RETURN TO MAIN MENU
IM890-A
POWER MIG (140, 180 MODELS) |
May, 2007 |
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For use with machines having Code Numbers: 11254, 11255, 11256, 11257 and |
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11444 |
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Safety Depends on You
Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT. And, most importantly, think before you act and be careful.
LINCOLN ELECTRIC
OPERATOR’S MANUAL
Copyright © 2007 Lincoln Global Inc.
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com
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SAFETY |
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CALIFORNIA PROPOSITION 65 WARNINGS |
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Diesel engine exhaust and some of its constituents |
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The engine exhaust from this product contains |
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are known to the State of California to cause can- |
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chemicals known to the State of California to cause |
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cer, birth defects, and other reproductive harm. |
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cancer, birth defects, or other reproductive harm. |
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The Above For Diesel Engines |
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The Above For Gasoline Engines |
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ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. |
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KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING. |
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Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you |
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purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box |
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351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available |
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from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. |
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BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE |
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PERFORMED ONLY BY QUALIFIED INDIVIDUALS. |
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FOR ENGINE |
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1.h. To avoid scalding, do not remove the |
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radiator pressure cap when the engine is |
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powered equipment. |
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hot. |
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1.a. Turn the engine off before troubleshooting and maintenance |
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work unless the maintenance work requires it to be running. |
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____________________________________________________ |
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1.b. Operate engines in open, well-ventilated |
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areas or vent the engine exhaust fumes |
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outdoors. |
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ELECTRIC AND |
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MAGNETIC FIELDS |
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____________________________________________________ |
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may be dangerous |
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1.c. Do not add the fuel near an open flame |
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welding arc or when the engine is running. |
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Stop the engine and allow it to cool before |
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2.a. Electric current flowing through any conductor causes |
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refueling to prevent spilled fuel from vaporiz- |
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localized Electric and Magnetic Fields (EMF). Welding |
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ing on contact with hot engine parts and |
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current creates EMF fields around welding cables and |
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igniting. Do not spill fuel when filling tank. If |
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welding machines |
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fuel is spilled, wipe it up and do not start |
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engine until fumes have been eliminated. |
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2.b. EMF fields may interfere with some pacemakers, and |
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____________________________________________________ |
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welders having a pacemaker should consult their physician |
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1.d. Keep all equipment safety guards, covers and devices in |
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before welding. |
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position and in good repair.Keep hands, hair, clothing and |
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tools away from V-belts, gears, fans and all other moving |
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2.c. Exposure to EMF fields in welding may have other health |
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parts when starting, operating or repairing equipment. |
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effects which are now not known. |
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____________________________________________________ |
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1.e. In some cases it may be necessary to remove safety |
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2.d. All welders should use the following procedures in order to |
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minimize exposure to EMF fields from the welding circuit: |
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guards to perform required maintenance. Remove |
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guards only when necessary and replace them when the |
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2.d.1. Route the electrode and work cables together - Secure |
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maintenance requiring their removal is complete. |
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Always use the greatest care when working near moving |
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them with tape when possible. |
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parts. |
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2.d.2. Never coil the electrode lead around your body. |
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___________________________________________________ |
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1.f. Do not put your hands near the engine fan. |
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2.d.3. Do not place your body between the electrode and |
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Do not attempt to override the governor or |
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idler by pushing on the throttle control rods |
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work cables. If the electrode cable is on your right |
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while the engine is running. |
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side, the work cable should also be on your right side. |
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2.d.4. Connect the work cable to the workpiece as close as |
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___________________________________________________ |
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possible to the area being welded. |
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1.g. To prevent accidentally starting gasoline engines while |
