Manitowoc Ice Flake QF2300, Chiplet QC0700, Flake QF0400, Flake QF0800 User Manual

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Flake / Chiplet Model

Ice Machines

Flake Models QF0400/QF0800/

QF2300 with RFC2385

Chiplet Models QC0700

Installation,

Use and Care

Manual

Thank you for selecting a Manitowoc Ice Machine, the dependability leader in ice making equipment and related products. With proper installation, care and maintenance, your new Manitowoc Ice Machine will provide you with many years of reliable and economical performance.

Part Number 000002688

07/2007

Safety Notices

When using or servicing a Flake / Chiplet Series Ice Machine, be sure to pay close attention to the safety notices in this manual. Disregarding the notices may lead to serious injury and/or damage to the ice machine.

Throughout this manual, you will see the following types of safety notices:

Procedural Notices

When using or servicing a Flake / Chiplet Series Ice Machine, be sure to read the procedural notices in this manual. These notices supply helpful information which may assist you as you work.

Throughout this manual, you will see the following types of procedural notices:

! Warning

PERSONAL INJURY POTENTIAL

Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.

! Warning

Text in a Warning box alerts you to a potential personal injury situation. Be sure to read the Warning statement before proceeding, and work carefully.

! Caution

Text in a Caution box alerts you to a situation in which you could damage the ice machine. Be sure to read the Caution statement before proceeding, and work carefully.

Important

Text in an Important box provides you with information that may help you perform a procedure more efficiently. Disregarding this information will not cause damage or injury, but it may slow you down as you work.

NOTE: Text set off as a Note provides you with simple, but useful, extra information about the procedure you are performing

Read These Before Proceeding:

! Caution

Proper installation, care and maintenance are essential for maximum ice production and troublefree operation of you Manitowoc Ice Machine.

Read and understand this manual. It contains valuable care and maintenance information. If you encounter problems not covered by this manual, do not proceed, contact Manitowoc Ice, Inc. We will be happy to provide assistance.

Important

Routine adjustments and maintenance procedures outlined in this manual are not covered by the warranty.

We reserve the right to make product improvements at any time. Specifications and design are subject to change without notice.

Table of Contents

Section 1

General Information

Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

How to Read a Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

Remote Condensing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

Bin Caster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

Ice Bagger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

Arctic Pure Water Filter System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

Manitowoc Cleaner and Sanitizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

Model/Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2

Owner Warranty Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3

Warranty Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3

Labor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3

Exclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3

Authorized Warranty Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3

Service Calls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3

Section 2

Installation Instructions

Ice Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1

QF400 Air Cooled Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1

QC700/QF800 Water Cooled Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1

QC700/QF800 Air Cooled Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1

Ice Machine Head Section and Remote Condensing Unit Dimensions . . . . .

2-2

QF2300 Head Section and RFC2385 Remote Condensing Unit . . . . . . . . .

2-2

Ice Storage Bin Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3

22 Inch (56 cm) Ice Storage Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3

30 inch (76 cm) Ice Storage Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3

48 Inch (130 cm) Ice Storage Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3

Large Capacity Ice Storage Bin Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4

30 Inch (76 cm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4

48 Inch (122 cm) & 60 Inch (152 cm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4

Location of Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5

Ice Machine Head Section Clearance Requirements . . . . . . . . . . . . . . . . . . . .

2-5

Ice Machine Heat of Rejection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5

Location of Remote Condensing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5

Condensing Unit Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5

Leveling the Ice Storage Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-6

Condenser Air Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-6

Electrical Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-7

Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-7

Fuse/Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-7

Total Circuit Ampacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-7

Minimum Circuit Ampacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-7

Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-8

For United Kingdom Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-8

 

 

Part Number 000002688

1

Table of Contents (continued)

Ice Machine Head Section Electrical Wiring Connections . . . . . . . . . . . . . . .

2-9

QC700C/QF800C Ice Machine Head Section . . . . . . . . . . . . . . . . . . . . . . .

2-9

QC700C/QF800C Ice Machine Head Section . . . . . . . . . . . . . . . . . . . . . . .

