Lenze i700 User Manual

4.3 (3)

EDS700ACBA

.NVU

Ä.NVUä

Translation Hardware Manual

i700

E70AC...

Servo−Inverter i700

l

Contents i

1

About this documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

 

1.1

Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

 

1.2

Conventions used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

 

1.3

Terms and abbreviations used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

 

1.4

Notes used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

2

Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

 

2.1

General safety and application notes for Lenze controllers . . . . . . . . . . . . . . . . . .

13

 

2.2

General safety and application instructions for Lenze motors . . . . . . . . . . . . . . . .

16

 

2.3

Residual hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

3

Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

 

3.1

Device features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

 

3.2

Overview of the devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21

 

 

3.2.1

Supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21

 

 

3.2.2

Axis modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22

 

3.5

Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23

 

3.6

Product key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24

4

Technical data

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25

 

4.1

General data and operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25

 

4.3

Rated data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29

 

 

4.3.1

External supply voltage 24 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29

 

 

4.3.2

Busbar system for the DC bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31

 

 

4.3.3

Supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

32

 

 

4.3.4

Axis modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36

 

4.4

Overcurrent operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

40

 

 

4.4.1

Supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42

 

 

4.4.2

Axis modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42

 

4.5

Terminal description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

43

 

 

4.5.1

Supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

43

 

 

4.5.2

Axis modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

49

5

Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

64

 

5.1

Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

64

 

5.3

Drilling the holes into the mounting plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

65

EDS700ACBA EN 4.0

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iContents

 

5.4

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

66

 

 

5.4.1

Devices with standard built−in design . . . . . . . . . . . . . . . . . . . . . . . . . . . .

66

 

 

5.4.2

Assembly in standard built−in technique . . . . . . . . . . . . . . . . . . . . . . . . . .

67

 

 

5.4.3

Devices with "cold plate" design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

68

 

 

5.4.4

Mounting in "cold plate" technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

69

 

 

5.5.5

Devices with push−through design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

74

 

 

5.5.6

Assembly in push−through technique (thermal separation) . . . . . . . . . .

75

 

5.6

Notes on mounting the device version in push−through design . . . . . . . . . . . . . .

77

6

Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

84

 

6.1

Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

84

 

 

6.1.1

Electrical isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

85

 

 

6.1.2

Device protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

85

 

 

6.1.3

Motor protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

86

 

 

6.1.4

Interaction with compensation equipment . . . . . . . . . . . . . . . . . . . . . . .

86

 

6.3

Safety instructions for the installation according to UL . . . . . . . . . . . . . . . . . . . . .

87

 

6.4

Installation according to EMC (installation of a CE−typical drive system) . . . . . . .

91

 

 

6.4.1

Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

91

 

 

6.4.2

Mains connection, DC supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

93

 

 

6.4.3

Motor cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

94

 

 

6.4.4

Installation in the control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

95

 

 

6.4.5

Wiring outside of the control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . .

97

 

 

6.4.6

Detecting and eliminating EMC interferences . . . . . . . . . . . . . . . . . . . . .

98

 

6.5

Measures when drive is used in IT systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

99

 

6.6

Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

101

 

 

6.6.1

Integrated PE conductor connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

101

 

 

6.6.2

Integrated DC bus connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

102

 

6.7

Power supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

103

 

6.8

Axis modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

105

7

DC−bus operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

108

 

7.1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

108

 

 

7.1.1

Terminology and abbreviations used . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

108

 

 

7.1.2

Advantages of a drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

108

 

7.3

Conditions for trouble−free DC−bus operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

109

 

 

7.3.1

Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

109

 

 

7.3.2

Number of feeding points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

109

 

 

7.3.3

Other conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

109

 

7.4

DC−bus variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

110

 

 

7.4.1

Supply with one power supply module . . . . . . . . . . . . . . . . . . . . . . . . . . .

110

 

 

7.4.2

Supply with power supply modules operated in parallel . . . . . . . . . . . . .

111

 

 

7.4.3

Supply with regenerative power supply module . . . . . . . . . . . . . . . . . . .

112

4

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EDS700ACBA EN 4.0

Contents i

 

7.5

Rated data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

113

 

 

7.5.1

General data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

113

 

 

7.5.2

DC−supply power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

113

 

 

7.5.3

DC−power requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

115

 

7.6

Basic dimensioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

116

 

 

7.6.1

General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

116

 

 

7.6.2

Power distribution of controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

117

 

 

7.6.3

Motor efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

118

 

 

7.6.4

Power loss of devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

118

 

 

7.6.5

Determining the power requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . .

118

 

 

7.6.6

Determining the regenerative power requirements . . . . . . . . . . . . . . . . .

118

 

 

7.6.7

Cable protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

118

 

7.7

Braking operation in a drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

119

 

 

7.7.1

Basic considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

119

 

7.8

EMC in DC−bus operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

120

 

 

7.8.1

Compliance with EMC category C3 (industrial premises) . . . . . . . . . . . .

120

 

 

7.8.2

Compliance with EMC category C2 (residential areas) . . . . . . . . . . . . . . .

121

 

 

7.8.3

Assignment of filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

121

8

Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

123

 

8.1

Before switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

123

 

8.2

Quick commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

123

9

Diagnostics . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

124

 

9.1

Display of operating data, diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

124

 

 

9.1.1

Supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

124

 

 

9.1.2

Axis modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

124

 

9.2

LED status displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

125

 

 

9.2.1

Supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

125

 

 

9.2.2

Axis modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

125

10

Safety engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

126

 

10.1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

126

 

10.3

Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

127

 

 

10.3.1

Hazard and risk analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

128

 

 

10.3.2

Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

128

 

 

10.3.3

Mission time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

129

 

10.4

Acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

130

 

 

10.4.1

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

130

 

 

10.4.2

Periodic inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

130

 

10.5

Basics for safety sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

131

EDS700ACBA EN 4.0

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10.6

Operating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

132

 

 

10.6.1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

132

 

10.7

Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

133

 

10.8

Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

135

 

10.9

Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

136

11

Accessories (overview) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

137

 

11.1

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

137

 

11.2

Mains chokes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

138

 

11.3

RFI filter/mains filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

140

 

11.4

External brake resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

141

 

11.5

Power supply units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

142

 

11.6

Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

143

 

11.7

Components for operation in the DC−bus connection . . . . . . . . . . . . . . . . . . . . . . .

