INSTALLATION & OPERATING
INSTRUCTIONS
for
IMPINGER® CONVEYOR OVENS
MODEL SERIES 1000 – 1200 and 1400
TO BE SERVICED ONLY BY AUTHORIZED PERSONS
1000seriesops |
REV: 4/3/07 |
|
Part Number: 2810197 |
WARNING AND SAFETY INFORMATION
IMPORTANT
FOR YOUR SAFETY, DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS
IN THE VICINITY OT THIS OR ANY OTHER APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING, AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
·Obtain from your local gas provider and post in a prominent location instructions to be followed in the event gas odors are detected.
·It is required that the oven be placed under a ventilation hood to provide for adequate air supply and ventilation.
·Minimum clearances must be maintained from all walls and combustible materials. See spacing instruction on Page 7.
·Keep the oven free and clear of combustible material.
·Adequate clearance for air openings to the combustion control chamber on both sides of the oven is required.
·Do not obstruct the ventilation holes in the control panels, as these provide the combustion air for the burner and cooling air for the controls.
·The oven is to be operated only on the type of gas and/or electricity as shown on the specification plate.
·The power burner will not operate and gas will not flow through the burner without electrical power.
·This manual should be retained for future reference.
·The electrical wiring diagram is located under the control box covers.
WARRANTY
Lincoln Foodservice Products, LLC warrants to the original purchaser for use of each new Impinger® Conveyor Oven as follows: any part which proves to be defective in materials or workmanship within the warranty period will, subject to the terms of this warranty, be repaired or replaced at Lincoln’s option. Repair or replacement is to be done by the assigned Lincoln Authorized Service Agency. Any claims under this warranty must be presented in writing to Lincoln through the assigned Authorized Service Agency promptly and within the warranty period.
For ovens installed in the United States and Canada, defective parts of the original equipment are warranted for one year from the date of the “START-UP CHECKOUT” and the cost of repair or replacement labor shall be at the expense of Lincoln Foodservice Products, LLC for one year from the date of the “START-UP CHECKOUT. (START-UP CHECKOUT must occur within 24 months of manufacturing date for warranty to be in effect.)
For ovens installed in locations other than the United States or Canada, defective parts of the original equipment are warranty for one year from the date of “START-UP CHECKOUT and the cost of repair or replacement labor shall be at the expense of Lincoln Foodservice Products, LLC for 90 days from the date of “START-UP CHECKOUT”. (START-UP CHECKOUT must occur within 24 months of manufacturing date for warranty to be in effect.)
Warranty shall not apply if the oven(s) are started up and operated prior to the utilities and oven(s) having a “START-UP CHECKOUT” performed by an Authorized Service Technician or a Lincoln Foodservice Products, LLC Service Representative. Also, this warranty shall not apply if the oven or any part is subjected to accident, casualty, alteration, misuse, abuse, faulty installation, or if the date of manufacture is altered or removed.
The obligation of Lincoln Foodservice Products, LLC is limited to the above and except as expressly stated herein. Lincoln Foodservice Products, LLC makes no guarantee or warranty, express or implied, including without limitation
warranties of fitness of merchant ability with respect to Impinger® Conveyor Oven and Lincoln Foodservice Products, LLC has no other liability with respect thereto including without limitation, liability for incidental, special, or consequential damages.
The following items are not covered by warranty: Any item that is defective because of utility services (power surges, high and low voltage, high or low gas pressure or volume, or improper connections); conveyor belt; replacement fuses, bulbs, gaskets, and motor brushes; adjustments and calibrations for temperatures, speed and air flows.
2 |
Impinger I – 1000 Series Ops Manual |
PURCHASER’S RESPONSIBILITY
It is the responsibility of the purchaser:
1.To see that the gas and electric services for the oven are installed on site in accordance with the manufacturers specification.
2.To unload, uncrate, and install the oven in its proper location; in accordance with this installation / operation manual.
3.To see that the gas and electric services are connected properly by a qualified installer of your choice. For installation in the State of Massachusetts: Installation of this oven must be performed by a licensed plumber or gas fitter. All such connections must be in accordance with applicable code requirements. Refer to Page 10 for specific code references.
4.To arrange for inspection and operation check-out by an Authorized Service Technician as described below:
Do not attempt to operate the oven until connection of utility service has been fully inspected by an Authorized Service Technician or a Lincoln Foodservice Products, LLC Service Representative. This service is required by Lincoln Foodservice Products, LLC in order to assist the purchaser in proper start-up of the oven on site. Please note the specific details on the Warranty and make certain connections are made to proper utility services.