2-9

QF2300 Ice Machine Head Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-9

Remote Electrical Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-10

RFC2385 Remote Condensing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-10

Water Supply and Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-11

Potable Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-11

Potable Water Inlet Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-11

Drain Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-11

Cooling Tower Applications

 

(Water-Cooled Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-11

Water Supply and Drain Line Sizing/Connections . . . . . . . . . . . . . . . . . . . .

2-12

Refrigeration System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-13

(QF2300/RFC2385 Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-13

Usage with Non-Manitowoc

 

Condensing Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-13

Refrigeration Line Set Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-14

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-14

A. Line Set Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-14

B. Line Set Rise or Drop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-14

C. Suction Line Oil Traps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-15

Typical Remote System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-20

Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-21

Remote Air-CooledOnly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-21

Before Starting the Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-22

Section 3

Ice Machine Operation

Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1

Ice Machine Head Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1

Remote Condensing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2

Operational Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3

Water Level Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-3

Interior Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4

Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-4

Cleaning the Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-5

Manitowoc’s Cleaning Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-6

Preventative Maintenance Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . .

3-6

Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-8

Sanitizing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-9

Procedure to Clean Heavily Scaled Flake/Chiplet Ice Machines . . . . . . . . .

3-10

Removal of Parts For Cleaning/Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . .

3-11

Removal from Service/Winterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-18

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-18

Water Cooled Condensing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-18

2

Part Number 000002688

Table of Contents (continued)

Section 4

Ice Machine Sequence of Operation

QF400/QC700/QF800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1

Prior to Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1

Initial Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1

Automatic Shut-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1

Flush Sequence in the “ICE” Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1

QF2300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2

Prior to Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2

Initial Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2

Automatic Shut-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2

Flush Sequence in the “ICE” Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2

Section 5

Before Calling Service

Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1

Safeguard Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2

Reset Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2

Standby Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2

SafeGuard Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2

SafeGuard Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-3

Part Number 000002688

3

Table of Contents (continued)

4

Part Number 000002688

Section 1

General Information

Model Numbers

This manual covers the following models:

 

Flake Ice

Chiplet Ice

Condensing

 

Unit

 

 

 

Undercounter

 

 

 

Self-Contained

QF0406A

NA

NA

Air-Cooled

 

 

 

Self-Contained

QF0806A

QC0708A

NA

Air-Cooled

 

 

 

Self-Contained

QF0807W

QC0709W

NA

Water Cooled

 

 

 

Remote

QF2396N

NA

RFC2385

Air-Cooled

 

 

 

! Warning

PERSONAL INJURY POTENTIAL

Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.

How to Read a Model Number

 

#

ICE TYPE

CONDENSER TYPE

9 REMOTE

6

FLAKE

AIR-COOLED

7

FLAKE

WATER-COOLED

AIR-COOLED

8

CHIPLET

AIR-COOLED

 

9

CHIPLET

WATER-COOLED

Q F 0807 W

ICE MACHINE

ICE MACHINE

MODEL

SERIES

 

 

 

ICE TYPE

CONDENSER TYPE

F

FLAKE

A SELF-CONTAINEDAIR-COOLED

C

CHIPLET

W SELF-CONTAINEDWATER-COOLED

N REMOTE AIR-COOLED

SV3106

Remote Condensing Unit

RFC 2385

CONDENSING

CONDENSING

 

UNIT MODEL

 

UNIT SERIES

SV3107

 

 

 

Accessories

BIN CASTER

Replaces standard legs.

ICE BAGGER

Maximize profits from bagged ice sales with this convenient accessory. This sturdy unit rests on the bin door frame, and adapts for left or right side filling.

ARCTIC PURE WATER FILTER SYSTEM

Engineered specifically for Manitowoc ice machines, This water filter is an efficient, dependable, and affordable method of inhibiting scale formation, filtering sediment, and removing chlorine taste and odor.

MANITOWOC CLEANER AND SANITIZER

Manitowoc Ice Machine Cleaner is available in convenient 16 oz. (473 ml) bottles. Manitowoc Ice Machine Sanitizer is available in 16 oz. (473 ml) and 1 gal (3.78 l) bottles. These are the only cleaner and sanitizer approved for use with Manitowoc products.

Cleaner Part Number

Sanitizer Part Number

16 0z.

000000084

16 0z.