152

 

11.8

Installation material for the push−through technique . . . . . . . . . . . . . . . . . . . . . .

153

 

11.9

EMC accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

154

 

 

11.9.1

Shield mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

154

12

Appendix . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

156

 

12.1

Total index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

156

6

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EDS700ACBA EN 4.0

About this documentation

1

Document history

1About this documentation

Contents

The hardware manual contains the complete information required for the application as directed of the i700 series controllers and components.

I Tip!

Information and auxiliary devices related to the Lenze products can be found in the download area at

http://www.Lenze.com

Validity

Type

Type designation

from hardware

from software version

 

 

 

version

 

 

Power supply modules

E70ACPSE...

1x

 

 

 

 

 

 

Single axis modules

E70ACMSE...1...

1x

01.06

 

 

 

 

 

 

Double axis modules

E70ACMSE...2...

1x

01.06

 

Target group

This hardware manual is intended for all persons who dimension, install, commission, and adjust drives of the i700 product series.

1.1Document history

Material number

Version

 

 

Description

 

.NVU

4.0

05/2014

TD15

Supplements to the "Cold Plate" and

 

 

 

 

 

"Push−Through" versions

 

 

 

 

 

UL notes in French

 

 

 

 

 

 

 

13445510

3.0

09/2013

TD15

General corrections and supplements

 

 

 

 

 

New: UL approval

 

 

 

 

 

 

 

13428208

2.0

03/2013

TD15

General corrections

 

 

 

 

 

New: encoder as sensor type

 

 

 

 

 

 

 

13412056

1.2

11/2012

TD15

1. Proof copy

 

EDS700ACBA EN 4.0

l 7

1About this documentation

Conventions used

1.2Conventions used

This documentation uses the following conventions to distinguish between different types of information:

Spelling of numbers

 

Decimal separator

Point

In general, the decimal point is used.

 

 

 

For instance: 1234.56

Warnings

 

 

 

 

 

 

 

UL warnings

J

Given in English and French

 

 

 

 

UR warnings

O

 

 

 

 

 

Text

 

 

 

 

 

 

 

Program name

» «

PC software

 

 

 

For example: »Engineer«, »Global Drive

 

 

 

Control« (GDC)

 

 

 

Icons

 

 

 

 

 

 

 

Page reference

^

Reference to another page with additional

 

 

 

information

 

 

 

For instance: ^ 16 = see page 16

 

 

 

 

 

Documentation reference

,

Reference to another documentation with

 

 

 

additional information

 

 

 

For example: , EDKxxx = see

 

 

 

documentation EDKxxx

 

 

 

Parameter / object index

 

 

 

 

 

 

 

Hexadecimal

0x1234

Refers to the parameter / object

 

 

 

index 1234

 

 

 

 

 

With colon

0x1234:5

Refers to the parameter / object

 

 

 

index 1234 with subindex 5

 

 

 

 

8

l

EDS700ACBA EN 4.0

About this documentation

1

Terms and abbreviations used

1.3Terms and abbreviations used

General

Term

 

Description

 

Controller

 

General designation for servo controllers and frequency inverters

 

Axis module

 

 

 

Motor module

 

 

 

 

 

 

 

Module

 

Electronic unit or device

 

 

 

 

 

Single axis module

 

Controller for one motor / one drive axis

 

1−axis module

 

 

 

Single inverter

 

 

 

 

 

 

 

Double axis module

 

Controller for two motors / two drive axes

 

2−axis module

 

 

 

Double inverter

 

 

 

 

 

 

 

Axis A

 

Designation of the first / second axis of double axis devices

 

Axis B

 

 

 

 

 

 

 

Servo controller

 

Electronic controller for position, speed and/or torque with high dynamic

 

Servo inverter

 

requirements

 

 

 

 

 

i700, 9400, 9300

 

Lenze servo controller product series

 

 

 

 

 

Frequency inverter

 

Electronic controller for position, speed and/or torque

 

 

 

 

 

8400, 8200

 

Lenze frequency inverter product series

 

 

 

 

 

Power electronics

 

Rectification, DC bus and DC−AC converter

 

 

 

 

 

Control electronics

 

Open−loop control, closed−loop control, setpoint generation, monitoring

 

 

 

 

 

Power supply unit,

 

Electronic unit for the energy supply on the DC−bus level of controllers,

 

Power supply module

 

especially in interconnected systems

 

 

 

 

 

DC−bus operation,

 

Interconnection of several controllers and − if required − power supply

 

DC−bus connection

 

modules on the DC−bus level

 

 

 

 

 

DC−bus level

 

Energy store between rectification and DC−AC conversion, for one or more

 

 

 

controllers

 

 

 

 

Term

Description

 

 

EtherCAT® is a real−time capable Ethernet system with a top performance.

 

 

EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff

 

 

Automation GmbH, Germany.

 

 

 

 

 

EDS700ACBA EN 4.0

l 9

1About this documentation

Terms and abbreviations used

Term

Description

 

CL

Loading capacity for the 24 V supply

 

f

Frequency or frequency range

 

 

 

 

fCh

Switching frequency

 

IaMx

Max. output current

 

IaNdc

Rated value of continuous output current of the power supply module

 

IaNx

Rated value of continuous output current, frequency−dependent

 

IBRd

Continuous current RMS − important for the dimensioning of the cables

 

IBRmax

Peak current

 

Imax_3

Maximum short−time current after cycle time

 

Imax_60

Maximum short−time current after cycle time

 

Ired_12

Reduced short−time current after cycle time (recovery phase)

 

Ired_120

Reduced short−time current after cycle time (recovery phase)

 

Ir4

Rated value of continuous output current at 4 kHz

 

Ir24

Rated current for the 24 V supply

 

Imax24

Maximum current for the 24 V supply

 

P24

Rated power for the 24 V supply

 

PBd

Continuous braking power

 

Ploss

Power loss

 

RBmin

Nominal value of minimum brake resistance

 

PBRmax

Peak braking power

 

tfp

Maximum running time without initial load and compliance with the

 

 

recovery time

 

 

 

 

ton

Running time

 

tZ

Cycle time, periodic load change with running time and recovery time

 

ULrated

Rated mains voltage, also voltage range

 

UDC

Rated DC bus voltage, also voltage range

 

 

 

 

DC−bus operation

Term

Description

 

DC bus

The energy store in the controller or supply module from which the

 

 

controller modulates the AC voltage for the motor. The DC buses of

 

 

several controllers can be networked.

 

 

 

 

DC bus

Electrical connection of the DC connections of several controllers via cable

 

 

or busbar.

