load the cassette type torque tape (JG100A)
and set to the PLAY mode.
2. Confirm that the right meter of the torque
tape indicates 60~100gf•cm during playback
in SP mode.
3. Confirm that the left meter of the torque
tape indicates 25~40gf•cm during playback
in SP mode.
Fig. 2-18
2-19: LOADING GEAR S/T ASS’Y (Refer to
Fig. 2-19-A)
1. Remove the E-Ring (1) and remove the
Main Loading Gear.
2. Remove the Capstan Brake Spring.
3. Slide the Main Rod and remove the
Capstan Brake Arm Ass’y.
4. Remove the Main Rod.
5. Remove the Tension Lever.
6. Unlock the 2 supports (2) and remove the
Clutch Lever.
7. Remove the screw (3) and washer (4).
8. Remove the LED Reflecter.
9. Remove the Loading Arm S Ass’y and
Loading Arm T Ass’y.
10.Remove the Loading Gear S and Loading
Gear T.
11.Remove the Loading Gear Spring.
NOTE
When you install the Loading Arm S Ass’y,
Loading Arm T Ass’y and Main Loading Gear,
align each marker. (Refer to Fig. 2-19-B)
2-20: INCLINED S/T ASS’Y (Refer to Fig. 2-
20)
1. Unlock the support (1) and remove the P4
Cover.
2. Remove the S-S Brake Spring.
3. Unlock the support (2) and remove the
Loading Gear Holder.
4. Remove the S-S Brake Arm.
5. Remove the Inclined S.
6. Remove the Inclined T.
7. Remove the 2 screws (3), then remove the
Guide Roller and O-Ring.
Fig. 2-19-B
Fig. 2-20
REMOVAL OF ANODE CAP
3. REMOVAL OF ANODE CAP
Read the following NOTED items before starting
work.
* After turning the power off there might still be a
potential voltage that is very dangerous. When
removing the Anode Cap, make sure to
discharge the Anode Cap’s potential voltage.
* Do not use pliers to loosen or tighten the Anode
Cap terminal, this may cause the spring to be
damaged.
Fig. 3-1
2. Flip up the sides of the Rubber Cap in the
direction of the arrow and remove one side of
the support. (Refer to Fig. 3-2.)
Fig. 3-2
3. After one side is removed, pull in the opposite
direction to remove the other.
NOTE
Take care not to damage the Rubber Cap.
INSTALLATION
1. Clean the spot where the cap was located with
a small amount of alcohol. (Refer to Fig. 3-3.)
Fig. 3-3
Fig. 3-5
5. Confirm that the Support is securely connected.
6. Put on the Rubber Cap without moving any
parts.
SERVICE MODE LIST
This unit provided with the following SERVICE
MODES so you can repair, examine and adjust
easily.
To enter SERVICE MODE, unplug AC cord till lost
actual clock time. Then press and hold Vol (-)
button of main unit and remocon key simultaneously.
The both pressing of set key and remote control
key will not be possible if clock has been set. To
reset clock, either unplug AC cord and allow at
least 30 minutes before Power On or alternatively,
discharge backup capacitor.
NOTE FOR THE REPLACING OF MEMORY IC
- See bookmarks section
1. CONFIRMATION AND ADJUSTMENT
Read the following NOTES before starting work.
• Place an object which weighs between
450g~500g on the Cassette Tape to keep it
steady when you want to make the tape run
without the Cassette Holder. (Do not place an
object which weighs over 500g.)
• When you activate the deck without the
Cassette Holder, short circuit between TP1001
and GND. (Refer to ELECTRICAL ADJUSTMENT PARTS LOCATION GUIDE) In this
condition the BOT/EOT/Reel Sensor will not
function.
1-1: CONFIRMATION AND ADJUSTMENT OF
REEL DISK HEIGHT
1. Turn on the power and set to the STOP mode.
2. Set the master plane (JG022) and reel disk
height adjustment jig (JG024A) on the mechanism framework, taking care not to scratch the
drum, as shown in Fig. 1-1-A.
