EDS700ACBA
.NVU
Ä.NVUä
Translation Hardware Manual
i700
E70AC...
Servo−Inverter i700
l
Contents i
1 |
About this documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
7 |
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|
1.1 |
Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
7 |
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1.2 |
Conventions used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
8 |
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1.3 |
Terms and abbreviations used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
9 |
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1.4 |
Notes used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
12 |
|
2 |
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
13 |
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2.1 |
General safety and application notes for Lenze controllers . . . . . . . . . . . . . . . . . . |
13 |
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2.2 |
General safety and application instructions for Lenze motors . . . . . . . . . . . . . . . . |
16 |
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2.3 |
Residual hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
18 |
|
3 |
Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
20 |
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|
3.1 |
Device features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
20 |
|
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3.2 |
Overview of the devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
21 |
|
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3.2.1 |
Supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
21 |
|
|
3.2.2 |
Axis modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
22 |
|
3.5 |
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
23 |
|
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3.6 |
Product key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
24 |
|
4 |
Technical data |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
25 |
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|
4.1 |
General data and operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
25 |
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4.3 |
Rated data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
29 |
|
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4.3.1 |
External supply voltage 24 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
29 |
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4.3.2 |
Busbar system for the DC bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
31 |
|
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4.3.3 |
Supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
32 |
|
|
4.3.4 |
Axis modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
36 |
|
4.4 |
Overcurrent operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
40 |
|
|
|
4.4.1 |
Supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
42 |
|
|
4.4.2 |
Axis modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
42 |
|
4.5 |
Terminal description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
43 |
|
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4.5.1 |
Supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
43 |
|
|
4.5.2 |
Axis modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
49 |
5 |
Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
64 |
||
|
5.1 |
Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
64 |
|
|
5.3 |
Drilling the holes into the mounting plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
65 |
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5.4 |
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
66 |
|
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|
5.4.1 |
Devices with standard built−in design . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
66 |
|
|
5.4.2 |
Assembly in standard built−in technique . . . . . . . . . . . . . . . . . . . . . . . . . . |
67 |
|
|
5.4.3 |
Devices with "cold plate" design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
68 |
|
|
5.4.4 |
Mounting in "cold plate" technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
69 |
|
|
5.5.5 |
Devices with push−through design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
74 |
|
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5.5.6 |
Assembly in push−through technique (thermal separation) . . . . . . . . . . |
75 |
|
5.6 |
Notes on mounting the device version in push−through design . . . . . . . . . . . . . . |
77 |
|
6 |
Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
84 |
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|
6.1 |
Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
84 |
|
|
|
6.1.1 |
Electrical isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
85 |
|
|
6.1.2 |
Device protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
85 |
|
|
6.1.3 |
Motor protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
86 |
|
|
6.1.4 |
Interaction with compensation equipment . . . . . . . . . . . . . . . . . . . . . . . |
86 |
|
6.3 |
Safety instructions for the installation according to UL . . . . . . . . . . . . . . . . . . . . . |
87 |
|
|
6.4 |
Installation according to EMC (installation of a CE−typical drive system) . . . . . . . |
91 |
|
|
|
6.4.1 |
Shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
91 |
|
|
6.4.2 |
Mains connection, DC supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
93 |
|
|
6.4.3 |
Motor cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
94 |
|
|
6.4.4 |
Installation in the control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
95 |
|
|
6.4.5 |
Wiring outside of the control cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
97 |
|
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6.4.6 |
Detecting and eliminating EMC interferences . . . . . . . . . . . . . . . . . . . . . |
98 |
|
6.5 |
Measures when drive is used in IT systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
99 |
|
|
6.6 |
Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
101 |
|
|
|
6.6.1 |
Integrated PE conductor connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
101 |
|
|
6.6.2 |
Integrated DC bus connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
102 |
|
6.7 |
Power supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
103 |
|
|
6.8 |
Axis modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
105 |
|
7 |
DC−bus operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
108 |
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|
7.1 |
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
108 |
|
|
|
7.1.1 |