The warranty shall not apply if the oven(s) are started up and operated prior to the utilities and oven being inspected and check out made by an Authorized Service Technician or a Lincoln Foodservice Products, LLC Service Representative.
TABLE OF CONTENTS
WARNING AND SAFETY INFORMATION……………………………………………………………………...…2 WARRANTY………………………………………………………………………………………………………...… 2 PURCHASER’S RESPONSIBILITY……………………………………………………………………………...…3 UTILITY SPECIFICATIONS – MODEL SERIES 1000 & 1200 – GAS & ELECTRIC……………………....…4 UTILITY SPECIFICATIONS – MODEL SERIES 1400 – GAS & ELECTRIC………………………………..…5 MODEL NUMBER KEY……………………………………………………………………………………………… 6 SPACING REQUIREMENTS……………………………………………………………………………………...…7 VENTILATION GUIDELINES…………………………………………………………………...…………………...7 AMBIENT TEMPERATURE REQUIREMENTS…………………….…………………………………………….. 7 CANOPY VENTILATION RECOMMENDATIONS………………………………………………………………...8 GENERAL INFORMATION………………………………………………….…………………………………….…8 UNLOADING AND UNCRATING …………..……………………………………………………………………....9 EXTERIOR DIMENSIONS…………………………………………….…………………………………………..… 9 UTILITY SERVICE LAYOUT……………………………………………………………………………………..…. 9 CODE REFERENCE……………………….………………………………………………………………………....10 RESTRAINT REQUIREMENT…………………………………………………………………………………….....10 OVEN ASSEMBLY………..…………………………………………………………………………………………..11 FINGER ASSEMBLY…………….………………………………………………………………………………..….11-12 FINGER COLUMNATING PLATES………..…………………………………………………………………….… 12 PROGRAMMING & OPERATION – DIGITAL ADVANTAGE OVEN………………………………………..… 13 OVEN OPERATION – 1000, 1200 SERIES & 1400 w/ ANALOG CONTROLS…..………………………..… 14 PREVENTIVE MAINTENANCE…………………………………………………………………………………….. 14 INFORMATION ON USE OF OVEN……….…………………………………………………………………...….. 15 OPERATOR MAINTENANCE…..…………………………………………………………………………………...15 CLEANING INSTRUCTIONS………………………….……………………………………………………………. 15-16 FINGER REMOVAL & DISASSEMBLY FOR CLEANING..…………………………………………………..… 16 CONVEYOR REMOVAL……………………...……………………………………………………………………... 16 CONVEYOR DISASSEMBLY FOR CLEANING & REASSEMBLY...…………………………………………..16-17 IMPINGER® CONCEPTS……..………..…………………………………………………………………………....18 OVEN STACKING INFORMATION…..……………………………………………………………………………..18 HOW TO OBTAIN SERVICE………..……………..………………………….……………..……………………... 18 FUNCTIONS – THERMAL CUT-OUT SWITCH…………………………………..………………………………. 18 APPENDIX A: LABEL DEFINITIONS……………..………………………………………..……………………... 19
Impinger I – 1000 Series Ops Manual |
3 |
IMPINGER® I AND III CONVEYOR OVENS – MODEL SERIES 1000 AND 1200
UTILITY SPECIFICATIONS REQUIRED – ELECTRIC
|
|
|
|
|
|
|
Recommended Electrical |
Agency |
|
Model |
Energy |
Power |
Voltage |
Current |
Phase |
Hz |
Specifications |
Listing |
|
***1021-xxx-E |
Electric |
27 kW |
400/230 VAC |
40 Amps |
3 |
50 Hz |
5 Wires, 3 Poles |
F-G |
|
1N-1G |
|||||||||
|
|
|
|
|
|
|
|
||
1022 |
Electric |
27 kW |
120/208 VAC |
80 Amps |
3 |
60 Hz |
5 Wires, 3 Poles |
A-B-F |
|
1N-1G |
|||||||||
|
|
|
|
|
|
|
|
||
1023 |
Electric |
27 kW |
120/240 VAC |
70 Amps |
3 |
60 Hz |
5 Wires, 3 Poles |
A-B-F |
|
1N-1G |
|||||||||
|
|
|
|
|
|
|
|
||
1028 |
Electric |
27 kW |
380Y/220 |
41 Amps |
3 |
50 Hz |
5 Wires, 3 Poles |
F |
|
VAC |
1N-1G |
||||||||
|
|
|
|
|
|
|
|||
