Lotus Esprit 1993 1996, ESPRIT SERVICE MANUAL User Manual

Page 1
Page 2

Turbo 93-96

10.00 Body Structure 32.00 Steering
11.00 Glazing, Door We atherstrips, Window Lift 33.00 Brakes
12.00 Exterior Hardware & Trim 34.00 Wheels & Tires
13.00 Seat & Seat Belts 40.00 Engine
14.00 Pedal Box & F ascia 41.00 Belts & Pulleys
16.00 Sound Insulation 43.00 Emission Equipment
17.00 Electrical 44.00 Fuel System
18.00 Heater/Air Conditioning 45.00 Exhaust System
19.00 Labels & Literature 46.00 Cooling System
30.00 Chassis 47.00 Transmission
31.00 Suspension 60.00 Tools
80.00 Bulk Items
Page 3
Body Structure
10.01A Bodyshell & Front Body Repair Sections
10.02A Rear Body Repair Sections
10.03A Body to Chassis Fixings
10.04A Body Attachment 'Bobbins'
10.05A Body Crossbeams, Jacking Plates
10.07A Headlamp Pods & Pivots
10.09A Front Bonnet & Release Mechanism
10.11A Tailgate & Release Mechanism
10.13A Engine Compartment, Undertray
10.15A Door Shell, Beam, Hinges, Hinge Post
10.17A Door Handles, Lock Mechanism, Striker Posts
10.23A S4: Bumpers, Sills, Valances, Spoilers
10.23B Sport 300: Bumpers, Sills, Valances, Spoilers
10.31A Towing Eye & Fixings
Page 4
Glazing, Door Weatherstrips, Window Lift
11.01A Glass, Finishers, Door Weatherstrips
11.02A Door Window Frames, Window Lift Mechanism
11.05A Glass Roof
11.05B Composite, Fixed Composite Roof
Page 5
Exterior Hardware & Trim
12.01A Capping Rails, Air Scoops, Wind Deflector
12.02A Fuel Filler Flaps & Release Mechanism
12.05A Decals & Badges
12.07A License Plate Plinths
12.09A Door Mirrors
Page 6
Seats & Seat Belts
13.03A Seat Frames, Runners, Recline Mechanism
13.09A Seat Foams, Suspension, Lumbar Support
13.11A Trimmed Seats, Covers
13.27A Seat Belts & Reel Covers
Page 7
Pedal Box & Fascia
14.01A Pedal Box & Pedals, Throttle Cable
14.05A Except Dual S.I.R.: Fascia Trim, Knee Bolster
14.05B Dual S.I.R.: Fascia Trim, Knee Bolster
14.07A Binnacle Instrument Panel & Masks
14.08A Centre Console, Climate Controls Mtg. Brkt.
14.10A Trimmed Instrument Binnacle
14.12A Glovebox
Page 8
Interior Trim
15.01A Roof Trim, Interior Mirror, Sun Visors
15.11A Rear Bulkhead Trim, Bulkhead Pocket
15.13A Door Trim
15.19A Tunnel Trim, Gear Level Gaiters
15.24A Luggage Compartment Carpet
15.30A Passenger Compartment Carpet, Handbrake Gaiter
Page 9
Sound Insulation
16.01A S4: Passenger Compartment Sound Insulation
16.02A Body Underside Sound Insulation
Page 10
Electrical
17.01A Harnesses, Leads & Fuses
17.03A Prior VIN*: Relays, Modules & Horns
17.03B From VIN*: Relays, Modules & Horns
17.03C Prior VIN*: Engine Bay Relay Box & Inertia Switch
17.03D From VIN*: Engine Control Relays & Inertia Switch
17.05A Driver Operated Switches & Cigar Lighter
17.06A Engine Management ECM & Sensors
17.06B S.I.R.: Inflator Modules, D.E.R.M. & Sensors
17.06C ABS: ECM & Sensors
17.07A Instruments, Senders, Tell Tales, Clock
17.09A S4: Speedo Cable
17.11A Lamps (except headlamps), Door Switches
17.13A Headlamps, Carriers & Masks
17.15A Headlamp Pod Motors & Lift Mechanism
17.21A Windscreen Wiper Mechanism & Washers
17.27A Audio Equipment, Speakers, Aerial
17.29A Earth Braids & Suppression Devices
17.31A Battery & Battery Cable
17.33A Alarm System Controller & Sensors
Page 11
Heater/Air Conditioning
18.01A Heater/Air Conditioning Assembly, Casings
18.03A Condenser, Evaporator, Rec. Drier, Hoses
18.05A Heater Matrix, Water Valve & Plumbing
18.07A Interior Blower Motor
18.09A Rotary Controls, Graphic Panel, Screen Flap Mech.
18.11A Vacuum Pipes, Valves, Flaps, Actuators, Vacuum Pump
18.13A Intake Plenum, Ducting Outlets & Vents
Page 12
Labels & Literature
19.01A Labels
19.03A Owner's Handbooks & Service Notes Manuals
Page 13
31.01A Front Suspension & Hubs
31.03A Rear Suspension & Hubs
Suspension
Page 14
Steering
32.03A Power Steering Rack, Lower Column
32.05A Upper Steering Column & Wheel, Lock & Ign. Switch
Page 15
Brakes
33.01A S4 Prior VIN*: Brake Calipers & Discs
33.01B S4 From VIN*: Brake Calipers & Discs
33.01C Sport 300: Brake Calipers & Discs
33.03A Booster/Master Cylinder, Pump, Accumulator
33.03B Hydraulic System, Brake Pipes & Hoses
33.05A Parking Brake Mechanism
Page 16
Engine
40.01A Block, Main Bearing Housing, Engine Mountings
40.03A Oil Sump
40.05A Cylinder Head & Gasket, Valves, Guides & Springs
40.07A Cam Housings, Camshafts, Tappets
40.09A Pistons & Liners, Connecting Rods
40.11A Crankshaft, Flywheel
40.13A Water Pump
40.15A Auxiliary Housing, Oil Pump, Turbo Oil Pipes
40.17A D.I. Module/Ignition Coils, H.T. Leads, Spark Plugs
40.19A Alternator, Starter Motor
40.21A Exhaust Manifold, Turbocharger
40.23A A.C. Compressor, Mounting Bracket, Jocky Wheel
40.25A Power Steering Pump, Pulley, Mounting Bracket
40.28A Engine Upper Gasket Set
40.28B Engine Lower Gasket Set
Page 17
Belts & Pulleys
41.01A Camshaft Belt, Toothed Pulleys, Tensioner
41.03A Auxiliary Drive Belts & Pulleys
Page 18
Induction System
42.01A Airbox, Chargecooler, Intake Plenum
42.07A Inlet Manifold, Fuel Rail, IAC Valve
Page 19
Fuel System
44.01A Fuel Tanks, Filler Necks, Gauge Sender Unit
44.03A Fuel Pump, Filter, Fuel Pipes
44.05A Evaporative Loss System
Page 20
Exhaust System
45.01A Exhaust System & Mountings, Ex. Back Press. Valve
45.05A Heat Shields
Page 21
Cooling System
46.01A Radiator & Duct, Rad. Fans, Header Tank, Pipework
46.03A Oil Coolers, Ducts & Hoses
46.05A Engine Bay Cooling Ducts & Trunking
46.10A Chargecooler, Pump, Radiator, Pipes
Page 22
47.01A Clutch & Release Mechanism
47.03A Transmission Assembly & Mountings
47.05A Gearchange Mechanism - external
47.06A Gear Selector Mechanism - internal
47.07A Gears, Shafts & Bearings
47.11A Crownwheel & Pinion, Differential
47.15A Driveshafts
Transmission
Page 23
Tools
60.01A Toolkit, Jack & Handle, Wheelbrace & Stowage
60.02A Engine Special Tools
60.03A Delco Injection Special Tools
60.04A Renault Transmission Special Tools & Adhesives
60.05A ABS, S.I.R. & Body Special Tools
Page 24
80.05A Sealants & Adhesives
80.20A Touch-in Paint
Bulk Items
Page 25
FOREWORD
This publication has been designed for use by Lotus Dealers, packages to the dealer network. Lotus policy is one of continuous product improvement and the right is reserved to alter specifications at any time without prior notice. Whilst every care has been taken to ensure correctness of information, it is impossible to guarantee complete freedom
from omissions and errors, shall affect your statutory rights.
USE
OF THE PARTS LIST
This parts list covers the Lotus Esprit range,
'92
M.Y.
Parts List).
arranged in function groups,
function group to accommodate model variations
properly identify the applicable parts list section.
PART NUMBERS
Part numbers used in this publication may be in one of two formats, and are coded as follows:
or to accept liability arising from such omissions and errors,
1993 model year onwards (except '93 M.Y. USA - see supplement to '88 to
The model history for this period is detailed later in the introductory section. The manual is
as defined by the Contents page, and may sometimes use several versions of the same
-
take care to establish the full vehicle specification in order to
and may be updated periodically by the issuing of update
but nothing herein contained
Modification Functional
Identifier Group
A082B1234F
Vehicle/Engine Type Number of First Usage Number
I
Modification Identifier:
prefix letters may or may not be interchangeable
Vehicle/Engine Type Number:
026,036,045,50O....Elan
050..
O46,054,065,074....Europa
907 = 2.0 litre N.A. 910
..Elan +2
Part Serial
II
This letter identifies a version or modification of the part.
The type number indicates either the model or engine type on which the part was first used:
=
2.2
Supply Route
(internal use)
I
-
refer to the remarks column.
075..
076....
079..
litre turbo 911 = 2.2 litre
..Elite
Eclat ..Esprit
Sl Sl
Sl/S2/S2.2
P 6 9
Vehicle Project Code
082..
083..
084....
Chrysler 912 = 2.2
1.
..Esprit ..Elite Eclat S2
Turbo
S2
Part numbers with different
litre
085..
089.. ..Excel
100.. ..Elan
N.A.
..Esprit S3
1990
920 = 2.0
litre
turbo
Page 26
Vehicle Project Code: The project code is used for internal
auditing purposes.
Functional Group: A single letter indicating the functional
A = Chassis B = Body
C = Front Suspension
D = Rear Suspension
Function code:
Part Serial Number: A four or three digit number with different sequences for each functional group/code.
Supply Route:
VEHICLE
The Vehicle Identification Number (VIN) is recorded on a bar code label fixed to the bulkhead inside the front luggage
compartment. pivots of the right hand front suspension lower wishbone, quoted with all parts enquiries. There are two variations of the VIN, one being for Domestic and Export markets other than for the USA, which complies with European Economic Community (EEC) directives,
requirements laid down by the National Highway Traffic Safety The seventeen characters of the VIN are coded as shown on the
NOTES
1.
IDENTIFICATION NUMBER
Different serial number sequences are used for the S4 and s4: Sport
300:
A four digit code indicating the functional area of the part's first use.
The suffix letter is used for procurement purposes by factory personnel.
The number is stamped onto the chassis frame on the vertical surface of a flange between the inboard
0001 to 0010, 8001
onwards
E = Engine J = Brakes F = Transmission K = Cooling G = Wheels H = Steering
then
&
Tyres L = Fuel System R = Final Drive
M
=
Electrics
1011
onwards
area
of.the
viewable
via the right hand front wheelarch.
Association (NHTSA). two pages overleaf:
Sport 300 models:
part's first use;
P = Heater Q = clutch
S = Exhaust
&
A.C.
and one for USA which complies with
U = Hard Trim V = Soft Trim W = Standard Fixings
See Contents page.
The VIN must be
2.
For change point identification in this parts list, will be listed. e.g.: R 1242 ('94 model year S4, serial 1242) R 8030 ('94 model year Sport 300, serial 8030)
only VIN characters 10 (model year) and
14 to 17 (serial number)
Page 27
Domestic/Export Type VIN
Manufacturer
Identifier
Code
s c c 12
3
4
5
I
Vehicle
082=Esprit
Turbo
6
Type
Engine
910=2.2
920=2.0
7
I
Type
Turbo Turbo
8 9
-
Model Year
I
Chassis/ Body Type
I
Engine Emission
1=ECE
l-5.04
2=49
States (USA) 3=California 4=88/76/EEC
5=Not
used
6=50
States (USA) & Japan
**
13 14 15 16 17
**
Serial Number
Spec.
**
**
**
listed for change
point identification
1995 /02
Page 28
USA Type VIN
Manufacturer
Identifier
Code
Option
3=Heater,
&
PAS
5=Heater &
A.C.
1
PAS
r
Restraint
A=Active Belts B=Driver
Active Belts
C=Dual
Active Belts
SIR
SIR
&
&
Engine Emission Specification
1=ECE
15.04
2=49
State (USA)
3=California
4=88/76/EEC
6=50
States (USA)
and Japan
1
4 5
11 12
I
-I
Model
I
1 F=Esprit TuIrbiis
ENGINE NUMBER
Reterence
identify related components. on a horizontal surface at the right and rear of the cylinder block.
to the engine number may sometimes be needed to
-t
D=Series 4
I
Engine
0=2.2
The engine number is stamped
Model Year
I
R=1994
P=1993
s=1995
Chassis/
BodyType
A=RHD with catalyst F=LHD with catalyst D=RHD without catalyst H=LHD without catalyst
L
1995 /02
1
Serial Number
-
I
Page 29
Engine Number Codinq
Market
I I
C=Domestic F=Sweden/Australia/Switzerland H=Canada/USA 49 States J=California L=USA 50
States/91.441.EEC/Japan
Engine Equipment
L N 9 10 9 3
Engine
Year & Month
of Manufacture
0 3 5 4 3 2 1
Serial Number
Type No.