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2.d.5. Do not work next to welding power source. |
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turning the engine or welding generator during maintenance |
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work, disconnect the spark plug wires, distributor cap or |
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Mar ʻ95 |
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magneto wire as appropriate. |
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ii |
SAFETY |
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ELECTRIC SHOCK can |
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ARC RAYS can burn. |
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kill. |
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plates to protect your eyes from sparks and |
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4.a. Use a shield with the proper filter and cover |
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3.a. The electrode and work (or ground) circuits |
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the rays of the arc when welding or observing |
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are electrically “hot” when the welder is on. |
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open arc welding. Headshield and filter lens |
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Do not touch these “hot” parts with your bare |
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should conform to ANSI Z87. I standards. |
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skin or wet clothing. Wear dry, hole-free |
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gloves to insulate hands. |
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4.b. Use suitable clothing made from durable flame-resistant |
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3.b. Insulate yourself from work and ground using dry insulation. |
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material to protect your skin and that of your helpers from |
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the arc rays. |
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Make certain the insulation is large enough to cover your full |
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area of physical contact with work and ground. |
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4.c. Protect other nearby personnel with suitable, non-flammable |
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In addition to the normal safety precautions, if welding |
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screening and/or warn them not to watch the arc nor expose |
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themselves to the arc rays or to hot spatter or metal. |
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must be performed under electrically hazardous |
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FUMES AND GASES |
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scaffolds; when in cramped positions such as sitting, |
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conditions (in damp locations or while wearing wet |
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clothing; on metal structures such as floors, gratings or |
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can be dangerous. |
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kneeling or lying, if there is a high risk of unavoidable or |
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accidental contact with the workpiece or ground) use |
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5.a. Welding may produce fumes and gases |
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the following equipment: |
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hazardous to health. Avoid breathing these |
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• Semiautomatic DC Constant Voltage (Wire) Welder. |
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fumes and gases. When welding, keep |
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• DC Manual (Stick) Welder. |
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your head out of the fume. Use enough |
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• AC Welder with Reduced Voltage Control. |
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ventilation and/or exhaust at the arc to keep |
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3.c. In semiautomatic or automatic wire welding, the electrode, |
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fumes and gases away from the breathing zone. |
When |
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welding with electrodes which require special |
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electrode reel, welding head, nozzle or semiautomatic |
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ventilation such as stainless or hard facing (see |
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welding gun are also electrically “hot”. |
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instructions on container or MSDS) or on lead or |
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3.d. Always be sure the work cable makes a good electrical |
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cadmium plated steel and other metals or coatings |
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which produce highly toxic fumes, keep exposure as |
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connection with the metal being welded. The connection |
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low as possible and below Threshold Limit Values (TLV) |
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should be as close as possible to the area being welded. |
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using local exhaust or mechanical ventilation. In |
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3.e. Ground the work or metal to be welded to a good electrical |
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confined spaces or in some circumstances, outdoors, a |
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respirator may be required. Additional precautions are |
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(earth) ground. |
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also required when welding on galvanized steel. |
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3.f. |
Maintain the electrode holder, work clamp, welding cable and |
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5. b. The operation of welding fume control equipment is affected |
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welding machine in good, safe operating condition. Replace |
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by various factors including proper use and positioning of |
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damaged insulation. |
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the equipment, maintenance of the equipment and the spe- |
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cific welding procedure and application involved. Worker |
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3.g. Never dip the electrode in water for cooling. |
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exposure level should be checked upon installation and |
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periodically thereafter to be certain it is within applicable |
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3.h. Never simultaneously touch electrically “hot” parts of |
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OSHA PEL and ACGIH TLV limits. |
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electrode holders connected to two welders because voltage |
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5.c. Do not weld in locations near chlorinated hydrocarbon vapors |
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between the two can be the total of the open circuit voltage |
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of both welders. |
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coming from degreasing, cleaning or spraying operations. |
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The heat and rays of the arc can react with solvent vapors to |