 

 

 

 

DC−voltage level

DC−voltage level in the DC bus

 

 

 

 

Power supply module

Module with AC mains connection used to supply the DC bus of a drive

 

 

system with DC voltage.

 

 

 

 

Regenerative power supply module

Power supply module with additional power regeneration into the AC

 

 

mains

 

 

 

 

Multi−axis controllers (Multi Drive)

Controllers for connection to a DC bus. Multi−axis controllers have no AC

 

 

mains connection and no brake chopper.

 

 

 

 

Single−axis controllers (Single Drive)

Controllers for connection to an AC mains or a DC bus. Single−axis

 

 

controllers have an integrated brake chopper.

 

 

 

 

Brake chopper

Switching element in the controller used to dissipate excess energy in the

 

 

DC bus via a brake resistor.

 

 

 

 

Brake resistor

High−performance resistor used to convert excess energy in the DC−bus

 

 

into heat.

 

 

 

 

Braking operation

Motor operation in generator mode with energy feedback from the motor

 

 

to the controller.

 

10

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EDS700ACBA EN 4.0

About this documentation

1

Terms and abbreviations used

Integrated safety engineering

Term

Description

 

STO

Functional safety:

 

 

safe torque off

 

 

 

 

Mission time

Restricted period of use of safety−related components

 

 

 

 

Proof test interval

Period after which an examination must be performed to reveal

 

 

undetected errors.

 

 

 

 

 

 

 

EDS700ACBA EN 4.0

l

11

1About this documentation

Notes used

1.4Notes used

The following pictographs and signal words are used in this documentation to indicate dangers and important information:

Safety instructions

Structure of safety instructions:

} Danger!

(characterises the type and severity of danger)

Note

(describes the danger and gives information about how to prevent dangerous situations)

Pictograph and signal word

Meaning

 

{ Danger!

Danger of personal injury through dangerous electrical voltage.

 

Reference to an imminent danger that may result in death or

 

serious personal injury if the corresponding measures are not

 

 

taken.

 

 

 

 

} Danger!

Danger of personal injury through a general source of danger.

 

Reference to an imminent danger that may result in death or

 

serious personal injury if the corresponding measures are not

 

 

taken.

 

 

 

 

( Stop!

Danger of property damage.

 

Reference to a possible danger that may result in property

 

damage if the corresponding measures are not taken.

 

 

 

Application notes

 

 

 

 

 

Pictograph and signal word

Meaning

 

) Note!

Important note to ensure troublefree operation

 

 

 

 

 

 

I Tip!

Useful tip for simple handling

 

 

 

 

 

 

,

Reference to another documentation

 

 

 

 

 

 

Special safety instructions and application notes

 

 

 

 

Pictograph and signal word

Meaning

 

J Warnings!

Safety note or application note for the operation according to

 

 

 

 

UL or CSA requirements.

 

O Warnings!

The measures are required to meet the requirements according

 

to UL or CSA.

 

 

 

 

 

 

12

l

EDS700ACBA EN 4.0

Safety instructions

2

General safety and application notes for Lenze controllers

2Safety instructions

2.1General safety and application notes for Lenze controllers

(in accordance with Low−Voltage Directive 2006/95/EC)

For your personal safety

Disregarding the following safety measures can lead to severe injury to persons and damage to material assets:

ƒOnly use the product as directed.

ƒNever commission the product in the event of visible damage.

ƒNever commission the product before assembly has been completed.

ƒDo not carry out any technical changes on the product.

ƒOnly use the accessories approved for the product.

ƒOnly use original spare parts from Lenze.

ƒObserve all regulations for the prevention of accidents, directives and laws applicable on site.

ƒTransport, installation, commissioning and maintenance work must only be carried out by qualified personnel.

Observe IEC 364 and CENELEC HD 384 or DIN VDE 0100 and IEC report 664 or DIN VDE 0110 and all national regulations for the prevention of accidents.

According to this basic safety information, qualified, skilled personnel are persons who are familiar with the assembly, installation, commissioning, and operation of the product and who have the qualifications necessary for their occupation.

ƒObserve all specifications in this documentation.

This is the condition for safe and trouble−free operation and the achievement of the specified product features.

The procedural notes and circuit details described in this documentation are only proposals. It is up to the user to check whether they can be transferred to the particular applications. Lenze Automation GmbH does not accept any liability for the suitability of the procedures and circuit proposals described.

ƒDepending on their degree of protection, some parts of the Lenze controllers (frequency inverters, servo inverters, DC speed controllers) and their accessory components can be live, moving and rotating during operation. Surfaces can be hot.

Non−authorised removal of the required cover, inappropriate use, incorrect installation or operation, creates the risk of severe injury to persons or damage to material assets.

For more information, please see the documentation.

ƒHigh amounts of energy are produced in the controller. Therefore it is required to wear personal protective equipment (body protection, headgear, eye protection, ear protection, hand guard).

EDS700ACBA EN 4.0

l

13

2Safety instructions

General safety and application notes for Lenze controllers

Application as directed

Controllers are components which are designed for installation in electrical systems or machines. They are not to be used as domestic appliances, but only for industrial purposes according to EN 61000−3−2.

When controllers are installed into machines, commissioning (i.e. starting of the operation as directed) is prohibited until it is proven that the machine complies with the regulations of the EC Directive 2006/42/EC (Machinery Directive); EN 60204 must be observed.

Commissioning (i.e. starting of the operation as directed) is only allowed when there is compliance with the EMC Directive (2004/108/EC).

The controllers meet the requirements of the Low−Voltage Directive 2006/95/EC. The harmonised standard EN 61800−5−1 applies to the controllers.

The technical data and supply conditions can be obtained from the nameplate and the documentation. They must be strictly observed.

Warning: Controllers are products which can be installed in drive systems of category C2 according to EN 61800−3. These products can cause radio interferences in residential areas. In this case, special measures can be necessary.

Transport, storage

Please observe the notes on transport, storage, and appropriate handling.

Observe the climatic conditions according to the technical data.

Installation

The controllers must be installed and cooled according to the instructions given in the corresponding documentation.

The ambient air must not exceed degree of pollution 2 according to EN 61800−5−1.

Ensure proper handling and avoid excessive mechanical stress. Do not bend any components and do not change any insulation distances during transport or handling. Do not touch any electronic components and contacts.

Controllers contain electrostatic sensitive devices which can easily be damaged by inappropriate handling. Do not damage or destroy any electrical components since this might endanger your health!