B=H.C.+ N=H.C.+ PAS + A.C.
ESPRIT
p
MODEL
PAS
HISTORY
-
920=2.0
'93
910=2.2
Turbo
Turbo
M.Y.
ONWARDS (Excluding '93 M.Y. USA - see '88 to '92 M.Y. parts 1
'93 Model Year Introduction: March '93
.
Esprit S4 (U.K. & Export, not USA);
VIN: P 0001 to 0010, 1011 onwards
As '92 M.Y. Chargecooler specification with following changes:
Restyled front bumper and spoiler, bonnet, sills, rear aerofoil, transom spoi Power steering. Front suspension geometry altered with provision for camber adjustment. Rear suspension camber changed,
17 inch Lotus styled S-spoke alloy wheels,
with provision for adjustment
with
215/40 ZR17
(front) and tyres. New door window lift mechanism, incorporating
'one touch' and obstruction sensing. New door lock mechanism and CDL, with single key operation of vehicle locks. Megamoss vehicle alarm includes 'deadlocking' Restyled interior including; fascia, fibre look-alike masks,
centre console and tunnel trim, door panels, steering wheel.
crash pad and
and engine crank immobilisation.
glovebox
lid, seat upholstery,
Elan type front side/turn lamps, new front fog lamps and interior lamp, electric vacuum pump, tailgate mounted radio aerial. Revised 'High Torque' RH shift transmission. New wheel changing scissor jack.
C=Chargecooler
ler,
245/45 ZR17
.ist)
rear valance.
(rear) Goodyear Eagle GS-A
instrument layout and carbon
Page 30
Sport
300: June '93
l
U.K. & Export (not USA)
As Esprit S4 specification with following changes:
-
Lightweight body, bonded-in roof, scuttle brace,
front bumper/spoiler,
rear aerofoil.
-
Reinforced chassis, bolt-in engine bay brace, roll cage mountings.
-
300 bhp engine with
ports,
-
Lotus limited slip differential,
-
Revised front and rear suspension springs and dampers.
-
Larger front and rear brakes,
parking brake calipers.
-
3-piece
-
Alcantara interior trim, Senotex instrument masks,
seats,
'94 Model Year Introduction: July '93
.
Esprit S4 (U.K. & Export_ inc. USA);
.
Sport 300 (U.K. & Export, not USA);
U.K. and Export S4 and Sport 300 unchanged.
-
Different window lift motors with no 'one touch' or obstruction sensing.
raised fuel pressure,
0.Z.
wheels with
anti-slip pedal pads, individually numbered header rail plague.
fog lamp recesses now brake cooling ducts, '92 style rear bumper, valance and sills.
T3/T4
turbocharger, increased boost pressure, recalibrated ECM, larger inlet valves and
combined chargecooler radiator/condenser on non a.c.
with AP Racing 4-piston calipers and ventilated discs at all four wheels.
245/45
ZRl.6 (front) and
VIN: P 8001
enlarged wheel housings with wheelarch extensions, '92 style
uprated
clutch cover and flywheel
P315/35 ZR17
larger tachometer and electronic speedometer, mouided bucket
VIN: R 1090 VIN: R 8012
USA S4 introduced with following changes from U.K./Export
(rear) Goodyear Eagle GS-C tyres.
New
cars.
Separate
spec.:
Dual S.I.R. for USA and
l
Esprit S4 (USA & LHD Export);
Introduced as legal requirement for USA cars,
with following changes:
-
Passenger side inflator module mounted in place of glovebox.
-
Passenger side knee bolster.
-
New DERM and dual pole arming sensor.
Revised Wiring Harness: December '93
.
Esprit S4 LHD;
.
Esprit S4 RHD;
.
Sport 300;
As previous with following changes:
-
Wiring harnesses rationalised.
-
Electrical components resited inc.
-
Addition of sensing switches to front bonnet and tailgate for alarm and illumination.
-
Addition of front luggage compartment lamp, and 'lights on' buzzer (non-USA).
-
New type inertia switch RHF engine bay, and Elan type
-
New engine coolant header tank, with incorporation of
LHD
Export: September '93
VIN: R 1242 VIN: R 1250 VIN: R 8030
engine bay components to RHR wheelarch,.
VIN: R 1163 and as option in some LHD markets.
electric aerial for some markets, LHR quarter. chargecooling system.
S.I.R. equipment as driver only
S.I.R.
Page 31
Brembo
Applicable only to S4 models.
Brakes on S4 Models: June '94
.
Esprit S4 Non-USA;
.
Esprit S4 USA;
VIN VIN: S 1391
Introduction on USA cars coincides with intro. of otherwise unchanged '95 M.Y. USA S4.
R 1443 (+ R 1377) July '94
:
June '94
Changes include the following:
-
Front brakes; four piston calipers and larger discs. Rear brakes;
-
Rear circuit pressure limiting/proportioning valve deleted.
-
Revised front hubs and rear hub carriers.
- 16"
spare wheel supplied to clear new brakes.
'95
Model
Year Introduction
Introduction of
.
Esprit S4
.
Esprit
l Esprit
.
Sport 300
'CFC
Free'
S4S
(non-USA)
S4S
(USA)
R134a
Air Conditioning System : March 1995
VIN: S 2031 (RHD) S 2017 (LHD) VIN: S 4035 (RHD) S 4006 (LHD) VIN: S 3012 VIN: S 8059
Changes include the following:
-
Compressor;
cover,
-
Condenser;
service Shraeder valves replaced by snap connectors in the suction
condensers are sandwiched, as previously,
-
Receiver-Drier;
-
Hoses and Pipework;
'95
M.Y. S4S &
.
S4(non-USA);
l
S4S(USA)
.
S4S(non-USA)
non-USA '95
As previous with following principal changes:
-
Caerbont instruments with 100 mm
Footwell
-
Revised trim stitching. Walnut veneer replaces 'carbon fibre'
style seats on non-USA
- S4S:
285 bhp engine with revised turbo,
-
Non-USA
-
Non-USA
S4S: Enlarged body S4S:
changed to accommodate different oil requirement,
pair of square shaped parallel flow condensers mounted side by
between the engine radiator and
new type due change of molecular sieve material
modified due increased permeability of the new gas.
M.Y.
S4: January '95
VIN: S
2000(+
1496) VIN: S 3000 VIN: S 4000
speedo
and
tacho,
analogue clock.
lamps added.
S4S.
inlet valves and ECM.
wheelhousings, wheelarch spats, Sport 300 rear aerofoil.
Wider O.Z.
Futura
3-piece-wheels with Michelin
springs and dampers.
-
USA
S4S:
O.Z. Futura 3-piece wheels in unchanged size with unchanged Goodyear
-
Non-USA
S4S: Uprated
chassis with reinforced backbone and revised rear spring
new calipers and larger ventilated discs.
high pressure relief valve incorporated on rear
and
dischage
hoses. side and mounted in parallel. The a new,
Oil temp. gauge and ice detection deleted.
separate chargecooler radiator.
instrument panel and door finishers. Sport 300
Uprated
235/40
clutch cover.
ZR17 front
and
285/35 ZR18
rear tyres. Revised
tyres.
platforms.
1995/02
Page 32
1100
ELECTRICAL
OINTERIORTRIM
5.0
1:
42.00 INDUCTION SYSTEM
18.00
HEATER & AIR
\
CONDlTlONlNG
12.00
EXTERIOR TRIM
32.00
STEERING
\
'- 11.00
GLAZING
I
/ 44" F/ELsysTEM /
43.00
EMISSION
:'
I
3T
/
EQUIPMEN
CHASSIS
I
I
\
I
TRANSMISSION
47.00
33100
BRAKES
41.00
BELTS &PULLEYS
13.00 SEATS&SEAT BELTS
40.00 ENGINE
I
34.00 WHEELS
&TYRES
\
\
\
31.00 SUSPENSION
-45.00
EXHAUS
iTSYSTEM
Page 33
Page 34
FUNCTION
CODE
10.01A
CONTENTS:
Bodyshell & Front Body Repair Sections
PART DESCRIPTION
PART
NUMBER
QUANTITY
-
NON USA
S4C
SA
S4S
-
1
SPORT
100
1
Bodyshell,
RHD,
glass roof
II II
11
!1
1, 11
composite roof
I! II 1,
II
II II
bonded roof
Bodyshell,
glass roof,
LHD,
II ,I
except dual SI
II 11 II
R
11 II II 11 ,I
II ,1 II II 11 II II 11
II
,
with dual SIR
II ,I
I, 11 II I! II
I,
A082B5228S* C082B5228S# B082B5228S P691.1001.029AS A082B5229S* C082B5229S# B082B5229S P691.1001.030AS P691.1001.020AJ A082B5230S* E082B5230S# B082B5230S C082B5230S* F082B5231S# D082B5230S A082B5302S*
* Prior VIN No.: # From VIN No. :
S 2034 (S4) S 3095 (USA
S4S)
B082B5302S# P691.1001.031AS A082B5231S* E082B5231S# B082B5231S C082B5231S* F082B5231S# D082B5231S A08285303S* B082B5303S# P691.1001.032AS P691.1001.003AJ
Esprit range: '93 M.Y. onwards d6 Page 1
10.O1A
Page 35
FUNCTION
CODE
10.01A
CONTENTS:
Bodyshell & Front Body Repair Sections
PART DESCRIPTION
PART
NUMBER
34
QUANTITY
NON
USA S4S
JSA 34s
?ORT 300
A082B5215S* B082B5215S# C082B5215S P691.1001.033AS A082B5216S* B082B5216S# C082B5216S* D082B5216S# E082B5216S F082B5216S P691.1001.034AS A082B5220S* B082B5220S#
C082B5220S
P691.1001.036AS A082B5218S* B082B5218S#
C082B5218S* D082B5218S# E082B5218S F082B5218S
P691.1001.038AS A082B5217S*
B082B5217S#
C082B5217S
P691.1001.035AS A082B5219S*
B082B5219S# E082B5219S
P691.1001.037AS
1 1
1
1
1
1
* Prior VIN No.: # From VIN No.
S 2034 s 3095
Except dual SIR
11
11 II
Dual SIR
I, II
(S4)
(USA
S4S)
Except dual SIR Dual SIR
1 1
1 1 1 1
Except dual SIR
11 II 11
Dual SIR
II 1,
Except dual SIR Dual SIR
1 1
1 1
Except dual SIR
11
1, II
Esprit range:
d6 Page 2
'93 M.Y. onwards
10.01.A
Page 36
FUNCTION
CODE
10.01A
CONTENTS:
Body Section, mid nose, full width
Bodyshell
PART
DESCRIPTION
11
II II II II
!1 II II
removeable glass
&
Front Body Repair Sections
II II
RH half
11
I,
LH half
II 1,
1, II
removeable composite
11
bonded roof
II
PART
NUMBER
C082B4828S*
B082B4828S#
P691.1001.039AS
C082B4830S
P691.1001.040AS
C082B4831S
P691.1001.041AS
A082B4851S
P691.1001.044AS
B082B4851S
P691.1001.043AS
P691.1001.042AS
QUANTITY
NON USA S4S
USA
S4S
1
1
SPORT 300
*
Prior VIN No.:
# From VIN No. :
S 2034 (S4) S 3095 (USA
S4S)
Esprit range: d6
'93 M.Y. onwards
10.01.A
Page 37
Page 38
FUNCTI0N
CODE
10.02A
CONTENTS
Rear Body Repair Sections
:
PART DESCRIPTION
PART NUMBER
QUANTITY
s4 S4S
SPORT
1
300
1
2
3
4
5
6
7 a 9
10
Bulkhead, Rear Upper
I! II
Speaker Enclosure, Rear Bulkhead, RH
I,
Rear Centre Rear Lower
II
1, 11
LH
Pop Rivet, Speaker Enclosure Fixing
A082B5232S C082B5232S P691.1001.0458 A082B5234S C082B5234S P691.1001.046S A082B5233S C082B5233S P691.1001.047S A082B5235S C082B5235S P691.1001.048S A082B5236S C082B5236S P691.1001.05OS A082B5237S C082B5237S P691.1001.049S
B082B4679F E079B4675F C082B4876F A082B4574K A082B4573K A082W6323F
1
ISA
1
1 1
1 1
1 1
1
1 1
1
1 1
1
S4S*
ISA
S4S*
ISA
S4S*
ISA
S4S*
ISA
S4S*
ISA
S4S*
k
Fettled to accept the optional
Sport
300 type aerofoil
b
)Timber
1
1 1 a
Esprit range:
d6
'93 M.Y. onwards
10.02A
Page 39
0
nl
u-l
(Y
‘M
Page 40
CONTENTS:
QUANTITY
Body to Chassis Fixings
10.03A
1
2 3 4 5 6 7
a
9
10 11 12
13 14 16 17 20 21 22 23 25
PART DESCRIPTION
Bolt, M8 x 40, body to front X-member Washer, flat, body to front
I‘ 11
Washer, Nut, Bolt, Washer, flat, Washer, flat, Nut, Nyloc, Bolt, Ml0 x 45, Washer, flat,
Washer, flat, Ml0 x 20, Nut, Nyloc,
Bolt, M8 x 30, tunnel side to chassis
Washer,
M8,
Nyloc, M8, ” ” ”
M10
x 120, body to rear X-member
flat, tunnel side to chassis fixing
It
M10
x 30, body to rear X-member
M10
x 20, " "
M1O,
M10
M1O,
footwell
x 30,
to chassis
X-member fixing
,,
II
II
footwell
,, II
"
11
I‘
to chassis fix
I, II II
1,
II
11
II
1,
II ,I
Nut Plate, tunnel side to chassis fixing Split Pin, nut plate to chassis Mounting Plate, Screw, No.10 x
rear bulkhead body/chassis
3/4",
plate to bulkhead Bolt, M8 x 65, rear bulkhead body/chassis Washer, flat,
"
1.