94-0565-3

 

 

1 Gallon

94-0581-3

NOTE: The Manitowoc Automatic Cleaning System (AuCS) accessory cannot be used with Flake/Chiplet Ice Machines.

BIN THERMOSTAT KIT

Bin thermostat kit K00363 is required on QF0400 ice machines using reverse osmosis or deionized water. Failure to install this kit will result in overfilling of the bin.

Part Number 000002688

1-1

General Information

Section 1

 

 

Model/Serial Number Location

These numbers are required when requesting information from your local Manitowoc distributor, service representative, or Manitowoc Ice, Inc. Record the model and serial number of your ice machine in the space provided below.

The model and serial number are listed on the OWNER WARRANTY REGISTRATION CARD. They are also listed on the MODEL/SERIAL NUMBER DECAL affixed to the ice machine head section and condensing unit.

MODEL / SERIAL

NUMBERS DECAL

(QF800/QC700/QF2300)

SV2019

MODEL / SERIAL NUMBERS DECAL (QF400)

Located on Back Panel

SV2047

Model/Serial Number Location

Ice Machine

Model Number

Serial Number

1-2

Part Number 000002688

Section 1

General Information

 

 

Owner Warranty Registration Card

GENERAL

The packet containing this manual also includes warranty information. Warranty coverage begins the day the ice machine is installed.

Important

Complete and mail the OWNER WARRANTY REGISTRATION CARD as soon as possible to validate the installation date.

If the OWNER WARRANTY REGISTRATION CARD is not returned, Manitowoc will use the date of sale to the Manitowoc Distributor as the first day of warranty coverage for your new ice machine.

Commercial Warranty Coverage

GENERAL

The following Warranty outline is provided for your convenience. For a detailed explanation, read the warranty bond shipped with each product.

Contact your local Manitowoc Distributor or Manitowoc Ice, Inc. if you need further warranty information.

PARTS

1.Manitowoc warrants the ice machine against defects in materials and workmanship, under normal use and service for two (2) years from the date of original installation.

2.The compressor is covered by an additional three

(3) year (five years total) warranty beginning on the date of the original installation.

LABOR

1.Labor required to repair or replace defective components is covered for two (2) years from the date of original installation.

EXCLUSIONS

The following items are not included in the ice machine’s warranty coverage:

1.Normal maintenance, adjustments and cleaning as outlined in this manual.

2.Repairs due to unauthorized modifications to the ice machine or use of non-standardparts without prior written approval from Manitowoc Ice, Inc.

3.Damage caused by improper installation of the ice machine, electrical supply, water supply or drainage, or damage caused by floods, storms, or other acts of God.

4.Premium labor rates due to holidays, overtime, etc.; travel time; flat rate service call charges; mileage and miscellaneous tools and material charges not listed on the payment schedule. Additional labor charges resulting from the inaccessibility of equipment are also excluded.

5.Parts or assemblies subjected to misuse, abuse, neglect or accidents.

6.Damage or problems caused by installation, cleaning and/or maintenance procedures inconsistent with the technical instructions provided in this manual.

AUTHORIZED WARRANTY SERVICE

To comply with the provisions of the warranty, a refrigeration service company qualified and authorized by a Manitowoc distributor, or a Contracted Service Representative must perform the warranty repair.

NOTE: If the dealer you purchased the ice machine from is not authorized to perform warranty service; contact your Manitowoc distributor or Manitowoc Ice, Inc. for the name of the nearest authorized service representative.

SERVICE CALLS

Normal maintenance, adjustments and cleaning as outlined in this manual are not covered by the warranty. If you have followed the procedures listed in this manual, and the ice machine still does not perform properly, call your Local Distributor or the Service Department at Manitowoc Ice, Inc.

Part Number 000002688

1-3

General Information

Section 1

 

 

RESIDENTIAL ICE MACHINE LIMITED WARRANTY

WHAT DOES THIS LIMITED WARRANTY COVER?

Subject to the exclusions and limitations below, Manitowoc Ice, Inc. (“Manitowoc”) warrants to the original consumer that any new ice machine manufactured by Manitowoc (the “Product”) shall be free of defects in material or workmanship for the warranty period outlined below under normal use and maintenance, and upon proper installation and start-upin accordance with the instruction manual supplied with the Product.