1029 |
Electric |
27 kW |
415/240 VAC |
38 Amps |
3 |
50 Hz |
5 Wires, 3 Poles |
F |
|
1N-1G |
|||||||||
|
|
|
|
|
|
|
|
||
1032 |
Electric |
27 kW |
380Y/220 |
41 Amps |
3 |
50 Hz |
5 Wires, 3 Poles |
F |
|
VAC |
1N-1G |
||||||||
|
|
|
|
|
|
|
|||
1202 |
Electric |
27 kW |
120/208 VAC |
80 Amps |
3 |
60 Hz |
5 Wires, 3 Poles |
A-B-F |
|
1N-1G |
|||||||||
|
|
|
|
|
|
|
|
||
1203 |
Electric |
27 kW |
120/240 VAC |
70 Amps |
3 |
60 Hz |
5 Wires, 3 Poles |
A-B-F |
|
1N-1G |
|||||||||
|
|
|
|
|
|
|
|
||
1228 |
Electric |
27 kW |
380Y/220 |
41 Amps |
3 |
50 Hz |
5 Wires, 3 Poles |
F |
|
VAC |
1N-1G |
||||||||
|
|
|
|
|
|
|
|||
1229 |
Electric |
27 kW |
415/240 VAC |
38 Amps |
3 |
50 Hz |
5 Wires, 3 Poles |
F |
|
1N-1G |
|||||||||
|
|
|
|
|
|
|
|
|
|
UTILITY SPECIFICATIONS REQUIRED – GAS |
|
|
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Recommended |
|
Agency |
|
|
|
|
|
|
|
|
Electrical |
|
||
Model |
Energy |
Power |
Voltage |
Current |
Phase |
Frequency |
Gas |
Listing |
||
Specification |
||||||||||
|
||||||||||
1030 |
Nat. Gas |
35 kW |
220 |
1.6 Amps |
1 |
50 Hz |
3 Wires, 1 Pole |
35 kW/hr at 17.5 |
F |
|
VAC |
1N-1G |
mB H2O column |
||||||||
|
|
|
|
|
|
|
||||
1031 |
L.P. Gas |
35 kW |
220 |
1.6 Amps |
1 |
50 Hz |
3 Wires, 1 Pole |
35 kW/hr at 27.5 |
F |
|
VAC |
1N–1G |
mB H2O column |
||||||||
|
|
|
|
|
|
|
||||
***1033-xxx-E |
Nat. Gas |
35 kW |
230 |
3 Amps |
1 |
50 Hz |
3 Wires, 1 Pole |
35 kW/hr at 17.5 |
F-G |
|
VAC |
1N-1G |
mB H2O column |
||||||||
|
|
|
|
|
|
|
||||
***1034-xxx-E |
L.P. Gas |
35 kW |
230 |
3 Amps |
1 |
50 Hz |
3 Wires, 1 Pole |
35 kW/hr at 27.5 |
F-G |
|
VAC |
1N-1G |
mB H2O column |
||||||||
|
|
|
|
|
|
|
||||
1040 |
Nat. Gas |
120,000 |
120/230 |
5 Amps |
1 |
60 Hz |
4 Wires, 1 Pole |
120,000 BTU at 7 |
A-F |
|
BTU |
VAC |
1N-1G |
inches H2O column |
|||||||
|
|
|
|
|
|
|||||
1041 |
L.P. Gas |
120,000 |
120/230 |
5 Amps |
1 |
60 Hz |
4 Wires, 1 Pole |
120,000 BTU at 11 |
A-F |
|
BTU |
VAC |
1N-1G |
inches H2O column |
|||||||
|
|
|
|
|
|
|||||
1042 |
Nat. Gas |
120,000 |
230 |
5 Amps |
1 |
50 Hz |
3 Wires, 1 Pole |
120,000 BTU at 7 |
F |
|
BTU |
VAC |
1N-1G |
inches H2O column |
|||||||
|
|
|
|
|
|
|||||
1043 |
L.P. Gas |
120,000 |
230 |
5 Amps |
1 |
50 Hz |
3 Wires, 1 Pole |
120,000 BTU at 11 |
F |
|
BTU |
VAC |
1N-1G |
inches H2O column |
|||||||
|
|
|
|
|
|
|||||
1046 |
Nat. Gas |
126 MJ |
240 |
5 Amps |
1 |
50 Hz |
3 Wires, 1 Pole |
126 MJ/hr at 1.75 |
E-F |
|
VAC |
1N-1G |
kPa H2O column |
||||||||
|
|
|
|
|
|
|
||||
1047 |
L.P. Gas |
126 MJ |
240 |
5 Amps |
1 |
50 Hz |
3 Wires, 1 Pole |
126 MJ/hr at 1.75 |
E-F |
|
VAC |
1N-1G |
kPa H2O column |
||||||||
|
|
|
|
|
|
|
||||
1240 |
Nat. Gas |
120,000 |
120/230 |
5 Amps |
1 |
60 Hz |
4 Wires, 1 Pole |
120,000 BTU at 7 |
A-F |
|
BTU |
VAC |
1N-1G |
inches H2O column |
|||||||
|
|
|
|
|
|
|||||
1241 |
L.P. Gas |
120,000 |
120/230 |
5 Amps |
1 |
60 Hz |
4 Wires, 1 Pole |
120,000 BTU at 11 |
A-F |
|
BTU |
VAC |
1N-1G |
inches H2O column |
|||||||
|
|
|
|
|
|
|||||
1242 |
Nat. Gas |
120,000 |
230 |
5 Amps |
1 |
50 Hz |
3 Wires, 1 Pole |
120,000 BTU at 7 |
F |
|
BTU |
VAC |
1N-1G |
inches H2O column |
|||||||
|
|
|