,1
1,
Nut, Nyloc, M8, rear body mounting
PART NUMBER
A075W2039Z AO75W4022F A075W4020Z A075W3010Z A075W2064F A075W4027Z A075W4024Z A075W3011Z A075W2053Z A075W4027Z A075W4024Z A075W3011Z A075W2037Z A075W4022Z AO82A4297F
A082W6502F A082A4351F A075W5041Z A075W2044Z A075W4020Z
A075W3010Z
ALL
2 2 2 2 2 2 2 2 2 2 2 2
4 4 4 4 2 12 4
a
4
Esprit range: '93 M.Y. onwards
10.03A
Page 41
0
Page 42
FUNCTION
CODE
CONTENTS:
Body Attachment 'Bobbins'
QUANTITY
1
10.04B
PART
Bobbin,
Bobbin,
Spacer, Bobbin, Bobbin, Bobbin, male, Bobbin, female, Bobbin, Bobbin, female,
threaded,
plain, M12.5,
sill bobbins plain, M8.5, front body/chassis fixing plain, M10.5, rear body/chassis fixing
12mm, footwell/chassis
male,
12mm,
DESCRIPTION
7/16"
UNF, seat belt anchor
12mm, "
tunnel side & striker post
12mm, "
I,
1,
11
II II
n
11
PART NUMBER
A075B2170Z C075B2169Z A082B4863F C075B2166Z C075B2165Z
AX75B2267Z AX75B2254Z AX75B2267Z AX75B2254Z
ALL
Esprit range:
'93 M.Y. onwards
10.04A
Page 43
a
a
Page 44
10.05A
QUANTITY
-:
Body Crossbeams, Jacking Plates
PART DESCRIPTION
PART NUMBER
EXCEPT D.
SIR
DUAL S.I.R
10
12 13 14 15 16 17
la 20 21 22 23 24 25 26 30
36
60 61
NOVI!
Crossbeam,
rear bulkhead,
seatbelt
mounting
Bolt, thinhead, beam end to door aperture
Washer,
Nut,
large o/d, ,, ,,
M8,
crossbeam fixing
Setscrew, M6 x 25, beam to bulkhead
Washer, M6 large o/d
Nut, Nyloc, M6,
Crossbeam, scuttle, RHD
I,
I,
,, ,I
I, I, I, I,
I,
,, II
LHD
I, I,
,,
,,
,I
I, II
,I
Setscrew, MS x 25, beam to hinge post
Setscrew, MB x 20, " " Washer, spring, Washer, flat,
Shim, scuttle beam to door hinge post, 1.5 mm
I, I,
M8
I,
M8, ” ” ”
x 16,
I,
'*
,, ,,
1, I, ,,
11
II
I,
2.5 mm Strut, scuttle crossbeam support Setscrew, M6 x 20, strut to crossbeam
Washer, flat, M6 x 12, ,,
Nut, Nyloc, M6,
,,
,, 1, I,
I,
Setscrew, M6 x 30, strut to chassis
Washer,.spring, strut to chassis Washer, Flat, strut to chassis
Brace, Edging Strip, rubber,
scuttle beam to chassis tunnel
scuttle brace lower hole: Foam Seal, scuttle brace to body Setscrew, M6 x 20, brace to scuttle beam Flat Washer,
Nyloc Nut, M6,
1, I,
I, I, I, I, 1,
I,
Spacer, brace to chassis Bolt, Ml0 x 40, brace to chassis
I,
Flat Washer,
1,
1,
Jacking Plate Pop Rivet, jacking plate fix
I,
J079U4309F A079U4317F A075W4021Z A075W3021Z A075W1031Z A075W4017Z A075W3009Z A082U7476F
P691.1005.004AX
A082U7475F
P691.1005.003AX A082U7657F A075W1039Z A075W1038Z A075W4036Z A075W4020Z A082U7657F A082U7655F A082A4246F A075W1030Z A075W4013Z A075W3009Z A075W1032Z A075W4035Z AO75W4013Z
P691.1005.OO1AF A085U6080V
P691.1101.001AK A075W1030Z A075W4013Z A075W3009Z
P691.1005.002AF A075W2052Z A075W4024Z A082U7571F A075W6069Z
1 4 4 2
12
12 7
1
1
1
1
1
1
1
1
1'
1
1
1
470mm
1 3 3 3 2 2 2 4 a
1 4 4 2 12 12 7
1
4
2 6
6
A/R A/R
1 1 1 1 1 1 1
4 a
s4
) Non-S.I.R. Sport 300 ) S4 non-S.I.R. or driver only S.I.R. Sport 300 non-S.I.R.
)
;
) Except Sport 300 without
;
)
> > > > >
Sport 300 without a.c. > > > >
Esprit range:
'93 M.Y. onwards
a.c.
10.05A
Page 45
Page 46
CONTENTS:
Headlamp Pods & Pivots
QUANTITY
'B
0
@
1 2
3
5 6 7 a 10
PARTDESCRIPTION
Headlamp Pod, RH (6" dia. headlamps)
1, II
Headlamp Pod, RH (5
II
Headlamp Pod, RH
II
Ball Joint, pod pivot Pop Rivet, ball joint to pod
Setscrew, M6 Washer, flat, M6 x 18, Washer, flat, M6 x 25, Nut, Watershield, headlamp motor Pop Rivet, watershield to body
Cover, drain hole, pod well
Nyloc,
LH II
II
LH II 11
11
LH
x
30, pod outer pivot
M6,
,, 11
3/4"
dia. headlamps)
1,
II I' )I
I,
I,
" II
PART NUMBER
C082B4852K C082B4853K C082B4854K C082B4855K B082B4980K B082B4979K A082U5897F A075W6092Z A075W1032Z A075W4018Z A075W4065Z A075W3009Z B079U4459K A075W6071Z A082B6141K
ALL
1
1 1 1 1 1
4
16 2 4
2
2
2 6
2
) Europe )
>
USA, CDN, AUL, J
>
}
France
}
Esprit range:
'93 M.Y. onwards
10.07A
Page 47
Page 48
FUNCTION
CODE
QUANTITY
Front Bonnet & Release Mechanism
10.09A
1
3 4 5 6 7 9 9a
10
15
17
18
19
20 21
22 23 25
27
28
29
30
31
35
36
37
38
39
PART DESCRIPTION
Bonnet Panel (Hand Lay)
11
II
(VARI)
Grommet, blanking Funnel, bonnet plenum drain Grille, interior air intake
Pop Rivet, grille to bonnet Washer, pop rivet Edge Clip, bonnet lamp wiring to hinge
Grommet, bonnet lamp wiring unused hole blank Weatherseal, bonnet
Primer, bonnet seal
Double Sided Tape, weatherseal to bonnet
Seal, bonnet to heater plenum, 20mm thick
II
‘I II II
II
25mm thick Striker, bonnet catch Shim, striker to bonnet,
II
,I
1, 11
1.2mm
2.5mm
Setscrew, M8 x 25, striker fix
Washer, spring, M8, Washer, flat, M8,
" II
11 (1
Tapping Plate, bonnet catch striker Grommet, tapping plate access Hinge Bar, Bonnet
I,
I, 11
Shim Plate, hinge to bonnet
Setscrew, M8 x 30, hinge to bonnet fix Washer, spring, Washer, flat, M8 x 25,
II
II I, ,1
1,
11
81
Tapping Plate, bonnet hinge
Pop Rivet, tapping plate fix Bolt, M6 x 35, hinge pivot Washer, spring, hinge pivot bolt Ball Joint, bonnet pivot
Pop Rivet, ball joint to body
Spacer Washer, flat, M6 x 12, hinge pivot
PART NUMBER
A082B6233K A082B5155K A089U6056F A082P6056F A082B5257K A075W6092Z A075W4001Z A075W6047Z A079U6033F A082U7058F B082U6199V A082U6198V A082U7304F A082U7305F A079U4266F A076U0618Z A082U7415F A075W1039Z A075W4036Z A075W4021Z A079U1448F A079U6033F D085U5828F D085U5827F A076U0600Z A075W1040Z A075W4035Z A075W4021Z A089B2455F A075W6090Z A075W2029Z A075W4035Z A082U5897F A075W6092Z A075W4013Z
ALL
1 1 6 1 1 3 3 3 1 1
A/R
1.2m
)
1
)
2
A/R A/R
4 4 4 2 2 1 1
A/R
4 4 4 2 2 2
2. 2 8 2
) Alternatives )
)
Selective
)
RHD
LHD
Esprit range:
'93 M.Y. onwards
Page 1
10.09A
Page 49
QUANTITY
-:
Front Bonnet & Release Mechanism
10.09A
40 41
42 43 44 45 46 47 48 49
50 51
53 54 55 60 61 62 63 64
65 66 67 68 69
PART DESCRIPTION
Bracket, bonnet latch
Screw,
Washer, flat,
10 UNF X
3/4",
bracket fix
I,
II
Latch Disc, bonnet lock
Clevis Pin, latch disc to bracket
Washer, flat, disc to bracket
'R'
Pin, latch disc
clevis Clevis Pin, latch rod to disc Rod, bonnet lock, RH
II 1, 1,
LH Bush & Clip, rod to cross-shaft Cross-Shaft, bonnet release, RHD
II 11 II
1, II 1,
11 II
LHD
LHD Rod, Bonnet Lock, RH Bush & clip, catch rod to cross-shaft, RH Bracket, cross-shaft pivot, RH Bracket, cross-shaft pivot Setscrew, M6 x 12, bracket to body
Washer, flat,
11 11 II
Gas Strut, bonnet support Anchor Bracket, gas strut to plenum Pop Rivet, anchor bracket to plenum
II
Washer, pop rivet,
Nut,
Nyloc,
1‘
M8, gas strut pivot
II
II
thin head, gas strut pivot
M
Washer, flat, M8 x 20, gas strut pivot Anchor Bracket, gas strut to bonnet
Setscrew, Washer, spring, Jacknut,
M5
x 20, bracket to bonnet
M5, "
M5,
II 11 II
II II
PART NUMBER
A082U5825F A075W5061Z A075W4000Z A082U7149F A075W6033Z A075W4020Z A075W6175Z B079U4219F B082U5826F A082U7117F A075U6033Z A082U7681F A082U7680F A082U7670F
C082U5826F A082U6267F A082U7663F A079U4220K A075W1027Z A075W4013Z B082U6158F A082U7143F A075W6087Z A075W4009Z A075W3010Z A907E6284F A079U4019F A082U7143F A075W5084Z A075W4045Z A076W3043F
'2
2 6 6 2 2 4
2
1
1
2
1 1
1 1
RHD LHD except Dual S.I.R.
) ) Dual S.I.R.
1
1
2 4 4 1 2 4 4 2 2 2 1 2 2 2
RHD LHD
Esprit range:
'93 M.Y. onwards
Page 2
10.09A
Page 50
FDNCTICM
CODE
CONTENTS:
QUANTITY
Front Bonnet & Release Mechanism
10.09A
70
71 72 73 74
75
PART
DESCRIPTION
Buffer, bonnet front corner support Setscrew, Locknut, M8, Washer, flat, M8 x 16, Nut,
M8 x 35, bonnet support buffer
11
,t ,I
Nyloc,
M8,
II II II
II I,
Cap, harness protection
PART NUMBER
X046B6113Z A075W1041Z A075W3026Z A075W4020Z A075W3010Z A082B6166F
ALL
Esprit range:
'93
M.Y.
Page 3
onwards
10.09A
Page 51
Page 52
FUNCTION
CODE
CONTENTS
:
Tailgate & Release Mechanism
QUANTITY
10.11A
1
3
7 8 9 10
11 15
17 18
19 20
21 25
s7"
28 29 30 35 36 37
39
41
42 43
45
PART DESCRIPTION
Tailgate Assembly (With provision for aerofoil)
II 11
(No provision for aerofoil) Canopy, tailgate Nut,
M5,
Nyloc,
canopy to tailgate
Spacer washer, neoprene, canopy to tailgate
'Washer, flat, canopy fixing
Grille, tailgate vent Screw, M4 x 16, grille to tailgate
Washer, flat, grille fixing
Grommet,
rear screw fixings Tape, 40mm wide, aerofoil fixing hole blanking Gas Strut, tailgate support
II
I,
Anchor bracket,
II 11
1, 11
strut to bulkhead, RH
II 1, 11
LH
Tapping plate, gas strut to tailgate Spreader plate, gas strut bracket Screw,M6 Studplate,
x 16,
tap./spreader
plate
anchor bracket to body
Washer, flat, M6 x 15, studplate to anchor brkt.