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3.i. When working above floor level, use a safety belt to protect |
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form phosgene, a highly toxic gas, and other irritating prod- |
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yourself from a fall should you get a shock. |
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ucts. |
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3.j. |
Also see Items 6.c. and 8. |
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5.d. Shielding gases used for arc welding can displace air and |
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cause injury or death. Always use enough ventilation, |
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especially in confined areas, to insure breathing air is safe. |
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5.e. Read and understand the manufacturerʼs instructions for this |
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equipment and the consumables to be used, including the |
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material safety data sheet (MSDS) and follow your |
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employerʼs safety practices. MSDS forms are available from |
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your welding distributor or from the manufacturer. |
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5.f. Also see item 1.b. |
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AUG 06 |
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iii |
SAFETY |
iii |
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WELDING and CUTTING |
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CYLINDER may explode |
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SPARKS can |
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if damaged. |
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cause fire or explosion. |
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7.a. Use only compressed gas cylinders |
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6.a. Remove fire hazards from the welding area. |
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containing the correct shielding gas for the |
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If this is not possible, cover them to prevent |
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process used and properly operating |
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the welding sparks from starting a fire. |
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regulators designed for the gas and |
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Remember that welding sparks and hot |
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pressure used. All hoses, fittings, etc. should be suitable for |
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materials from welding can easily go through small cracks |
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the application and maintained in good condition. |
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and openings to adjacent areas. Avoid welding near |
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hydraulic lines. Have a fire extinguisher readily available. |
7.b. Always keep cylinders in an upright position securely |
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6.b. Where compressed gases are to be used at the job site, |
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chained to an undercarriage or fixed support. |
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special precautions should be used to prevent hazardous |
7.c. Cylinders should be located: |
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situations. Refer to “Safety in Welding and Cutting” (ANSI |
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• Away from areas where they may be struck or subjected to |
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Standard Z49.1) and the operating information for the |
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physical damage. |
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equipment being used. |
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• A safe distance from arc welding or cutting operations and |
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6.c. When not welding, make certain no part of the electrode |
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any other source of heat, sparks, or flame. |
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circuit is touching the work or ground. Accidental contact |
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can cause overheating and create a fire hazard. |
7.d. Never allow the electrode, electrode holder or any other |
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6.d. Do not heat, cut or weld tanks, drums or containers until the |
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electrically “hot” parts to touch a cylinder. |
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proper steps have been taken to insure that such procedures |
7.e. Keep your head and face away from the cylinder valve outlet |
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will not cause flammable or toxic vapors from substances |
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when opening the cylinder valve. |
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inside. They can cause an explosion even though they have |
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been “cleaned”. For information, purchase “Recommended |
7.f. Valve protection caps should always be in place and hand |
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Safe Practices for the Preparation for Welding and Cutting of |
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tight except when the cylinder is in use or connected for |
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Containers and Piping That Have Held Hazardous |
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use. |
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Substances”, AWS F4.1 from the American Welding Society |
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(see address above). |
7.g. Read and follow the instructions on compressed gas |
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6.e. Vent hollow castings or containers before heating, cutting or |
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cylinders, associated equipment, and CGA publication P-l, |
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“Precautions for Safe Handling of Compressed Gases in |
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welding. They may explode. |
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Cylinders,” available from the Compressed Gas Association |
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6.f. |
Sparks and spatter are thrown from the welding arc. Wear oil |
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1235 Jefferson Davis Highway, Arlington, VA 22202. |
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FOR ELECTRICALLY |
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ear plugs when welding out of position or in confined places. |
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free protective garments such as leather gloves, heavy shirt, |
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cuffless trousers, high shoes and a cap over your hair. Wear |
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powered equipment. |
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Always wear safety glasses with side shields when in a |
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welding area. |
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8.a. Turn off input power using the disconnect |
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6.g. Connect the work cable to the work as close to the welding |
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switch at the fuse box before working on |
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area as practical. Work cables connected to the building |
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the equipment. |
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framework or other locations away from the welding area |
