LEXUS SERVICE BULLETIN
New Part
No. New Part
Name
Qty
09808-14040
Fuel Pump Retainer Tool Assy
1
(09881-14040) Plate
1
(09882-14040) Claw
1
(09883-14040) Bolt and Washer
Set
1
09808-14050
Fuel Pump Holding Tool Assy
1
(09881-14050) Bridge
1
(09882-14050) Claw No. 1 and No. 2
1
(09883-14050)
Bolt
1
(09884-14050)
Bolt
1
(09885-14050)
Nut
1
Revised 04/09/2014
RX330, 270 & 350
• Production date included.
• Revised installation procedures.
Fuel Pump Retainer Tool
This Service Bulletin is to inform that a new SST has been developed for Fuel Pump Retainer.
Design of this Specific Fuel Pump Retainer Tool SST allows for the thread ring to be held in position whilst removing and
installing the fuel pump gauge retainer.
Part No. Change
Please note:
Following initial supply of this SST, the part number will EHchanged.
All reference in this Service Bulletin and Repair Manual will refer to this SST as part Number 09808-14040.
SST Category
Category A - Mandatory all sites (except Satellite)
SST Allocation
This new Fuel Pump Retainer Tool SST will be automatically allocated to all Dealer sites (including branches) during August 2014.
Part number to be used for initial supply of this SST is 09808-19015.
Initial Supply Part
Number
Part Number for ongoing
supply
New Part Name
)XHO3XPS5HWDLQHU7RRO$VV\
)XHO3XPS+ROGHU7RRO$VV\
Part No. Information (for ongoing supply) :
Production Effective :
VIN
Production
Date: Aug 14
© 2014 Lexus Australia A Division of Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of
Sec
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
No.: 01
NA From July, 2014
Date
tion: ST
PREPARATION
________________________________________________________________________________________________
© 2014 Lexus Australia A Division of Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
2/13
FUEL
SST
SST
Illustration Parts Number Parts Name
09808-14040 Fuel Pump Retainer Tool Assy
(09881-14040) Plate
(09882-14040) Claw
(09883-14040) Bolt and Washer Set
09808-14050 Fuel Pump Holding Tool Assy
(09881-14050) Bridge
(09882-14050) Claw No. 1 and No. 2
(09883-14050) Bolt
(09884-14050) Bolt
(09885-14050) Nut
FUEL
________________________________________________________________________________________________
© 2014 Lexus Australia A Division of Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
3/13
FUEL PUMP
REMOVAL
1. REMOVE FUEL PUMP GAUGE RETAINER
(a) Install SST (fuel pump holding tool assy) to the fuel pump gauge retainer.
(1) Insert SST (claw No. 1) between the service hole and fuel pump gauge retainer as shown
in the illustration.
*a
*b
Text in Illustration
*a SST (Claw No. 1) *b Wide
SST 09808-14050 (09882-14050)
A329810E01
(2) Align the detent of the tank suction tube support and cut out of SST (claw No. 1).
________________________________________________________________________________________________
© 2014 Lexus Australia A Division of Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
4/13
*a *a
*b
Text in Illustration
*a SST (Claw No. 1) *b Detent of Tank Suction Tube Support
Front - -
(3) Insert SST (claw) between the service hole and fuel pump gauge retainer as shown in the
illustration.
A329809E01
*a
*b
*a
*b
A329814E01
Text in Illustration
________________________________________________________________________________________________
© 2014 Lexus Australia A Division of Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
5/13
*a SST (Claw No. 1) *b SST (Claw)
SST 09808-14040 (09882-14040)
(4) Use the same procedure as for SST (claw No. 1), insert SST (claw No. 2) between the
service hole and fuel pump gauge retainer, and align it with the second detent of the tank
suction tube support.
*b
*c
*d
*a
*d
*e
*d
*d
*g
*f
*h
*g
Text in Illustration
*a SST (Claw No. 1) *b SST (Claw No. 2)
*c SST (Bridge) *d SST (Bolt)
*e Narrow *f Contact
*g Cloth *h Detent of Tank Suction Tube Support
SST 09808-14050 (09881-14050, 09882-14050, 09883-14050, 09884-14050)
A329811E01
(5) Install SST (bridge) to SST (claw No. 1) and SST (claw No. 2) with the 2 SST (bolt).
________________________________________________________________________________________________
© 2014 Lexus Australia A Division of Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
6/13
(6) Place a piece of cloth or equivalent on the fuel suction tube with pump and gauge
assembly and lightly tighten the 2 SST (bolt) of SST (bridge) until they come into contact
with the fuel suction tube with pump and gauge assembly.