Nut,
nyloc,
M6, studplate to anchor bracket Washer, M8 x 16, gas strut to anchor bracket Nut, Nyloc, M8, gas strut to bulkhead bracket
Screw, Btn . Hd.,
M5
x 40, strut to tailgate
Drip shield, RH tailgate grille vent (large)
II
II
LH II
11
II
(small)
Pop rivet, drip shield fixing Foam strip, tailgate seal packing Weatherstrip seal, tailgate
Tape, double sided, tailgate seal fixing Hinge blade, tailgate, RH
II
Tapping plate, RH
11
II II
II
LH
LH
Screw, M6, stainless, hinge fixing
A082B5057J P691.1011.001AJ B082B5024J A075W3008Z A082W4115F A075W4000Z A082B5012F A082W5141F A1OOW4120F A082U6235F A082U6072V A082U6169F P691.1011.6O1AF B082U7358F B082U7359F A082U7441F A082U7524F A082W7105F B082U7125F A075W4015Z
A075W3009Z A075W4020Z A907E6284F A1OOW7102F B082U5037F B082B5043F A075W6090Z A082U6067F A082U7059F A082U6198V C082U5952F C082U5951F BC82U7020K B082U7021K A1OOW7096F
PART
NUMBER
ALL
1 1 1
8
20
8
2
22 28 6
A/R
2
2
1
1
2
2 2 2 8
8 2 2
2
1
1 5
5.5m 1
1.2m 1 1 1 1
6
s4 S4S,Sport
300 (body mounted aerofoil)
S4 (With aerofoil on tailgate) S4S,Sport
300 (Body mounted aerofoil)
Esprit range: d8
'93 M.Y. onwards
Page 1
l0.llA
Page 53
FUNCTION
CODE
CONTENTS :
QUANTITY
Tailgate & Release Mechanism
10.11A
46 47
48
50 51 52
53
54 55 56 57 58 59
60
61 62 63 64 65 66
70 71 72 73 74 75 76
77 78
PART DESCRIPTION
Washer, Washer,
Permabond Shim plate,
II
Spring M6, hinge fixing stainless, hinge fixing
A115,
hinge fixings
81
1.0mm,
2
hinge blade to tailgate
_ Omm 11 1, 11
II
Pivot bolt, tailgate hinge
Washer,
shakeproof, pivot bolt
Washer, flat, pivot bolt
Pivot bracket, tailgate hinge Setscrew,
M8 x 25, hinge bracket to body
Washer, M8 x 16, hinge bracket to body
Gasket, hinge bracket to body Spreader plate, fixings to body
Washer,
nut to harness eyelet
Half nut, nyloc, M8, hinge bracket fixing
Lever, tailgate release
Hinge bracket, release lever Spiro1 pin,
release lever pivot Washer, flat, lever pivot Washer,
large O/D, lever bracket fixing Nut, nyloc, M6, lever pivot Recess Moulding, release lever
Screw,
Washer, flat, M5 x 10,
No.6 x
l/2",
Moulding to bulkhead
"
"
" Cable, tailgate release Slider Assembly, tailgate latch
Guide Plate, tailgate striker
Setscrew,
Washer,
M8 x 20, guide plate/slider fixing
s/proof, M8 " I) I)
I'
Buffer, tailgate abutment
Setscrew, M8 x 35, latch fix/abutment fix
1,
Locknut,
Washer,
M8 x 45 II II !1
II II
M8
11
s/proof, M8 " It II
!I ‘I
II
PART NUMBER
A075W4035Z A082W4133F A036B6370V A082U7399F A082U7398F A075W1077Z A075W4049Z A075W4024Z C082U5950F A075W1039Z A075W4020Z A082U5955F A082U7416F A075W4020Z A907E6284F B082U4916F A082U4915F A082W6235F AO75W4011Z A075W4015Z AO75W3009Z A082U7085F A075W5012Z A075W4011Z C082U5995F AO82U6087F B082U7234F A075W5095Z A075W4048Z A046B6113Z A075W1041Z A075W1043Z A075W3026Z A075W4048Z
ALL
6 6
A/R A/R A/R
2 2 4 2 4 4 2 2 2 4
1
1 1 1 1
1 1 1
4
1
2 2 2
2 2
;;
2
2
)Front
)
fixings
>As
required
>
] ]Rear
fixings
Esprit range: d8
'93
M.Y.
Page 2
onwards
10.11A
Page 54
CONTENTS
:
Tailgate & Release Mechanism
QUANTITY
1
10.11A
80 81
85 86
88 89 90 91
PART DESCRIPTION
Striker Pin Guide sleeve, tailgate striker pin Nut, striker pin
Adaptor, tailgate channel drain
Pop Rivet, drain adaptor fixing
'Washer,
Elbow, tailgate channel drain Hose, tailgate channel drain
Clip, drain hose
Pop Rivet, clip to body
II I,
II
PART
B082U5900L B082U7544F A082U6092F A082U5821K A075W6070Z A075W4001Z A082B6079F A082U5015K A075W6236F A075W6087Z
NUMBER
ALL
2 2 2 2 6 6
2 2 2 2
Fitted to tailgate
Esprit range: d8
'93 M.Y. onwards
Page 3
10.ll.A
Page 55
Page 56
FUNCTION
CODE
10.13A
CONTENTS
:
Engine Compartment, Undertray
PART DESCRIPTION
PART NUMBER
QUANTITY
SPORT
S4
300
10
13 14 15 16 17
20 22
23 24 25 26 30 31 32 33 34
36 37 38 39
Undertray, engine bay Retainer, undertray front
Pop Rivet,
Setscrew, Washer, flat, Rivnut, M6,
Setscrew, M6 x 16,
Rivnut, M6,
retainer to body
M6 x 20, undertray to body
II
II
11
II
11 ,1 II ,I
II
II (1 11
Engine Bay Sidewall, RH
II
II
II I,
1,
11
RH RH with evap. can pipe
hol
Seal, engine bay sidewall, RH Foam Seal, RH sidewall/electrical box Engine Bay Sidewall, LH Screw, No.6 x Spire Clip, Rear Wall/Floor, engine bay
II
Setscrew,
sidewalls to body
I,
II
csk M6, rear wall to sidewalls Washer, spring, M6, Washer, M6 x 12,
Jacknut,
M6,
Screw, No.8 x
3/4", " I' "
11
1,
II
II
II II
II
1, I, II
f",
rear wall/floor to sidewalls
1‘
,I
11 II
Seal, rear wall/floor to body Setscrew, M6 x 18, sidewalls/floor to body
II
II
Washer, spring, M6, Washer, M6 x 12,
11 11 II
II
II I,
Rivnut, M6, sidewalls to body
,I
Screw,
No.8 x
3/4", n
8, ,1
Trim Panel, rear quarter, RH
II 91 II II
Screw,
No.6 x
3/4",
Spire Clip,
quarter panel fixing
LH
II
11
11
Screw, M4, quarter panel top fixing
A082B5008K
A082U7508F B075W6089Z A075W1030Z A075W4013Z B082W3092F A075W1028Z A075W3031Z B082B4782K A082B4989K B082B4989K A082B4805K A082B4885F C082B4783K A075W5028Z A082W6255F A082B4784K P691.1013.003AF A075W7033F A075W4035Z A075W4013Z A075W3031Z A075W5034Z A082U6067F A075W1029Z A075W4035Z A075W4013Z
B082W3092F A075W5037Z A082B4786K B082B4785K A075W5028Z A082W6255F A082W5141F
1 2 8
14 14 14 1
1
1 1 1 1 1
1 8 8
1 2
14
14
14.
4
2.2m 14
14 14 14
7
1
1 8 8 4
1
2 8
14 14 14 1 1 1 1 1
1 1 1 8 8
1 2 14 14 14 4
2.2m 14 14 14 14
7
1 1
8 8 4
*
VIN R 1242
R 1250 (S4 RHD) R 8030
#
VIN R 1332 (S4)
R 8035 (Sport 300)
(S4 LHD)
(Sport
300)
) 3rd hole from front, RH side 1
Prior VIN
* From VIN * to VIN # From VIN Made from
#
A036B6221V
Prior VIN *
) For heatshields see
45.05A
)
) Inc. carpet. For carpet see
15.24A
)
Esprit range:
'93
M.Y.
Page 1
onwards
10.13A
Page 57
10.13A
CONTENTS:
Engine Compartment, Undertray
PART DESCRIPTION
PART NUMBER
QUANTITY
SPORT
s4
300
45 46 50
53 54 55
58
60 61 62 63 64 65
67
69
70 71 75 76 77 78
Rawlnut, M4, quarter panel top fixing
Weldnut,
Support Channel,
M4,
"
engine cover front
,1 II II
Pop Rivet, support channel to bulkhead
Engine Cover
II II
I, ,I
Seal, engine cover to sidewalls Seal, engine cover to tailgate
Heatshield, engine cover from turbocharger
I, 1, 11
II
I,
Pop Rivet, heatshield to cover
Washer, pop rivet
Insert/spacer, Screw, M4 x
Washer, flat,
shield to engine cover
10,
heatshield fixing
II ,,
Dripshield, engine cover LH side
Pop Rivet, dripshield to engine cover Buffer, rubber, engine cover location Bolt, M8 x 25, buffer fix Locknut, Washer, s/proof, " Washer, flat,
Cover,
relay box
M8, " I'
I'
M8
x
17, buffer fix
(1 II I,
Foam Strip, cover sealing
II
II
11
,,
Screw, M5 x 20, cover fix Washer, flat, Rawlnut, M5,
Infill
Panel, boot floor, transmission access
Setscrew, M6 x 25, Washer, flat, Nut,
Nyloc,
M6,
I, ,I I, II
infill
M6
x 15,
infill
panel fixing
infill
panel fixing
panel fixing
A082W6350F B082W6350F B082U7362F A075W6090Z B082B4778K
C082B4778K P691.1013.008AJ A082V5882K A082U7450K
B082B5036F
P691.1013.009AK AO75W609OZ A075W4001Z B082U7425F A075W5079F A075W4062F BO82BS053F A075W6090Z X046B6113Z A075W1039Z A075W3026Z A075W4048Z A075W4020Z B082U5935K P691.1013.OOlAF A036B6213V A082U6067F AO75W5084F A075W4011Z A075W6074F A082B4883K A075W1031Z A075W4015Z A075W3009Z
1 1 1
4 4
1.5m 6 6
1 5' 10 5
1 1 1
1
1.4m 4 4 4 1 5 10 5
>
Alternatives
>
Prior VIN From VIN
Made from
*.
*.
(plastic header tank)
A089U6055V
l
VIN R 1242
R/B
C082B4778K
(S4 LHD)
R 1250 (S4
RHD)
R 8030 (Sport 300)
(Revised Harness)
Esprit range:
'93 M.Y. onwards
Page 2
10.13A
Page 58
/
t
m
Page 59
FUNCTION
CODE
CONTENTS
:
Door Shell, Beam, Hinges, Hinge Post
QUANTITY
1
‘9
0
@
10.15A
1
2 3
4 5
7 8 9
10 12
13 14 15 16 17 18
19 20 25
26 27 27A 28
PART DESCRIPTION
Door Shell, LH
11
Door Shell, RH
I,
Foam Strip, door panel anti-rattle Door Beam, LH
,I II II
Door Beam, RH
II
Setscrew, M8 x 20, door rear to beam
Washer,
Washer, Setscrew, M6 x 16, door front to beam
Washer,
Fixing Plate, M6, " 11 II Washer, spacing, shutline Hinge Post, door, LH
Hinge Post, door, RH
Reinforcing Bracket, hinge post to sill
Setscrew, M8 x 16, bracket to post Washer, spring, Washer, flat,
Spacer Tube, bracket to sill Bolt, M8 x 75, Washer, Nut, Hinge Bracket, upper, LH
Hinge Bracket, lower Clamp Plate, door hinge Spacer, Shim, angled edge, hinge to body
11 11
11 II
11 II
large o/d, 'I 11 'I spacing, 'I " 'I
large o/d, 11 II II
11 II
II II II II ,I
II II
11 11 I,
II
large o/d, " "
Nyloc,
M8, bracket to sill
5mm,
hinge to body
11
II II
1, II
11
11
II "
II II
adjust
11 II I, ,1 II II
II fl
11
RH
PART NUMBER.-
A082B6195K A082B6201K A082B6194K A082B6200K A082U6065V A082U6229J A082U6227J A082U6230J A082U6228J A075W1038Z A075W4021Z A075W4003Z A075W1028Z A075W4017Z A079U4329K A075W4022Z C082U7251F D082U7251F E082U7251F C082U7250F D082U7250F E082U7250F A082B4485K A075W1036Z A075W4036Z A075W4021Z A082B4484F A075W2046Z A075W4021Z A075W3010Z B082U7433F B082U7432F A082U7102F E079U4340F A082U7144F C079U4090F
ALL
1
1 1 1
16Omm
1 1 1 1 6 6
A/R
4 4 4
A/R
1
1
1 1 1
1 2 4 4 4 4 4 8 4 1 1 2 4 4 4
USA & CDN Except USA & CDN ) door mirrors USA
&
CDN
Except USA & CDN ) further back
USA & CDN
Except USA & CDN > door beams USA & CDN Except USA &
If fitted
If fitted R/B
E082U7251F
R/B
E082U7251F From VIN * Except Dual S.I.R. Dual S.I.R. R/B From VIN
*
VIN No. S 2034
Esprit range:
*
d6
) USA & Canada
)
are mounted
> USA
> have extra
CDN >
stiffening
R/B
E082U7250F
(S4)
S
4000
s 3095
(S4S) (USA
'93 M.Y. onwards
Page 1
&
Canada
E082U7250F
S4S)
10.15A
Page 60
FUNCTION
CODE
CONTENTS :
QUANTITY
Door Shell, Beam, Hinges, Hinge Post
10.15A
29
30 31 32
33 34 35 36 37 40
41
42 43 44 45
46 47
50
52 53 55 56 57 60 61 62
PART DESCRIPTION
Shim, 2.5mm, hinge to body
I(
1.
