Q Model
Ice Machines
Installation
and
Owner/Operator
Use and Care Manual
Thank you for selecting a Manitowoc Ice Machine, the dependability leader in ice making equipment and related products. With proper installation, care and maintenance, your new Manitowoc Ice Machine will provide you with many years of reliable and economical performance.
Part Number 000001114
3/2007
Safety Notices
As you work on a Q Series Ice Machine, be sure to pay close attention to the safety notices in this manual. Disregarding the notices may lead to serious injury and/ or damage to the ice machine.
Throughout this manual, you will see the following types of safety notices:
Procedural Notices
As you work on a Q Series Ice Machine, be sure to read the procedural notices in this manual. These notices supply helpful information which may assist you as you work.
Throughout this manual, you will see the following types of procedural notices:
! Warning
PERSONNEL INJURY POTENTIAL
Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.
! Warning
Text in a Warning box alerts you to a potential personal injury situation. Be sure to read the Warning statement before proceeding, and work carefully.
! Caution
Text in a Caution box alerts you to a situation in which you could damage the ice machine. Be sure to read the Caution statement before proceeding, and work carefully.
Important
Text in an Important box provides you with information that may help you perform a procedure more efficiently. Disregarding this information will not cause damage or injury, but it may slow you down as you work.
NOTE: Text set off as a Note provides you with simple, but useful, extra information about the procedure you are performing.
Read These Before Proceeding:
! Caution
Proper installation, care and maintenance are essential for maximum ice production and troublefree operation of you Manitowoc Ice Machine.
Read and understand this manual. It contains valuable care and maintenance information. If you enounter problems not covered by this manual, do not proceed, contact Manitowoc Ice, Inc. We will be happy to provide assistance.
Important
Routine adjustments and maintenance procedures outlined in this manual are not covered by the warranty.
We reserve the right to make product improvements at any time. Specifications and design are subject to change without notice.
Table of Contents
Section 1
General Information
Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-1 |
How to Read a Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-1 |
Ice Cube Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-1 |
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-2 |
Bin Caster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-2 |
Stacking Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-2 |
Ice Bagger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-2 |
Ice Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-2 |
GSI200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-2 |
Arctic Pure Water Filter System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-2 |
Manitowoc Cleaner and Sanitizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-2 |
Aucs Automatic Cleaning System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-2 |
Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-2 |
Manitowoc Cleaner and Sanitizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-2 |
Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-2 |
Model/Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-3 |
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-4 |
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-4 |
Warranty Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-4 |
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-4 |
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-4 |
Labor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-4 |
Exclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-4 |
Authorized Warranty Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1-4 |
Section 2
Installation Instructions
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-1 |
Ice Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-1 |
Q320/Q370/Q420 Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-1 |
Q280 – Q1000 Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-2 |
Q1300/Q1600/Q1800 Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-2 |
Q1300/Q1600/Q1800 Ice Machines (Cont.) . . . . . . . . . . . . . . . . . . . . . . . . . |
2-3 |
Ice Storage Bin Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-3 |
S170/S400/S570 Ice Storage Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-3 |
S320/S420 Ice Storage Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-3 |
S970 Ice Storage Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-3 |
Large Capacity Ice Storage Bin Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-4 |
30 Inch (76 cm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-4 |
48 Inch (122 cm) & 60 Inch (152 cm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-4 |
Remote Condenser Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-5 |
JC0495/JC0895/JC1095/JC1395 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-5 |
JC1895 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-5 |
Location of Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-6 |
Stacking Two Ice Machines on a Single Storage Bin . . . . . . . . . . . . . . . . . . . . |
2-6 |
Ice Machine Heat of Rejection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-6 |
Leveling the Ice Storage Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-7 |
Air-Cooled Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-7 |
|
|
Part Number 000001114 |
1 |
Table of Contents (continued)
Electrical Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-8 |
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-8 |
Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-8 |
Fuse/Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-8 |
Minimum Circuit Ampacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-8 |
Self-Contained Electrical Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . |
2-10 |
Self Contained Ice Machine 115/1/60 or 208-230/1/60 . . . . . . . . . . . . . . . . |
2-10 |
Self Contained Ice Machine 208-230/3/60 . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-10 |
Self Contained Ice Machine 230/1/50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-10 |