Fig. 1-1-B
1-2: CONFIRMATION AND ADJUSTMENT OF
TENSION POST POSITION
1. Set to the PLAY mode.
2. Adjust the Tension Adjust until the edge of the
Tension Arm is positioning within 0.5mm range
from the standard line center of Main Chassis.
After this adjustment, confirm that the cut
position is located in “A” area as shown in Fig.
1-2-B. If it is located in “B” area, adjust again.
3. While turning the S Reel clockwise, confirm
that the edge of the Tension Arm is located in
the position described previously.
Fig. 1-2-A
Fig. 1-2-B
Fig. 1-3
1-4: CONFIRMATION OF VSR TORQUE
1. Operate within 4~5 seconds after the reel
disk begins to turn.
2. Install the Torque Gauge (JG002F) and
Adapter (JG002B) on the S Reel. Set to the
Rewind mode. (Refer to Fig.1-4)
3. Then, confirm that it indicates
120~180gf•cm.
NOTE
Install the Torque Gauge on the reel disk
firmly. Press the REW button to turn the reel
disk.
1-5: CONFIRMATION OF REEL BRAKE
TORQUE
(S Reel Brake) (Refer to Fig. 1-4)
1. Set to the STOP mode.
2. Move the Idler Ass’y from the S Reel.
3. Install the Torque Gauge (JG002F) and
Adapter (JG002B) on the S Reel. Turn the
Torque Gauge (JG002F) clockwise.
4. Then, confirm that it indicates 70~100gf•cm.
(T Reel Brake) (Refer to Fig. 1-4)
1. Set to the STOP mode.
2. Move the Idler Ass’y from the T Reel Ass’y.
3. Install the Torque Gauge (JG002E) and
Adapter (JG002B) on the T reel. Turn the
Torque Gauge (JG002E) counterclockwise.
4. Then, confirm that it indicates 35~60gf•cm.
Fig.1-4
MATSUI TVR 180
NOTE
If the torque is out of the range, replace the
following parts.
Check ItemReplacement Part
1-4Idler Ass’y/Clutch Ass’y
1-5T Brake Spring/Tension Spring
2. CONFIRMATION AND ADJUSTMENT OF
TAPE RUNNING MECHANISM
Tape Running Mechanism is adjusted precisely at the factory. Adjustment is not
necessary as usual. When you replace the
parts of the tape running mechanism because
of long term usage or failure, the confirmation
and adjustment are necessary.
2-1: GUIDE ROLLER
1. Playback the VHS Alignment Tape (JG001E
or JG001C). (Refer to SERVICING FIXTURE AND TOOLS)
2. Connect CH-1 of the oscilloscope to
TP4002 (Envelope) and CH-2 to TP4001
(SW Pulse).
3. Press and hold the TRACKING-AUTO
button on the remote control more than 2
seconds to set tracking to center.
4. Trigger with SW Pulse and observe the
envelope. (Refer to Fig. 2-1-A)
5. When observing the envelope, adjust the
Adjusting Driver (JG005) slightly until the
envelope will be flat. Even if you press the
Tracking Button, adjust so that flatness is
not moved so much.
6. Adjust so that the A : B ratio is better than
3:2 as shown in Fig. 2-1-B, even if you press
the Tracking Button to move the envelope
(The envelope waveform will begin to
decrease when you press the Tracking
Button).
7. Adjust the PG shifter during playback.
(Refer to the ELECTRICAL ADJUSTMENTS)
NOTE
After adjustment, confirm and adjust A/C head.
(Refer to item 2-2)
Fig. 2-1-A
Fig. 2-1-B
2-2: CONFIRMATION AND ADJUSTMENT OF
AUDIO/CONTROL HEAD
When the Tape Running Mechanism does not
work well, adjust the following items.