2mm, " " "
Shim, aluminium, II fl
3"
Nut, Nyloc,
UNF, hinge to body
It
Tie Rod, upper to lower hinge brackets Sleeve, plastic, tie rod Washer, tie rod to hinge Nut, Nyloc, M8, tie rod to hinge Pivot Bush, door beam Pivot Pin, (I
11
Nut, Nyloc, M12, pivot pin Check Strap, LH
11 II
Spring, door check, LH
,1
RH
11 11
RH
Guide, check strap
M6
Setscrew, Washer, flat,
x 30, guide to bracket
II I, 1,
Nut, Nyloc, M6, guide to bracket Bolt, M8 x 45, strap to hinge Nut, Nyloc, M8, II 1, Bracket, check strap guide to beam, LH
I,
II II
I,
11 11 II
RH
Studplate, M6, bracket to door beam Nut, Nyloc, M6, bracket to beam Setscrew, M6 x 16, door shell to latch bracket
Washer, flat Washer, spring Housing,
air outlet flap valve
II
II II 11
II
1, II II II 'I
Flap, air outlet valve
Scrivet,
air outlet valve flap fixing
Tape, double sided, flap to housing
Blanking plug, access panel tooling hole
C079U4091F C079U4092F A082U7199F A079W3056F A079U4326F
AO82M6492V
A075W4020Z A079W3056Z C079U4189F B079U4558F
AO7513012Z
A089U1517F A089U1516F A089U1515F A089U1514F A089U1518F A075W2028Z A075W4015Z A075W3009Z A075W204OZ A075W3010Z B082U5965F B082U5966F B082U5806F A075W3009Z A075W1082Z B082W4018F A075W4035Z A082P4352K A082P4351K A100W6479F A082U6198V A1OOU0156F
PART NUMBER
ALL
A/R
A/R
4 4 2
A/R
4
4
4 2
4
1 1
f
b
2 2
4
2 2 2
1 1
6
6 8 8 8 2 2 4
150mm
1
Slotted
Thin head
Esprit range: '93 M.Y. onwards
d6
Page 2
1O.15A
Page 61
FUNCTION
CODE
CONTENTS
QUANTITY
Door
:
Shell, Beam, Hinges, Hinge Post
1
10.15A
80 81 82
85 86
88 90
91
PART
Access Panel, door shell rear, RH
11 11 II II II 11 1, II II II
Foam strip, Fastex scrivet, Plate, door switch/lamp mounting, RH B082M4912F Plate, door switch/lamp mounting, LH B082M4913F Finisher,
II 11 ,I II
Fastex Scrivet
11
access panel sealing
rear door edge, RH
DESCRIPTION
11
II II
II II
5mm,
access panel fixing
II
centre front front
LH
LH A082U7499K
PART NUMBER
A082U7498K
A082U7505K A082U7555K A082U7640K A082U6067F 4.7m A1OOW6479F
A082U7488K A082U7489K A1OOW6479F
ALL
1 1
2 2 2
32 1
1 1 1 6
Except USA USA
Esprit range: '93 M.Y. onwards
d6
Page 3
10.15A
Page 62
0
9
W
R
\
‘\
I
a
Page 63
FUNCTION
CODE
CONTENTS :
Door Handles, Lock Mechanism, Striker Posts
QUANTITY
9
@B
10.17A
1
3
10 11 12 13 14 15
16 17 18
20
21
23 25
30
32
35 36 37
PART DESCRIPTION
Door Handle, interior release, LH
11 (1 II II
Plate, interior handle mounting, LH
II II 11 1) It I, II II II
Pop Rivet, plate to door shell Rawlnut, M4, inner door release fix Weldnut, Tie Rod, door panel to frame Grommet, Flexiform, tie rod Washer, flat, tie rod fixing Washer, shakeproof, tie rod fixing Nut, nyloc, M6, tie rod fixing Mounting Recess, exterior door handle, LH
I1 II II I, II
Lifting Flap, exterior door handle Gasket, exterior handle to door Plate, exterior handle reinforcement
Slider, exterior handle retention
Micro Switch Assembly, driver's door ext. lock
II
Clip, micro switch retaining Lock Barrel
11 11 II II
Lock Set, LHD
1? I,
Latch Mechanism, LH door
,I 11
Bracket, door latch to beam, LH
II II II I,
Bolt, M8 x SO, latch bracket to beam
Washer, flat
Nut, M8
II ,,
M4, "
I, ,,
&
Keys, driver's door
RHD
Kaylock, I1 I1 11 'I
'I
passenger's " "
passenger's door
RH door
8,
I' 'I
RH
II
II II
RH LH RH
RH
0 11
ing
RH
I'
A082U6247F A082U6246F A082U7493F A082U7492F B082U7493F B082U7492F A075W6091F A082W6350F BO82W6350F A082U7622F A082U6307F 150mm A075W4015Z AO75W4046Z A075W3009Z A082U6239F A082U6238F A082U1624OF 2 A082U6241F B082U6233F A082U6259F
A082M4916J A082M4917J A082M6525F A082U6300S A082U6301S B082H6059F B082H6060F
A082U6243F A082U6242F A082U6231F A082U6232F A075W2041F A079W4019F A1OOC6022F
PART NUNBER
ALL
1 1 1
1 1
1 6 2 2 2
4 2 2
1
1
2 2
2
1
1 2
1
1
1
1
1
1
1
1 4 8 4
Without tie rod
]
used with tie rod to frame
1
Alternatives
In primer
Bonded to door shell
Inc. barrels and keys for steering lock, driver's &
glovebox latch
&
passenger's doors,
1995 / on
Esprit range: d8
'93 M.Y. onwards
Page 1
10.17A
Page 64
FUNCTION
CODE
CONTENTS
Door Handles, Lock Mechanism, Striker Posts
:
QUANTITY
10.17A
40
42 43 44 45 46
50
52
54 55 56 57 58
60
61 62 63 64 70
PART DESCRIPTION
CDL Motor, drivers side
II
,I
passengers side Screw, CDL motor to latch Striker Plate, door latch Spacer, door latch striker
Friction Plate, striker to body
Screw,
csk, M8 x 40, striker plate fixing
Rod, interior lock to latch, RH
1,
II
11 II 11
LH
Rod, interior release to latch, RH
11
Rod, exterior lock to latch, RH
II
II
11 I,
1, II II 1,
11
LH
LH
Rod, exterior release to latch
Clip, exterior release rod to handle
Adjuster Nut, Guide Clip,
exterior release rod
interior lock/release rods
Striker Post, RH
II
Washer, Nut,
Nyloc,
11
LH
striker post top
M8, striker post top Washer, flat, M12, striker post bottom Setscrew, Ml2 x 30,
It
w
II
Tapping Plate, door striker
PART NUMBER
A082U6245F A082U6244F A082W5197F A082U6262F A082U6263F A082U7477F A082W7107F B082U7460F B082U7461F A082U7462F A082137463F C082U7464F C082U7465F A082U7466F A082U6267F A082U6269F A075J6027Z G079U4382F G079U4381F A075W4021Z A075W3010Z A075W4071F AO79W1O58F A082U7472F
ALL
1
1 4 2 6 2 4 1 1 1
1
1 1 2 2 2 4 1
1 4 4 2 2 2
Esprit range:
d8
'93 M.Y. onwards
Page 2
10.17A
Page 65
Page 66
FUNCTION
CODE
10.23A
CONTENTS :
S4,S4S:
Bumpers, Sills, Valances, Spoilers
PART DESCRIPTION
PART NUMBER
QUANTITY
non-USA
1
USA
6
10
11
13
15
17
19
20
21 22 23
24
25
26
27
2%
29
30
32
33
34
35 36
41 42 43
4454
Bumper, front, GFRP
'1 '1
Panel,
'1
RRIM
'I I'
indicator mounting Panel, side marker lamp mounting Foam, front bumper Foam, indicator support Plinth, front bumper to wheelarch, RH
'I
'I
'1 'I '1
'1 1' 'I 'I '1 'I 'I '1 1' 1' 1'
'1 '1
'I '1 'I "
'I 'I '1
'1 'I ,'
LH
'I
Pop Rivet, waterproof, plinth to body Studplate, bumper front to body
Washer Plate, " " "
"
Studplate, M6 x 25, 'spoiler to bumper Studplate, bumper sides to body
Washer Plate, " " "
"
Studplate, bumper rear to body
Washer Plate, " " "
Setscrew
Washer,
flat, bumper to body
"
1'
Nut, Nyloc, M6, " "
'1 "
"
"
Spoiler, front, GFRP
I' 'I
RRIM Plate, fixing reinforcement, spoiler front Studplate,
I'
Washer, Flat, It " Nut, Nyloc, Grille,
'I " I' 1'
Tapping
spoiler to bumper
'1 '1
1' "
M6," " " radiator duct oil cooler duct, LH front
1' 1'
I'
" 'I
'I
'1
'1 'I
RH
"
LH side RH
"
Plate, spoiler lower edge/undershield
A082B5086K A082B5116K A082B5173K A082B5168K A082B8180K A082B5171K A082B5169F B082B4960K A082B5202K A082B5288K B082B4959K A082B5201K A082B5278K A075W6068Z A082B4809F A082B4810F A082B5002F A082B4813F A082B4814F A082B4820F B082B4818F A075W1031F
1 1
1 1 1 1 1 1
6
1
i 6 2 2
1 2 2
15
15
1
1 4 6 2 8 8 1
1
1
1
1 8
1
1
6 1
1 6 2 2
1 2 2 15 15
1 4 6 2 8 8 1
1 1 1
1 8
/B
RRIM bumper
A082B5116K
ide marker lamp apertures
bonded
to bumper
se
with GFRP bumper) Except non-USA
1
1
RRIM
‘1
‘I
I
‘I ‘1 1’
GFRP RRIM
‘I
I ’
"
)
S4S
‘1
non-USA
"
) Except non-USA
"
)
S4S
‘1
non-USA
S4S
S4S
only
only
stud
stud stud
stud
Esprit range:
d6
S4,S4S
'93 M.Y. onwards
Page 1
10.23A
Page 67
FUNCTION
CODE
10.23A
CONTENTS
:
S4,S4S:
Bumpers, Sills, Valances, Spoilers
PART DESCRIPTION
PART NUMBER
QUANTITY
Non-USA
USA
46 47
55 56
57 60 61 65
70
72
74
75 76 77 78 79 80 81 82 83 85 86 87 88
Pop Rivet, tapping plate to spoiler
Undershield, RH Section
1,
LH
"
Foam Pad, undershield to oil cooler duct
Spoiler Lip, RH, front spoiler
11 11
Scrivet, Setscrew,
Washer, flat,
LH , "
8mm,
spoiler lip to spoiler
"
M6 x 20, front u/shield to spoiler
II 11 II
II
Bumper, rear, GFRP
II 11 II II 11
11
RRIM
GRFP
RRIM Foam, rear bumper Plinth, rear bumper to wheelarch, RH
II 11 II II 11 11 91
II 1, 11
II II 11
II
11
II II 11
II 11 II
I,
II
LH
11 II 11 II
II II
Pop Rivet, plinth to body Studplate, rear bumper top to body
Washer Plate," II " "
"
Studplate, rear bumper top sides
Washer Plate," 'I "
Pop Rivet,
studplate fixing
Screw, c/s, II 'I
'I
"
1,
Captive Nut, rear bumper top corner Screw, Spire Nut,"
bumper ends to plinth
II ,1 II
Stud Plate, rear valance bottom to body
Washer Plate,
II
Flat Washer,
II
M6x12," "
II
II II
Nut, M6, rear bumper fixing
A075W6090Z A082B5092K A082B5091K A054B6110V A082B5084K A082B5083K A1OOB6057F A075W3009Z A075W4015Z A082B6238K A082B5118K A082B5279K A082B5174K A082B5172K A082B4774K B082B5206K A082B5282K A082B4775K B082B5205K A082B5283K A075W6068Z A082B4815F B082B4816F A082B4817F B082B4818F A075W6090Z A076W5087Z A1OOW6372F A075W5074F A075W6172F A082B5102F A082B5103F A075W4013Z A075W3020Z
16 1 1
A/R
1 1
10 8 8
1
1
1
1
1
1
1
1
1
10
1
1
2 2 2 2 2 8 8
1
1
16
16
16 1 1
A/R
1 1
10 8 8
1
1
1
1
10
1
1
2 2
2 2 2 8 8
1
1
16
16
4,
R/B RRIM bumper
Ion USA
lide
S4S
marker lamp apertures
A082B5118K
Ise with GFRP bumper) Except non USA
II
n
II II II 11
RRIM
II I, 11 II
GFRP RRIM
11 11 I, 11
I# ) S4S
S4S
only
'I )
Except non USA
tl
)
S4S
S4S
only
stud
stud
stud
Esprit range: d6
S4,S4S
'93 M.Y. onwards
Page 2
10.23A
Page 68
FUNCTION
1995
/o2
CODE
10.23A
CONTENTS
:
S4,S4S:
PART
Bumpers, Sills, Valances, Spoilers
DESCRIPTION
PART NUMBER
QUANTITY
Jon-USA
1
USA
90
94
95
96 97
100
101 102 103 104 105 106 110
111
112 113
115
120 121
122 123 124 125
127 128 129
Aerofoil, rear valance, RH exhaust outlet
II
11
II
Spreader Plate, aerofoil to bumper
Setscrew, M6 x 25, Washer, M6, internal spring, aerofoil fixing Washer, flat, M6 x 12, Bracket, rear valance aerofoil to body
Penny Washer, Nut, M6, aerofoil bracket to body
Setscrew, M6 x 25, valance aerofoil to bracket
Spacer, aluminium, Washer, flat, Washer, M6, internal spring, aerofoil fixing
Sill, LH, inc duct
,I II
RH, "
II
Pop Rivet,
Sill Guard, LH
II
Film Tape,
11
Spoiler,
Infill
Setscrew, Washer, spring, M6, " 11 Washer, flat, M6 x Aerofoil, tailgate mounted
Gasket,
Screw, Washer, flat,
Panel, rear spoiler, licence plate lamps
11 II 11
II
11 11
II
II
1,
II 11
I, II II
sill to body
II
RH
sill duct anti-chip, LH
1, ,1
rear body
M6 x 20, spoiler to body
caphead,
II
11
"
II
"
II
25,"
II II
M6 x 20,
II
LH
II 11 II
"
II ,t II
II
II 1,
11 II
11 II
" "
1,
"
'I
II 11
II
RH
11
II
11
(1 II ,1 1,
II
II
A082B6241K B082B6241K A082B5175K A082B6244K B082B6244K A082U7459F A075W1031Z A075W4046Z A075W4013Z A082U7634F A075W4017Z A075W3020Z A075W1031Z A907E0696Z A075W4013Z A075W4046Z A082B5163S B082B5163S A082B5164S B082B5164S A075W6089Z A082B5165K A082B5166K A082B5061K A082B5062K A082B6230K B082B6232K C082B4935K A075W1036Z A075W4046Z
A075W4017Z A082B5093K A082B5191K
A082U7545K A082W7041F A075W4013Z
1 1
1
1 2 2 2 2
2 4
4
2
2
2
2
1
1
1
1
30
1
1
1
1
1
1
1 5 5
5
1
2 4 4
1
2 4 4 2 2 2 2 1
1
30 1 1 1 1 1
1 5 5 5
1
2 4 4
2.2 engine. Use with GFRP bumper
II 11 ,I 11 I, II 11 11
2.0 engine. Use with GFRP bumper
II II 11 11
) ) Use with GFRP bumper.