8.b. Install equipment in accordance with the U.S. National |
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increase the possibility of the welding current passing |
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through lifting chains, crane cables or other alternate cir- |
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Electrical Code, all local codes and the manufacturerʼs |
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cuits. This can create fire hazards or overheat lifting chains |
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recommendations. |
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or cables until they fail. |
8.c. Ground the equipment in accordance with the U.S. National |
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6.h. Also see item 1.c. |
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Electrical Code and the manufacturerʼs recommendations. |
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6.I. Read and follow NFPA 51B “ Standard for Fire Prevention |
Jan, 07 |
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During Welding, Cutting and Other Hot Work”, available |
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from NFPA, 1 Batterymarch Park,PO box 9101, Quincy, Ma |
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022690-9101. |
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6.j. Do not use a welding power source for pipe thawing. |
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iv |
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SAFETY |
iv |
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PRÉCAUTIONS DE SÛRETÉ |
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5. |
Toujours porter des lunettes de sécurité dans la zone de |
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soudage. Utiliser des lunettes avec écrans lateraux dans les |
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Pour votre propre protection lire et observer toutes les instructions |
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zones où lʼon pique le laitier. |
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et les précautions de sûreté specifiques qui parraissent dans ce |
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6. |
Eloigner les matériaux inflammables ou les recouvrir afin de |
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manuel aussi bien que les précautions de sûreté générales suiv- |
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antes: |
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prévenir tout risque dʼincendie dû aux étincelles. |
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Sûreté Pour Soudage A LʼArc |
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7. |
Quand on ne soude pas, poser la pince à une endroit isolé de |
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1. Protegez-vous contre la secousse électrique: |
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la masse. Un court-circuit accidental peut provoquer un |
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échauffement et un risque dʼincendie. |
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a. Les circuits à lʼélectrode et à la piéce sont sous tension |
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8. |
Sʼassurer que la masse est connectée le plus prés possible |
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quand la machine à souder est en marche. Eviter toujours |
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tout contact entre les parties sous tension et la peau nue |
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de la zone de travail quʼil est pratique de le faire. Si on place |
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ou les vétements mouillés. Porter des gants secs et sans |
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la masse sur la charpente de la construction ou dʼautres |
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trous pour isoler les mains. |
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endroits éloignés de la zone de travail, on augmente le risque |
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b. Faire trés attention de bien sʼisoler de la masse quand on |
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|
de voir passer le courant de soudage par les chaines de lev- |
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soude dans des endroits humides, ou sur un plancher |
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age, câbles de grue, ou autres circuits. Cela peut provoquer |
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|
metallique ou des grilles metalliques, principalement dans |
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|
des risques dʼincendie ou dʼechauffement des chaines et des |
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les positions assis ou couché pour lesquelles une grande |
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câbles jusquʼà ce quʼils se rompent. |
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partie du corps peut être en contact avec la masse. |
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9. |
Assurer une ventilation suffisante dans la zone de soudage. |
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c. Maintenir le porte-électrode, la pince de masse, le câble |
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|
de soudage et la machine à souder en bon et sûr état |
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|
Ceci est particuliérement important pour le soudage de tôles |
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|
defonctionnement. |
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galvanisées plombées, ou cadmiées ou tout autre métal qui |
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d.Ne jamais plonger le porte-électrode dans lʼeau pour le |
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|
produit des fumeés toxiques. |
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|
refroidir. |
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10. Ne pas souder en présence de vapeurs de chlore provenant |
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|
e. Ne jamais toucher simultanément les parties sous tension |
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|
des porte-électrodes connectés à deux machines à souder |
|
|
dʼopérations de dégraissage, nettoyage ou pistolage. La |
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parce que la tension entre les deux pinces peut être le |
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|
chaleur ou les rayons de lʼarc peuvent réagir avec les vapeurs |
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|
total de la tension à vide des deux machines. |
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du solvant pour produire du phosgéne (gas fortement toxique) |
|
|
f. Si on utilise la machine à souder comme une source de |
|
|
ou autres produits irritants. |
|
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|
courant pour soudage semi-automatique, ces precautions |
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11. Pour obtenir de plus amples renseignements sur la sûreté, |
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pour le porte-électrode sʼapplicuent aussi au pistolet de |
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soudage. |
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voir le code “Code for safety in welding and cutting” CSA |
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Standard W 117.2-1974. |
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|
2. Dans le cas de travail au dessus du niveau du sol, se protéger |
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contre les chutes dans le cas ou on recoit un choc. Ne jamais |
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enrouler le câble-électrode autour de nʼimporte quelle partie |
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PRÉCAUTIONS DE SÛRETÉ POUR |
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|
du corps. |
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3. Un coup dʼarc peut être plus sévère quʼun coup de soliel, |
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LES MACHINES À SOUDER À |
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||||
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donc: |