For United Kingdom Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-10 |
Remote Electrical Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-11 |
Remote Ice Machine With Single Circuit Model Condenser |
|
115/1/60 or 208-230/1/60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-11 |
Remote Ice Machine With Single Circuit Model Condenser |
|
208-230/3/60 or 380-415/3/50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-11 |
Remote Ice Machine With Single Circuit Model Condenser |
|
230/1/50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-11 |
Water Supply and Drain Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-12 |
Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-12 |
Water Inlet Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-12 |
Drain Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-12 |
Cooling Tower Applications |
|
(Water-Cooled Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-12 |
Water Supply and Drain Line Sizing/Connections . . . . . . . . . . . . . . . . . . . . |
2-13 |
Remote Condenser/Line Set Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-14 |
Remote Ice Machines |
|
Refrigerant Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-14 |
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-15 |
Guidelines for Routing Line Sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-15 |
Calculating Remote Condenser Installation Distances . . . . . . . . . . . . . . . . . |
2-16 |
Lengthening or Reducing Line Set Lengths . . . . . . . . . . . . . . . . . . . . . . . . . |
2-17 |
Connecting A Line Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-17 |
Remote Receiver Service Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-17 |
Remote Ice Machine Usage with Non-Manitowoc Multi-Circuit Condensers |
2-18 |
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-18 |
Head Pressure Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-18 |
Fan Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-18 |
Internal Condenser Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-18 |
Condenser DT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-18 |
Refrigerant Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-18 |
Quick Connect Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-18 |
Non-Manitowoc Multi-Circuit Condenser Sizing Chart . . . . . . . . . . . . . . . . . |
2-19 |
Installation Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-20 |
Additional Checks for Remote Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-20 |
Before Starting the Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-21 |
AuCS® Automatic Cleaning System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2-21 |
2 |
Part Number 000001114 |
Table of Contents
Section 3
Ice Machine Operation
Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-1 |
Self-Contained Airand Water-Cooled |
|
Q200/Q280/Q320/Q370/Q420/Q450/Q600/Q800/Q1000/Q1300/Q1600/Q1800 . |
3-2 |
Initial Start-Up or Start-Up After Automatic Shut-Off . . . . . . . . . . . . . . . . . . . |
3-2 |
Freeze Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-2 |
Harvest Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-3 |
Automatic Shut-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-3 |
Remote |
|
Q450/Q600/Q800/Q1000/Q1300/Q1600/Q1800 . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-4 |
Initial Start-Up or Start-Up After Automatic Shut-Off . . . . . . . . . . . . . . . . . . . |
3-4 |
Freeze Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-4 |
Harvest Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-5 |
Automatic Shut-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-5 |
Operational Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-6 |
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-6 |
Water Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-6 |
Ice Thickness Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-6 |
Harvest Sequence Water Purge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3-7 |
Section 4
Maintenance
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
4-1 |
Interior Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
4-1 |
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
4-1 |
Cleaning & Sanitizing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
4-1 |
Ice Machine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
4-8 |
Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
4-8 |
Cleaning the Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
4-8 |
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
4-8 |
Water-Cooled Condenser and Water Regulating Valve . . . . . . . . . . . . . . . . |
4-9 |
Removal from Service/Winterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
4-10 |
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
4-10 |
Self-Contained Air-Cooled Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . |
4-10 |
Water-Cooled Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
4-10 |
Remote Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
4-10 |
Section 5
Before Calling for Service
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
5-1 |
Safety Limit Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
5-2 |
Part Number 000001114 |
3 |
Table of Contents (continued)
4 |
Part Number 000001114 |
Section 1
General Information
Model Numbers
This manual covers the following models:
Self-Contained |
Self-Contained |
Remote |
|
Air-Cooled |
Water-Cooled |
||
|
|||
QD0322A |
QD0323W |
-- |
|
QY0324A |
QY0325W |
-- |
|
QD0422A |
QD0423W |
-- |
|
QY0424A |
QY0425W |
-- |
|
QD0282A |
QD0283W |
-- |
|
QY0284A |
QY0285W |
-- |
|
QD0372A |
QD0373W |
-- |
|
QY0374A |
QY0375W |
-- |
|
QD0452A |
QD0453W |
QD0492N |
|
QY0454A |
QY0455W |
QY0494N |
|
QD0602A |
QD0603W |
QD0692N |
|
QY0604A |
QY0605W |
QY0694N |
|
QD0802A |
QD0803W |
QD0892N |
|
QY0804A |
QY0805W |
QY0894N |
|
QD1002A |
QD1003W |
QD1092N |
|
QY1004A |
QY1005W |
QY1094N |
|
QD1302A |
QD1303W |
QD1392N |
|
QY1304A |
QY1305W |
QY1394N |
|
-- |
QD1603W |
QD1692N |
|
-- |
QY1605W |
QY1694N |
|
QD1802A |
QD1803W |
QD1892N |
|
QY1804A |
QY1805W |
QY1894N |
NOTE: Model numbers ending in 3 indicate a 3-phase unit. Example: QY1804A3
! Warning
PERSONAL INJURY POTENTIAL
Do not operate equipment that has been misused, abused, neglected, damaged, or altered/modified from that of original manufactured specifications.
