Lincoln IMPINGER 1400, IMPINGER 1200, IMPINGER 1000 User Manual

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Lincoln IMPINGER 1400, IMPINGER 1200, IMPINGER 1000 User Manual

INSTALLATION & OPERATING

INSTRUCTIONS

for

IMPINGER® CONVEYOR OVENS

MODEL SERIES 1000 – 1200 and 1400

TO BE SERVICED ONLY BY AUTHORIZED PERSONS

1000seriesops

REV: 4/3/07

 

Part Number: 2810197

WARNING AND SAFETY INFORMATION

IMPORTANT

FOR YOUR SAFETY, DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS

IN THE VICINITY OT THIS OR ANY OTHER APPLIANCE.

DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN

CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING, AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

·Obtain from your local gas provider and post in a prominent location instructions to be followed in the event gas odors are detected.

·It is required that the oven be placed under a ventilation hood to provide for adequate air supply and ventilation.

·Minimum clearances must be maintained from all walls and combustible materials. See spacing instruction on Page 7.

·Keep the oven free and clear of combustible material.

·Adequate clearance for air openings to the combustion control chamber on both sides of the oven is required.

·Do not obstruct the ventilation holes in the control panels, as these provide the combustion air for the burner and cooling air for the controls.

·The oven is to be operated only on the type of gas and/or electricity as shown on the specification plate.

·The power burner will not operate and gas will not flow through the burner without electrical power.

·This manual should be retained for future reference.

·The electrical wiring diagram is located under the control box covers.

WARRANTY

Lincoln Foodservice Products, LLC warrants to the original purchaser for use of each new Impinger® Conveyor Oven as follows: any part which proves to be defective in materials or workmanship within the warranty period will, subject to the terms of this warranty, be repaired or replaced at Lincoln’s option. Repair or replacement is to be done by the assigned Lincoln Authorized Service Agency. Any claims under this warranty must be presented in writing to Lincoln through the assigned Authorized Service Agency promptly and within the warranty period.

For ovens installed in the United States and Canada, defective parts of the original equipment are warranted for one year from the date of the “START-UP CHECKOUT” and the cost of repair or replacement labor shall be at the expense of Lincoln Foodservice Products, LLC for one year from the date of the “START-UP CHECKOUT. (START-UP CHECKOUT must occur within 24 months of manufacturing date for warranty to be in effect.)

For ovens installed in locations other than the United States or Canada, defective parts of the original equipment are warranty for one year from the date of “START-UP CHECKOUT and the cost of repair or replacement labor shall be at the expense of Lincoln Foodservice Products, LLC for 90 days from the date of “START-UP CHECKOUT”. (START-UP CHECKOUT must occur within 24 months of manufacturing date for warranty to be in effect.)

Warranty shall not apply if the oven(s) are started up and operated prior to the utilities and oven(s) having a “START-UP CHECKOUT” performed by an Authorized Service Technician or a Lincoln Foodservice Products, LLC Service Representative. Also, this warranty shall not apply if the oven or any part is subjected to accident, casualty, alteration, misuse, abuse, faulty installation, or if the date of manufacture is altered or removed.

The obligation of Lincoln Foodservice Products, LLC is limited to the above and except as expressly stated herein. Lincoln Foodservice Products, LLC makes no guarantee or warranty, express or implied, including without limitation

warranties of fitness of merchant ability with respect to Impinger® Conveyor Oven and Lincoln Foodservice Products, LLC has no other liability with respect thereto including without limitation, liability for incidental, special, or consequential damages.

The following items are not covered by warranty: Any item that is defective because of utility services (power surges, high and low voltage, high or low gas pressure or volume, or improper connections); conveyor belt; replacement fuses, bulbs, gaskets, and motor brushes; adjustments and calibrations for temperatures, speed and air flows.

2

Impinger I – 1000 Series Ops Manual

PURCHASER’S RESPONSIBILITY

It is the responsibility of the purchaser:

1.To see that the gas and electric services for the oven are installed on site in accordance with the manufacturers specification.