) Fixed from inside bumper ) down into aerofoil
> > >
Use with RRIM bumper.
>
Aerofoil fixes up to bracket > > >
Except non USA S4S Except non USA S4S
) Fitted to front of sill with )
Also
order Rectangular licence plate; Square
Provision for centre high )
> >Tailgate
>
licence plate;
mounted
stop lamp (CHMSL)
mounted aerofoil )
Esprit range: '93 M.Y. onwards
d6
S4S
S4S
infill
S4,S4S
RRIM RRIM
RRIM
panel
'D.O.T.'lamps
Page 3
II II
11
Betaseal
'E'lamps
) ) S4
)
10.23A
Page 69
FUNCTION
CODE
10.23A
CONTENTS
:
S4,S4S:
Bumpers, Sills, Valances, Spoilers
PART DESCRIPTION
PART NUMBER
QUANTITY
Non-USA
USA
130
131
132 133 134
135
136
137
138
Aerofoil, rear body mounted Aerofoil, Spreader Plate, Gasket, Setscrew, M6 x 20 Washer,
shakeproof H II
Washer, flat
H u )t
aerofoil to body
II 11 II
"
11 11
11
11 I, 1,
Film Tape, body joint line, outboard of door
11
11
II 11 11
II
11 II 1,
11
inboard of door
striker, LH
inboard of door
striker
striker, RH
Spat front wheelarch extension, LH
II 11 11 I, II 11 11 11 II II 11 11
11
II I,
RH
lower wheelarch extension LH
II
rear wheelarch extension LH
RH
RH
Edging strip, wheelarch extensions/body Adhesive,
Tape,
11 )1 11 ,, II II
edging strip to wheelarch extension
anti stone chip,
rear wheelarch LH
RH
P691.1023.OO1AK A082B5262J P691.1023.002AF P691.1023.003AK A075W1030Z
A075W4046Z A075W4013Z
A082B5107K
A082B5108K
A082B5109K A082B5265J A082B5266J A082B5273J A082B5274J A082B5269J A082B5270J P530.1023.036AV A075U6045V A082U7711K A082U7710K
1
2
1
1 1 1 1 1 1 1
A/R A/R
1 1
With
provision for CHMSL
) ) Rear body
) mounted aerofoil > )
)
Non USA
S4S
> >
S4S > >
Esprit range:
d6
S4,S4S
'93 M.Y. onwards
Page 4
10.23A
Page 70
c
3
Page 71
FUNCTION
CODE
10.23B
CONTENTS:
Sport
300:
Bumpers, Sills, Valances, Spoilers
PART DESCRIPTION
PART NUMBER
QUANTITY
SPORT
300
5 6
10
11
12 15
19
20 21
22
23
24 25 25A 26 27 28 29 30 31 32
34
35
Bumper, front Washer plate, Bumper top edge to body Washer, flat " " " "
Nut, Nylock M6 11 11 11 fl
Spacer,
Washer, flat,
Nut, M8 Nyloc,
Spacer,
Setscrew, M8 x 25, Washer, spring,
Penny Washer,
11
1.8mm
plastic sheet, bumper front
II 11
2.4mm
plastic sheet, bumper side
1.8mm
"
"
11
11 II
"
1,
II I, ,1
11
II II
11 I,
11 II I,
II
Spoiler Lip, front
Setscrew, Washer, flat,
Nut, M5 Nyloc,
Spreader Plate,
I, I!
M5
x 20, lip to spoiler
II 11 II 11
II II
spoiler lip centre
II II
side
Closing Panel, front bumper to wheelarch, LH
I! II
no.8
Screw,
x
Spire Nut, no.8, " " 'I
II
3/4",
11
,I 11
panel to bumper end
"
RH
Pop Rivet, panel to wheelarch Grille, radiator air intake Grille, oil cooler duct intake, LH
II I, I,
11 I, 1,
1, !, 11
11 ,1
II
outlet, LH
!1 ,1
RH
RH
Grille, brake cooling duct, LH
11
11
II 1,
RH
Spat, front wheelarch extension, LH
1, 11
Spat,
II 11
11
rear wheelarch extension, LH
II 11
11
RH
RH
Edging strip, wheelarch extension/body
P691.1023.009AK A082B4812F A075W4015F A075W3009F P691.1023.034AK A075W4021Z A075W3010Z P691.1023.037AK P691.1023.036AK A075W1039Z A075W4036Z A075W4021Z P691.1023.O10AF
A075W1025F A075W4011Z A075W3008Z P691.1023.021AF P691.1023.022AF P691.1023.015AK P691.1023.016AK A075W5074Z A075W6016Z A075W6071Z A082B4812F AO82U7301F A082U7302F A082U7317F A082U7318F P691.1203.001AK P691.1203.002AK P691.1023.023AK P691.1023.024AK P691.1023.025AK P691.1023.026AK P530.1023.036AV
1 2 2 2
A/R
2 2
A/R A/R
2 2 2
1
31
31 31
1 2
1
1 6 6
14 1
1 1 1 1 1 1 1 1 1 1
4.5m
Esprit range:
d6 Sport 300
'93 M.Y. onwards
Page 1
10.23B
Page 72
FUNCTION
CODE
10.23B
CONTENTS:
Sport 300: Bumpers, Sills, Valances,
PART DESCRIPTION
oilers
PART
NUMBER
QUANTITY
SPORT
300
38
39 41 42 45 46
48 49 50
51
60 61 65 66 67
70 71 72 73 74
75 76 80 81 82 83
84
Screw,
s/t,
No.8 x
3/4",
bumper end fixing
Spire Nut, bumper end to wheelarch Nut, M5 Washer, flat,
Nyloc, )1 II )1 II
” I’ ‘I
1,
Bumper, rear
Studplate, rear bumper top to body Pop Rivet,
studplate to rear bumper
Washer Plate, rear bumper top to body
Studplate, Pop Rivet,
rear bumper to body side
studplate to rear bumper Washer Plate, rear bumper to body side Plinth, rear bumper end mounting, LH
I, 11 I,
II !1
RH Pop Rivet, plinth to body Nut, M6, valance and bumper to body Washer, flat, M6 x 12, washer plate
Valance, rear, RH exhaust tailpipe Grille, rear valance, RH end piece (tailpipe)
11
II 11
main section
Pop Rivet, grille to valance Washer, pop rivet
Setscrew, M8 x 25, valance Washer, spring, M8, 11 " " "
Washer, flat,
M8, Pulsert, M8, Studplate, long, Studplate,short,
Washer Plate,
Sill, LH
11
RH
Pop Rivet,
sill to body
1, II II ,I 11
&
bumper to body
t1 11 I! II II ,I II
11
11
11 II $1
l1
9, II 1,
5,
II II
‘1 I,
Deflector Panel, brake cooling, LH
w
II
II 1,
RH
A075W5074Z A075W6172F A075W3008Z A075W4011Z P691.1023.038AK A082B4815F A075W6090Z A082B4816F A082B4817F AO75W609OZ B082B4818F A082B4775K A082B4774K A075W6068Z A075W3020Z A075W4013Z A082B4976K A082U7383F A082U7382F A075W6094Z
A075W4001Z A075W1039Z A075W4036Z A075W4021Z A075W6155F B082B4825F A082B4868F A082B4816F P691.1023.033AJ P691.1023.032AJ A075W6089Z P691.1023.019AK P691.1023.02OAK
4 4 12 12 1 1 3 1 2 2 2 1 1
4
18 18 1 1
1 12
12 4 4 4 4
1
1
1
1
1 30
1
1
1
inc. brake cooling ducts
1
Esprit range:
d6
Sport
300
'93 M.Y. onwards
Page 2
10.23B
Page 73
FUNCTION
CODE
CONTENTS
:
Sport 300: Bumpers, Sills, Valances, Spoilers
QUANTITY
1
10.23B
88
95 96 97 98 99
100 105 106
108 109 110
111
120
PART DESCRIPTION
Screw,
Washer, flat, M4,
Spire Nut, no.8,
Undershield, RH section
'Screw, M5 x 16, undershield fixing
Washer, flat,
Jacknut, M5,
Aerofoil, rear
Spreader Plate, Gasket,
Setscrew, M6 x 20, Washer, Washer, flat,
Spoiler,
Infill
Setscrew, Washer, Washer, flat, M6 x 15, It" "
Foam, rear spoiler Film Tape, body joint line, outboard of door
F
no.8 x
II
shakeproof,
rear body
Panel, rear spoiler, licence plate
11 11
shakeproof,
3/4",
LH
M6 x 30, spoiler to body
II II
11 11 ,1
ill duct anti-chip, LH
11
deflector panel fixing
11 I, 11 I,
"
II
11
aerofoil to body
I, 11
11
11
11 II
u
11
11
11
I, 11
II II II "
n 11 ”
I, I,
1, 11
inboard of door
striker, LH
inboard of door
striker, RH
11
RH
II
11
lamps
11
striker
II
PART NUMBER
A075W5074Z A1OOW4120F A075W6016Z A082B5092K A082B5091K A082W5184F A082W4109F A076W3043F P691.1023.001AK P691.1023.002AF
P691.1023.003AK A075W1030Z A075W4046Z A075W4013Z A082B6230K A082B6232K B082B4935K A075W1032Z A075W4046Z A075W4017Z A082B4746V
A082B5107K
A082B5108K
A082B5109K A082B5061K A082B5062K
ALL
8 8 8 1
1 10 10 10 1
2
2 6
6
6 1 1 1
5 5 5
1
Rear 'wing'
Also order Rectangular licence plate;
Square licence plate; 'D.O.T.' lamps
infill
panel
'E'
lamps
1995 /02
Esprit range: d6 Sport 300
'93 M.Y. onwards
Page 3
10.23B
Page 74
Page 75
10.31A
co-s
:
Towing Eye & Fixings
PART DESCRIPTION
PART NUMBER
QUANTITY
SPORT
s4
300
Tow Hook
1, II
Reinforcement Plate, towing hook
Setscrew, M6 x 20, tow hook fixing Washer, M6 x 12, 11 Nut,
Nyloc, M6. 11 fl 11
II
$1
B082B4957F P691.1031.OO1AF C082B4714F A075W1030Z A075W4013Z A075W3009Z
Esprit range:
'93 M.Y. onwards
10.31A
Page 76
Page 77
CONTENTS:
QUANTITY
Glass, Finishers, Door Weatherstrips
11.O1A
3
5 6
7
a
12 13 14 15 16
17 22 23 25 26 30 31 34
38
42 43 45 46
"Betaseal"
Screen Fitting Kit
PART DESCRIPTION
PART NUMBER
A075B6158J
comprises:
Betaseal
71904 in
3OOcc
cartridge Glass primer applicator bottle Glass primer applicator head and felt pad Glass primer, black, 84132-11
Wipe Cleaner No.4
Piano Wire
0.6mm
x 120cm
Special Cleaning Paper
Spacing Blocks 10 x 14 x 20mm
Windscreen, tinted
91
Carrier,
II
Finisher
II II
clear
windscreen finisher, Sides
I, 9, 11
RH/LH
Top
Top
Glass, front $ light, tinted, RH
11 ,I 11 I,
II
LH
Drop Glass, door, tinted, RH
11
I,
1,
11
LH
Glass, rear $ light, tinted, RH
II 11 ,, II
Glass,