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TRANSFORMATEUR ET À |
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a. Utiliser un bon masque avec un verre filtrant approprié |
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REDRESSEUR |
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||||
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ainsi quʼun verre blanc afin de se protéger les yeux du ray- |
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onnement de lʼarc et des projections quand on soude ou |
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quand on regarde lʼarc. |
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1. |
Relier à la terre le chassis du poste conformement au code de |
|
|
b. Porter des vêtements convenables afin de protéger la |
|
|
lʼélectricité et aux recommendations du fabricant. Le dispositif |
||||
|
peau de soudeur et des aides contre le rayonnement de |
|
|
de montage ou la piece à souder doit être branché à une |
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|
lʻarc. |
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bonne mise à la terre. |
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|
c. Protéger lʼautre personnel travaillant à proximité au |
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|
soudage à lʼaide dʼécrans appropriés et non-inflammables. |
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2. |
Autant que possible, Iʼinstallation et lʼentretien du poste seront |
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|
4. Des gouttes de laitier en fusion sont émises de lʼarc de |
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|
effectués par un électricien qualifié. |
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|
soudage. Se protéger avec des vêtements de protection libres |
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3. |
Avant de faires des travaux à lʼinterieur de poste, la debranch- |
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|
de lʼhuile, tels que les gants en cuir, chemise épaisse, pan- |
|
|
er à lʼinterrupteur à la boite de fusibles. |
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|
talons sans revers, et chaussures montantes. |
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4. |
Garder tous les couvercles et dispositifs de sûreté à leur |
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place. |
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Mar. ʻ93 |
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v |
INSTALLATION |
v |
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EN 60974-10
POWER MIG (140, 180 MODELS)
vi |
INSTALLATION |
vi |
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EN 60974-10:
POWER MIG (140, 180 MODELS)
vii
Thank You
QUALITY vii for selecting a product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product
••• as much pride as we have in bringing this product to you!
CUSTOMER ASSISTANCE POLICY
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customerʼs particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.
Please Examine Carton and Equipment For Damage Immediately
When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received.
Please record your equipment identification information below for future reference. This information can be found on your machine nameplate.
Product _________________________________________________________________________________
Model Number ___________________________________________________________________________
Code Number or Date Code_________________________________________________________________
Serial Number____________________________________________________________________________
Date Purchased___________________________________________________________________________
Where Purchased_________________________________________________________________________
Whenever you request replacement parts or information on this equipment, always supply the information you have recorded above. The code number is especially important when identifying the correct replacement parts.
On-Line Product Registration
- Register your machine with Lincoln Electric either via fax or over the Internet.
• For faxing: Complete the form on the back of the warranty statement included in the literature packet accompanying this machine and fax the form per the instructions printed on it.
• For On-Line Registration: Go to our WEB SITE at www.lincolnelectric.com. Choose “Quick Links” and then “Product Registration”. Please complete the form and submit your registration.
Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection. The level of seriousness to be applied to each is explained below:
WARNING
This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life.
CAUTION
This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.
viii |
TABLE OF CONTENTS |
viii |
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Page |
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–––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– |
|
|
Installation ....................................................................................................... |
Section A |
|
Technical Specifications................................................................................. |
A-1, A-2 |
|
Safety Precautions................................................................................................. |
A-3 |
|
Location........................................................................................................... |
A-3 |
|
Stacking .......................................................................................................... |
A-3 |
|
Tilting............................................................................................................... |
A-3 |
|
Identify and Locate Components........................................................................... |
A-4 |
|
________________________________________________________________________________ |
|
|
Operation ......................................................................................................... |
Section B |
|
Safety and Product Description ............................................................................. |
B-1 |
|
Controls and Settings..................................................................................... |
B-2, B-3 |
|
Drive Roll and Wire Guides Table ......................................................................... |
B-4 |
|
Setting Up and Making a Flux-Cored Weld............................................. |
B-5 thru B-7 |
|
Setting Up and Making a MIG Weld and Install Shielding Gas.............. |
B-8 thru B-11 |
|
Setting Up and Making a Aluminum Weld ........................................................... |
B-12 |
|
________________________________________________________________________ |
|
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Accessories ..................................................................................................... |
Section C |
|
Optional Accessories............................................................................................. |
C-1 |
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Utility Carts .................................................................................................... |
C-2, C-3 |
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________________________________________________________________________ |
|
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Maintenance.............................................................................................. |
Section D |
|
Safety Precautions ................................................................................................ |
D-1 |
|
Wire Feed Compartment, Fan Motor, Wire Reel Maintenance ............................. |
D-1 |
|
Gun And Cable Maintenance ................................................................................ |
D-2 |
|
Overload Protection............................................................................................... |
D-2 |
|
Component Replacement Procedures .................................................................. |
D-3 |
|
________________________________________________________________________ |
|
|
Troubleshooting .............................................................................................. |
Section E |
|