14

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EDS700ACBA EN 4.0

Safety instructions

2

General safety and application notes for Lenze controllers

Electrical connection

When working on live controllers, observe the applicable national regulations for the prevention of accidents (e.g. VBG 4).

The electrical installation must be carried out according to the appropriate regulations (e.g. cable cross−sections, fuses, PE connection). Additional information can be obtained from the documentation.

This documentation contains information on installation in compliance with EMC (shielding, earthing, filter, and cables). These notes must also be observed for CE−marked controllers. The manufacturer of the system is responsible for compliance with the limit values demanded by EMC legislation. The controllers must be installed in housings (e.g. control cabinets) to meet the limit values for radio interferences valid at the site of installation. The housings must enable an EMC−compliant installation. Observe in particular that e.g. the control cabinet doors have a circumferential metal connection to the housing. Reduce housing openings and cutouts to a minimum.

Lenze controllers may cause a DC current in the PE conductor. If a residual current device (RCD) is used for protection against direct or indirect contact for a controller with three−phase supply, only a residual current device (RCD) of type B is permissible on the supply side of the controller. If the controller has a single−phase supply, a residual current device (RCD) of type A is also permissible. Apart from using a residual current device (RCD), other protective measures can be taken as well, e.g. electrical isolation by double or reinforced insulation or isolation from the supply system by means of a transformer.

Operation

If necessary, systems including controllers must be equipped with additional monitoring and protection devices according to the valid safety regulations (e.g. law on technical equipment, regulations for the prevention of accidents). The controllers can be adapted to your application. Please observe the corresponding information given in the documentation.

After the controller has been disconnected from the supply voltage, all live components and power terminals must not be touched immediately because capacitors can still be charged. Please observe the corresponding stickers on the controller.

All protection covers and doors must be shut during operation.

Safety functions

Certain controller versions support safety functions (e.g. "Safe torque off", formerly "Safe standstill") according to the requirements of the EC Directive 2006/42/EC (Machinery Directive). The notes on the integrated safety system provided in this documentation must be observed.

Maintenance and servicing

The controllers do not require any maintenance if the prescribed operating conditions are observed.

EDS700ACBA EN 4.0

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15

2Safety instructions

General safety and application instructions for Lenze motors

Disposal

Recycle metal and plastic materials. Ensure professional disposal of assembled PCBs.

The product−specific safety and application notes given in these instructions must be observed!

2.2General safety and application instructions for Lenze motors

(According to: Low−Voltage Directive 2006/95/EC)

General

Low−voltage machines have dangerous, live and rotating parts as well as possibly hot surfaces.

Synchronous machines induce voltages at open terminals during operation.

All operations serving transport, connection, commissioning and maintenance are to be carried out by skilled, responsible technical personnel (observe EN 50110−1 (VDE 0105−1) and IEC 60364). Improper handling can cause severe injuries or damages.

Lowvoltage machines may only be operated under the conditions that are indicated in the section "Application as directed".

The conditions at the place of installation must comply with the data given on the nameplate and in the documentation.

Application as directed

Lowvoltage machines are intended for commercial installations. They comply with the harmonised standards of the series IEC/EN 60034 (VDE 0530). Their use in potentially explosive atmospheres is prohibited unless they are expressly intended for such use (follow additional instructions).

Lowvoltage machines are components for installation into machines as defined in the Machinery Directive 2006/42/EC. Commissioning is prohibited until the conformity of the end product with this directive has been established (follow i. a. EN 60204−1).

Lowvoltage machines with IP23 protection or less are only intended for outdoor use when applying special protective features.

The integrated brakes must not be used as safety brakes. It cannot be ruled out that factors which cannot be influenced, such as oil ingress due to a defective Aside shaft seal, cause a brake torque reduction.

Transport, storage

Damages must be reported immediately upon receipt to the forwarder; if required, commissioning must be excluded. Tighten screwedin ring bolts before transport. They are designed for the weight of the lowvoltage machines, do not apply extra loads. If necessary, use suitable and adequately dimensioned means of transport (e. g. rope guides).

Remove transport locking devices before commissioning. Reuse them for further transport. When storing lowvoltage machines, ensure a dry, dustfree and lowvibration (veff £ 0.2 mm/s) environment (bearing damage while being stored).

16

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EDS700ACBA EN 4.0

Safety instructions

2

General safety and application instructions for Lenze motors

Installation

Ensure an even surface, solid foot/flange mounting and exact alignment if a direct clutch is connected. Avoid resonances with the rotational frequency and double mains frequency which may be caused by the assembly. Turn rotor by hand, listen for unusual slipping noises. Check the direction of rotation when the clutch is not active (observe section "Electrical connection").

Use appropriate means to mount or remove belt pulleys and clutches (heating) and cover them with a touch guard. Avoid impermissible belt tensions.

The machines are halfkey balanced. The clutch must be halfkey balanced, too. The visible jutting out part of the key must be removed.

If required, provide pipe connections. Designs with shaft end at bottom must be protected with a cover which prevents the ingress of foreign particles into the fan. Free circulation of the cooling air must be ensured. The exhaust air also the exhaust air of other machines next to the drive system must not be taken in immediately.

Electrical connection

All operations must only be carried out by qualified and skilled personnel on the lowvoltage machine at standstill and deenergised and provided with a safe guard to prevent an unintentional restart.This also applies to auxiliary circuits (e. g. brake, encoder, blower).

Check safe isolation from supply!

If the tolerances specified in EN 600341; IEC 34 (VDE 05301) voltage ±5 %, frequency ±2 %, waveform, symmetry are exceeded, more heat will be generated and the electromagnetic compatibility will be affected.

Observe the data on the nameplate, operating notes, and the connection diagram in the terminal box.

The connection must ensure a continuous and safe electrical supply (no loose wire ends); use appropriate cable terminals. The connection to the PE conductor must be safe. The plug−in connectors must be bolt tightly (tostop).

The clearances between blank, live parts and to earth must not fall below 8 mm at Vrated £ 550 V, 10 mm at Vrated £ 725 V, 14 mm at Vrated £ 1000 V.

The terminal box must be free of foreign particles, dirt and moisture. All unused cable entries and the box itself must be sealed against dust and water.

EDS700ACBA EN 4.0

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17

2Safety instructions

Residual hazards

Commissioning and operation

Before commissioning after longer storage periods, measure insulation resistance. In case of values £ 1 kW per volt of rated voltage, dry winding.