Terminology and abbreviations used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
108 |
|
|
7.1.2 |
Advantages of a drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
108 |
|
7.3 |
Conditions for trouble−free DC−bus operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
109 |
|
|
|
7.3.1 |
Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
109 |
|
|
7.3.2 |
Number of feeding points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
109 |
|
|
7.3.3 |
Other conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
109 |
|
7.4 |
DC−bus variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
110 |
|
|
|
7.4.1 |
Supply with one power supply module . . . . . . . . . . . . . . . . . . . . . . . . . . . |
110 |
|
|
7.4.2 |
Supply with power supply modules operated in parallel . . . . . . . . . . . . . |
111 |
|
|
7.4.3 |
Supply with regenerative power supply module . . . . . . . . . . . . . . . . . . . |
112 |
4 |
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EDS700ACBA EN 4.0
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7.5 |
Rated data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
113 |
|
|
|
7.5.1 |
General data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
113 |
|
|
7.5.2 |
DC−supply power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
113 |
|
|
7.5.3 |
DC−power requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
115 |
|
7.6 |
Basic dimensioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
116 |
|
|
|
7.6.1 |
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
116 |
|
|
7.6.2 |
Power distribution of controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
117 |
|
|
7.6.3 |
Motor efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
118 |
|
|
7.6.4 |
Power loss of devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
118 |
|
|
7.6.5 |
Determining the power requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
118 |
|
|
7.6.6 |
Determining the regenerative power requirements . . . . . . . . . . . . . . . . . |
118 |
|
|
7.6.7 |
Cable protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
118 |
|
7.7 |
Braking operation in a drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
119 |
|
|
|
7.7.1 |
Basic considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
119 |
|
7.8 |
EMC in DC−bus operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
120 |
|
|
|
7.8.1 |
Compliance with EMC category C3 (industrial premises) . . . . . . . . . . . . |
120 |
|
|
7.8.2 |
Compliance with EMC category C2 (residential areas) . . . . . . . . . . . . . . . |
121 |
|
|
7.8.3 |
Assignment of filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
121 |
8 |
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
123 |
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|
8.1 |
Before switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
123 |
|
|
8.2 |
Quick commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
123 |
|
9 |
Diagnostics . . |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
124 |
|
|
9.1 |
Display of operating data, diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
124 |
|
|
|
9.1.1 |
Supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
124 |
|
|
9.1.2 |
Axis modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
124 |
|
9.2 |
LED status displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
125 |
|
|
|
9.2.1 |
Supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
125 |
|
|
9.2.2 |
Axis modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
125 |
10 |
Safety engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
126 |
||
|
10.1 |
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
126 |
|
|
10.3 |
Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
127 |
|
|
|
10.3.1 |
Hazard and risk analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
128 |
|
|
10.3.2 |
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
128 |
|
|
10.3.3 |
Mission time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
129 |
|
10.4 |
Acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
130 |
|
|
|
10.4.1 |
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
130 |
|
|
10.4.2 |
Periodic inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
130 |
|
10.5 |
Basics for safety sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
131 |
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10.6 |
Operating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
132 |
|
|
|
10.6.1 |
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
132 |
|
10.7 |
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
133 |
|
|
10.8 |
Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
135 |
|
|
10.9 |
Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
136 |
|
11 |
Accessories (overview) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
137 |
||
|
11.1 |
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
137 |
|
|
11.2 |
Mains chokes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
138 |
|
|
11.3 |
RFI filter/mains filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
140 |
|
|
11.4 |
External brake resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
141 |
|
|
11.5 |
Power supply units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
142 |
|
|
11.6 |
Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
143 |
|
|
11.7 |
Components for operation in the DC−bus connection . . . . . . . . . . . . . . . . . . . . . . . |
152 |
|
|
11.8 |
Installation material for the push−through technique . . . . . . . . . . . . . . . . . . . . . . |
153 |
|
|
11.9 |
EMC accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
154 |
|
|
|
11.9.1 |
Shield mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
154 |
12 |
Appendix . . . |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
156 |
|
|
12.1 |
Total index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
156 |
6 |
l |
EDS700ACBA EN 4.0
About this documentation |
1 |
1About this documentation
Contents
The hardware manual contains the complete information required for the application as directed of the i700 series controllers and components.
I Tip!
Information and auxiliary devices related to the Lenze products can be found in the download area at
http://www.Lenze.com
Validity
Type |
Type designation |
from hardware |
from software version |
|
|
|
version |
|
|
Power supply modules |
E70ACPSE... |
1x |
− |
|
|
|
|
|
|
Single axis modules |
E70ACMSE...1... |
1x |
01.06 |
|
|
|
|
|
|
Double axis modules |
E70ACMSE...2... |
1x |
01.06 |
|
Target group
This hardware manual is intended for all persons who dimension, install, commission, and adjust drives of the i700 product series.