Safety Precautions................................................................................................. |
E-1 |
|
How to Use Troubleshooting Guide....................................................................... |
E-1 |
|
Troubleshooting Guide............................................................................. |
E-2 thru E-4 |
|
________________________________________________________________________ |
|
|
Wiring Diagram and Dimension Print ............................................................ |
Section F |
|
________________________________________________________________________ |
|
|
Parts Lists................................................................................................ |
P-533, P-202-E |
|
________________________________________________________________________ |
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INSTALLATION |
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A-1 |
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A-1 |
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TECHNICAL SPECIFICATIONS |
180 Amp units (K2472-1 180T, K2473-1 180C) |
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Standard Voltage/Frequency |
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Input Current |
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230 V |
60 Hz |
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20 Amps @ rated output |
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208 V |
60 Hz |
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20 Amps @ rated output |
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RATED OUTPUT |
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Voltage/Duty |
Cycle |
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Current |
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Voltage at Rated Amperes |
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230 V |
30% |
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130 Amps |
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20 |
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208 V |
30% |
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130 Amps |
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17 |
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OUTPUT |
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Welding Current Range |
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Open Circuit Voltage |
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Wire Speed Range |
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30-180 Amps |
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34 V |
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50 - 500 in/min. |
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(1.3 - 12.7 m/min.) |
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RECOMMENDED INPUT CABLE AND FUSE SIZES |
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Input Voltage/Frequency |
Fuse or Breaker Size1 |
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Input Amps |
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Power Cord |
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230 V |
60 Hz |
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40 Amp Super Lag |
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20 |
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50 Amp, 250 V, |
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Three Prong Plug |
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(NEMA Type 6-50P) |
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PHYSICAL DIMENSIONS |
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Height |
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Width |
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Depth |
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Weight |
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14.0 in |
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10.15 in |
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18.6 in |
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66 Ibs |
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357 mm |
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258 mm |
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472 mm |
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30 kg |
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1 If connected to a circuit protected by fuses use Time Delay Fuse marked “D”. |
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140 Amp units |
(K2470-1 140T, K2471-1 140C) |
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Standard Voltage/Frequency |
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Input Current |
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120 V / 60 Hz |
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20 Amps @ rated output |
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RATED OUTPUT |
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Duty Cycle |
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Current |
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Voltage at Rated Amperes |
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20% Duty Cycle |
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90 Amps |
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19.5 |
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OUTPUT |
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Welding Current Range |
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Open Circuit Voltage |
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Wire Speed Range |
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30-140 Amps |
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33 V |
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50 - 500 in/min. |
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(1.3 - 12.7 m/min.) |
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RECOMMENDED |
INPUT CABLE AND FUSE |
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SIZES |
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Input Voltage/Frequency |
Fuse or Breaker Size1,2 |
Input Amps |
Power Cord |
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Extension Cord |
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120 V |
60 Hz |
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20 Amp |
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20 |
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15 Amp, 125 V, |
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3 Conductor # 12 AWG |
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Three Prong Plug |
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(4mm2) or Larger |
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(NEMA Type 5-15P) |
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up to 50 ft.(15.2m) |
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PHYSICAL DIMENSIONS |
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Height |
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Width |
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Depth |
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Weight |
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14.0 in |
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10.15 in |
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18.6 in |
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58 Ibs |
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357 mm |
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258 mm |
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472 mm |
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26.3 kg |
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1If connected to a circuit protected by fuses use Time Delay Fuse marked “D”. |
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POWER MIG (140, 180 MODELS) |
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INSTALLATION |
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A-2 |
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A-2 |
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TECHNICAL SPECIFICATIONS |
180 Amp units (K2668-1 180C) |
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Standard Voltage/Frequency |
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Input Current |
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240 V |
50 Hz |