1. Playback the VHS Alignment Tape (JG001E or
JG001C). (Refer to SERVICING FIXTURE AND
TOOLS)
2. Confirm that the reflected picture of stamp
mark appears on the tape prior to P4 Post as
shown in Fig. 2-2-A.
a) When the reflected picture is distorted, turn the
screw (1) clockwise until the distortion disappears.
b) When the reflected picture is not distorted, turn
the screw (1) counterclockwise until little
distortion appears, then adjust the a).
3. Turn the screw (2) to set the audio level to
maximum.
4. Confirm that the bottom of the Audio/ Control
Head and the bottom of the tape is shown in
Fig. 2-2-C.
c) When the height is not correct, turn the screw
(3) to adjust the height. Then, adjust the 1~3
again.
Fig. 2-2-A
Fig. 2-2-B
Fig. 2-2-C
2-3: TAPE RUNNING ADJUSTMENT
(X VALUE ADJUSTMENT)
1. Confirm and adjust the height of the Reel Disk.
(Refer to item 1-1)
2. Confirm and adjust the position of the Tension
Post. (Refer to item 1-2)
3. Adjust the Guide Roller. (Refer to item 2-1)
4. Confirm and adjust the Audio/Control Head.
(Refer to item 2-2)
5. Connect CH-1 of the oscilloscope to TP4002,
CH-2 to TP4001 and CH-3 to HOT side of
Audio Out Jack.
6. Playback the VHS Alignment Tape (JG001U or
JG001V). (Refer to SERVICING FIXTURE AND
TOOLS)
7. Press and hold the TRACKING-AUTO button
on the remote control more than 2 seconds to
set tracking to center.
8. Set the X Value adjustment driver (JG153) to
the 4 of Fig. 2-2-B. Adjust X value so that the
envelope waveform output becomes maximum.
Check if the relation between Audio and
Envelope waveform becomes (1) or (2) of Fig.
2-1-A.
2-4: CONFIRM HI-FI AUDIO (Hi-Fi model only)
1. Connect CH-1 of the oscilloscope to TP4002,
CH-2 to TP4001 and CH-3 to the Hi-Fi Audio
Out Jack.
2. Playback the VHS Alignment Tape (JG001R).
(Refer to SERVICING FIXTURE AND TOOLS)
3. Press and hold the TRACKING-AUTO button
on the remote control more than 2 seconds to
set tracking to center.
4. Press the Tracking Up button and count
number of steps which the audio output is
changed from Hi-Fi (10KHz) to MONO (6KHz).
5. Press the Tracking Down button and count
number of steps which the audio output is
changed from Hi-Fi (10KHz) to MONO (6KHz).
6. Confirm that the difference between these
counted steps number in the above items are
within 2 steps. If the difference are more than 3
steps, do Tape Running Adjustment again.
(Refer to item 2-3)
ELECTRICAL ADJUSTMENTS
1. ADJUSTMENT PROCEDURE
Read and perform these adjustments when
repairing the circuits or replacing electrical parts
or PCB assemblies.
CAUTION
When replacing IC’s or transistors, use only
specified silicon grease (YG6260M). (To prevent
the damage to IC’s and transistors.)
On-Screen Display Adjustment
1. Unplug the AC plug for more than 30 minutes
to set the clock to the non-setting state.Then,
set the volume level to minimum.
2. Press the VOL. DOWN button on the set and
the channel button (9) on the remote control
simultaneously to display adjustment mode on
the screen as shown in Fig. 1-1.
NOTE
Use the channel buttons (1-8) on the remote
control to select the options shown in Fig. 1-1.
Press the channel button (0) on the remote
control to end the adjustments.
1. H/V
2. AKB
3. COLOUR TEMP
4. PICTURE
5. OTHERS
6. TEST PATTERN
7. STEREO/SAP
8. (VOL TEST) 0. END
Fig. 1-1
2. BASIC ADJUSTMENTS
(VCR SECTION)
2-1: PG SHIFTER
1. Connect CH-1 on the oscilloscope to TP4001
and CH-2 to TP4501.