HOW LONG DOES THIS LIMITED WARRANTY LAST?

Product Covered

Warranty Period

Ice Machine

Twelve (12) months

 

from the sale date

WHO IS COVERED BY THIS LIMITED WARRANTY?

This limited warranty only applies to the original consumer of the Product and is not transferable.

WHAT ARE MANITOWOC ICE’S OBLIGATIONS UNDER THIS LIMITED WARRANTY?

If a defect arises and Manitowoc receives a valid warranty claim prior to the expiration of the warranty period, Manitowoc shall, at its option: (1) repair the Product at Manitowoc’s cost, including standard straight time labor charges, (2) replace the Product with one that is new or at least as functionally equivalent as the original, or (3) refund the purchase price for the Product. Replacement parts are warranted for 90 days or the balance of the original warranty period, whichever is longer. The foregoing constitutes Manitowoc’s sole obligation and the consumer’s exclusive remedy for any breach of this limited warranty. Manitowoc’s liability under this limited warranty is limited to the purchase price of Product. Additional expenses including, without limitation, service travel time, overtime or premium labor charges, accessing or removing the Product, or shipping are the responsibility of the consumer.

HOW TO OBTAIN WARRANTY SERVICE

To obtain warranty service or information regarding your Product, please contact us at:

MANITOWOC ICE, INC. 2110 So. 26th St.

P.O. Box 1720, Manitowoc, WI 54221-1720

Telephone: 920-682-0161Fax:920-683-7585www.manitowocice.com

WHAT IS NOT COVERED?

This limited warranty does not cover, and you are solely responsible for the costs of: (1) periodic or routine maintenance, (2) repair or replacement of the Product or parts due to normal wear and tear, (3) defects or damage to the Product or parts resulting from misuse, abuse, neglect, or accidents, (4) defects or damage to the Product or parts resulting from improper or unauthorized alterations, modifications, or changes; and

(5) defects or damage to any Product that has not been installed and/or maintained in accordance with the instruction manual or technical instructions provided by Manitowoc. To the extent that warranty exclusions are not permitted under some state laws, these exclusions may not apply to you.

EXCEPTASSTATEDINTHEFOLLOWINGSENTENCE, THISLIMITEDWARRANTYISTHESOLEANDEXCLUSIVEWARRANTYOFMANITOWOCWITHREGARDTOTHEPRODUCT. ALLIMPLIEDWARRANTIESARESTRICTLYLIMITEDTOTHEDURATIONOFTHELIMITEDWARRANTYAPPLICABLETOTHEPRODUCTSASSTATEDABOVE, INCLUDINGBUTNOTLIMITEDTO, ANYWARRANTYOFMERCHANTABILITYOROFFITNESSFORA PARTICULAR

PURPOSE.

Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

INNOEVENTSHALLMANITOWOCORANYOFITSAFFILIATESBELIABLETOTHECONSUMERORANYOTHERPERSONFORANYINCIDENTAL, CONSEQUENTIALORSPECIALDAMAGESOFANYKIND(INCLUDING, WITHOUTLIMITATION, LOSSPROFITS, REVENUEORBUSINESS) ARISINGFROMORINANYMANNERCONNECTEDWITHTHEPRODUCT, ANYBREACHOFTHISLIMITEDWARRANTY, ORANYOTHERCAUSEWHATSOEVER, WHETHERBASEDON

CONTRACT, TORTORANYOTHERTHEORYOFLIABILITY. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

HOW STATE LAW APPLIES

This limited warranty gives you specific legal rights, and you may also have rights that vary from state to state or from one jurisdiction to another.

REGISTRATION CARD

To secure prompt and continuing warranty service, this warranty registration card must be completed and sent to Manitowoc within thirty (30) days from the sale date. Complete the registration card and send it to Manitowoc.

1-4

Part Number 000002688

Section 2

Installation Instructions

Ice Machine Dimensions

These instructions are provided to assist the qualified installer. Check your local Yellow Pages for the name of the nearest Manitowoc distributor, or call Manitowoc Ice, Inc. for information regarding start-upservices.