|
|
|
|||||
1243 |
L.P. Gas |
120,000 |
230 |
5 Amps |
1 |
50 Hz |
3 Wires, 1 Pole |
120,000 BTU at 11 |
F |
|
BTU |
VAC |
1N-1G |
inches H2O column |
|||||||
|
|
|
|
|
|
NOTE: All ovens require separate service and dedicated neutral.
4 |
Impinger I – 1000 Series Ops Manual |
IMPINGER® CONVEYOR OVENS – MODEL SERIES 1400
UTILITY SPECIFICATIONS REQUIRED – ELECTRIC
|
|
|
|
|
|
|
Recommended Electrical |
Agency |
|
Model |
Energy |
Power |
Voltage |
Current |
Phase |
Hz |
Specifications |
Listing |
|
***1421-xxx-E |
Electric |
27 kW |
400/230 VAC |
40 Amps |
3 |
50 Hz |
5 Wires, 3 Poles |
F-G |
|
1N-1G |
|||||||||
|
|
|
|
|
|
|
|
||
1452 |
Electric |
27 kW |
120/208 VAC |
80 Amps |
3 |
60 Hz |
5 Wires, 3 Poles |
A-B-D-F |
|
1N-1G |
|||||||||
|
|
|
|
|
|
|
|
||
1453 |
Electric |
27 kW |
120/240 VAC |
70 Amps |
3 |
60 Hz |
5 Wires, 3 Poles |
A-B-D-F |
|
1N-1G |
|||||||||
|
|
|
|
|
|
|
|
||
1454 |
Electric |
27 kW |
380/220 VAC |
41 Amps |
3 |
50 Hz |
5 Wires, 3 Poles |
F |
|
1N-1G |
|||||||||
|
|
|
|
|
|
|
|
||
1455 |
Electric |
27 kW |
415/240 VAC |
38 Amps |
3 |
50 Hz |
5 Wires, 3 Poles |
F |
|
1N-1G |
|||||||||
|
|
|
|
|
|
|
|
|
|
|
UTILITY SPECIFICATIONS REQUIRED – GAS |
|
|
|
|
|
||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Recommended |
|
|
|
Agency |
||
|
|
|
|
|
|
|
|
|
|
|
|
Electrical |
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Listing |
|||
Model |
Energy |
Power |
|
Voltage |
Current |
|
Phase |
Frequency |
Specification |
Gas |
|
|||||||
|
|
|
|
|
||||||||||||||
***1433-xxx-E |
Nat. Gas |
35 kW |
230 VAC |
3 Amps |
|
1 |
|
50 Hz |
3 Wires, 1 Pole |
35 kW/hr at 17.4 |
|
F-G |
||||||
|
|
1N-1G |
mB H2O column**** |
|||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||
***1434-xxx-E |
L.P. Gas |
35 kW |
230 VAC |
3 Amps |
|
1 |
|
50 Hz |
3 Wires, 1 Pole |
35 kW/hr at 27.4 |
|
F-G |
||||||
|
|
1N–1G |
mB H2O column**** |
|||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||
1450 |
|
Nat. Gas |
120,000 |
120 VAC |
5 Amps |
|
1 |
|
60 Hz |
3 Wires, 1 Pole |
120,000 BTU at 7 |
|
A-D-F |
|||||
|
BTU |
|
|
1N-1G |
inches H2O column**** |
|
||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||
1451 |
|
L.P. Gas |
120,000 |
120 VAC |
5 Amps |
|
1 |
|
60 Hz |
3 Wires, 1 Pole |
120,000 BTU at 11 |
|
A-F |
|||||
|
BTU |
|
|
1N-1G |
inches H2O column**** |
|
||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||||
1456 |
|
Nat. Gas |
120,000 |
220/240 |
5 Amps |
|
1 |
|
50 Hz |
3 Wires, 1 Pole |
120,000 BTU at 7 |
|
E-F |
|||||
|
BTU |
|
VAC |
|
|
1N-1G |
inches H2O column**** |
|
||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
1457 |
|
L.P. Gas |
120,000 |
220/240 |
5 Amps |
|
1 |
|
50 Hz |
3 Wires, 1 Pole |
120,000 BTU at 11 |
|
E-F |
|||||
|
BTU |
|
VAC |
|
|
1N-1G |
inches H2O column**** |
|
||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
||||||
|
|
A |
B |
|
C |
|
|
|
D |
E |
F |
G |
H |
|
|
|||
Agency |
|
CSA |
UL |
|
|
|
|
MEA |
|
AGA* |
NSF |
|
CE |
|
|
|
|
|
Listing |
|
|
|
|
|
|
|
|
|
|
|
|||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Electrical Supply for Australia:
Single Phase: 240VAC, 50Hz / 20 Amp: one neutral & one earth/ground.