2. Playback the alignment tape. (JG001C)
3. Press and hold the Tracking-Auto button on the
remote control more than 2 seconds to set
tracking to center.
4. Press the VOL. DOWN button on the set and
the channel button (3) on the remote control
simultaneously until the indicator REC disap-
pears. If the indicator REC disappears,
adjustment is completed. (If the above adjustments doesn’t work well:)
5. Press the VOL. DOWN button on the set and
the channel button (3) on the remote control
simultaneously until the indicator REC disappears.
6. When the REC indicator is blinking, press both
VOL. DOWN button on the set and the channel
button (4) on the remote control simultaneously
and adjust the Tracking +/- button until the
arising to the down of Head Switching Pulse
becomes 6.5 ± 0.5H. (Refer to Fig. 2-1-A, B)
7. Press the Tracking Auto button.
2-2: RF AGC DELAY
1. Receive the monoscope pattern.
2. Connect the digital voltmeter between the pin 5
of CP603 and the pin 1 (GND) of CP603.
3. Activate the adjustment mode display of Fig. 11 and press the channel button (5) on the
remote control. The Fig. 2-2 appears on the
display.
4. Press the channel button (1) on the remote
control.
5. Press the VOL. UP/DOWN button on the
remote control until the digital voltmeter is 2.5 ±
0.05V (80dB).
1. RF AGC DELAY
2. VIDEO LEVEL
3. FM LEVEL
4. OSD H
5. CUT OFF
6. (CHROMA VOL)
7.
8. 0. RETURN
Fig. 2-2
2-3: VCO FREERUN
1. Connect the oscillator to pin 11 of TU601.
2. Connect the digital voltmeter to pin 47 of
IC601.
3. Adjust the L608 until the digital voltmeter is 3.6
± 0.05V.
(TV SECTION)
2-4: CONSTANT VOLTAGE
1. Using the remote control, set the brightness
and contrast to normal position.
2. Connect the digital voltmeter to TP401.
3. Set condition is AV MODE without signal.
4. Adjust the VR502 until the DC voltage is DC
130 ± 0.5V.
2-5: CUT OFF
1. Place the set with Aging Test for more than 15
minutes.
2. Set condition is AV MODE without signal.
3. Using the remote control, set the brightness
and contrast to normal position.
4. Activate the adjustment mode display of Fig. 11 and press the channel button (5) on the
remote control. The Fig. 2-2 appears on the
display.
5. Press the channel button (5) on the remote
control.
6. Adjust the Screen Volume until a dim raster is
obtained.
2-6: FOCUS
1. Receive the monoscope pattern.
2. Using the remote control, set the brightness
and contrast to normal position.
3. Turn the Focus Volume fully counterclockwise
once.
4. Adjust the Focus Volume until picture is
distinct.
2-7: SUB BRIGHTNESS (TV)
1. Receive the monoscope pattern. (RF Input)
2. Using the remote control, set the brightness is
min and contrast to normal position.
3. Activate the adjustment mode display of Fig. 11 and press the channel button (4) on the
remote control. The Fig. 2-3 appears on the
display.
4. Press the channel button (1) on the remote
control.
5. Press the VOL. UP/DOWN button on the
remote control until the white 25% is starting to
be visible.
1. BRIGHT
2. CONTRAST
3. COLOUR
4. TINT
5. SHARPNESS
6. OSD CONT
7.
8.0. RETURN
Fig. 2-3
2-8: SUB BRIGHTNESS (AV)
1. Receive the monoscope pattern. (Audio Video
Input)
2. Using the remote control, set the brightness to
minimum position and contrast to normal
position.
3. Activate the adjustment mode display of Fig. 11 and press the channel button (4) on the
remote control. The Fig. 2-3 appears on the
display.