QF400 AIR COOLED ICE MACHINE

26”

19”

(66 CM)

(48.2 CM)

 

32.5”

7.2”

(82.55 CM)

 

(18.2 CM)

 

3.04”

3.03”

(7.7 CM)

(7.72 CM)

 

1.36”

 

(3.5 CM)

 

26.5”

6”

(15.24 CM)

(67.3 CM)

 

 

SV2050

Important

Failure to follow these installation guidelines may affect warranty coverage.

QC700/QF800 WATER COOLED ICE MACHINE

11.13”

(28.3 CM)

1.9” (4.8 CM)

2”

(5.1 CM)

26.5” (67.3 CM)

13.5” (34.3 CM)

 

11.5”

 

 

(29.2 CM)

 

5.6”

 

 

(14.3 CM)

SV2004

 

 

QC700/QF800 AIR COOLED ICE MACHINE

 

22”

24.5”

 

(55.88 CM)

 

(62.23 CM)

 

 

 

26.5” (67.3 CM)

5.9”

 

 

 

 

 

 

 

 

 

1.6”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(15 CM)

 

 

 

 

 

 

 

 

 

(4 CM)

SV2003

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.9”

 

 

 

 

 

 

 

 

 

 

 

3”

 

 

(7.3 CM)

 

(7.6 CM)

 

 

 

 

 

 

 

 

 

Part Number 000002688

2-1

Installation Instructions

Section 2

 

 

Ice Machine Head Section and Remote Condensing Unit Dimensions

QF2300 HEAD SECTION AND RFC2385 REMOTE CONDENSING UNIT

 

24.5”

24.13”

30”

(53.7 CM)

(62.23 CM)

 

(76.2 CM)

 

 

 

 

 

2.25”

 

 

 

 

(5.72 CM)

 

 

 

 

 

 

 

4.5”

25.75”

 

 

(65.4 CM)

 

 

(11.43 CM)

 

 

 

 

 

23.5”

 

 

 

(67.3 CM)

 

 

 

 

14.5”

 

 

 

(36.8 CM)

 

 

 

14.5”

 

 

 

(36.8 CM)

 

2.8”

SV1784

9.5”

 

1.8”

(24.1 CM)

 

(7.12 CM)

 

 

 

(4.6 CM)

10.75”

 

 

 

SV1758

 

9.8”

(27.3 CM)

 

 

 

 

(24.89 CM)

 

 

2-2

Part Number 000002688

Section 2

Installation Instructions

 

 

Ice Storage Bin Dimensions

 

22 INCH (56 CM) ICE STORAGE BINS

48 INCH (130 CM) ICE STORAGE BINS

 

 

SV1614

 

 

 

Bin Model

Dimension A

Dimension B

B320

34.0 in (86.3 cm)

32.0 in (81.3 cm)

B420

34.0 in (86.3 cm)

44.0 in (111.7 cm)

B970

30 INCH (76 CM) ICE STORAGE BINS

SV1609

Bin Model

Dimension A

Dimension B

B170

29.5 in (74.9 cm)

19.1 in (48.5 cm)

B400

34.0 in (86.3 cm)

32.0 in (81.3 cm)

B570

34.0 in (86.3 cm)

44.0 in (111.7 cm)

Part Number 000002688

2-3

Installation Instructions

Section 2

 

 

Large Capacity Ice Storage Bin Dimensions

30 INCH (76 CM)

A

34” (86.4 cm)

B

25.25” (64.1 cm)

43.6” (110.81 cm)

6” (15.2 cm)

! Warning

All Manitowoc ice machines require the ice storage system (bin, dispenser, etc.) to incorporate an ice deflector.

Manitowoc ice machines require adding Manitowoc Ice Deflector Kit when installing with non-Manitowocice storage systems.

Prior to using a non-Manitowocice storage system with other Manitowoc ice machines, contact the manufacturer to assure their ice deflector is compatible with Manitowoc ice machines.

! Caution

30” large capacity ice storage bins must be attached to the wall with the bracket provided with the bin.

Bin Model

Dimension A (Width)

Dimension B (Height)

B750

30 in. (76.2 cm.)

58 in. (147.3 cm.)

B1050

30 in. (76.2 cm.)