1.1Document history
Material number |
Version |
|
|
Description |
|
.NVU |
4.0 |
05/2014 |
TD15 |
Supplements to the "Cold Plate" and |
|
|
|
|
|
"Push−Through" versions |
|
|
|
|
|
UL notes in French |
|
|
|
|
|
|
|
13445510 |
3.0 |
09/2013 |
TD15 |
General corrections and supplements |
|
|
|
|
|
New: UL approval |
|
|
|
|
|
|
|
13428208 |
2.0 |
03/2013 |
TD15 |
General corrections |
|
|
|
|
|
New: encoder as sensor type |
|
|
|
|
|
|
|
13412056 |
1.2 |
11/2012 |
TD15 |
1. Proof copy |
|
EDS700ACBA EN 4.0
l 7
1About this documentation
1.2Conventions used
This documentation uses the following conventions to distinguish between different types of information:
Spelling of numbers
|
Decimal separator |
Point |
In general, the decimal point is used. |
|
|
|
For instance: 1234.56 |
Warnings |
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|
UL warnings |
J |
Given in English and French |
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UR warnings |
O |
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||
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|
Text |
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|
|
|
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|
Program name |
» « |
PC software |
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|
For example: »Engineer«, »Global Drive |
|
|
|
Control« (GDC) |
|
|
|
|
Icons |
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|
Page reference |
^ |
Reference to another page with additional |
|
|
|
information |
|
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|
For instance: ^ 16 = see page 16 |
|
|
|
|
|
Documentation reference |
, |
Reference to another documentation with |
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|
|
additional information |
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|
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For example: , EDKxxx = see |
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|
documentation EDKxxx |
|
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Parameter / object index |
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Hexadecimal |
0x1234 |
Refers to the parameter / object |
|
|
|
index 1234 |
|
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|
|
With colon |
0x1234:5 |
Refers to the parameter / object |
|
|
|
index 1234 with subindex 5 |
|
|
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|
8 |
l |
EDS700ACBA EN 4.0
About this documentation |
1 |
1.3Terms and abbreviations used
General
Term |
|
Description |
|
Controller |
|
General designation for servo controllers and frequency inverters |
|
Axis module |
|
|
|
Motor module |
|
|
|
|
|
|
|
Module |
|
Electronic unit or device |
|
|
|
|
|
Single axis module |
|
Controller for one motor / one drive axis |
|
1−axis module |
|
|
|
Single inverter |
|
|
|
|
|
|
|
Double axis module |
|
Controller for two motors / two drive axes |
|
2−axis module |
|
|
|
Double inverter |
|
|
|
|
|
|
|
Axis A |
|
Designation of the first / second axis of double axis devices |
|
Axis B |
|
|
|
|
|
|
|
Servo controller |
|
Electronic controller for position, speed and/or torque with high dynamic |
|
Servo inverter |
|
requirements |
|
|
|
|
|
i700, 9400, 9300 |
|
Lenze servo controller product series |
|
|
|
|
|
Frequency inverter |
|
Electronic controller for position, speed and/or torque |
|
|
|
|
|
8400, 8200 |
|
Lenze frequency inverter product series |
|
|
|
|
|
Power electronics |
|
Rectification, DC bus and DC−AC converter |
|
|
|
|
|
Control electronics |
|
Open−loop control, closed−loop control, setpoint generation, monitoring |
|
|
|
|
|
Power supply unit, |
|
Electronic unit for the energy supply on the DC−bus level of controllers, |
|
Power supply module |
|
especially in interconnected systems |
|
|
|
|
|
DC−bus operation, |
|
Interconnection of several controllers and − if required − power supply |
|
DC−bus connection |
|
modules on the DC−bus level |
|
|
|
|
|
DC−bus level |
|
Energy store between rectification and DC−AC conversion, for one or more |
|
|
|
controllers |
|
|
|
|
|
Term |
Description |
|
|
|
EtherCAT® is a real−time capable Ethernet system with a top performance. |
|
|
|
EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff |
|
|
|
Automation GmbH, Germany. |
|
|
|
|
|
|
EDS700ACBA EN 4.0
l 9
1About this documentation
Terms and abbreviations used
Term |
Description |
|
CL |
Loading capacity for the 24 V supply |
|
f |
Frequency or frequency range |
|
|
|
|
fCh |
Switching frequency |
|
IaMx |
Max. output current |
|
IaNdc |
Rated value of continuous output current of the power supply module |
|
IaNx |
Rated value of continuous output current, frequency−dependent |
|
IBRd |
Continuous current RMS − important for the dimensioning of the cables |
|
IBRmax |
Peak current |
|
Imax_3 |
Maximum short−time current after cycle time |
|
Imax_60 |
Maximum short−time current after cycle time |
|
Ired_12 |
Reduced short−time current after cycle time (recovery phase) |
|
Ired_120 |
Reduced short−time current after cycle time (recovery phase) |
|
Ir4 |
Rated value of continuous output current at 4 kHz |
|
Ir24 |
Rated current for the 24 V supply |
|
Imax24 |
Maximum current for the 24 V supply |
|
P24 |
Rated power for the 24 V supply |
|
PBd |
Continuous braking power |
|
Ploss |
Power loss |
|
RBmin |
Nominal value of minimum brake resistance |
|
PBRmax |
Peak braking power |
|
tfp |
Maximum running time without initial load and compliance with the |
|
|
recovery time |
|
|
|
|
ton |
Running time |
|
tZ |
Cycle time, periodic load change with running time and recovery time |
|
ULrated |
Rated mains voltage, also voltage range |
|
UDC |
Rated DC bus voltage, also voltage range |
|
|
|
|
DC−bus operation
Term |
Description |
|
DC bus |
The energy store in the controller or supply module from which the |
|
|
controller modulates the AC voltage for the motor. The DC buses of |
|
|
several controllers can be networked. |
|
|
|
|
DC bus |
Electrical connection of the DC connections of several controllers via cable |