4. Press the channel button (1) on the remote
control.
5. Press the VOL. UP/DOWN button on the
remote control until the white 25% is starting to
be visible.
2-9: SUB COLOUR (TV)
1. Receive the colour bar pattern. (RF Input)
2. Connect the synchro scope to TP801.
3. Using the remote control, set the brightness,
contrast and colour to normal position.
4. Activate the adjustment mode display of Fig. 11 and press the channel button (4) on the
remote control. The Fig. 2-3 appears on the
display.
5. Press the channel button (3) on the remote
control.
6. Adjust the VOLTS RANGE VARIABLE knob of
the oscilloscope until the range between white
100% and 0% is set to 4 divisions on the
screen of the oscilloscope.
7. Press the VOL. UP/DOWN button on the
remote control until the red level is set to the 4
divisions. (Refer to Fig. 2-4)
2-10: SUB COLOUR (AV)
1. Receive the rainbow pattern. (Audio Video
Input)
2. Connect the synchro scope to TP801.
3. Using the remote control, set the brightness,
contrast and colour to normal position.
4. Activate the adjustment mode display of Fig.
1-1 and press the channel button (4) on the
remote control. The Fig. 2-3 appears on the
display.
5. Press the channel button (3) on the remote
control.
6. Adjust the VOLTS RANGE VARIABLE knob
of the oscilloscope until the range between
white 100% and 0% is set to 4 divisions on
the screen of the oscilloscope.
7. Press the VOL. UP/DOWN button on the
remote control until the red level is set to the
4 divisions. (Refer to Fig. 2-4)
2-11: HORIZONTAL PHASE
1. Receive the monoscope pattern.
2. Using the remote control, set the brightness
and contrast to normal position.
3. Activate the adjustment mode display of Fig.
1-1 and press the channel button (1) on the
remote control. The Fig. 2-5 appears on the
display.
4. Press the channel button (1) on the remote
control.
5. Press the VOL. UP/DOWN button on the
remote control until the SHIFT quantity of the
OVER SCAN on right and left becomes
minimum.
1. H. PHASE
2. H. BLK
3. V. SIZE
4. V. POSI
5. V. LIN
6. V. SC
7. V. COMP
8. (H FREQ)0. RETURN
Fig. 2-5
2-12: VERTICAL SIZE
1. Receive the monoscope pattern.
2. Using the remote control, set the brightness
and contrast to normal position.
3. Activate the adjustment mode display of Fig.
1-1 and press the channel button (1) on the
remote control. The Fig. 2-5 appears on the
display.
4. Press the channel button (3) on the remote
control.
5. Press the VOL. UP/DOWN button on the
remote control until the horizontal over scan
is equal to the vertical over scan.
2-13: VERTICAL LINEALITY
1. Receive the monoscope pattern.
2. Using the remote control, set the brightness
and contrast to normal position.
3. Activate the adjustment mode display of Fig.
1-1 and press the channel button (1) on the
remote control. The Fig. 2-5 appears on the
display.
MATSUI TVR 180
4. Press the channel button (5) on the remote
control.
5. Press the VOL. UP/DOWN button on the
remote control until the SHIFT quantity of the
OVER SCAN on upside and downside
becomes minimum.
2-14: VERTICAL POSITION
1. Receive the monoscope pattern.
2. Using the remote control, set the brightness
and contrast to normal position.
3. Activate the adjustment mode display of Fig.
1-1 and press the channel button (1) on the
remote control. The Fig. 2-5 appears on the
display.
4. Press the channel button (4) on the remote
control.
5. Press the VOL. UP/DOWN button on the
remote control until the horizontal line of the
colour bar comes to approximate center of
the CRT.
2-15: OSD HORIZONTAL
1. Receive monoscope pattern.
2. Using the remote control, set brightness and
contrast to normal position.