For trial run without output elements, lock the featherkey. Do not deactivate the protective devices, not even in a trial run.

Check the correct operation of the brake before commissioning lowvoltage machines with brakes.

Integrated thermal detectors do not provide full protection for the machine. If necessary, limit the maximum current. Parameterise the controller so that the motor will be switched off with I > Irated after a few seconds of operation, especially at the risk of blocking.

Vibrational severities veff £ 3.5 mm/s (Prated £ 15 kW) or 4.5 mm/s (Prated > 15 kW) are acceptable if the clutch is activated.

If deviations from normal operation occur, e.g. increased temperatures, noises, vibrations, find the cause and, if required, contact the manufacturer. In case of doubt, switch off the lowvoltage machine.

If the machine is exposed to dirt, clean the air paths regularly.

Shaft sealing rings and roller bearings have a limited service life.

Regrease bearings with relubricating devices while the lowvoltage machine is running. Only use the grease recommended by the manufacturer. If the grease drain holes are sealed with a plug, (IP54 drive end; IP23 drive and nondrive end), remove plug before commissioning. Seal bore holes with grease. Replace prelubricated bearings (2Z bearing) after approx. 10,000 h 20,000 h, at the latest however after 3 4 years.

The productspecific safety and application notes given in these instructions must be observed!!

2.3Residual hazards

Protection of persons

ƒBefore working on the controller, check whether all power terminals are deenergised because

depending on the controller − the power terminals U, V, W, +UG, −UG, Rb1, and Rb2 carry hazardous voltages for up to 3 to 30 minutes after power−off (¶ 84).

the power terminals L1, L2, L3; U, V, W, +UG, −UG, Rb1 and Rb2 carry hazardous voltages when the motor is stopped.

Device protection

ƒConnect/disconnect all pluggable terminals only in deenergised condition!

ƒDetach the controllers from the installation, e.g. from the rear panel of the control cabinet, only in deenergised condition!

18

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EDS700ACBA EN 4.0

Safety instructions

2

Residual hazards

Motor protection

ƒDepending on the controller settings, the connected motor can be overheated by:

For instance, longer DC−braking operations.

Longer operation of self−ventilated motors at low speed.

Protection of the machine/system

ƒDrives can reach dangerous overspeeds (e.g. setting of high output frequencies in connection with motors and machines unsuitable for such conditions):

The controllers do not offer any protection against such operating conditions. Use additional components for this purpose.

ƒSwitch contactors in the motor cable only if the controller is inhibited.

When switching contactors in the motor cable while the controller is enabled, you can activate monitoring functions of the controller. If no monitoring function is activated, switching is permissible.

Parameter set transfer

ƒDuring the parameter set transfer (initialisation), no undefined states occur.

Additional measures for the protection of the device or for the prevention of unrequested and/or non−braking motor movements are not required.

ƒIf no data for the initialisation are transmitted by the L−force Controller, the i700 servo inverter uses the "Lenze setting" for the parameters.

EDS700ACBA EN 4.0

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19

3Product description

Device features

3Product description

3.1

Device features

 

 

 

 

 

 

 

 

 

 

 

 

Features

Power supply modules

Single axis module

Double axis module

 

 

Central mains connection

ü

 

 

 

 

 

 

 

 

 

Can be connected in parallel

ü

 

 

 

 

 

 

 

 

 

Integrated brake chopper

ü

 

 

 

 

 

 

 

 

 

Direct side−by−side mounting

ü

ü

ü

 

 

 

 

 

 

 

 

 

Mechanical design (alternative)

 

 

 

 

 

 

 

 

 

 

 

 

 

Built−in unit

ü

ü

ü

 

 

 

 

 

 

 

 

 

 

Push−through

ü

ü

ü

 

 

 

technique

 

 

 

 

 

 

 

 

 

 

 

 

 

Cold plate

ü

ü

ü

 

 

 

 

 

 

 

 

 

DC−bus wiring

 

 

 

 

 

 

 

 

 

 

 

 

 

Integrated

ü

ü

ü

 

 

 

 

 

 

 

 

 

 

Option: via cable

ü

ü

ü

 

 

 

 

 

 

 

 

Terminals in separate accessory kits

ü

ü

ü

 

 

 

 

 

 

 

 

Communication

 

 

 

 

 

 

 

 

 

 

 

 

 

EtherCAT®

ü

ü

 

 

 

 

 

 

 

 

Touch probe inputs

2

2 x 2

 

 

 

 

 

 

 

 

Suitable motors

 

 

 

 

 

 

 

 

 

 

 

 

 

ASM

ü

ü

 

 

 

 

 

 

 

 

 

 

SM

ü

ü

 

 

 

 

 

 

 

 

Integrated motor holding brake control

 

 

 

 

 

 

 

 

 

 

 

 

Automatically

ü

ü

 

 

 

 

 

 

 

 

 

 

Via the control system

ü

ü

 

 

 

 

 

 

 

 

Servo control feedback system (alternative)

 

 

 

 

 

 

 

 

 

 

 

 

Resolver

ü

ü

 

 

 

 

 

 

 

 

 

 

SinCos encoder

ü

ü

 

 

 

 

 

 

 

 

Operating modes

 

 

 

 

 

 

 

 

 

 

 

 

 

Velocity mode

ü

ü

 

 

 

 

 

 

 

 

 

 

Cyclic synchronous

ü

ü

 

 

 

velocity mode

 

 

 

 

 

 

 

 

 

 

 

 

 

Cyclic synchronous

ü

ü

 

 

 

position mode

 

 

 

 

 

 

 

 

 

 

 

 

 

Cyclic synchronous

ü

ü

 

 

 

torque mode

 

 

 

 

 

 

 

 

 

 

 

Integrated safety system (STO)

ü

ü

 

20

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EDS700ACBA EN 4.0

Product description

3

Overview of the devices

Supply modules

3.2Overview of the devices

3.2.1Supply modules

E70ACPSE0304x

E70ACPSE0604x

i700P001

i700P006

Connections and elements

Info

 

0

Hinged cover of DC−bus connections

^ 47

 

 

 

 

 

1

Nameplate and warning symbols

^ 23

 

 

 

 

 

X20.1

Digital inputs, digital outputs

^ 45

 

 

 

X20.2

 

 

 

 

 

 

 

 

X21

External 24−V supply

^ 44

 

 

 

 

 

X100

Mains connection

^ 46

 

 

 

 

 

X101

DC−bus UG+

^ 47

 

 

 

 

X102

DC−bus UG−

 

 

 

 

 

 