|
|
or busbar. |
|
|
|
|
DC−voltage level |
DC−voltage level in the DC bus |
|
|
|
|
Power supply module |
Module with AC mains connection used to supply the DC bus of a drive |
|
|
system with DC voltage. |
|
|
|
|
Regenerative power supply module |
Power supply module with additional power regeneration into the AC |
|
|
mains |
|
|
|
|
Multi−axis controllers (Multi Drive) |
Controllers for connection to a DC bus. Multi−axis controllers have no AC |
|
|
mains connection and no brake chopper. |
|
|
|
|
Single−axis controllers (Single Drive) |
Controllers for connection to an AC mains or a DC bus. Single−axis |
|
|
controllers have an integrated brake chopper. |
|
|
|
|
Brake chopper |
Switching element in the controller used to dissipate excess energy in the |
|
|
DC bus via a brake resistor. |
|
|
|
|
Brake resistor |
High−performance resistor used to convert excess energy in the DC−bus |
|
|
into heat. |
|
|
|
|
Braking operation |
Motor operation in generator mode with energy feedback from the motor |
|
|
to the controller. |
|
10 |
l |
EDS700ACBA EN 4.0
About this documentation |
1 |
Terms and abbreviations used
Integrated safety engineering
Term |
Description |
|
STO |
Functional safety: |
|
|
safe torque off |
|
|
|
|
Mission time |
Restricted period of use of safety−related components |
|
|
|
|
Proof test interval |
Period after which an examination must be performed to reveal |
|
|
undetected errors. |
|
|
|
|
|
|
|
EDS700ACBA EN 4.0
l |
11 |
1About this documentation
1.4Notes used
The following pictographs and signal words are used in this documentation to indicate dangers and important information:
Safety instructions
Structure of safety instructions:
} Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous situations)
Pictograph and signal word |
Meaning |
|
{ Danger! |
Danger of personal injury through dangerous electrical voltage. |
|
Reference to an imminent danger that may result in death or |
|
|
serious personal injury if the corresponding measures are not |
|
|
|
taken. |
|
|
|
|
} Danger! |
Danger of personal injury through a general source of danger. |
|
Reference to an imminent danger that may result in death or |
|
|
serious personal injury if the corresponding measures are not |
|
|
|
taken. |
|
|
|
|
( Stop! |
Danger of property damage. |
|
Reference to a possible danger that may result in property |
|
|
damage if the corresponding measures are not taken. |
|
|
|
|
|
Application notes |
|
|
|
|
|
Pictograph and signal word |
Meaning |
|
) Note! |
Important note to ensure troublefree operation |
|
|
|
|
|
|
|
I Tip! |
Useful tip for simple handling |
|
|
|
|
|
|
|
, |
Reference to another documentation |
|
|
|
|
|
|
|
Special safety instructions and application notes |
|
|
|
|
|
Pictograph and signal word |
Meaning |
|
J Warnings! |
Safety note or application note for the operation according to |
|
|
|
|
|
UL or CSA requirements. |
|
O Warnings! |
The measures are required to meet the requirements according |
|
to UL or CSA. |
|
|
|
|
|
|
|
|
12 |
l |
EDS700ACBA EN 4.0
Safety instructions |
2 |
2Safety instructions
2.1General safety and application notes for Lenze controllers
(in accordance with Low−Voltage Directive 2006/95/EC)
For your personal safety
Disregarding the following safety measures can lead to severe injury to persons and damage to material assets:
ƒOnly use the product as directed.
ƒNever commission the product in the event of visible damage.
ƒNever commission the product before assembly has been completed.
ƒDo not carry out any technical changes on the product.
ƒOnly use the accessories approved for the product.
ƒOnly use original spare parts from Lenze.
ƒObserve all regulations for the prevention of accidents, directives and laws applicable on site.
ƒTransport, installation, commissioning and maintenance work must only be carried out by qualified personnel.
–Observe IEC 364 and CENELEC HD 384 or DIN VDE 0100 and IEC report 664 or DIN VDE 0110 and all national regulations for the prevention of accidents.
–According to this basic safety information, qualified, skilled personnel are persons who are familiar with the assembly, installation, commissioning, and operation of the product and who have the qualifications necessary for their occupation.
ƒObserve all specifications in this documentation.
–This is the condition for safe and trouble−free operation and the achievement of the specified product features.
–The procedural notes and circuit details described in this documentation are only proposals. It is up to the user to check whether they can be transferred to the particular applications. Lenze Automation GmbH does not accept any liability for the suitability of the procedures and circuit proposals described.
ƒDepending on their degree of protection, some parts of the Lenze controllers (frequency inverters, servo inverters, DC speed controllers) and their accessory components can be live, moving and rotating during operation. Surfaces can be hot.
–Non−authorised removal of the required cover, inappropriate use, incorrect installation or operation, creates the risk of severe injury to persons or damage to material assets.
–For more information, please see the documentation.
ƒHigh amounts of energy are produced in the controller. Therefore it is required to wear personal protective equipment (body protection, headgear, eye protection, ear protection, hand guard).
EDS700ACBA EN 4.0
l |
13 |
2Safety instructions
General safety and application notes for Lenze controllers
Application as directed
Controllers are components which are designed for installation in electrical systems or machines. They are not to be used as domestic appliances, but only for industrial purposes according to EN 61000−3−2.
When controllers are installed into machines, commissioning (i.e. starting of the operation as directed) is prohibited until it is proven that the machine complies with the regulations of the EC Directive 2006/42/EC (Machinery Directive); EN 60204 must be observed.