NOTICE:
If a piece of cloth or equivalent is not placed between the fuel suction tube with
pump and gauge assembly and the 2 SST (bolt), the fuel suction tube with pump
and gauge assembly may damaged.
(b) Install SST (fuel pump retainer tool assy) to the fuel pump gauge retainer.
(1) Position SST (claw) next to SST (claw No. 1) so that the protrusions of the fuel pump
gauge retainer are aligned with the grooves of SST (claw). Use the same procedure as for
the previous SST (claw), insert the second SST (claw) between the service hole and fuel
pump gauge retainer, and position it next to SST (claw No. 2) so that it is opposite to SST
(claw) and the protrusions of the fuel pump gauge retainer are aligned with the grooves of
SST (claw).
*c
*a
*c
*h *i
*e
*f *f
*g
*b
*d
*g
A329812E01
Text in Illustration
*a SST (Claw No. 1) *b SST (Claw No. 2)
*c SST (Claw) *d SST (Bridge)
*e Triangle Mark *f Protrusion of Fuel Pump Gauge Retainer
*g Groove of SST (Claw) *h Correct
*i Incorrect - -
SST 09808-14040 (09882-14040)
NOTICE:
Ensure that SST (claw) does not cover the triangle mark of the fuel pump gauge
retainer.
(2) While ensuring that SST (plate) is centered, install SST (plate) to 2 SST (claw) with the 2
________________________________________________________________________________________________
© 2014 Lexus Australia A Division of Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
7/13
SST (bolt).
*e
*f
*c
*b
*f
*a
*d
*c
Text in Illustration
*a SST (Claw No. 1) *b SST (Claw No. 2)
*c SST (Claw) *d SST (Bridge)
*e SST (Plate) *f SST (Bolt and Washer Set)
SST 09808-14040 (09881-14040, 09883-14040)
(c) Attach 2 breaker bars to SST (fuel pump holding tool assy) and 1 breaker bar to SST (fuel
pump retainer tool assy).
A338645E01
*b
*a
Text in Illustration
*a SST (Fuel Pump Holding Tool Assy) *b SST (Fuel Pump Retainer Tool Assy)
(d) Place paint marks on the fuel suction tube with pump and gauge assembly, fuel pump gauge
retainer and fuel tank assembly as shown in the illustration.
*a
A338647E01
Text in Illustration
*a Paint Mark - -
A338648E01
(e) While holding the 2 breaker bars attached to SST (fuel pump holding tool assy), turn the
________________________________________________________________________________________________
© 2014 Lexus Australia A Division of Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
8/13
breaker bar attached to SST (fuel pump retainer tool assy) to loosen the fuel pump gauge
retainer. [*1]
*b *c
*e
*e
*d
*c
*a
Text in Illustration
*a SST (Fuel Pump Holding Tool Assy) *b SST (Fuel Pump Retainer Tool Assy)
*c Holding *d Turn
*e Press down - -
- -
NOTICE:
Press down on the 2 locations shown in the illustration to prevent SST (fuel pump
holding tool assy) from turning.
(f) Check that only the paint mark on the fuel pump gauge retainer has moved.
A331591E01
*b
*a
*c
*a
*a
Text in Illustration
*a Paint Mark *b Correct
*c Incorrect - -
HINT:
If the paint mark on the fuel suction tube with pump and gauge assembly has also moved,
tighten the fuel pump gauge retainer until the paint marks are aligned at the original position.
Then repeat from step [*1].
A331592E01
(g) Loosen the fuel pump gauge retainer by using SST (fuel pump retainer tool assy) until the fuel
________________________________________________________________________________________________
© 2014 Lexus Australia A Division of Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
9/13
pump gauge retainer turns approximately 360°.
*b
*a
*a
*c
Text in Illustration
*a SST (Claw) *b SST (Fuel Pump Holding Tool Assy)
*c SST (Fuel Pump Retainer Tool Assy) - -
(h) Remove SST (fuel pump retainer tool assy) and SST (fuel pump holding tool assy) from the fuel
pump gauge retainer.
(i) Check that the fuel pump gauge retainer can be loosened by hand.
HINT:
If the fuel pump gauge retainer cannot be loosened by hand, use SST (fuel pump retainer tool
assy) to loosen the fuel pump gauge retainer.
A331593E01
*a
________________________________________________________________________________________________
© 2014 Lexus Australia A Division of Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
10/13
Text in Illustration
*a SST (Fuel Pump Retainer Tool Assy) - -
SST 09808-14040 (09881-14040, 09882-14040, 09883-14040)
(j) While holding the fuel suction tube with pump and gauge assembly by hand, remove the fuel
pump gauge retainer.