How to Read a Model Number
|
# |
CUBE SIZE |
CONDENSER TYPE |
|
0 |
REGULAR |
AIR-COOLED |
9 REMOTE |
1 |
REGULAR |
WATER-COOLED |
AIR-COOLED |
2 |
DICE |
AIR-COOLED |
|
3 |
DICE |
WATER-COOLED |
|
4 |
HALF-DICE |
AIR-COOLED |
|
5 |
HALF-DICE |
WATER-COOLED |
Q Y 1894 N
ICE MACHINE |
ICE MACHINE |
||
MODEL |
|||
SERIES |
|||
|
|
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ICE CUBE SIZE |
CONDENSER TYPE |
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R |
REGULAR |
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A SELF-CONTAINED AIR-COOLED |
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D |
DICE |
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Y |
HALF DICE |
W SELF-CONTAINED WATER-COOLED |
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N REMOTE AIR-COOLED |
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Ice Cube Sizes
Dice |
Half Dice |
7/8" x 7/8" x 7/8" |
3/8" x 1-1/8" x 7/8" |
2.22 x 2.22 x 2.22 cm |
0.95 x 2.86 x 2.22 cm |
Part Number 000001114 |
1-1 |
General Information |
Section 1 |
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Accessories
Contact your Manitowoc distributor for these optional accessories:
BIN CASTER
Replaces standard legs.
STACKING KIT
As your business grows and your ice needs increase, Manitowoc stack-on capability can double your daily ice production without using additional floor space.
ICE BAGGER
Maximize profits from bagged ice sales with this convenient accessory. This sturdy unit rests on the bin door frame, and adapts for left or right side filling.
ICE DEFLECTOR
! Warning
All Manitowoc ice machines require the ice storage (bin, dispenser, etc.) to incorporate an ice deflector.
Prior to using a non-Manitowoc ice storage system with Manitowoc ice machines, contact the manufacturer to assure their ice deflector is compatible with Manitowoc ice machines.
AUCS® AUTOMATIC CLEANING SYSTEM
This accessory reduces equipment cleaning expense. The AuCS® accessory monitors ice making cycles and initiates cleaning procedures automatically.
DISPENSER
A counter-top dispenser is ideal for cafeterias and many types of self-service facilities. Manitowoc auto-fill, floorstanding ice dispensers meet the strict sanitary requirements of the food service, lodging and health care industries.
MANITOWOC CLEANER AND SANITIZER
Manitowoc Ice Machine Cleaner and Sanitizer are available in convenient 16 oz. (473 ml) and 1 gal (3.78 l) bottles. These are the only cleaner and sanitizer approved for use with Manitowoc products.
Cleaner Part Number |
Sanitizer Part Number |
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16 oz. |
94-0456-3 |
16 oz. |
94-0565-3 |
1 Gallon |
94-0580-3 |
1 Gallon |
94-0581-3 |
DISPENSER
GSI200
This accessory releases chlorine dioxide on a controlled basis to inhibit the growth of bacteria and slime.
ARCTIC PURE™ WATER FILTER SYSTEM
Engineered specifically for Manitowoc ice machines, This water filter is an efficient, dependable, and affordable method of inhibiting scale formation, filtering sediment, and removing chlorine taste and odor.
MANITOWOC CLEANER AND SANITIZER
Manitowoc Ice Machine Cleaner and Sanitizer are available in convenient 16 oz. (473 ml) and 1 gal (3.78 l) bottles. These are the only cleaner and sanitizer approved for use with Manitowoc products.