Commissioning (i.e. starting of the operation as directed) is only allowed when there is compliance with the EMC Directive (2004/108/EC).
The controllers meet the requirements of the Low−Voltage Directive 2006/95/EC. The harmonised standard EN 61800−5−1 applies to the controllers.
The technical data and supply conditions can be obtained from the nameplate and the documentation. They must be strictly observed.
Warning: Controllers are products which can be installed in drive systems of category C2 according to EN 61800−3. These products can cause radio interferences in residential areas. In this case, special measures can be necessary.
Transport, storage
Please observe the notes on transport, storage, and appropriate handling.
Observe the climatic conditions according to the technical data.
Installation
The controllers must be installed and cooled according to the instructions given in the corresponding documentation.
The ambient air must not exceed degree of pollution 2 according to EN 61800−5−1.
Ensure proper handling and avoid excessive mechanical stress. Do not bend any components and do not change any insulation distances during transport or handling. Do not touch any electronic components and contacts.
Controllers contain electrostatic sensitive devices which can easily be damaged by inappropriate handling. Do not damage or destroy any electrical components since this might endanger your health!
14 |
l |
EDS700ACBA EN 4.0
Safety instructions |
2 |
General safety and application notes for Lenze controllers
Electrical connection
When working on live controllers, observe the applicable national regulations for the prevention of accidents (e.g. VBG 4).
The electrical installation must be carried out according to the appropriate regulations (e.g. cable cross−sections, fuses, PE connection). Additional information can be obtained from the documentation.
This documentation contains information on installation in compliance with EMC (shielding, earthing, filter, and cables). These notes must also be observed for CE−marked controllers. The manufacturer of the system is responsible for compliance with the limit values demanded by EMC legislation. The controllers must be installed in housings (e.g. control cabinets) to meet the limit values for radio interferences valid at the site of installation. The housings must enable an EMC−compliant installation. Observe in particular that e.g. the control cabinet doors have a circumferential metal connection to the housing. Reduce housing openings and cutouts to a minimum.
Lenze controllers may cause a DC current in the PE conductor. If a residual current device (RCD) is used for protection against direct or indirect contact for a controller with three−phase supply, only a residual current device (RCD) of type B is permissible on the supply side of the controller. If the controller has a single−phase supply, a residual current device (RCD) of type A is also permissible. Apart from using a residual current device (RCD), other protective measures can be taken as well, e.g. electrical isolation by double or reinforced insulation or isolation from the supply system by means of a transformer.
Operation
If necessary, systems including controllers must be equipped with additional monitoring and protection devices according to the valid safety regulations (e.g. law on technical equipment, regulations for the prevention of accidents). The controllers can be adapted to your application. Please observe the corresponding information given in the documentation.
After the controller has been disconnected from the supply voltage, all live components and power terminals must not be touched immediately because capacitors can still be charged. Please observe the corresponding stickers on the controller.
All protection covers and doors must be shut during operation.
Safety functions
Certain controller versions support safety functions (e.g. "Safe torque off", formerly "Safe standstill") according to the requirements of the EC Directive 2006/42/EC (Machinery Directive). The notes on the integrated safety system provided in this documentation must be observed.
Maintenance and servicing
The controllers do not require any maintenance if the prescribed operating conditions are observed.
EDS700ACBA EN 4.0
l |
15 |
2Safety instructions
Disposal
Recycle metal and plastic materials. Ensure professional disposal of assembled PCBs.
The product−specific safety and application notes given in these instructions must be observed!
2.2General safety and application instructions for Lenze motors
(According to: Low−Voltage Directive 2006/95/EC)
General
Low−voltage machines have dangerous, live and rotating parts as well as possibly hot surfaces.
Synchronous machines induce voltages at open terminals during operation.
All operations serving transport, connection, commissioning and maintenance are to be carried out by skilled, responsible technical personnel (observe EN 50110−1 (VDE 0105−1) and IEC 60364). Improper handling can cause severe injuries or damages.
Lowvoltage machines may only be operated under the conditions that are indicated in the section "Application as directed".
The conditions at the place of installation must comply with the data given on the nameplate and in the documentation.
Application as directed
Lowvoltage machines are intended for commercial installations. They comply with the harmonised standards of the series IEC/EN 60034 (VDE 0530). Their use in potentially explosive atmospheres is prohibited unless they are expressly intended for such use (follow additional instructions).
Lowvoltage machines are components for installation into machines as defined in the Machinery Directive 2006/42/EC. Commissioning is prohibited until the conformity of the end product with this directive has been established (follow i. a. EN 60204−1).
Lowvoltage machines with IP23 protection or less are only intended for outdoor use when applying special protective features.
The integrated brakes must not be used as safety brakes. It cannot be ruled out that factors which cannot be influenced, such as oil ingress due to a defective Aside shaft seal, cause a brake torque reduction.
Transport, storage
Damages must be reported immediately upon receipt to the forwarder; if required, commissioning must be excluded. Tighten screwedin ring bolts before transport. They are designed for the weight of the lowvoltage machines, do not apply extra loads. If necessary, use suitable and adequately dimensioned means of transport (e. g. rope guides).