2.To unload, uncrate, and install the oven in its proper location; in accordance with this installation / operation manual.

3.To see that the gas and electric services are connected properly by a qualified installer of your choice. For installation in the State of Massachusetts: Installation of this oven must be performed by a licensed plumber or gas fitter. All such connections must be in accordance with applicable code requirements. Refer to Page 10 for specific code references.

4.To arrange for inspection and operation check-out by an Authorized Service Technician as described below:

Do not attempt to operate the oven until connection of utility service has been fully inspected by an Authorized Service Technician or a Lincoln Foodservice Products, LLC Service Representative. This service is required by Lincoln Foodservice Products, LLC in order to assist the purchaser in proper start-up of the oven on site. Please note the specific details on the Warranty and make certain connections are made to proper utility services.

The warranty shall not apply if the oven(s) are started up and operated prior to the utilities and oven being inspected and check out made by an Authorized Service Technician or a Lincoln Foodservice Products, LLC Service Representative.

TABLE OF CONTENTS

WARNING AND SAFETY INFORMATION……………………………………………………………………...…2 WARRANTY………………………………………………………………………………………………………...… 2 PURCHASER’S RESPONSIBILITY……………………………………………………………………………...…3 UTILITY SPECIFICATIONS – MODEL SERIES 1000 & 1200 – GAS & ELECTRIC……………………....…4 UTILITY SPECIFICATIONS – MODEL SERIES 1400 – GAS & ELECTRIC………………………………..…5 MODEL NUMBER KEY……………………………………………………………………………………………… 6 SPACING REQUIREMENTS……………………………………………………………………………………...…7 VENTILATION GUIDELINES…………………………………………………………………...…………………...7 AMBIENT TEMPERATURE REQUIREMENTS…………………….…………………………………………….. 7 CANOPY VENTILATION RECOMMENDATIONS………………………………………………………………...8 GENERAL INFORMATION………………………………………………….…………………………………….…8 UNLOADING AND UNCRATING …………..……………………………………………………………………....9 EXTERIOR DIMENSIONS…………………………………………….…………………………………………..… 9 UTILITY SERVICE LAYOUT……………………………………………………………………………………..…. 9 CODE REFERENCE……………………….………………………………………………………………………....10 RESTRAINT REQUIREMENT…………………………………………………………………………………….....10 OVEN ASSEMBLY………..…………………………………………………………………………………………..11 FINGER ASSEMBLY…………….………………………………………………………………………………..….11-12 FINGER COLUMNATING PLATES………..…………………………………………………………………….… 12 PROGRAMMING & OPERATION – DIGITAL ADVANTAGE OVEN………………………………………..… 13 OVEN OPERATION – 1000, 1200 SERIES & 1400 w/ ANALOG CONTROLS…..………………………..… 14 PREVENTIVE MAINTENANCE…………………………………………………………………………………….. 14 INFORMATION ON USE OF OVEN……….…………………………………………………………………...….. 15 OPERATOR MAINTENANCE…..…………………………………………………………………………………...15 CLEANING INSTRUCTIONS………………………….……………………………………………………………. 15-16 FINGER REMOVAL & DISASSEMBLY FOR CLEANING..…………………………………………………..… 16 CONVEYOR REMOVAL……………………...……………………………………………………………………... 16 CONVEYOR DISASSEMBLY FOR CLEANING & REASSEMBLY...…………………………………………..16-17 IMPINGER® CONCEPTS……..………..…………………………………………………………………………....18 OVEN STACKING INFORMATION…..……………………………………………………………………………..18 HOW TO OBTAIN SERVICE………..……………..………………………….……………..……………………... 18 FUNCTIONS – THERMAL CUT-OUT SWITCH…………………………………..………………………………. 18 APPENDIX A: LABEL DEFINITIONS……………..………………………………………..……………………... 19