Three Phase: 240/415 VAC / 20 Amp; three active, one neutral & one earth/ground.
* AGA Australian Gas Association |
** In Australia, use a 10 Amp General Purpose Outlet |
*** Reference Model Key |
|
All ovens require separate service and dedicated neutral.
GAS PRESSURE CONVERSION CHART
Inches of |
KPa |
m-Bar |
Millimeters of |
|
Water Column |
Water Column |
|||
|
|
|||
|
|
|
|
|
3.5 |
0.87 |
8.70 |
88.9 |
|
4.5 |
1.12 |
11.2 |
114.3 |
|
7 |
1.74 |
17.40 |
177.8 |
|
10 |
2.48 |
24.87 |
254.0 |
|
10.5 |
2.61 |
26.11 |
266.7 |
|
11 |
2.73 |
27.36 |
279.4 |
|
14 |
3.48 |
34.81 |
355.6 |
|
14.5 |
3.61 |
36.05 |
368.3 |
****NOTE: For proper operation, the gas valve requires a nominal inlet pressure of 7 inches H2O
column for natural gas and 11 inches of H2O column
for L.P. gas. A minimum inlet pressure of 1.0 inch of H2O above the manifold setting (NAT. manifold 3.5”
H2O, L.P. manifold 10” H2O) must be maintained with
no pressure drop from the no load to full load condition. The maximum inlet pressure must be maintained at or below ½ PSIG (14.5 inches H2O
column). Refer to the chart on the left for pressure conversions.
Impinger I – 1000 Series Ops Manual |
5 |
|
|
MODEL NUMBER KEY |
|
|
COUNTRY |
LANGUAGE |
CODE |
NOT USED |
|
1. |
France |
French |
B |
A |
2. |
Germany |
German |
C |
I |
3. |
Italy |
Italian |
D |
O |
4. |
Spain |
Spanish |
E |
Q |
5. |
United Kingdom |
English |
F |
|
6. |
Luxembourg |
French |
B |
|
7. |
Portugal |
Portuguese |
H |
|
8. |
Denmark |
Danish |
J |
|
9. |
Belgium |
Dutch / French |
K |
|
10. |
Netherlands |
Dutch |
L |
|
11. |
Ireland |
English |
F |
|
12. |
Greece |
Greek |
M |
|
13. |
Austria |
German |
C |
|
14. |
Finland |
Finnish |
N |
|
15. |
Norway |
Norwegian |
P |
|
16. |
Sweden |
Swedish |
R |
|
EXAMPLE: 1433-B00-EA
1433- |
B |
00- E |
A |
||||||
|
|
|
|
|
|
|
|
A = Advantage Style |
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
E = EC Marked Units |
||
|
|
|
|
|
|
||||
|
|
|
|
|
00 = Special Unit Designation |
|
|||
|
|
|
|
|
(02 = All Stainless Unit) |
|
|||
|
|
|
|
|
|||||
|
|
|
|
|
|
|
|
|
|
|
|
|
B = Language |
|
|
|
|
1433 = Main Model Number
NOTE: Date of manufacture is stamped on the rating plate of each oven at the end of the serial number.
Example: XXX…01-96
6 |
Impinger I – 1000 Series Ops Manual |