Remove transport locking devices before commissioning. Reuse them for further transport. When storing lowvoltage machines, ensure a dry, dustfree and lowvibration (veff £ 0.2 mm/s) environment (bearing damage while being stored).
16 |
l |
EDS700ACBA EN 4.0
Safety instructions |
2 |
General safety and application instructions for Lenze motors
Installation
Ensure an even surface, solid foot/flange mounting and exact alignment if a direct clutch is connected. Avoid resonances with the rotational frequency and double mains frequency which may be caused by the assembly. Turn rotor by hand, listen for unusual slipping noises. Check the direction of rotation when the clutch is not active (observe section "Electrical connection").
Use appropriate means to mount or remove belt pulleys and clutches (heating) and cover them with a touch guard. Avoid impermissible belt tensions.
The machines are halfkey balanced. The clutch must be halfkey balanced, too. The visible jutting out part of the key must be removed.
If required, provide pipe connections. Designs with shaft end at bottom must be protected with a cover which prevents the ingress of foreign particles into the fan. Free circulation of the cooling air must be ensured. The exhaust air also the exhaust air of other machines next to the drive system must not be taken in immediately.
Electrical connection
All operations must only be carried out by qualified and skilled personnel on the lowvoltage machine at standstill and deenergised and provided with a safe guard to prevent an unintentional restart.This also applies to auxiliary circuits (e. g. brake, encoder, blower).
Check safe isolation from supply!
If the tolerances specified in EN 600341; IEC 34 (VDE 05301) voltage ±5 %, frequency ±2 %, waveform, symmetry are exceeded, more heat will be generated and the electromagnetic compatibility will be affected.
Observe the data on the nameplate, operating notes, and the connection diagram in the terminal box.
The connection must ensure a continuous and safe electrical supply (no loose wire ends); use appropriate cable terminals. The connection to the PE conductor must be safe. The plug−in connectors must be bolt tightly (tostop).
The clearances between blank, live parts and to earth must not fall below 8 mm at Vrated £ 550 V, 10 mm at Vrated £ 725 V, 14 mm at Vrated £ 1000 V.
The terminal box must be free of foreign particles, dirt and moisture. All unused cable entries and the box itself must be sealed against dust and water.
EDS700ACBA EN 4.0
l |
17 |
2Safety instructions
Commissioning and operation
Before commissioning after longer storage periods, measure insulation resistance. In case of values £ 1 kW per volt of rated voltage, dry winding.
For trial run without output elements, lock the featherkey. Do not deactivate the protective devices, not even in a trial run.
Check the correct operation of the brake before commissioning lowvoltage machines with brakes.
Integrated thermal detectors do not provide full protection for the machine. If necessary, limit the maximum current. Parameterise the controller so that the motor will be switched off with I > Irated after a few seconds of operation, especially at the risk of blocking.
Vibrational severities veff £ 3.5 mm/s (Prated £ 15 kW) or 4.5 mm/s (Prated > 15 kW) are acceptable if the clutch is activated.
If deviations from normal operation occur, e.g. increased temperatures, noises, vibrations, find the cause and, if required, contact the manufacturer. In case of doubt, switch off the lowvoltage machine.
If the machine is exposed to dirt, clean the air paths regularly.
Shaft sealing rings and roller bearings have a limited service life.
Regrease bearings with relubricating devices while the lowvoltage machine is running. Only use the grease recommended by the manufacturer. If the grease drain holes are sealed with a plug, (IP54 drive end; IP23 drive and nondrive end), remove plug before commissioning. Seal bore holes with grease. Replace prelubricated bearings (2Z bearing) after approx. 10,000 h 20,000 h, at the latest however after 3 4 years.
The productspecific safety and application notes given in these instructions must be observed!!
2.3Residual hazards
Protection of persons
ƒBefore working on the controller, check whether all power terminals are deenergised because
–depending on the controller − the power terminals U, V, W, +UG, −UG, Rb1, and Rb2 carry hazardous voltages for up to 3 to 30 minutes after power−off (¶ 84).
–the power terminals L1, L2, L3; U, V, W, +UG, −UG, Rb1 and Rb2 carry hazardous voltages when the motor is stopped.
Device protection
ƒConnect/disconnect all pluggable terminals only in deenergised condition!
ƒDetach the controllers from the installation, e.g. from the rear panel of the control cabinet, only in deenergised condition!
18 |
l |
EDS700ACBA EN 4.0
Safety instructions |
2 |
Residual hazards
Motor protection
ƒDepending on the controller settings, the connected motor can be overheated by:
–For instance, longer DC−braking operations.
–Longer operation of self−ventilated motors at low speed.
Protection of the machine/system
ƒDrives can reach dangerous overspeeds (e.g. setting of high output frequencies in connection with motors and machines unsuitable for such conditions):
–The controllers do not offer any protection against such operating conditions. Use additional components for this purpose.
ƒSwitch contactors in the motor cable only if the controller is inhibited.