Cleaner Part Number |
Sanitizer Part Number |
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16 0z. |
94-0456-3 |
16 0z. |
94-0565-3 |
1 Gallon |
94-0580-3 |
1 Gallon |
94-0581-3 |
A counter-top dispenser is ideal for cafeterias and many types of self-service facilities. Manitowoc auto-fill, floorstanding ice dispensers meet the strict sanitary requirements of the food service, lodging and health care industries.
1-2 |
Part Number 000001114 |
Section 1 |
General Information |
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Model/Serial Number Location
Record the model and serial number of your ice machine and bin or dispenser in the space provided below. These numbers are required when requesting information from your local Manitowoc distributor, or Manitowoc Ice, Inc.
The model and serial number are listed on the OWNER WARRANTY REGISTRATION CARD. They are also listed on the MODEL/SERIAL NUMBER DECAL affixed to the ice machine, remote condenser and storage bin.
SV1600
Model/Serial Number Location
Ice Machine |
Bin or Dispenser |
Remote Condenser |
AuCS Accessory |
Model Number
Serial Number
Part Number 000001114 |
1-3 |
General Information |
Section 1 |
|
|
Warranty
GENERAL
The packet containing this manual also includes warranty information. Warranty coverage begins the day your new ice machine is installed.
Important
Complete and mail the OWNER WARRANTY REGISTRATION CARD as soon as possible to validate the installation date.
If you do not return your OWNER WARRANTY REGISTRATION CARD, Manitowoc will use the date of sale to the Manitowoc Distributor as the first day of warranty coverage for your new ice machine.
Warranty Coverage
GENERAL
The following Warranty outline is provided for your convenience. For a detailed explanation, read the warranty bond shipped with each product.
Contact your local Manitowoc Distributor or Manitowoc Ice, Inc. if you need further warranty information.
Important
This product is intended exclusively for commercial application. No warranty is extended for personal, family, or household purposes.
PARTS
1.Manitowoc warrants the ice machine against defects in materials and workmanship, under normal use and service for three (3) years from the date of original installation.
2.The evaporator and compressor are covered by an additional two (2) year (five years total) warranty beginning on the date of the original installation.
LABOR
1.Labor required to repair or replace defective components is covered for three (3) years from the date of original installation.
2.The evaporator is covered by an additional two (2) year (five years total) labor warranty beginning on the date of the original installation.
EXCLUSIONS
The following items are not included in the ice machine’s warranty coverage:
1.Normal maintenance, adjustments and cleaning.
2.Repairs due to unauthorized modifications to the ice machine or use of non-standard parts without prior written approval from Manitowoc Ice, Inc.
3.Damage caused by improper installation of the ice machine, electrical supply, water supply or drainage, or damage caused by floods, storms, or other acts of God.
4.Premium labor rates due to holidays, overtime, etc.; travel time; flat rate service call charges; mileage and miscellaneous tools and material charges not listed on the payment schedule. Additional labor charges resulting from the inaccessibility of equipment are also excluded.
5.Parts or assemblies subjected to misuse, abuse, neglect or accidents.
6.Damage or problems caused by installation, cleaning and/or maintenance procedures inconsistent with the technical instructions provided in this manual.
7.This product is intended exclusively for commercial application. No warranty is extended for personal, family, or household purposes.
AUTHORIZED WARRANTY SERVICE
To comply with the provisions of the warranty, a refrigeration service company qualified and authorized by a Manitowoc distributor, or a Contracted Service Representative must perform the warranty repair.
1-4 |
Part Number 000001114 |
Section 2
Installation Instructions
General
Refer to Installation Manual for complete installation guidelines.
Important
Failure to follow these installation guidelines may affect warranty coverage.