rear bulkhead, 7mm thick
,I
LH
Trim Surround, bulkhead glass Screw, No.6 x Screw, No,6 x Spacer,
II
Spacer,
,, ,I
4mm,
6mm,
4mm, 4mm, 4mm,
+",
surround to bulkhead
3/4", )I
II II
windscreen
II
tailgate glass bulkhead glass rear $ light windows
Sealing Strip, door drop glass inner Weatherstrip, primary door seal
B082U5791F B082U5790F A082U7184F A082U7183F A082U7178F A082U7177F A082U5794F A082U5781F B082U5782F B082U5795F A082U5800F A082U5801F B079U4032F A082B4762K A075W5014Z A075W5028Z A075U0588Z A082U7065F A075U0588Z
A075U0588Z
A075U0588Z A089V6166V B079U4197F
Secondary Seal, door window frame C082U5779F
ALL
A/R
1 1 1 1 1
1
1 4
1 1 2 1 2 1
1 1 1 1
1
1 1
1 9 5 6 4
a
6
a
2.1m 2 2
Used for windscreen, rear bulkhead glass, tailgate glass, rear
&
windows
door drop glass channel
$
light
Australia
Esprit range:
'93 M.Y. onwards
Page 1
11.O1.A
Page 78
FUNCTION
CODE
CONTENTS:
Glass, Finishers, Door Weatherstrips
QUANTITY
‘9
0
@B
11.01A
47 49
50 51 52 53 54 55
56 57 66
67 68 69 70 71 72
75 76 77 78 79 80
PART DESCRIPTION
Spacer, front j light frame Trim Surround, tailgate glass Plastic Rivet, trim surround top edge fix Pop Rivet, trim surround bottom edge fix Tailgate Glass, heated Finisher, rear j light window, RH
II
Spacer,
I,
Pop Rivet, waterproof, finisher to
Fillet, door seal path
Seal
&
Carrier Assy, door waist exterior, RH
II 1, II
Nut, Washer, flat,
Nyloc,
Spacer,
Extrusion, door j light glass
Foam Strip, " I'
Insert, door j light glass front channel
1,
Support Bracket, door
Buffer, door
Screw, No.6 x
Spire Nut,
Setscrew, M5 x 16, frame rear upper brkt. fix
Washer, flat,
I, ,I
rear j light window finisher,
9, II ,,
II 1,
M3, waist seal carrier to door
II II ,I II II
j light glass support bracket
No.6,
II II
II
,I ,I
0
,I ,, II II 9,
II
j",
buffer bracket fixing
II II
I,
"
j
light glass
II II ,1
LH
11 II
0
81
II
'B'
I,
II II
II
1.5mm
2.5m
3.0mm
post
LH
A075U0588Z B082U7449K A082W6505F A075W6090Z A082U7436F A082U5742K A082U5741K A082U7207K A082U7209K A082U7209K
A075W6071Z A082U6195F B082U7076J B082U7077J A079W3060F A075W4001Z A082U7353F A082U7536V A036B6221V A082U7551K A082U7552K A082U7546F A075U6050F A075W5012Z A075W6014Z A082W1088F A082W4098F
PART NUMBER
ALL
4 1 5 3
1 1 1
)A/R )
10 4
1
1
10
10
10
0.8m
0.8m 1 1
2, 2
2 2
2
2
Fitted to centre leg of frame Fitted to j light front edge LH inner/RH outer LH
outer/RH
inner
Esprit range:
'93 M.Y. onwards
Page 2
11.01A
Page 79
Page 80
11.02A
-:
Door Window Frames, Window Lift Mechanism
PART DESCRIPTION
PART NUMBF
EXCEP'
USA
USA
ONLY
1
3
4 5 8 9 10 11 15
17 18
20 21 25
30
35
36
37 38 40 41 45 46 47 48
Door Window Frame, LH
II I, I,
RH
Sealing Channel, drop glass/window frame
MS
Setscrew,
Washer, flat,
x 16, frame to top rear of door
(1 11 II I, II
II
Studplate, frame to doorbeam, M6 x 40 Washer, flat, M6 x 15, frame to door beam
Washer,
shake proof
Nut, Nyloc, M6,
Finisher,
II 1, I, II
door shell/frame front, LH
,1 1,
11
1,
1,
,I V
RH
11
11
Pop Rivet, finisher to door shell
Finisher, door shell/frame rear, LH
II
,I
II
I,
,I
RH
Rokut Rivet, finisher to door shell
Washer,
3/8",
finisher rivet
l/8
x Carrier Channel, drop glass Shim, window lifting channel
Tape,
Window Lift Motor & Regulator Assembly,
adhesive,lift
II 11
I,
11 II I, I, I8 II
1,
Setscrew, M5 x 20, window lift motor front fix
Washer, Washer,
flat, 15mm o/d, 'I " flat, 25mm o/d, " 'I
Nut, M5 Nyloc,
channel shim
LH
1,
11
II
RH
II II 1, II
II II
II
*1
" "
11 II
11 II ,I
Setscrew, M6 x 20, window lift motor rear fix
Washer,
Upstop,
Setscrew,
shakeproof, M6, m II 11 11
window regulator, eccentric adjuster
M6 x 16, Washer, spring, Nut, M6,
upstop
fixing
I, 11
11 1,
"
G082U5783F G082U5784F CO82U5822J A075W1088F A082W4098F B082U5947F A075W4015Z A075W4046Z A075W3009Z A082U7013K A082U7014K A075W6071Z A082U7489K A082U7488K A1OOW6479F A082W4132F A082U6237F A082U7626F A1OOB6142F A082U6255F A082M4957F A082U6254F A082M4956F A075W1025F A075W4014Z A075W4004Z A075W3008Z A075W1030Z A075W4046Z A082U7531F A075W1028Z A075W4035Z A075W3020Z
1 1 2 4 4
10 6 6 6
1
1
6
1
1
4
4
2
2
lm
3
1 1 2 4
4
10 6 6
6
1
1
6
1
1 4 4 2 2
1m
No obstruction sensing
No obstruction sensing
)
) If fitted )
)
Esprit range:
'93 M.Y. onwards
Page 1
11.02A
Page 81
11.02A
a
CONTENTS:
Door Window Frames. Window Lift Mechanism
PART DESCRIPTION
PART NUMBER.
QUANTITY
EXCEF
USA
‘9
0
@ii@
USA ONLY
50
51 52 53
54
55
60
61
62
63
Reaction Restraint, regulator
Setscrew, Washer, spring, Washer, flat, Nut, M8, Downstop,
II (1 II 1,
Pop Rivet,
Upstop,
Setscrew, M6 x 16,
Channel, window regulator reaction
Setscrew, M6 x 12, reaction channel to door Washer, spring, Washer, flat,
M8 x 25, reaction restraint fixing
window regulator
II II I,
downstop
window regulator, eccentric adjuster
II I, 11
II 11
fixing
upstop
fixing
11 ,I
upstop
II II II
quadrant
1,
,I II
I, 11 II
1, It I, I,
A082U7532F A075W1039Z A075W4036Z A075W4020Z A075W3021Z B082U7494F A082M4994F A082U7641F A082M4990K A075W6090F A082U7531F A075W1028Z AO82U6256F A075W1027Z A075W4035Z B082W4018F
2 2 2 4 2 2 2
2 4 4 4
) If fitted )
)
Square type for early regulator Round, black type for later regulator Early type regulator assemblies
Later
) If fitted )
w
11
II
Esprit range:
'93 M.Y. onwards
Page 2
11.02A
Page 82
Page 83
FUNCTION
CODE
11.05A
CONTENTS :
Glass Roof
PART DESCRIPTION
PART
NUMBER
QUANTITY
GLASS
ROOF
1
3 4 5 6 7 8 9 10 11 13
14 15
16 17
20
21
23 24 26
27 28 29
30 32
Glass Roof
Plinth, tongue to glass roof Sealing Ring, plinth to glass roof Tapping Plate, tongue to glass roof Screw, M5 x 10, tapping plate to plinth Rubber Washer, tongue to glass roof Tongue,
Screw, 10 UNF x Washer, Washer, flat, tongue to roof
Slot Recess, LH
Gasket, slot recess to body Bracket, tongue anti-rattle
Screw, M5 x 25, slot recess to body Washer, flat, M5 x 12,
Cap Nut, plinth to glass roof
Sealing Washer, cap nut
Neoprene Tube, fixings/roof isolation
Plinth, handle to roof
Screw, Handle Assembly 'Autoroof'
Spiro1 Pin, Grommet, handle assembly to plinth
Spacer,
Shim, lmm,
Shim,
Screw, M5 x 30, handle assembly to plinth Washer, flat,
11
1,
roof front
shakeproof, tongue to roof
II
1,
,I 11
10 UNC x
3mm, "
RH
5/32
"
"
f",
tongue to glass roof
11 II
11
+",
plinth to glass roof
x
7/8",
handle pivots
11 ,1 II 11 II
11
11
I( "
II II 11
II
II
(Stain
II
II
less)
f
A082U5799F B082U5799F A082U4978F A082U6103F A082U6100F A082W5097F A082W4115F A082U6101F A075W5059Z A075W4045F A075140002 A082U6097F A082U6098F A082U6099F A082U5771F B082U5771F A082W5185F A082W4129F A082U6134F
A082U6136F AO82U6211V
A082U7091F B082W5120F B082U6160F A082W6351F A082U6197F B082U7138F A082U7322F A082U7323F A082W5142F A082W4109F
1 1
2 2 2
2 8 2 4 4 4
1
1 2 2 2 4 4 4
4 24mm 2 4 2
8 4
2
A/R A/R
4 4
R/B
B082U5799F
with obscuration band
R/B
B082U5771F
1995
/ 02
Esprit range: '93 M.Y. onwards
d8 Glass Roof
Page 1
11.O5A
Page 84
FUNCTION
CODE
11.05A
CONTENTS :
Glass Roof
PART DESCRIPTION
PART NUMBER
QUANTITY
GLASS
ROOF
33
37
38 39 40 41 42 43 44 45
Latch Bracket, handle assembly
Spacer, latch bracket to tapping plate
Tapping Plate, latch bracket to body, LH
II
Tapping Bar,
Screw,
10
II
UNF
x
11 "
$I',
11 II
(1 11 II II
latch bracket/tapping
RH
plate Rubber Buffer, adjustable, roof abutment Bracket, rubber buffer
&
Screw, MS x 25, bracket
tapping plate to body Washer, flat, buffer bracket fixing Dome Nut, M5,
n n
1,
Weatherstrip, glass roof to body
roof storage
Bag,
B082U6161F A082U7092K A082U7313F A082U7312F A082U6200F A075W5059F A082U6163F A082U7098F A076W5087Z AO82W4107Z A082U3094F A082U6123F A082V7289J
2 2
1 1 2 4 2 2 4
4 4
3m 1
If fitted
Esprit range:
d8 Glass Roof
'93 M.Y. onwards
Page 2
11.O5A
Page 85
Page 86
FUNCTION
a
CODE
11.05B
CONTENTS
:
Composite Roof
PART DESCRIPTION
PART NUMBER.