3. Activate the adjustment mode display of Fig.
1-1 and press the channel button (5) on the
remote control. The Fig. 2-2 appears on the
display.
4. Press the channel button (4) on the remote
control.
5. Press the VOL. UP/DOWN button on the
remote control until the difference of A and B
becomes minimum. (Refer to Fig. 2-6)
TV Block Diagram
2-16: VERTICAL LINEALITY 60 (AV)
1. Receive the monoscope pattern (Audio
Video Input).
2. Using the remote control, set the brightness
and contrast to normal position.
3. Activate the adjustment mode display of Fig.
1-1 and press the channel button (1) on the
remote control. The Fig. 2-5 appears on the
display.
4. Press the channel button (5) on the remote
control.
5. Press the VOL. UP/DOWN button on the
remote control until the SHIFT quantity of the
OVER SCAN on upside and downside
becomes minimum.
SERVICE MODE LIST
This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily.
To enter SERVICE MODE, unplug AC cord till lost actual clock time. Then press and hold Vol (-) button of main unit and
remocon key simultaneously.
The both pressing of set key and remote control key will not be possible if clock has been set. To reset clock, either unplug
AC cord and allow at least 30 minutes before Power On or alternatively, discharge backup capacitor.
Set KeyRemocon KeyOperations
VOL. (-) MIN1
VOL. (-) MIN2
VOL. (-) MIN
VOL. (-) MIN4
VOL. (-) MIN5
VOL. (-) MIN6
VOL. (-) MIN7
Initialization of the factory.
NOTE: Do not use this for the normal servicing.
Horizontal position adjustment of OSD.
NOTE: Also can be adjusted by using the Adjustment MENU.
Refer to the "ELECTRICAL ADJUSTMENT" (OSD HORIZONTAL).
3
Adjust the PG SHIFTER automatically.
Refer to the "ELECTRICAL ADJUSTMENT" (PG SHIFTER).
Adjust the PG SHIFTER manually.
Refer to the "ELECTRICAL ADJUSTMENT" (PG SHIFTER).
Adjusting of the Tracking to the center position.
NOTE: Also can be adjusted by pressing the ATR button for more than 2 seconds
during PLAY.
POWER ON total hours and PLAY/REC total hours are displayed on the screen.
Refer to the "PREVENTIVE CHECKS AND SERVICE INTERVALS" (CONFIRMATION
OF USING HOURS).
Can be checked of the INITIAL DATA of MEMORY IC.
Refer to the "NOTE FOR THE REPLACING OF MEMORY IC".
Releasing of PROTECTION PASSWORD.
VOL. (-) MIN8
VOL. (-) MIN9
MethodOperations
Press the ATR button on the
remote control for more than
2 seconds during PLAY.
Make the short circuit between
the test point of SERVICE and
the GND.
Writing of EEPROM initial data.
NOTE: Do not use this for the normal servicing.
Display of the Adjustment MENU on the screen.
Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display Adjustment).
Adjusting of the Tracking to the center position.
Refer to the "MECHANICAL ADJUSTMENT" (GUIDE ROLLER) and "ELECTRICAL
ADJUSTMENT" (PG SHIFTER).
The EOT/BOT/Reel sensor do not work at this moment.
Refer to the "PREPARATION FOR SERVICING"
PREVENTIVE CHECKS AND SER VICE INTERVALS
The following standard table depends on environmental conditions and usage. Unless maintenance is properly
carried out, the following service intervals may be quite shortened as harmful effects may be had on other parts.
Also, long term storage or misuse may cause transformation and aging of rubber parts.
Time
Parts Name
Audio Control Head
Full Erase Head
(Recorder only)
Capstan Belt
Pinch Roller
Capstan DD Unit
Loading Motor
Tension Band
Capstan Shaft
Tape Running
Guide Post
Cylinder Unit
: Clean
: Replace
500
hours
1,000
hours
1,500
hours
2,000
hours
3,000
hours
Notes
Clean those parts in
contact with the tape.