 

X103

Connection of brake resistor

^ 48

 

 

 

 

 

V100

LED status display

^ 125

 

 

 

 

 

+

PE conductor

^ 101

 

 

 

 

 

"

Shield connection (functional earth)

^ 101

 

EDS700ACBA EN 4.0

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21

Lenze i700 User Manual

3Product description

Overview of the devices

Axis modules

3.2.2Axis modules

E70ACMSExxx4SA1ETx

E70ACMSExxx4SA2ETx

i700M002

i700M003

Connections and elements

Info

 

0

Hinged cover of DC−bus connections

^ 47

 

 

 

 

 

1

Nameplate and warning symbols

^ 23

 

 

 

 

 

V101

LED status display

^ 125

 

 

 

 

 

X1 A/B

Safe input STO

^ 50

 

 

 

 

 

X2 A/B

Touch probe

^ 51

 

 

 

 

 

X3

External 24−V supply

^ 52

 

 

 

 

 

X4

EtherCAT IN

^ 53

 

 

 

 

X5

EtherCAT OUT

 

 

 

 

 

 

 

FB

Servo control feedback system (alternative)

 

 

 

 

 

 

 

X7 A/B − Resolver (E70ACM...R)

^ 55

 

 

 

 

 

 

X8 A/B − Encoder (E70ACM...E)

^ 57

 

 

 

 

 

X101

DC−bus UG+

^ 59

 

 

 

 

X102

DC−bus UG−

 

 

 

 

 

 

 

X105

24−V supply of motor holding brake

^ 60

 

 

 

 

 

X106 A/B

Motor holding brake

^ 61

 

 

 

 

 

X107

Motor − axis B

^ 62

 

 

 

 

X108

Motor − axis A

 

 

 

 

 

 

 

+

PE conductor

^ 101

 

 

 

 

 

"

Shield connection (functional earth)

^ 101

 

22

l

EDS700ACBA EN 4.0

Product description

3

Identification

3.3Identification

The type data used in this manual refer to the nameplate which is placed at the front of the controller (Fig. 3−1).

A

B

C

D

s

 

i700

l

1234567890

Ser.No.

L

i700

Type

 

 

E

HW

 

 

 

SW

 

 

 

F

Input

 

 

 

 

 

 

G

Output A

 

 

 

 

 

 

H

 

 

 

 

 

Output B

 

 

 

I

 

 

 

 

 

 

i700A001

Fig. 3−1

Contents and position of the nameplate

 

 

 

A

Notes and warning symbols 2

 

 

B

Product designation at the front

 

 

C

Serial number

 

 

 

D

Product designation at the side

 

 

E

Hardware and/or software version

 

 

F

Rated input power

 

 

 

G

Conformity and approval identification

 

H

Rated output power (power supply module or motor (A))

 

I

Rated output power (for 2−axis modules: motor B)

2 Icon

 

Description

 

 

{Long discharge time: All power terminals remain live for a few minutes after mains disconnection! The duration is given under the warning symbol on the device.

}High leakage current: Carry out fixed installation and PE connection according to EN 61800−5−1!

'Electrostatic sensitive devices: Before working on the device, the personnel must be free of electrostatic charge!

|Hot surface: Risk of burns! Hot surfaces should not be touched without wearing protective gloves.

EDS700ACBA EN 4.0

l

23

3Product description

Product key

3.4Product key

 

1 ... 4

5

6

7

8

9 ... 11

12

13

14

15

16, 17

18

 

 

 

 

 

 

 

 

 

 

 

 

 

Power supply

E70A

C

P

S

x

xxx

4

x

 

 

 

 

Servo inverter

E70A

C

M

S

x

xxx

4

x

x

x

xx

x

 

 

 

 

 

 

 

 

 

 

 

 

 

Product series

Servo inverter i700

Mounting type

C = control cabinet

Design

M = axis module (servo inverter)

P = power supply module

Version

S = standard

Mounting type

E = built−in technique

D = push−through technique

C = cold plate technique

Output current e.g. 005 = 5 A

060 = 60 A

Voltage class

4 = 400/480 V, 3/PE AC

Ambient conditions

S = standard industrial environment IE33 according to IEC 60721−3−3

V = rough environment (coated printed circuit boards)

Safety system

A = with drive−based safety "safe torque off (STO)"

Number of axes

1 = single axis module (single inverter)

2 = double axis module (double inverter)

Communication

ET = EtherCAT®

Sensor type

R = resolver

E = SinCos encoder

The nameplate serves to identify delivered products by nameplate data. The product catalogue provides information on the possible configuration to order the products.

I Tip!

Depending on the topic, the type designation parts important for the identification are underlined (e.g. E70ACMSD0054Sx1xxx).

24

l

EDS700ACBA EN 4.0

Technical data

4

General data and operating conditions

4Technical data

4.1General data and operating conditions

Conformity and approval

Conformity

 

CE

2006/95/EC

Low−Voltage Directive

 

 

 

 

 

 

 

 

 

 

2004/108/EC

EMC Directive

 

 

 

 

 

 

 

 

 

Machinery Directive

2006/42/EC

Logic unit to ensure safety functions

 

 

 

(safety component acc. to Machinery Directive)

 

 

 

 

 

 

 

EAC

TP TC 004/2011

On safety of low voltage

Eurasian Conformity

 

 

(TR CU 004/2011)

equipment

TR CU: Technical

 

 

TP TC 020/2011

Electromagnetic compatibility of

Regulation of Customs

 

 

(TR CU 020/2011)

technical means

Union

 

 

 

 

 

 

 

 

 

 

 

Approval

 

 

 

 

 

 

 

 

 

 

 

 

CULUS

UL 508C

E70ACxSE...

Industrial Control

 

CURUS

CSA 22.2 No. 14

E70ACxSC...

Equipment, Lenze File

 

 

No. 132659

 

 

 

E70ACxSD...