Impinger I – 1000 Series Ops Manual

3

IMPINGER® I AND III CONVEYOR OVENS – MODEL SERIES 1000 AND 1200

UTILITY SPECIFICATIONS REQUIRED – ELECTRIC

 

 

 

 

 

 

 

Recommended Electrical

Agency

Model

Energy

Power

Voltage

Current

Phase

Hz

Specifications

Listing

***1021-xxx-E

Electric

27 kW

400/230 VAC

40 Amps

3

50 Hz

5 Wires, 3 Poles

F-G

1N-1G

 

 

 

 

 

 

 

 

1022

Electric

27 kW

120/208 VAC

80 Amps

3

60 Hz

5 Wires, 3 Poles

A-B-F

1N-1G

 

 

 

 

 

 

 

 

1023

Electric

27 kW

120/240 VAC

70 Amps

3

60 Hz

5 Wires, 3 Poles

A-B-F

1N-1G

 

 

 

 

 

 

 

 

1028

Electric

27 kW

380Y/220

41 Amps

3

50 Hz

5 Wires, 3 Poles

F

VAC

1N-1G

 

 

 

 

 

 

 

1029

Electric

27 kW

415/240 VAC

38 Amps

3

50 Hz

5 Wires, 3 Poles

F

1N-1G

 

 

 

 

 

 

 

 

1032

Electric

27 kW

380Y/220

41 Amps

3

50 Hz

5 Wires, 3 Poles

F

VAC

1N-1G

 

 

 

 

 

 

 

1202

Electric

27 kW

120/208 VAC

80 Amps

3

60 Hz

5 Wires, 3 Poles

A-B-F

1N-1G

 

 

 

 

 

 

 

 

1203

Electric

27 kW

120/240 VAC

70 Amps

3

60 Hz

5 Wires, 3 Poles

A-B-F

1N-1G

 

 

 

 

 

 

 

 

1228

Electric

27 kW

380Y/220

41 Amps

3

50 Hz

5 Wires, 3 Poles

F

VAC

1N-1G

 

 

 

 

 

 

 

1229

Electric

27 kW

415/240 VAC

38 Amps

3

50 Hz

5 Wires, 3 Poles

F

1N-1G

 

 

 

 

 

 

 

 

 

 

UTILITY SPECIFICATIONS REQUIRED – GAS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Recommended

 

Agency

 

 

 

 

 

 

 

Electrical

 

Model

Energy

Power

Voltage

Current

Phase

Frequency

Gas

Listing

Specification

 

1030

Nat. Gas

35 kW

220

1.6 Amps

1

50 Hz

3 Wires, 1 Pole

35 kW/hr at 17.5

F

VAC

1N-1G

mB H2O column

 

 

 

 

 

 

 

1031

L.P. Gas

35 kW

220

1.6 Amps

1

50 Hz

3 Wires, 1 Pole

35 kW/hr at 27.5

F

VAC

1N–1G

mB H2O column

 

 

 

 

 

 

 

***1033-xxx-E

Nat. Gas

35 kW

230

3 Amps

1

50 Hz

3 Wires, 1 Pole

35 kW/hr at 17.5

F-G

VAC

1N-1G

mB H2O column

 

 

 

 

 

 

 

***1034-xxx-E

L.P. Gas

35 kW

230

3 Amps

1

50 Hz

3 Wires, 1 Pole

35 kW/hr at 27.5

F-G

VAC

1N-1G

mB H2O column

 

 

 

 

 

 

 

1040

Nat. Gas

120,000

120/230

5 Amps

1

60 Hz

4 Wires, 1 Pole

120,000 BTU at 7

A-F

BTU

VAC

1N-1G

inches H2O column

 

 

 

 

 

 

1041

L.P. Gas

120,000

120/230

5 Amps

1

60 Hz

4 Wires, 1 Pole

120,000 BTU at 11

A-F

BTU

VAC

1N-1G

inches H2O column

 

 

 

 

 

 

1042

Nat. Gas

120,000

230

5 Amps

1

50 Hz

3 Wires, 1 Pole

120,000 BTU at 7

F

BTU

VAC

1N-1G

inches H2O column

 