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I1 max 20 Amps |
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I1 eff 10.7 Amps |
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RATED OUTPUT |
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Voltage/Duty Cycle |
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Current |
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Voltage at Rated Amperes |
|||||
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240 V |
25% |
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130 Amps |
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20 |
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OUTPUT |
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|||
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Welding Current Range |
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Open Circuit Voltage |
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Wire Speed Range |
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||||||||
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30 - 180 Amps |
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34 V |
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50 - 500 in/min. |
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1.3 - 12.7 ( m/min.) |
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|||||
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RECOMMENDED INPUT CABLE AND FUSE SIZES |
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||||||||||||
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Input Voltage/Frequency |
Fuse or Breaker Size1 |
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Input Amps |
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Power Cord |
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240 V 50 Hz |
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40 Amp Super Lag |
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20 |
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15 Amp, 240 V, |
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Three Pin Plug |
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PHYSICAL DIMENSIONS |
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||||||||
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Height |
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Width |
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Depth |
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Weight |
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14.0 in |
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10.15 in |
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18.6 in |
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66 Ibs |
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357 mm |
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258 mm |
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472 mm |
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30 kg |
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|||
1 |
If connected to a circuit protected by fuses use Time Delay Fuse marked “D”. |
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2 |
Requirements For Maximum Output |
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In order to utilize the maximum output capability of |
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the machine, a branch circuit capable of 25 amps at |
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120 volts, 60 Hertz is required. |
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POWER MIG (140, 180 MODELS)
|
|
INSTALLATION |
A-3 |
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A-3 |
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Read entire installation section before starting |
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installation. |
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SAFETY PRECAUTIONS |
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WARNING |
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ELECTRIC SHOCK can kill. |
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• Only qualified personnel should perform |
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this installation. |
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• Only personnel that have read and under- |
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stood the POWER MIG Operating Manual |
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should install and operate this equipment. |
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• Machine must be plugged into a receptacle |
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which is grounded per any national, local |
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or other applicable electrical codes. |
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• The POWER MIG power switch is to be in |
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the OFF (“O”) position when installing |
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work cable and gun and when connecting |
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power cord to input power. |
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SELECT SUITABLE LOCATION |
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Locate the welder in a dry location where there is free |
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circulation of clean air into the louvers in the back and |
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out the front of the unit. A location that minimizes the |
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amount of smoke and dirt drawn into the rear louvers |
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reduces the chance of dirt accumulation that can |
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block air passages and cause overheating. |
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STACKING |
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||
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POWER MIG (140, 180 MODELS) cannot be stacked. |
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||
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TILTING |
|
||
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Each machine must be placed on a secure, level sur- |
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face, directly or on recommended cart. The machine |
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||
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may topple over if this procedure is not followed. |
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POWER MIG (140, 180 MODELS)
A-4 |
INSTALLATION |
A-4 |
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IDENTIFY AND LOCATE COMPONENTS |
• .030” -.045” (0.8 - 1.1mm) Knurled Drive Roll |
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INCLUDED COMPONENTS |
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(Installed on Machine) |
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• Wire Feeder Welder. |
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030 |
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. |
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045 |
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. |
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•Work Cable & Clamp.
•Magnum 100L Welding Gun.
•.025” -.035” (0.6 - 0.9mm) Inner Wire guide
•.035” -.045” (0.9 - 1.1mm) Inner Wire Guide (Installed on Machine)
•Outer Wire Guide (Installed on Machine)
.025-.035 (.6-.9mm) |
INNER WIRE GUIDE |
OUTER WIRE GUIDE |
.035-.045 (.9-1.1mm) |
•Black Flux-cored Gasless Gun Nozzle (Installed on Welding Gun)
• 3 .035” (0.9mm) Contact Tips (1 installed on the welding gun).
• 3 .025” (0.6mm) Contact Tips.
.035 .035 |
.025 |
.025 |
.025 |
• Spool of .035” (0.9 mm) diameter NR-211MP Innershield Flux-cored Wire.
• Spool of .025” (0.6 mm) diameter L-56 MIG Wire.
MP |
L- |
56 MIG |
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NR-211 |
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WIRE |
• .025”-.030” (0.6 - 0.8mm) |
• .035” (0.9mm) |
Smooth Drive Roll |
Smooth Drive Roll |
•Brass MIG Gas Gun Nozzle
•2”(51mm) Spindle Adapter (For 8”(203mm) Reel of wire)
•Regulator
•Gas Hose
•Learn to Weld (LTW1 Manual)
•DVD
REGULATOR
2" SPINDLE ADAPTER (FOR 8" REEL OFWIRE)
GAS HOSE
LTW1
"LEARNTOWELD"
DVD
POWER MIG (140, 180 MODELS)