 

 

 

 

 

 

 

 

 

 

Protection of persons and devices

 

 

 

 

Enclosure

EN 60529

IP 20

Specification

 

 

 

 

 

l applies to the fully

 

 

 

 

 

assembled state ready

 

 

UL

Protection against contact in

for use

 

 

 

accordance with Open Type

l does not apply to the

 

 

 

 

 

wire range of the

 

 

 

 

 

terminals

 

 

EN 60529

Mounting type "push−through technique", heatsink side:

 

 

 

l

IP54

 

 

 

 

 

Insulation resistance

EN 61800−5−1

< 2000 m amsl: overvoltage category III

 

 

 

 

 

 

 

> 2000 m amsl: overvoltage category II

 

 

 

Insulation of control

EN 61800−5−1

Safe mains isolation through double/reinforced insulation

circuits

 

(^6.1.1):

 

 

 

 

 

l

Touch probe inputs

 

 

 

 

 

l

Safety system inputs

 

 

 

 

 

l

Encoder feedback (^ 54)

 

 

Short−circuit strength

EN 61800−5−1

l Motor connection: limited, controller is inhibited, error

 

 

 

 

acknowledgement is required

 

 

 

 

 

l Brake control: limited, error acknowledgement is required

 

 

 

l Control electronics and holding brake supply connections:

 

 

 

 

not short−circuit−proof

 

 

 

 

 

 

 

 

Protective measures

 

l

Short circuit

 

 

integrated for

 

l

Earth fault

 

 

 

 

 

l

Overvoltage

 

 

 

 

 

l Motor overload (temperature detection via encoder, I2t

 

 

 

 

monitoring)

 

 

Contact current

EN 61800−5−1

> 3.5 mA AC, > 10 mA DC

Observe the regulations

 

 

 

 

 

and safety instructions!

 

 

 

 

mains switching

 

Cyclic mains switching of 5 times in 5 minutes is permissible

 

 

 

without restrictions.

 

 

 

 

 

 

 

Starting current

 

£ 2 x Irated

 

 

Discharge time of charge

 

typically 5 min

 

 

stored after mains

 

The duration is indicated by a warning symbol on the device.

disconnection

 

 

 

 

 

EDS700ACBA EN 4.0

l

25

4Technical data

General data and operating conditions

EMC

Operation in industrial

EN 61000−3

The devices are intended for use in an industrial

environment

 

environment.

 

 

 

A drive system consisting of a power supply module and 6

 

 

 

axis modules (each with a motor cable length of 25m)

 

 

 

complies with EMC class „C3ˆ without any external

 

 

 

measures.

 

 

 

When third party power supply modules, power supply

 

 

 

modules connected in parallel or longer motor cable lengths

 

 

 

are used, matching mains filters must be installed to comply

 

 

 

with the EMC requirements.

 

 

 

 

 

 

 

The compliance with the requirements for the

 

 

 

machine/plant is the responsibility of the manufacturer of

 

 

 

the machine or system!

 

 

 

 

Operation on public supply

EN 61000−3

When being used on public network, additional measures

systems

 

must be taken to limit the expected radio interference.

 

 

 

 

Noise emission

 

 

 

 

 

 

 

Cable−guided

EN 61800−3

Depending on the filter at the central power supply module

 

 

 

 

 

Radiation

EN 61800−3

Single components of the i700 series:

 

 

 

l Category C3

 

 

 

 

Noise immunity (according to requirements of EN 61800−3)

 

Electrostatic discharge

EN 61000−4−2

8 kV for air discharge to control cabinet,

 

(ESD)

 

4 kV for contact discharge to housing

 

 

 

 

 

 

Radio frequency

 

 

 

 

 

 

 

 

 

Cable−guided

EN 61000−4−6

150 kHz ... 80 MHz, 10 V/m 80 % AM (1kHz)

 

 

 

 

 

 

 

Interference (housing)

EN 61000−4−3

80 MHz ... 1000 MHz, 10 V/m 80 % AM (1kHz)

 

 

 

 

1.4 GHz ... 2 GHz, 3 V/m 80 % AM (1kHz)

 

 

 

 

2 GHz ... 2.7 GHz, 1 V/m 80 % AM (1kHz)

 

 

 

 

 

 

Burst

 

 

 

 

 

 

 

 

 

Power terminals and

EN 61000−4−4

2 kV/5 kHz

 

 

interfaces

 

 

 

 

 

 

 

 

 

Signal interfaces

EN 61000−4−4

1 kV/5 kHz

 

 

 

 

 

 

 

Control terminals

EN 61000−4−4

2 kV/5 kHz

 

 

 

 

 

Surge

 

 

 

 

 

 

 

 

 

Power terminals

EN 61000−4−5

1.2/50 ms,

 

 

 

 

1 kV phase/phase, 2 kV phase/PE

 

 

Control terminals

EN 61000−4−5

1.2/50 ms, 1 kV

26

l

EDS700ACBA EN 4.0

Technical data

4

General data and operating conditions

Environmental conditions

Climate

 

Storage

IEC/EN 60721−3−1

 

1K3 (−25 ... +60 °C)

< 6 months

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1K3 (−25 ... +40 °C)

> 6 months

 

 

 

 

 

 

 

 

 

 

Transport

IEC/EN 60721−3−2

 

2K3 (−25 ... +70 °C)

 

 

 

 

 

 

 

 

 

 

 

 

Operation

IEC/EN 60721−3−3

 

3K3 (−10 ... +55 °C)

 

 

 

 

 

 

 

 

For operation above +40 °C:

 

 

 

 

 

 

 

 

l Reduce rated output current by 2.5 %/°C

 

 

 

 

 

 

 

 

 

Site altitude

 

 

 

0 ... 4000 m amsl

 

 

 

 

 

 

 

 

1000 ... 4000 m amsl:

 

 

 

 

 

 

 

 

l Reduce rated output current by 5 %/1000 m

 

 

 

 

 

 

 

 

 

Pollution

EN 61800−5−1

 

Pollution degree 2

 

 

 

 

 

 

 

 

 

 

 

Vibration resistance (9.81 m/s2 = 1 g)

 

 

 

 

 

Transport

EN 60721−3−2

 

2M2

 

 

 

 

 

 

 

 

2 ... 9 Hz: amplitude 3.5 mm

 

 

 

 

 

 

 

 

10 ... 200 Hz: acceleration resistant up to 10 m/s2

 

 

 

 

 

 

200 ... 500 Hz: acceleration resistant up to 15 m/s2

 

Operation

EN 61800−5−1

 

10 ... 57 Hz: amplitude 0.075 mm

 

 

 

 

 

 

 

 

57 ... 150 Hz: acceleration resistant up to 10 m/s2

 

 

 

Germanischer Lloyd

 

general vibration stress characteristic 1

 

 

 

 

 

 

5 ... 13.2 Hz: amplitude ±1 mm

 

 

 

 

 

 

 

 

13.2 ... 100 Hz: acceleration resistant up to 0.7 g

 

 

 

 

 

 

 

 

 

Supply conditions

 

 

 

 

 

 

Power supply modules

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AC mains connection

 

 

 

direct connection to an AC system acc. to technical data

 

 

 

 

 

 

 

 

 

 

Power systems

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TT

 

 

 

with an earthed neutral:

 

 

 

 

 

 

 

 

 

 

 

 

TN

 

 

 

l Operation permitted without restrictions.