78 in. (198.1 cm.)

The bin drain is exactly in the center of the bin.

48 INCH (122 CM) & 60 INCH (152 CM)

A

34” (86.4 cm)

B

25.25” (64.1 cm)

43.6” (110.81 cm)

6” (15.2 cm)

Bin Model

Dimension A (Width)

Dimension B (Height)

B1100

48 in. (121.9 cm.)

55.0 in. (139.7 cm.)

B1400

60 in. (152.4 cm.)

55.0 in. (139.7 cm.)

The bin drain is exactly in the center of the bin.

2-4

Part Number 000002688

Section 2

Installation Instructions

 

 

Location of Ice Machine

The location selected for the ice machine must meet the following criteria. If any of these criteria are not met, select another location.

The location must be free of airborne and other contaminants.

The air temperature must be at least 45°F (7°C), but must not exceed 110°F (43.4°C).

The water temperature must be at least 45°F (7°C), but must not exceed 90°F (32.2°C).

The location must not be near heat-generatingequipment or in direct sunlight.

The location must be capable of supporting the weight of the ice machine and a full bin of ice.

The location must allow enough clearance for water, drain and electrical connections in the rear of the ice machine.

The location must not obstruct airflow through or around the ice machine. QF400 airflow is in and out of the front of the ice machine. Refer to below for clearance requirements.

Ice Machine Head Section Clearance

Requirements

QF400

Self-Contained

Self-Contained

Air-Cooled

Water-Cooled

 

Top/Sides

5” (12.7 mm)

NA

Back

5” (12.7 mm)

NA

 

 

 

QC700/QF800

Self-Contained

Self-Contained

Air-Cooled

Water-Cooled

 

Top/Sides

8” (20.3 mm)

5” (12.7 mm)

Back

5” (12.7 mm)

5” (12.7 mm)

 

 

 

QF2300

Self-Contained

Remote

Air-Cooled

Air-Cooled

 

Top/Sides

NA

5” (12.7 mm)

Back

NA

5” (12.7 mm)

Ice Machine Heat of Rejection

Series

Heat of Rejection*

Condensing Unit

 

QF400

4000

QC700

7800

QF800

7800

QF2300/RFC2385

21000

*B.T.U. / Hour

Ice machines, like other refrigeration equipment, reject heat through the condenser. It is helpful to know the amount of heat rejected by the ice machine when sizing the air conditioning equipment where self-containedaircooled ice machines are installed. QF2300 ice machines add an insignificant amount of load to a conditioned space.

Location of Remote Condensing Unit

The location selected for the Remote Condensing Unit must meet the following criteria. If any of these criteria are not met, select another location.

The air temperature must be at least -20°F(-28.9°C)but must not exceed 120°F (49°C).

The location must not allow exhaust fan heat and/or grease to enter the condenser.

The location must not obstruct airflow through or around the condensing unit. Refer to the chart below for clearance requirements.

CONDENSING UNIT CLEARANCE REQUIREMENTS

 

Ice Machine Condensing Unit

Top/Sides

There is no minimum clearance required,

 

although 6” (12.7 cm) is recommended for

 

efficient operation and servicing only.

Front/Back

4’ (1.2 M)

! Caution

The ice machine head section must be protected if it will be subjected to temperatures below 32°F (0°C). Failure caused by exposure to freezing temperatures is not covered by the warranty. See “Removal from Service/Winterization”.

Part Number 000002688

2-5

Installation Instructions

Section 2

 

 

Leveling the Ice Storage Bin

1.Screw the leveling legs onto the bottom of the bin.

2.Screw the foot of each leg in as far as possible.

! Caution

The legs must be screwed in tightly to prevent them from bending.

3.Move the bin into its final position.

4.Level the bin to assure that the bin door closes and seals properly. Use a level on top of the bin. Turn each foot as necessary to level the bin.

5.Inspect bin gasket prior to ice machine installation. (Manitowoc bins come with closed cell foam gasket installed along the top surface of the bin.)

6.Install ice machine on bin.

NOTE: An optional caster assembly is available for use in place of the legs. Installation instructions are supplied with the casters.