QUANTITY
COMP. ROOF
e
@
2
8 9 10 11 13
14 15
16 17 23 25 26
27 29
30 32 33
37
38
39 40 41 42 43 44 46
Composite Roof
II 11
Tongue, Screw,
Washer,
Washer, flat,
Slot Recess, LH
11 1,
Gasket, slot recess to body Bracket, tongue anti-rattle
Screw, Washer, flat, M5 x 12, Plinth, handle to roof
Screw, Handle Assembly 'Autoroof'
Spiro1 Pin, Grommet,
Shim, 1mm,
Shim,
Screw, M5 x 16, Washer, flat, Latch Bracket, handle assembly
Spacer, latch bracket to tapping plate Tapping Plate, latch bracket to body, LH
Tapping Bar,
Screw, 10 UNF x Rubber Buffer, adjustable, roof abutment Bracket, rubber buffer
Screw,
Washer, flat, buffer bracket fixing
Dome Nut, M5,
Weatherstrip, composite roof to body
Bag,
roof
10 UNF x
shakeproof, tongue to roof
I, 11 I, 11
M5 x 25, slot recess to body (Stainless)
M4 x 12, plinth to composite roof
handle assembly to plinth
3mm, "
11 II II II II II
M5 x 25, bracket & tapping plate to body
roof storage
fixed composite
front
RH
5/32
'I
3/4",
x
f",
tongue to
11 *1 11
7/8",
handle pivots
11 ,I II 11
II
"
"
latch bracket/tapping plate
I'
comp.
w
,,
II
” ”
II
II II 11 II 11
I,
11
roof
II
II II
RH
II
B082B4670K P691.1201.001AK A082U6101F A075W5058Z A075W4045F A075W4000Z A082U6097F A082U6098F A082U6099F A082U5771F B082U5771F A082W5185F A082W4129F A082U7091F A075W5085Z B082U6160F A082W6351F A082U6197F A082U7322F A082U7323F A082W5117F A082W4109F B082U6161F A082U7092K A082U7313F
A082U7312F A082U6200F A075W5059F A082U6163F
A082U7098F A076W5087Z A082W4107Z A082U3094F A089U6055F A082V7289J
1 1 2 4 4 4 1 1 2 2 2 4 4 2 4 2 8 4
A/R A/R
4 4 2 2 1 1 2 4 2 2 4 4 4 3m 1
inc. headlining Sport 300
R/B
If f
B082U577
'itted
'1F
1995
/02
Esprit range: d8
Composite Roof 11.05B
'93 M.Y. onwards
Page 87
Page 88
FUNCTION
---a---
CODE
12.01A
CONTENTS:
Capping Rails, Air Scoops, Wind Deflector
PART
DESCRIPTION
PART NUMBER
QUANTITY
ALL
1
2
5
6
14 15 16 17 18 19 20 21 22 23 24
Capping Rail, RH
‘1 I,
LH
Film, Black, capping rail bottom corner, RH
11 9, ,I II II
Screw, No.6 x
Air Scoop,
,I 11
Finisher, moulded, engine bay air intake, RH
II ,, ,I
l$",
capping rail to body
engine bay air intake , LH
I,
11 I, (1
II
II
RH
II
I,
LH
LH
Bolt, M5 x 40, scoop lower fix
II
Washer, flat, Nut,
Nyloc, M5, VI Wind Deflector, Retainer Tongue, RH, wind deflector
I,
,,
"
sunroof aperture
LH,
(1
II 1,
w
II
Screw, 10 UNF, tongue to deflector Washer, tongue to deflector Strap, deflector retaining Rivet, strap to deflector Spring Clip, strap rivet
A082B6220K A082B6221K A082B5064K A082B5065K
B082W5023F A082B6222K A082B6223K A082B5098K A082B5097K
A079W2033F AO75W4000Z A075W3008Z
A082B4869K
B082U4986F
B082U4985F A075W5059Z A075W4000Z A082U7299J A079W6195F A075W6173F
1 1 1 1 12 1 1 1 1 2 4 2 1 1 1 4 4 1 1 1
) Where fitted on
)
> Behind rear >
}
within rear
}
scoop
Finished in primer
USA cars
l/4
window
l/4
window
air
intake
Esprit range:
'93 M.Y. onwards
12.O1A
Page 89
ESPRIT '93
12.02A
27
Page 90
FUNCTI0N CODE
CONTENTS
Fuel Filler Flaps & Release Mechanism
:
QUANTITY
12.02A
1
9
10 12
13
14 14A 15 16 17 18 19 25 26 27 28 29 30 31
PART DESCRIPTION
Fuel Filler Flap, RH
II
II 11
LH
Buffer, fuel filler flap shut stop
Striker, fuel filler flap
Washer, flat, striker to flap
'Nut, Nyloc, M5, striker to flap
Latch Assembly, fuel filler flap release Screw,
No.6 x
l/2",
latch to body
Hinge, fuel filler flap, RH (flap mounted)
1, 11 II I,
Washer, flat, hinge to
flap
LH
"
1,
Nut, Nyloc, M5, hinge to flap Hinge, fuel filler flap, RH (body mounted)
11 1, II
II
LH
"
11
Setscrew, M6 x 20, hinge to body
Washer, spacer,
M6 x 20, hinge to body Washer, flat, M6 x 12, hinge to body Nut, Nyloc, M6, hinge to body Spiro1 Pin, flap hinge Spring, fuel flap hinge, upper
I, II II 1,
lower Buffer, flap open stop Solenoid, fuel filler flap release Spacer, Screw, M6 x 30,
Washer, Flat, M6 x 15,
Nut,
Washer, shakeproof, Wing Nut, M6,
solenoid to body
Nyloc,
M6,
solenoid fixing
m 11
II
11 II
II
91 11
PART NUMBER
B082B4672K B082B4673K A075U6050F A082U5814F A075W4000Z A075W3008Z A082U6122F A089W5138F B082B4694F B082B4695F A075W4000Z A075W3008Z B082B4692F B082B4691F A075W1030Z A075W4016Z A075W4013Z A075W3069Z B082B6111F A082U6144F A082U6133F A082U7052K A082M6395F A082L4163F A075W5091Z A075W4015Z A075W3009Z A075W4046Z A075W3033Z
ALL
1 1
4
2 2 2 2 2 1 1 4 4 1 1 4 4 4
4
2 1 1 2 2
2 4 a 4 4 4
Esprit range: '93 M.Y. onwards
da
12.02A
Page 91
J
m,
d
a
ul
II
%!I
1
0
Cl
Page 92
FUNCTION
CODE
12.05A
CONTENTS
Decals & Badges
:
PART DESCRIPTION
PART
NUMBER
QUANTITY
SPORT
300
Badge,
Rawlnut, M5, enamel badge fixing Badge,
Badge, 'LOTUS', rear spoiler Badge, 'CHARGECOOLER', Decal,
Decal,
Plague, Double Sided Tape, plague to plinth Plinth, header rail plague Nut, M4 Flat Washer, IJ fl It
enamel, 'Lotus' roundel, green/yellow
11 11
11 11
1, 11
'Lotus Design', green/gold
'Esprit
'Sport
'Sport
Nyloc,
I,
S4',
S4S 11
300',
11
300'
plinth to header trim
black/gold
licence plate plinth
rear $ window
II
large
small
,
header rail
II
ti
A089U1816F
A075W6074F A082U7124F
A082U5991F B1OOU0201F A082U7437F A082B5114F A082B5253F P691.1205.001AF P691.1205.002AF P691.1205.005AF A075U6070V P691.1205.006AF A075W3049F A082W4099F
2
4
2 1 1
5omm
1 2 2
On nose rear licence plinth
Not USA
Fitted on doors Fitted on rear bumper Specify Limited Edition number
1995 / 02
Esprit range: '93 M.Y. onwards
d6
12.05A
Page 93
Page 94
FUNCTION
CODE
12.07A
CONTENTS :
Licence
Plate Plinths
PART DESCRIPTION
PART NUMBER
QUANTITY
s4
SPORT
300
1
2
4 5 6
9
10 11
Plinth, rear licence plate
11 11 II
Screw, Spire Nut, no.6, 11 11 Tape, double sided 1, H
11 11 11
II
II 11
II II 11
no.6 x
la",
plinth to body
11
'I
Rivnut, M6, licence plate & plinth to body
Plinth, front licence plate
1,
Screw,
Washer, flat, " "
Jacknut, MS, Jacknut,
,I II
MS
x 20, plinth to bumper
11
"
11 11 1,
M6, front licence plate fixing
A082U6272J A082B5183J B082B5183J P691.1207.001AJ A075W5013Z A075W6024Z B075U6070V A082W6318F A082B5080K A082B5188J A075W5084F A075W4015Z A076W3043F A075W3031F
1 1
1 1 4 4
0.5m 4 1 I 2 2 2
2
1
4
4
0.5m
Non-USA No badge ) USA No badge USA With badge With badge,
)Prior
)
S4/S4S
USA Non-USA USA
USA
'95 M.Y.
'95 M.Y. onward
Esprit range: d6
'93 M.Y. onwards
12.07A
Page 95
Page 96
FUNCTION
CODE
CONTENTS :
QUANTITY
Door Mirrors
12.09A
1
2
3
4
5
6 7 8 9
10
PART DESCRIPTION
Body Door Mirror, RH
II
11 11
Door Mirror Assembly, RH, convex glass A082M6402J
I, II II II II I,
Glass/Pad Assembly, RH, convex glass A082M6414J
11 11 II II
Mounting Plinth, mirror to do& Gasket, plinth to door Setscrew, M6 x 25, mirror to door A075W1031F Washer, Spring, M6 II 'I
Washer, Flat, M6 x 20 " 'I
Nut, special, mirror to plinth A082U7115F
II II II 11
I, 11 II II II 1, 11 11
LH
II II 11 11
"
flat glass
LH, convex glass
11
flat glass
11 II " flat
LH, convex glass A082M6415J
11
glass
flat
etched glass A082M6403J
etched
I'
"
PART
A082M6400F A082M6399F
A082M6404J A082M6401J A082M6405J
A082M6413J A082M6398J
A082M6397J A082U7113J A082U7123F
A075W4035Z A075W4016Z
NUMBER
RHD
1 1 1
1 1
1
1
1 1 1
2 2 4 4 4 2
LHD
1 1 1
1
1 1
1
1
1 1 2 2 4 4 4 2
USA
Australia
USA & Australia
USA
Australia
1995 / 02
Esprit range: d8
'93
M.Y. onwards
12.09A
Page 97
Page 98
13.03A
ts
CONTENTS :
Seat Frames, Runners, Recline Mechanism
PARTDESCRIPTION
PARTNUMBER
QUANTITY
Sport
s4
300
‘9
0
db
2
3 4
5 6 8
9
10 11 12 13 14 15 16 17 18 19 20 21 22 25 26 27
30 31 32
33 34 35
Seat Frame, backrest, RH
II 11 II
Seat Frame, cushion, RH
,1
Spring,
Seat Reclining Mechanism, RH
11 II II
Nut, Nyloc, M8
Screw, button head, M8 x 55, recline
II I, II 1,
Washer, flat, M8 x 16,
Insert, nylon, latch pivot Screw, button head, M8 x 25, recline
Clip,
Spacer Locking Plate, tilt Pop Rivet, locking plate fix Washer, drive plate clamp Washer, recline mechanism shaft Handwheel, seat recline Trim, handwheel centre Lotus Badge, handwheel centre
Seat Runner, RH
Lift Bar, slide release
1, 11
Spacer, 12 mm, runner to seat frame
Setscrew, M8 x 30, runner to seat frame
Washer, Ml0 x 30, runner to floor
Washer, M8 x 25, floor underside Nut, Nyloc, M8, runner to floor
II ,,
anti-rattle
idler pivot
I,
11
11
II II
LH
II
M8 x
LH
LH
LH
mech. M8 x 30, M8 x 50, latch pivot
pawl
0
16, II II II 11
11
II
II 1,
11
mech.
fix
fix
A082V6182F A082V6181F A082V6180F A082V6179F A083V6091V A083V6065F A083V6066F A075W3010Z B082W7051F A082W7050F A082W7060F A075W4020Z A082W4100F A082W7062F A082V6153F A082V5921F A082V5923F A075W6087Z A089U6066F A089U6065F A083V6067F A083V6068F A089U1813F C089V6144F C089V6145F C082V6183F P691.1301.004BF A082U51OOF A075W9007F A075W9006F A082W4108F A075W4021Z AO75W301OZ
1 1 1
1
2 1
1
8 2 2 2 2 2 2 2 4 2 2 2 2 2 2 2 2 2 2
8
8 8
8
8.
8
Quantities are per car
f fitted
lsed
with 12 mm spacers
sed
without spacers
Esprit range:
'93 M.Y. onwards
Page 1
13.03A
Page 99
FUNCTI0N
CODE
13.03A
CONTENTS:
Seat Frames, Runners, Recline Mechanism
PART DESCRIPTION
PART NUMBER
QUANTITY
SPORT
300
40 41 42 43 44
Seat Moulding, untrimmed Plinth, seat mounting, LH
II
Nut,
'D'
Washer,
Nyloc,
1,
11
RH
M8, plinth to seat runner
II II 81 I,
P691.1302.003AK P691.1301.005AF P691.1301.006AF A075W3010Z P691.1301.008AF
Quantities are per car
Esprit range:
'93 M.Y. onwards
Page 2
13,03A
Page 100
‘.‘.
.
.
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