Clean the rubber, and parts
which the rubber touches.
Replace when rolling
becomes abnormal.
Clean the Head
CONFIRMATION OF USING HOURS
POWER ON total hours and PLAY/REC total hours can be checked on the screen.
Total hours are displayed in 16 system of notation.
NOTE: The confirmation of using hours will not be possible if clock has been set. To reset clock, either unplug
AC cord and allow at least 30 minutes before Power On or alternatively, discharge backup capacitor.
1.
Set the VOLUME to minimum.
2.
Press both VOL. DOWN button on the set and the Channel button (6) on the remote control for more than 2 seconds.
3.
After the confirmation of using hours, turn off the power.
INIT 00 83
POWER ON
PLAY/REC
(16 x 16 x 16 x thousands digit value) + (16 x 16 x hundreds digit value) + (16 x tens digit value) + (ones digit value)
0010
0003
Initial setting content of MEMORY IC.
POWER ON total hours.
PLAY/REC total hours.
PREVENTIVE CHECKS AND SERVICE INTERVALS
CLEANING
NOTE
After cleaning the heads with isopropyl alcohol, do not
run a tape until the heads dry completely. If the heads
are not completely dry and alcohol gets on the tape,
damage may occur.
1. AUDIO CONTROL HEAD
Wrap a piece of chamois around your finger. Dip it in
isopropyl alcohol and clean the audio control head by
wiping it horizontally. Clean the full erase head in the
same manner. (Refer to the figure below.)
2. TAPE RUNNING SYSTEM
When cleaning the tape transport system, use the
gauze moistened with isopropyl alcohol.
3. CYLINDER
Wrap a piece of chamois around your finger. Dip it in
isopropyl alcohol. Hold it to the cylinder head softly.
Turn the cylinder head counterclockwise to clean it (in
the direction of the arrow). (Refer to the figure below.)
NOTE
Do not exert force against the cylinder head. Do not move
the chamois upward or downward on the head.
Use the chamois one by one.
Audio Control Head
Cylinder Head
NOTE FOR THE REPLACING OF MEMORY IC
If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to
ensure correct data settings while making reference to TABLE 1.
NOTES:
•
Initial Data setting will not be possible if clock has been set. To reset clock, either unplug AC cord and allow
at least 30 minutes before Power On or alternatively, discharge backup capacitor.
Monoscope, 6KHz (For 2 head 1 speed model, 4 head model)
Color Bar, 1KHz (For 2 head 1 speed model, 4 head model)
JG001RHi-Fi Audio (For Hi-Fi model)
JG001UX Value Adjustment (For 2 head 1 speed model, 4 head model)
JG001C
JG001D
Monoscope, 6KHz (For 2 head 2 speed model)
Color Bar, 1KHz (For 2 head 2 speed model)
JG001VX Value Adjustment (For 2 head 2 speed model)
JG002B
JG002E
JG002F
JG005
JG153
VSR Torque, Brake Torque (S Reel/T Reel Ass'y)
Brake Torque (T Reel Ass'y)
VSR Torque, Brake Torque (S Reel)
Guide Roller Adjustment
X Value Adjustment
JG022/JG024AReel Disk Height Adjustment
JG100A
JG154
Playback Torque, Back Tension Torque During Playback
Used to connect the test point of SERVICE and GROUND
MECHANICAL ADJUSTMENTS
3. MECHANISM ADJUSTMENT PARTS LOCATION GUIDE
4
3
2
5
6
7
1
8
11
1. Tension Adjust
2. Tension Arm
3. Guide Roller
4. P1 Post
5. Audio/Control Head
6. X value adjustment driver hole
1012
10.
11.
12.
9
7.
P4 Post
8.
T Brake Spring
9.
T Reel Ass'y
Idler Ass'y
S-S Brake Spring
S Reel
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