 

 

 

 

 

1043

L.P. Gas

120,000

230

5 Amps

1

50 Hz

3 Wires, 1 Pole

120,000 BTU at 11

F

BTU

VAC

1N-1G

inches H2O column

 

 

 

 

 

 

1046

Nat. Gas

126 MJ

240

5 Amps

1

50 Hz

3 Wires, 1 Pole

126 MJ/hr at 1.75

E-F

VAC

1N-1G

kPa H2O column

 

 

 

 

 

 

 

1047

L.P. Gas

126 MJ

240

5 Amps

1

50 Hz

3 Wires, 1 Pole

126 MJ/hr at 1.75

E-F

VAC

1N-1G

kPa H2O column

 

 

 

 

 

 

 

1240

Nat. Gas

120,000

120/230

5 Amps

1

60 Hz

4 Wires, 1 Pole

120,000 BTU at 7

A-F

BTU

VAC

1N-1G

inches H2O column

 

 

 

 

 

 

1241

L.P. Gas

120,000

120/230

5 Amps

1

60 Hz

4 Wires, 1 Pole

120,000 BTU at 11

A-F

BTU

VAC

1N-1G

inches H2O column

 

 

 

 

 

 

1242

Nat. Gas

120,000

230

5 Amps

1

50 Hz

3 Wires, 1 Pole

120,000 BTU at 7

F

BTU

VAC

1N-1G

inches H2O column

 

 

 

 

 

 

1243

L.P. Gas

120,000

230

5 Amps

1

50 Hz

3 Wires, 1 Pole

120,000 BTU at 11

F

BTU

VAC

1N-1G

inches H2O column

 

 

 

 

 

 

NOTE: All ovens require separate service and dedicated neutral.

4

Impinger I – 1000 Series Ops Manual

IMPINGER® CONVEYOR OVENS – MODEL SERIES 1400

UTILITY SPECIFICATIONS REQUIRED – ELECTRIC

 

 

 

 

 

 

 

Recommended Electrical

Agency

Model

Energy

Power

Voltage

Current

Phase

Hz

Specifications

Listing

***1421-xxx-E

Electric

27 kW

400/230 VAC

40 Amps

3

50 Hz

5 Wires, 3 Poles

F-G

1N-1G

 

 

 

 

 

 

 

 

1452

Electric

27 kW

120/208 VAC

80 Amps

3

60 Hz

5 Wires, 3 Poles

A-B-D-F

1N-1G

 

 

 

 

 

 

 

 

1453

Electric

27 kW

120/240 VAC

70 Amps

3

60 Hz

5 Wires, 3 Poles

A-B-D-F

1N-1G

 

 

 

 

 

 

 

 

1454

Electric

27 kW

380/220 VAC

41 Amps

3

50 Hz

5 Wires, 3 Poles

F

1N-1G

 

 

 

 

 

 

 

 

1455

Electric

27 kW

415/240 VAC

38 Amps

3

50 Hz

5 Wires, 3 Poles

F

1N-1G

 

 

 

 

 

 

 

 

 

 

 

UTILITY SPECIFICATIONS REQUIRED – GAS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Recommended

 

 

 

Agency

 

 

 

 

 

 

 

 

 

 

 

 

Electrical

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Listing

Model

Energy

Power

 

Voltage

Current

 

Phase

Frequency

Specification

Gas

 

 

 

 

 

 

***1433-xxx-E

Nat. Gas

35 kW

230 VAC

3 Amps

 

1

 

50 Hz

3 Wires, 1 Pole

35 kW/hr at 17.4

 

F-G

 

 

1N-1G

mB H2O column****

 

 

 

 

 

 

 

 

 

 

 

 

 

 

***1434-xxx-E

L.P. Gas

35 kW

230 VAC

3 Amps

 

1

 

50 Hz

3 Wires, 1 Pole

35 kW/hr at 27.4

 