 

 

 

 

 

 

 

 

 

IT

 

 

 

With measures on the supply module operation in IT systems

 

 

 

 

 

 

is permitted (^ 99).

 

 

 

 

 

 

 

 

 

 

 

Operation on public

 

EN 61000−3−2

 

Measures for the limitation of harmonic currents at a total

 

 

supply systems

 

 

 

power on the mains > 1 kW:

 

 

 

 

 

 

 

 

– Operation without additional measures

 

 

 

 

 

 

 

 

 

 

 

 

 

The compliance with the requirements for the axis grouping

 

 

 

 

 

 

with power supply module and for the machine/plant is the

 

 

 

 

 

 

responsibility of the manufacturer of the machine or system.

 

 

 

 

 

 

 

 

Axis modules

 

 

 

 

 

 

 

 

 

 

 

 

 

DC mains connection

 

 

 

direct connection to a DC system acc. to technical data

 

 

 

 

 

 

l E70ACP... power supply modules

 

 

 

 

 

 

l equivalent DC sources acc. to technical data

 

 

 

 

 

 

 

 

 

 

 

 

 

Symmetrical DC voltage to PE required.

 

 

 

 

 

 

Earthing of +UG/−UG conductor will destroy the axis

 

 

 

 

 

 

modules.

 

 

 

 

 

 

 

Motors

 

 

 

Only use motors suitable for inverter operation. L−force

 

 

 

 

 

 

motors from Lenze meet the requirements.

 

 

 

 

 

 

 

 

 

Motor cable length

 

 

 

£ 50 m

 

 

 

 

 

 

 

 

 

 

 

Encoder cable length

 

 

 

£ 50 m

 

 

EDS700ACBA EN 4.0

l

27

4Technical data

General data and operating conditions

Requirements on the motor cable

Capacitance per unit length

 

£ 2.5 mm2/AWG 14

C

/C

Core/shield

< 75/150 pF/m

 

 

 

Core/core

 

 

 

 

 

³ 4 mm2/AWG 12

C

/C

Core/shield

< 150/300 pF/m

 

 

 

Core/core

 

 

 

 

Electric strength

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VDE 0250−1

U0/U = 0.6/1.0 kV

 

 

 

 

 

 

(U0 = r.m.s. value external − conductor/PE,

 

 

 

U = r.m.s. value − external conductor/external conductor)

 

 

 

 

 

 

 

 

 

 

UL

U ³ 600 V

 

 

 

 

 

 

 

(U = r.m.s. value external conductor/external conductor)

 

 

 

 

 

 

 

 

Mounting conditions

 

 

 

 

 

 

Mounting place

 

In the control cabinet

 

 

 

 

 

 

 

 

 

 

 

Mounting position

 

Vertical

 

 

 

 

 

 

 

 

 

 

 

 

 

Free space

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

At the top/at the

 

³ 80 mm / ³ 120 mm

 

 

 

 

bottom

 

 

Observe the device−related

 

 

 

 

 

 

 

 

 

 

 

 

 

 

On the sides

 

Side−by−side mounting without

notes on mounting.

 

 

 

any clearance

 

 

 

28

l

EDS700ACBA EN 4.0

Technical data

4

Rated data

External supply voltage 24 V

4.2Rated data

4.2.1External supply voltage 24 V

The control electronics of the devices must be supplied from an external 24 V voltage source. In order to ensure that the control electronics will still work during mains failure (on the power side), the 24 V supply should be independent of this system, if possible, e.g. by means of a separate system, backup supply via battery, or DC supply.

The supply voltage terminal is designed to be wired from one device to another (loop−through connection). The number of devices to be supplied by loop−through is limited by the maximum current of the terminal.

Requirements for the 24 V voltage supply:

Electrical data

 

Rated voltage

24 V

In accordance with

 

 

 

IEC 61131−2

 

Voltage range

19.2 ... 28.8 V

 

 

 

 

 

 

 

Residual ripple

Max. ± 5 %

 

 

 

 

 

 

Safe separation

SELV or PELV

 

 

 

 

 

 

Looping through

Max. 16 A with 2.5 mm2

 

 

 

Max. 10 A with 1.5 mm2

 

 

Cable protection

Circuit breaker with tripping characteristic B or C

£ 20 A, ³ 30 V

 

 

Standard blade−type fuses

 

The 24 V voltage source must at least provide the total current of all devices supplied.

The increased current Imax24 is required when the internal fans are connected. It may take up to 0.5 s until the fans have accelerated.

The 24 V voltage source must be able to also provide the required power in the case of undervoltage.

EDS700ACBA EN 4.0

l

29

4Technical data

Rated data

External supply voltage 24 V

Current consumption of the devices from the 24 V voltage supply:

 

 

 

 

 

 

 

 

 

Ir24

P24

Imax24

CL

Terminal

 

 

 

 

 

 

 

 

 

 

[A]

[W]

[A]

[mF]

 

 

E70ACPSx0304x

0.5

 

12

1.5

500

X21

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E70ACPSx0604x

0.5

 

12

1.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E70ACMSx0054xx1xxx

0.5

 

12

1.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E70ACMSx0104xx1xxx

0.6

 

14

1.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E70ACMSx0204xx1xxx

0.6

 

14

1.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E70ACMSx0324xx1xxx

1.0

 

24

2.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E70ACMSx0484xx1xxx

1.0

 

24

2.0

3000

X3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E70ACMSx0644xx1xxx

1.2

 

29

2.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E70ACMSx0054xx2xxx

0.8

 

19

1.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E70ACMSx0104xx2xxx

0.8

 

19

1.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E70ACMSx0204xx2xxx

1.0

 

24

2.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E70ACMSx0324xx2xxx

1.4

 

34

2.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ir24

Rated current of the device for 24 V supply

 

 

 

 

 

 

 

 

P24

Rated power of the device for 24 V supply

 

 

 

 

 

 

 

 

Imax24

Maximum device current for the 24 V supply (during start−up of the internal

 

 

 

 

 

 

 

 

 

 

fans, up to 0.5 s)

 

 

 

 

 

 

 

 

 

 

CL

Charging capacity of the device for 24−V supply

 

 

 

30

l

EDS700ACBA EN 4.0

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