When switching contactors in the motor cable while the controller is enabled, you can activate monitoring functions of the controller. If no monitoring function is activated, switching is permissible.
Parameter set transfer
ƒDuring the parameter set transfer (initialisation), no undefined states occur.
–Additional measures for the protection of the device or for the prevention of unrequested and/or non−braking motor movements are not required.
ƒIf no data for the initialisation are transmitted by the L−force Controller, the i700 servo inverter uses the "Lenze setting" for the parameters.
EDS700ACBA EN 4.0
l |
19 |
3Product description
3.1 |
Device features |
|
|
|
|
|
|
|
|
|
|
|
|
|
Features |
Power supply modules |
Single axis module |
Double axis module |
|
|
|
Central mains connection |
ü |
− |
− |
|
|
|
|
|
|
|
|
|
|
Can be connected in parallel |
ü |
− |
− |
|
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Integrated brake chopper |
ü |
− |
− |
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Direct side−by−side mounting |
ü |
ü |
ü |
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Mechanical design (alternative) |
|
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Built−in unit |
ü |
ü |
ü |
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Push−through |
ü |
ü |
ü |
|
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technique |
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Cold plate |
ü |
ü |
ü |
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DC−bus wiring |
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Integrated |
ü |
ü |
ü |
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Option: via cable |
ü |
ü |
ü |
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Terminals in separate accessory kits |
ü |
ü |
ü |
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Communication |
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EtherCAT® |
− |
ü |
ü |
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Touch probe inputs |
− |
2 |
2 x 2 |
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Suitable motors |
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ASM |
− |
ü |
ü |
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SM |
− |
ü |
ü |
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Integrated motor holding brake control |
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||
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Automatically |
− |
ü |
ü |
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Via the control system |
− |
ü |
ü |
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Servo control feedback system (alternative) |
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||
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Resolver |
− |
ü |
ü |
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SinCos encoder |
− |
ü |
ü |
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Operating modes |
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Velocity mode |
− |
ü |
ü |
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Cyclic synchronous |
− |
ü |
ü |
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velocity mode |
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Cyclic synchronous |
− |
ü |
ü |
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position mode |
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Cyclic synchronous |
− |
ü |
ü |
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torque mode |
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Integrated safety system (STO) |
− |
ü |
ü |
|
20 |
l |
EDS700ACBA EN 4.0
Product description |
3 |
3.2Overview of the devices
3.2.1Supply modules
E70ACPSE0304x |
E70ACPSE0604x |
i700P001 |
i700P006 |
Connections and elements |
Info |
|
|
0 |
Hinged cover of DC−bus connections |
^ 47 |
|
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1 |
Nameplate and warning symbols |
^ 23 |
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X20.1 |
Digital inputs, digital outputs |
^ 45 |
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||
X20.2 |
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||
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X21 |
External 24−V supply |
^ 44 |
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X100 |
Mains connection |
^ 46 |
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X101 |
DC−bus UG+ |
^ 47 |
|
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X102 |
DC−bus UG− |
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||
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X103 |
Connection of brake resistor |
^ 48 |
|
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V100 |
LED status display |
^ 125 |
|
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+ |
PE conductor |
^ 101 |
|
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|
|
" |
Shield connection (functional earth) |
^ 101 |
|
EDS700ACBA EN 4.0
l |
21 |
3Product description
Overview of the devices
3.2.2Axis modules
E70ACMSExxx4SA1ETx |
E70ACMSExxx4SA2ETx |
i700M002 |
i700M003 |
Connections and elements |
Info |
|
|
0 |
Hinged cover of DC−bus connections |
^ 47 |
|
|
|
|
|
1 |
Nameplate and warning symbols |
^ 23 |
|
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V101 |
LED status display |
^ 125 |
|
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X1 A/B |
Safe input STO |
^ 50 |
|
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X2 A/B |
Touch probe |
^ 51 |
|
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X3 |
External 24−V supply |
^ 52 |
|
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|
X4 |
EtherCAT IN |
^ 53 |
|
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|
X5 |
EtherCAT OUT |
|
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|
||
|
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|
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FB |
Servo control feedback system (alternative) |
|
|
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|
X7 A/B − Resolver (E70ACM...R) |
^ 55 |
|
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X8 A/B − Encoder (E70ACM...E) |
^ 57 |
|
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|
X101 |
DC−bus UG+ |
^ 59 |
|
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|
X102 |
DC−bus UG− |
|
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||
|
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|
X105 |
24−V supply of motor holding brake |
^ 60 |
|
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|
|
X106 A/B |
Motor holding brake |
^ 61 |
|
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|
|
X107 |
Motor − axis B |
^ 62 |
|
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|
X108 |
Motor − axis A |
|
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||
|
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+ |
PE conductor |
^ 101 |
|
|
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|
|
" |
Shield connection (functional earth) |
^ 101 |
|
22 |
l |
EDS700ACBA EN 4.0
Product description |
3 |
3.3Identification
The type data used in this manual refer to the nameplate which is placed at the front of the controller (Fig. 3−1).
A
B
C
D
s |
|
i700 |
l |
1234567890
Ser.No.