Ice Machine Dimensions
Q320/Q370/Q420 ICE MACHINES
WATER COOLED |
AIR COOLED |
SV1602 SV1611
Ice Machine |
Dimension H |
Q320 |
21.5 in (54.6 cm) |
Q370 |
21.5 in (54.6 cm) |
Q420 |
26.5 in (67.3 cm) |
Part Number 000001114 |
2-1 |
Installation Instructions |
Section 2 |
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Q280 – Q1000 ICE MACHINES |
Q1300/Q1600/Q1800 ICE MACHINES |
WATER-COOLED |
SELF CONTAINED |
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AIR-COOLED |
SV1612 |
SV1628 |
AIR-COOLED |
SELF CONTAINED |
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WATER-COOLED |
SV1613 |
SV1627 |
Ice Machine |
Dimension H |
Q200 – Q280 |
16.5 in (41.9 cm) |
Q450 |
21.5 in (54.6 cm) |
Q600 |
21.5 in (54.6 cm) |
Q800 |
26.5 in (67.3 cm) |
Q1000 |
29.5 in (74.9 cm) |
Ice Machine |
Dimension H |
Q1300/Q1600 |
29.5 in (74.9 cm) |
Q1800 |
29.5 in (74.9 cm) |
2-2 |
Part Number 000001114 |
Section 2 |
Installation Instructions |
|
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Q1300/Q1600/Q1800 ICE MACHINES (CONT.) |
S320/S420 ICE STORAGE BINS |
REMOTE AIR-COOLED
SV1629
Ice Storage Bin Dimensions
S170/S400/S570 ICE STORAGE BINS
SV1609
Bin Model |
Dimension A |
Dimension B |
S170 |
29.5 in (74.9 cm) |
19.1 in (48.5 cm) |
S400 |
34.0 in (86.3 cm) |
32.0 in (81.3 cm) |
S570 |
34.0 in (86.3 cm) |
44.0 in (111.7 cm) |
SV1614
Bin Model |
Dimension A |
Dimension B |
S320 |
34.0 in (86.3 cm) |
32.0 in (81.3 cm) |
S420 |
34.0 in (86.3 cm) |
44.0 in (111.7 cm) |
S970 ICE STORAGE BINS
SV1610
Part Number 000001114 |
2-3 |
Installation Instructions |
Section 2 |
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Large Capacity Ice Storage Bin Dimensions
30 INCH (76 CM)
A
34” (86.4 cm)
B
25.25” (64.1 cm)
43.6” (110.81 cm)
6” (15.2 cm)
! Warning
All Manitowoc ice machines require the ice storage system (bin, dispenser, etc.) to incorporate an ice deflector.
The Q1300, Q1600, Q1800 ice machines require adding Manitowoc Ice Deflector Kit K00139 when installing with non-Manitowoc ice storage systems.
Prior to using a non-Manitowoc ice storage system with other Manitowoc ice machines, contact the manufacturer to assure their ice deflector is compatible with Manitowoc ice machines.
! Caution
30” large capacity ice storage bins must be attached to the wall with the bracket provided with the bin.
Bin Model |
Dimension A (Width) |
Dimension B (Height) |
B750 |
30 in. (76.2 cm.) |
58 in. (147.3 cm.) |
B1050 |
30 in. (76.2 cm.) |
78 in. (198.1 cm.) |
The bin drain is exactly in the center of the bin.
48 INCH (122 CM) & 60 INCH (152 CM)
A
34” (86.4 cm)
B
25.25” (64.1 cm)
43.6” (110.81 cm)
6” (15.2 cm)
Bin Model |
Dimension A (Width) |
Dimension B (Height) |
B1100 |
48 in. (121.9 cm.) |
55.0 in. (139.7 cm.) |
B1400 |
60 in. (152.4 cm.) |
55.0 in. (139.7 cm.) |
The bin drain is exactly in the center of the bin.
2-4 |
Part Number 000001114 |
Section 2 |
Installation Instructions |
|
|
Remote Condenser Dimensions
JC0495/JC0895/JC1095/JC1395
SV1297
JC1895
SV1301
Part Number 000001114 |
2-5 |
Installation Instructions |
Section 2 |
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Location of Ice Machine
The location selected for the ice machine must meet the following criteria. If any of these criteria are not met, select another location.
•The location must be free of airborne and other contaminants.
•The air temperature must be at least 35°F (1.6°C), but must not exceed 110°F (43.4°C).
•The location must not be near heat-generating equipment or in direct sunlight.
•The location must not obstruct air flow through or around the ice machine. Refer to the chart below for clearance requirements.
