Manitowoc Ice UG018A, UG020A, UG030A, UG040A, UG050A Installation Manual

Name: Manitowoc Ice UG018A
Brand: Manitowoc Ice
SKU: 5991825
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SOTTO™ Ice Machines

UG Models

Installation, Operation and Maintenance Manual

This manual is updated as new information and models are released. Visit our website for the latest manual.

Part Number: 040002628 8/13

Safety Notices

Read These Before Proceeding:

As you work on Manitowoc equipment, be sure to pay

close attention to the safety notices in this manual.

! Caution

Disregarding the notices may lead to serious injury and/

Proper ins tallation,

re an d

aintenance

or damage to the equipment.

essential

fo r ma ximum

pe rformance

an d

tro uble-

Throughout this manual, you will see the following types

free operation of your Manitowoc equipment. Read

of safety notices:

and understand this

m anual. It con tains

valuable

care and maintenance information. If you encounter

problems

not cover

by th

manual,

no t

! Warning

proceed,

co ntact

Manitowoc

Fo odservice

Group.

Text in

W arning

bo x

alerts

yo u to

po tential

We will be happy to provide assistance.

personal

inju ry

situ ation.

su re

re ad

Warning st atement

before

pr oceeding,

and

wor k

carefully.

Important

Routine ad justments an d

maintenance pr ocedures

outlined

in th is

ma nual are

not co vered

! Caution

warranty.

Text in

Ca ution b ox ale rts yo u

to a s ituation

which you could damage the equipment. Be sure to

read the Caution statement before proceeding, and

work carefully.

! Warning

Procedural Notices

PERSONAL INJURY POTENTIAL

Do not operate equipment that h as been misused,

As you work on Manitowoc equipment, be sure to read

abused,

ne glected,

da maged,

altered/modified

from that of original manufactured specifications.

the procedural notices in this manual. These notices

supply helpful information which may assist you as you

NOTE: SAVE THESE INSTRUCTIONS.

work.

Throughout this manual, you will see the following types

of procedural notices:

Important

Text

Important

box

ovides

yo u

with

information that may help you perform a procedure

more ef ficiently. Disr egarding this information

will

not cause

damage or inju ry, bu t

it m ay slow you

down as you work.

NOTE: Text set off as a Note provides you with simple, but useful, extra information about the procedure you are performing.

We reserve the right to make product improvements at any time.

Specifications and design are subject to change without notice.

Table of Contents

Section 1

General Information

General.................................................................................................................	1-1
Model Numbers ................................................................................................	1-1
Model Numbers Identification ....................................................................	1-1
Model/Serial Number Location...................................................................	1-2
Owner Warranty Registration Card ..........................................................	1-3

Section 2

Installation Instructions

General.................................................................................................................		2-1
Ice Machine Dimensions...............................................................................		2-1
Location of Ice Machine................................................................................		2-2
Leveling the Ice Machine..............................................................................		2-2
Electrical Service.............................................................................................		2-3
VOLTAGE …………………………………………………………………………		2-3
FUSE/CIRCUIT BREAKER	……………………………………………………	2-3
TOTAL CIRCUIT AMPACITY	…………………………………………………	2-3
Water Service/Drains......................................................................................		2-4
WATER SUPPLY …………………………………………………………………		2-4
WATER INLET LINES……………………………………………………………		2-4
DRAIN CONNECTIONS …………………………………………………………		2-4
WATER SUPPLY AND DRAIN LINE SIZING/CONNECTIONS ……………		2-4
Installation Checklist......................................................................................		2-6
Before Starting the Ice Machine ................................................................		2-6

Section 3

Operation

Component Identification.............................................................................	3-1
Component Removal......................................................................................	3-2
Ice Making Sequence of Operation................................................	3-5
Operational Checks ........................................................................................	3-6

Part Number 040003628 08/13

Table of Contents (continued)

Section 4

Maintenance

General ................................................................................................................	4-1
Cleaning the Condenser...............................................................................	4-2
Interior Cleaning and Sanitizing................................................................	4-3
GENERAL ………………………………………………………………………	4-3
CLEANING & SANITIZING PROCEDURE …………………………………	4-3
Exterior Cleaning.............................................................................	4-4
Removal from Service/Winterization.......................................................	4-4

Section 5

Before Calling for Service

Checklist .............................................................................................................

5-1

ii	Part Number 040003628 08/13

Section 1

General Information

General

It is recommended that this ice machine be inspected and installed by a qualified service technician.