THREAD LEVELING

LEG INTO BASE OF

CABINET

THREAD ‘FOOT’ IN AS

FAR AS POSSIBLE

SV1606

Leveling Leg and Foot

Condenser Air Baffle

(QC700/QF800 Air-CooledIce Machines Only)

The air-cooledbaffle prevents condenser air from recirculating. To install:

1.Remove the back panel screws next to the condenser.

2.Align the mounting holes in the air baffle with the screw holes and reinstall the screws.

AIR

BAFFLE

SCREWS

SV1607

Air Baffle

2-6

Part Number 000002688

Section 2

Installation Instructions

 

 

Electrical Service

! Warning

All wiring must conform to local, state and national codes.

VOLTAGE

The maximum allowable voltage variation is ±10% of the rated voltage on the ice machine model/serial number plate at start-up(when the electrical load is highest).

GROUND FAULT INTERRUPTER CIRCUIT (GFIC)

Ground Fault Circuit Interrupter protection is a system that shuts down the electric circuit (opens it) when it senses an unexpected loss of power, presumably to ground. Manitowoc Ice, Inc. does not recommend the use of a GFCI/GFI circuit protection with our equipment. If code requires the use of a GFCI/GFI then you must follow the local code. The circuit must be dedicated (accept QuietQubes), sized properly and there must be a panel GFCI/GFI breaker. We do not recommend GFCI/ GFI outlets as they are known for more intermittent nuisance trips than panel breakers.

FUSE/CIRCUIT BREAKER

A separate fuse/circuit breaker must be provided for each ice machine. Circuit breakers must be H.A.C.R. rated (does not apply in Canada).

QF400 115/60/1 ice machines are factory pre-wired with a power cord and 5-15P plug confirmation.

QF400 230/50/1 ice machines are factory pre-wired with a power cord, no plug is supplied.

QF2300 with Remote Condensing Unit the ice machine head section and remote condensing unit are wired independent of each other. A separate dedicated fuse/circuit breaker must be provided for each section. Circuit breakers must be H.A.C.R. rated (does not apply in Canada).

! Warning

The ice machine must be grounded in accordance with national and local electrical codes.

TOTAL CIRCUIT AMPACITY QF400 Only

The total circuit ampacity is used to help select the wire size of the electrical supply.

The wire size (or gauge) is also dependent upon location, materials used, length of run, etc., so it must be determined by a qualified electrician.

MINIMUM CIRCUIT AMPACITY QC700/QF800/QF2300 Only

The minimum circuit ampacity is used to help select the wire size of the electrical supply. (Minimum circuit ampacity is not the ice machine’s running amp load.) The wire size (or gauge) is also dependent upon location, materials used, length of run, etc., so it must be determined by a qualified electrician.

Part Number 000002688

2-7

Installation Instructions

 

 

 

 

 

 

 

 

 

Section 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electrical Requirements

 

 

 

 

 

 

 

 

 

 

Ice Machine Head Section

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air-Cooled

 

 

 

Remote

Water Cooled

 

 

Voltage

 

 

 

 

 

Air-Cooled

Ice

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Maximum

 

 

 

 

 

 

Phase

 

Maximum

Minimum

Total

 

 

Minimum

Maximum

Minimum

Machine

 

 

 

Fuse/

 

 

Cycle

 

Fuse/Circuit

Circuit

Circuit

 

 

Circuit

Fuse/Circuit

Circuit

 

 

 

 

Circuit

 

 

 

 

 

Breaker

Amps

Amps

 

 

Amps

Breaker

Amps

 

 

 

 

 

Breaker

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

QF400

 

115/1/60

 

15

NA

9.8

 

NA

 

NA

NA

NA

Before Serial

230/1/50

 

15

NA

4.2

 

NA

 

NA

NA

NA

Number

 

 

 

 

110638713

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

QF400

 

115/1/60

 

15

NA

6.9

 

NA

 

NA

NA

NA

After Serial

 

230/1/50

 

15

NA

4.2

 

NA

 

NA

NA

NA

Number

 

 

 

 

110638713

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

115/1/60

 

30

18.9

NA

 

NA

 

NA

30

17.9

QC700

 

230/1/50

 

20

8.8

NA

 