F-G

 

 

1N–1G

mB H2O column****

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1450

 

Nat. Gas

120,000

120 VAC

5 Amps

 

1

 

60 Hz

3 Wires, 1 Pole

120,000 BTU at 7

 

A-D-F

 

BTU

 

 

1N-1G

inches H2O column****

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1451

 

L.P. Gas

120,000

120 VAC

5 Amps

 

1

 

60 Hz

3 Wires, 1 Pole

120,000 BTU at 11

 

A-F

 

BTU

 

 

1N-1G

inches H2O column****

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1456

 

Nat. Gas

120,000

220/240

5 Amps

 

1

 

50 Hz

3 Wires, 1 Pole

120,000 BTU at 7

 

E-F

 

BTU

 

VAC

 

 

1N-1G

inches H2O column****

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1457

 

L.P. Gas

120,000

220/240

5 Amps

 

1

 

50 Hz

3 Wires, 1 Pole

120,000 BTU at 11

 

E-F

 

BTU

 

VAC

 

 

1N-1G

inches H2O column****

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

B

 

C

 

 

 

D

E

F

G

H

 

 

Agency

 

CSA

UL

 

 

 

 

MEA

 

AGA*

NSF

 

CE

 

 

 

 

Listing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electrical Supply for Australia:

Single Phase: 240VAC, 50Hz / 20 Amp: one neutral & one earth/ground.

Three Phase: 240/415 VAC / 20 Amp; three active, one neutral & one earth/ground.

* AGA Australian Gas Association

** In Australia, use a 10 Amp General Purpose Outlet

*** Reference Model Key

 

All ovens require separate service and dedicated neutral.

GAS PRESSURE CONVERSION CHART

Inches of

KPa

m-Bar

Millimeters of

Water Column

Water Column

 

 

 

 

 

 

3.5

0.87

8.70

88.9

4.5

1.12

11.2

114.3

7

1.74

17.40

177.8

10

2.48

24.87

254.0

10.5

2.61

26.11

266.7

11

2.73

27.36

279.4

14

3.48

34.81

355.6

14.5

3.61

36.05

368.3

****NOTE: For proper operation, the gas valve requires a nominal inlet pressure of 7 inches H2O

column for natural gas and 11 inches of H2O column

for L.P. gas. A minimum inlet pressure of 1.0 inch of H2O above the manifold setting (NAT. manifold 3.5”

H2O, L.P. manifold 10” H2O) must be maintained with

no pressure drop from the no load to full load condition. The maximum inlet pressure must be maintained at or below ½ PSIG (14.5 inches H2O

column). Refer to the chart on the left for pressure conversions.

Impinger I – 1000 Series Ops Manual

5

 

 

MODEL NUMBER KEY

 

 

COUNTRY

LANGUAGE

CODE

NOT USED

1.

France

French

B

A

2.

Germany

German

C

I

3.

Italy

Italian

D

O

4.

Spain

Spanish

E

Q

5.

United Kingdom

English

F

 

6.

Luxembourg

French

B

 

7.

Portugal

Portuguese

H

 

8.

Denmark

Danish

J

 

9.

Belgium

Dutch / French

K

 

10.

Netherlands

Dutch

L

 

11.

Ireland

English

F

 

12.

Greece

Greek

M

 

13.

Austria

German

C

 

14.

Finland

Finnish

N

 

15.

Norway

Norwegian

P

 

16.

Sweden

Swedish

R

 

EXAMPLE: 1433-B00-EA

1433-

B

00- E

A

 

 

 

 

 

 

 

 

A = Advantage Style

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E = EC Marked Units

 

 

 

 

 

 

 

 

 

 

 

00 = Special Unit Designation

 

 

 

 

 

 

(02 = All Stainless Unit)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B = Language

 

 

 

 

1433 = Main Model Number

NOTE: Date of manufacture is stamped on the rating plate of each oven at the end of the serial number.

Example: XXX…01-96

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Impinger I – 1000 Series Ops Manual

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