INSTALLATION
1. INSTALL FUEL PUMP GAUGE RETAINER
(a) Align the triangle mark on new fuel pump gauge retainer with the "S" mark on the fuel tank
assembly while pushing down the fuel suction tube with pump and gauge assembly, attach the
fuel pump gauge retainer.
A331594E01
*a
S
*b
Text in Illustration
*a "S" Mark *b Triangle Mark
A338492E01
(b) Install SST (fuel pump retainer tool assy) to the fuel pump gauge retainer.
________________________________________________________________________________________________
© 2014 Lexus Australia A Division of Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
11/13
(1) Insert 2 SST (claw) between the service hole and fuel pump gauge retainer, and adjust the
position so that the protrusions of the fuel pump gauge retainer are aligned with the
grooves of SST (claw) as shown in the illustration.
*a
*a
*e
*d
*f
*b
*c
Text in Illustration
*a SST (Claw) *b Triangle Mark
*c Protrusion of Fuel Pump Gauge Retainer *d Groove of SST (Claw)
*e Correct *f Incorrect
SST 09808-14040 (09882-14040)
NOTICE:
Ensure that SST (claw) does not cover the triangle mark of the fuel pump gauge
retainer.
(2) While ensuring that SST (plate) is centered, install SST (plate) to 2 SST (claw) with the 2
SST (bolt).
*d
*c
A329813E01
*c
*b
*a
*c
*a
Text in Illustration
*a SST (Claw) *b SST (Plate)
*c SST (Bolt and Washer Set) - -
- -
SST 09808-14040 (09881-14040, 09883-14040)
A338646E01
(c) Type A:
________________________________________________________________________________________________
© 2014 Lexus Australia A Division of Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
12/13
(1) While lightly pushing down on SST (fuel pump retainer tool assy), tighten the fuel pump
gauge retainer by 1 and a half turns so that the triangle mark on the fuel pump gauge
retainer is positioned between the "A" and "MAX" marks on the fuel tank assembly.
*b
*a
Text in Illustration
*a SST (Fuel Pump Retainer Tool Assy) *b Triangle Mark
*c "MAX" Mark *d "A" Mark
NOTICE:
• Do not use any tools other than specified in this operation as this may result in
damage to the fuel pump gauge retainer or fuel tank assembly.
• Do not push down on SST (fuel pump retainer tool assy) excessively as this may
make the fuel pump gauge retainer hard to rotate, and may damage components.
• Make sure to turn the breaker bar horizontally. If it is turned at an angle, SST (fuel
pump retainer tool assy) may come off.
• Do not spin SST (fuel pump retainer tool assy) too fast or use an impact wrench
as this may damage components.
• If SST (fuel pump retainer tool assy) comes off of the fuel pump gauge retainer,
loosen the SST (bolt and washer set) and reinstall SST (fuel pump retainer tool
assy).
HINT:
While pushing down SST (fuel pump retainer tool assy), turn the fuel pump gauge retainer
clockwise to tighten. Make sure that the detent of the tank suction tube support does not
move out of the groove of the fuel tank assembly.
(d) Type B:
(1) While lightly pushing down on SST (fuel pump retainer tool assy), tighten the fuel pump
gauge retainer by 1 and a half turns so that the triangle mark on the fuel pump gauge
retainer is positioned between the "A" and "MAX" marks on the fuel tank assembly.
*c
*d
A337343E01
*a
*c
*b
*d
A337344E01
Text in Illustration
________________________________________________________________________________________________
© 2014 Lexus Australia A Division of Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
13/13
*a SST (Fuel Pump Retainer Tool Assy) *b Triangle Mark
*c "MAX" Mark *d "A" Mark
NOTICE:
• Do not use any tools other than specified in this operation as this may result in
damage to the fuel pump gauge retainer or fuel tank assembly.
• Do not push down on SST (fuel pump retainer tool assy) excessively as this may
make the fuel pump gauge retainer hard to rotate, and may damage components.
• Make sure to turn the breaker bar horizontally. If it is turned at an angle, SST (fuel
pump retainer tool assy) may come off.
• Do not spin SST (fuel pump retainer tool assy) too fast or use an impact wrench
as this may damage components.
• If SST (fuel pump retainer tool assy) comes off of the fuel pump gauge retainer,
loosen the SST (bolt and washer set) and reinstall SST (fuel pump retainer tool
assy).
HINT:
While pushing down SST (fuel pump retainer tool assy), turn the fuel pump gauge retainer
clockwise to tighten. Make sure that the detent of the tank suction tube support does not
move out of the groove of the fuel tank assembly.
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