NA

 

NA

20

8.4

 

 

230/1/60

 

15

8.7

NA

 

NA

 

NA

15

8.3

 

 

115/1/60

 

30

18.9

NA

 

NA

 

NA

30

17.9

QF800

 

230/1/50

 

20

8.8

NA

 

NA

 

NA

20

8.4

 

 

230/1/60

 

15

8.7

NA

 

NA

 

NA

15

8.3

 

 

115/1/60

 

 

NA

NA

NA

 

15

 

5.5

 

NA

NA

QF2300

 

230/1/50

 

 

NA

NA

NA

 

NA

 

NA

NA

NA

 

 

230/1/60

 

 

NA

NA

NA

 

NA

 

NA

NA

NA

Interconnecting wiring (115/60/1) is required between the ice machine and condensing unit to energize the contactor coil.

 

Remote Condensing Unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Condensing Unit

 

Voltage Phase

 

 

Maximum Fuse/Circuit

 

Minimum Circuit Amps

 

 

Cycle

 

 

 

Breaker

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RFC2385

 

208-230/1/60

 

 

30

 

 

 

18.5

 

 

 

208-230/3/60

 

 

20

 

 

 

12.8

 

 

 

 

 

 

 

 

 

 

 

 

For United Kingdom Only

As the colours of the wires in the mains lead of the appliance may not correspond with the coloured markings identifying the terminals in your plug, proceed as follows:

The wire which is coloured green and yellow must be connected to the terminal in the plug which is marked with

the letter E or by the earth ground symbol

 

 

or coloured green or green and yellow.

 

 

 

 

 

 

The wire coloured blue must be connected to the terminal which is marked with the letter N or coloured black.

The wire coloured brown must be connected to the terminal which is marked with the letter L or coloured red.

2-8

Part Number 000002688

Section 2

Installation Instructions

 

 

Ice Machine Head Section Electrical Wiring Connections

! Warning

These diagrams are not intended to show proper wire routing, wire sizing, disconnects, etc., only the correct wire connections.

All electrical work, including wire routing and grounding, must conform to local, state and national electrical codes.

Though wire nuts are shown in the drawings, the ice machine field wiring connections may use either wire nuts or screw terminals.

QC700C/QF800C ICE MACHINE HEAD SECTION 115/1/60 or 208-230/1/60

L1

L1

N=115V

OR

L2=208-230V

QC700C/QF800C ICE MACHINE HEAD SECTION 230/1/50

L1

L1

N

N

GROUND

GROUND

ICE MACHINE

CONNECTIONS TO SEPARATE

FUSE/BREAKER.

DISCONNECT ALL

POLES.

SV1191

GROUND

GROUND

 

ICE MACHINE

CONNECTIONS

SV1258

QF2300 ICE MACHINE HEAD SECTION 115/60/1

ICE MACHINE

CONDENSING UNIT

CONNECTIONS

CONNECTIONS

C1

C1

C2

C2

L1

L1

N = 115V

N = 115V

GROUND

GROUND

 

 

TO FUSE/BREAKER.

 

DISCONNECT ALL

 

LINE VOLTAGE DO

 

NOT DISCONNECT

 

GROUND.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Part Number 000002688

2-9

Installation Instructions

Section 2

 

 

Remote Electrical Wiring Connections

! Warning

These diagrams are not intended to show proper wire routing, wire sizing, disconnects, etc., only the correct wire connections.

All electrical work, including wire routing and grounding, must conform to local, state and national electrical codes.

Though wire nuts are shown in the drawings, the ice machine field wiring connections may use either wire nuts or screw terminals.

RFC2385 REMOTE CONDENSING UNIT 208-230/1/60

CONDENSING UNIT

ICE MACHINE

CONNECTIONS

CONNECTIONS

C1

C1

C2

C2

L1

L1

L2 = 208-230V

L2 = 208-230V

GROUND

GROUND

 

 

TO FUSE/

 

BREAKER.

 

DISCONNECT ALL

 

LINE VOLTAGE DO

 

NOT DISCONNECT

 

GROUND.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2-10

 

 

 

 

 

 

 

 

 

 

 

 

 

Part Number 000002688