! Warning

If you do not understand the procedures or the safety precautions that must be followed, call your local service representative to perform the necessary installation procedures for you.

Follow all recommendations and instructions for proper installation and safe operation of this ice machine.

! Warning

PERSONAL INJURY POTENTIAL

Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.

Model Numbers:

This manual covers the following models:

Self-Contained Air-Cooled	Self-Contained Water-Cooled
UG018A	N/A
UG020A	N/A
UG030A	UG030W
UG040A	N/A
UG050A	UG050W
UG065A	N/A
UG080A	N/A

Model Numbers Identification:

UG 040 A C - 2 5 1 F

Ice Machine Model	A – Air Cooled		1= 115V
	W – Water Cooled		2= 230V
		Blank: Non-market specific
	018= Model 18	S: Saudi Arabic
	020= Model 20	K: Korea
	030= Model 30	C: China
	040= Model 40	G: GS approved
	050= Model 50	E : WRAS approved
	050= Model 50	B: Brazil
	065= Model 65

080= Model 80

5= 50Hz 1= 1 Phase 6= 60Hz

F= Schuko

G= Blade

Z= No Plug/Bare Lead

I= Oblique Flat Blades with Ground B = 115V Grounded Power Cord

Part Number 040003628 08/13

1-1

Manitowoc Ice UG018A, UG020A, UG030A, UG040A, UG050A Installation Manual

General Information	Section 1

Model/Serial Number Location

Record the model and serial number of your ice machine and bin or dispenser in the space provided below. These numbers are required when requesting information from your local Manitowoc distributor, or Manitowoc Ice, Inc.

The model and serial number are listed on the OWNER WARRANTY REGISTRATION CARD. They are also listed on the MODEL/SERIAL NUMBER DECAL affixed to the ice machine, remote condenser and storage bin.

Model/Serial Number

Location

Model/Serial Number Location

Model:______________________

Serial Number:______________________

1-2	Part Number 040003628 08/13

Section 1	General Information

Owner Warranty Registration Card

GENERAL

The packet containing this manual also includes warranty information. Warranty coverage begins the day your new ice machine is installed.

Important
Complete and mail	the OWNER W ARRANTY
REGISTRATION CARD	as s oon as pos sible to
validate the installation date.

If you do not return your OWNER WARRANTY REGISTRATION CARD, Manitowoc will use the date of sale to the Manitowoc Distributor as the first day of warranty coverage for your new ice machine.

COMMERCIAL WARRANTY COVERAGE General

The following Warranty outline is provided for your convenience. For a detailed explanation, read the warranty bond shipped with each product.

Contact your local Manitowoc representative or Manitowoc Ice, Inc. if you need further warranty information.

Parts

Manitowoc warrants the ice machine against defects in materials and workmanship, under normal use and service for two (2) years from the date of original installation.

Labor

Labor required to repair or replace defective components is covered for one (1) year from the date of original installation.

Exclusions

The following items are not included in the ice machine’s warranty coverage:

1.Normal maintenance, adjustments and cleaning as outlined in this manual.

2.Repairs due to unauthorized modifications to the ice machine or use of non-standard parts without prior written approval from Manitowoc Ice, Inc.

3.Damage caused by improper installation of the ice machine, electrical supply, water supply or drainage, or damage caused by floods, storms, or other acts of God.

4.Premium labor rates due to holidays, overtime, etc.; travel time; flat rate service call charges; mileage and miscellaneous tools and material charges not listed on the payment schedule. Additional labor charges resulting from the inaccessibility of equipment are also excluded.

5.Parts or assemblies subjected to misuse, abuse, neglect or accidents.

6.Damage or problems caused by installation, cleaning and/or maintenance procedures inconsistent with the technical instructions provided in this manual.

Authorized Warranty Service

To comply with the provisions of the warranty, a refrigeration service company, qualified and authorized by your Manitowoc distributor, or a Contracted Service Representative must perform the warranty repair.

NOTE: If the dealer you purchased the ice machine from is not authorized to perform warranty service, contact your Manitowoc distributor or Manitowoc Ice, Inc. for the name of the nearest authorized service representative.

Service Calls

Normal maintenance, adjustments and cleaning as outlined in this manual are not covered by the warranty. If you have followed the procedures listed in this manual, and the ice machine still does not perform properly, call your authorized service company.

Part Number 040003628 08/13

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