Q1300/Q1600/ |
Self-Contained |
Water-Cooled |
|
Q1800 |
Air-Cooled |
and Remote |
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Top/Sides |
24" (610 mm) |
8" (203 mm) |
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Back |
12" (305 mm) |
5" (127 mm) |
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Q370 |
Self-Contained |
Water-Cooled |
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Air-Cooled |
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Top/Sides |
12" (305 mm) |
5" (127 mm) |
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Back |
5" (127 mm) |
5" (127 mm) |
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All other |
Self-Contained |
Water-Cooled |
|
Q models |
Air-Cooled |
and Remote |
|
Top/Sides |
8" (203 mm) |
8" (203 mm) |
|
Back |
5" (127 mm) |
5" (127 mm) |
There is no minimum clearance required. This value is recommended for efficient operation and servicing only. Q1600 is not available as an air-cooled model.
! Caution
The ice machine must be protected if it will be subjected to temperatures below 32°F (0°C). Failure caused by exposure to freezing temperatures is not covered by the warranty. See “Removal from Service/Winterization”.
Stacking Two Ice Machines on a Single Storage Bin
A stacking kit is required for stacking two ice machines. Installation instructions are supplied with the stacking kit.
Q450/Q600/ |
Stacked |
Stacked |
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Self-Contained |
Water-Cooled |
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Q800/Q1000 |
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Air-Cooled |
and Remote |
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Top/Sides |
16" (40.64 cm) |
5" (12.70 cm) |
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Back |
5" (12.70 cm) |
5" (12.70 cm) |
|
Q1300/Q1600/ |
|
|
|
Q1800 |
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|
Top/Sides |
48" (121.92 cm) |
24" (60.96 cm) |
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Back |
12" (30.48 cm) |
12" (30.48 cm) |
There is no minimum clearance required. This value is recommended for efficient operation and servicing only. Q1600 is not available as an air-cooled model.
Ice Machine Heat of Rejection
Series |
Heat of Rejection |
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Ice Machine |
AirConditioning |
Peak |
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Q280 |
3,800 |
6,000 |
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Q320 |
4,600 |
6,200 |
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Q370 |
3,900 |
5,950 |
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Q420 |
7,000 |
9,600 |
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Q450 |
7,000 |
9,600 |
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Q600 |
9,000 |
13,900 |
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Q800 |
12,400 |
19,500 |
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Q1000 |
16,000 |
24,700 |
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Q1300 |
24,000 |
35,500 |
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Q1600 |
24,000 |
35,500 |
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Q1800 |
36,000 |
50,000 |
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Before SN 110603336 |
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Q1800 |
24,000 |
36,000 |
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After SN 110603337 |
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B.T.U./Hour
Because the heat of rejection varies during the ice making cycle, the figure shown is an average.
Ice machines, like other refrigeration equipment, reject heat through the condenser. It is helpful to know the amount of heat rejected by the ice machine when sizing air conditioning equipment where self-contained aircooled ice machines are installed.
This information is also necessary when evaluating the benefits of using water-cooled or remote condensers to reduce air conditioning loads. The amount of heat added to an air conditioned environment by an ice machine using a water-cooled or remote condenser is negligible.
Knowing the amount of heat rejected is also important when sizing a cooling tower for a water-cooled condenser. Use the peak figure for sizing the cooling tower.
2-6 |
Part Number 000001114 |
Section 2 |
Installation Instructions |
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|
Leveling the Ice Storage Bin
1.Screw the leveling legs onto the bottom of the bin.
2.Screw the foot of each leg in as far as possible.
! Caution
The legs must be screwed in tightly to prevent them from bending.
3.Move the bin into its final position.
4.Level the bin to assure that the bin door closes and seals properly. Use a level on top of the bin. Turn each foot as necessary to level the bin.
NOTE: An optional caster assembly is available for use in place of the legs. Installation instructions are supplied with the casters.
THREAD LEVELING
LEG INTO BASE OF
CABINET
THREAD ‘FOOT’ IN AS
FAR AS POSSIBLE
SV1606
Leveling Leg and Foot
Air-Cooled Baffle
The air-cooled baffle prevents condenser air from recirculating. To install:
1.Remove the back panel screws next to the condenser.
2.Align the mounting holes in the air baffle with the screw holes and reinstall the screws.
AIR
BAFFLE
SCREWS
SV1607
Air Baffle
Part Number 000001114 |
2-7 |
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