L
i700
Type
|
|
E |
HW |
|
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|
SW |
|
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F |
Input |
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G |
Output A |
|
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||
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H |
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Output B |
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I |
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|
i700A001 |
Fig. 3−1 |
Contents and position of the nameplate |
|
|
|
|
A |
Notes and warning symbols 2 |
|
|
|
B |
Product designation at the front |
|
|
|
C |
Serial number |
|
|
|
D |
Product designation at the side |
|
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|
E |
Hardware and/or software version |
|
|
|
F |
Rated input power |
|
|
|
G |
Conformity and approval identification |
||
|
H |
Rated output power (power supply module or motor (A)) |
||
|
I |
Rated output power (for 2−axis modules: motor B) |
||
2 Icon |
|
Description |
|
|
{Long discharge time: All power terminals remain live for a few minutes after mains disconnection! The duration is given under the warning symbol on the device.
}High leakage current: Carry out fixed installation and PE connection according to EN 61800−5−1!
'Electrostatic sensitive devices: Before working on the device, the personnel must be free of electrostatic charge!
|Hot surface: Risk of burns! Hot surfaces should not be touched without wearing protective gloves.
EDS700ACBA EN 4.0
l |
23 |
3Product description
3.4Product key
|
1 ... 4 |
5 |
6 |
7 |
8 |
9 ... 11 |
12 |
13 |
14 |
15 |
16, 17 |
18 |
|
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|
Power supply |
E70A |
C |
P |
S |
x |
xxx |
4 |
x |
|
|
|
|
Servo inverter |
E70A |
C |
M |
S |
x |
xxx |
4 |
x |
x |
x |
xx |
x |
|
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|
Product series
Servo inverter i700
Mounting type
C = control cabinet
Design
M = axis module (servo inverter)
P = power supply module
Version
S = standard
Mounting type
E = built−in technique
D = push−through technique
C = cold plate technique
Output current e.g. 005 = 5 A
060 = 60 A
Voltage class
4 = 400/480 V, 3/PE AC
Ambient conditions
S = standard industrial environment IE33 according to IEC 60721−3−3
V = rough environment (coated printed circuit boards)
Safety system
A = with drive−based safety "safe torque off (STO)"
Number of axes
1 = single axis module (single inverter)
2 = double axis module (double inverter)
Communication
ET = EtherCAT®
Sensor type
R = resolver
E = SinCos encoder
The nameplate serves to identify delivered products by nameplate data. The product catalogue provides information on the possible configuration to order the products.
I Tip!
Depending on the topic, the type designation parts important for the identification are underlined (e.g. E70ACMSD0054Sx1xxx).
24 |
l |
EDS700ACBA EN 4.0
Technical data |
4 |
4Technical data
4.1General data and operating conditions
Conformity and approval
Conformity
|
CE |
2006/95/EC |
Low−Voltage Directive |
|
|
|
|
|
|
|
|
|
|
|
|
2004/108/EC |
EMC Directive |
|
|
|
|
|
|
|
|
|
|
|
Machinery Directive |
2006/42/EC |
Logic unit to ensure safety functions |
|||
|
|
|
(safety component acc. to Machinery Directive) |
|||
|
|
|
|
|
|
|
|
EAC |
TP TC 004/2011 |
On safety of low voltage |
Eurasian Conformity |
||
|
|
(TR CU 004/2011) |
equipment |
TR CU: Technical |
||
|
|
TP TC 020/2011 |
Electromagnetic compatibility of |
Regulation of Customs |
||
|
|
(TR CU 020/2011) |
technical means |
Union |
||
|
|
|
|
|||
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|
|
Approval |
|
|
|
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|
|
|
|
|
|
|
|
|
|
CULUS |
UL 508C |
E70ACxSE... |
Industrial Control |
||
|
CURUS |
CSA 22.2 No. 14 |
E70ACxSC... |
Equipment, Lenze File |
||
|
|
No. 132659 |
||||
|
|
|
E70ACxSD... |
|||
|
|
|
|
|
||
|
|
|
|
|
||
Protection of persons and devices |
|
|
|
|
||
Enclosure |
EN 60529 |
IP 20 |
Specification |
|||
|
|
|
|
|
l applies to the fully |
|
|
|
|
|
|
assembled state ready |
|
|
|
UL |
Protection against contact in |
for use |
||
|
|
|
accordance with Open Type |
l does not apply to the |
||
|
|
|
|
|
wire range of the |
|
|
|
|
|
|
terminals |
|
|
|
EN 60529 |
Mounting type "push−through technique", heatsink side: |
|||
|
|
|
l |
IP54 |
|
|
|
|
|
||||
Insulation resistance |
EN 61800−5−1 |
< 2000 m amsl: overvoltage category III |
||||
|
|
|
|
|||
|
|
|
> 2000 m amsl: overvoltage category II |
|||
|
|
|
||||
Insulation of control |
EN 61800−5−1 |
Safe mains isolation through double/reinforced insulation |
||||
circuits |
|
(^6.1.1): |
|
|
||
|
|
|
l |
Touch probe inputs |
|
|
|
|
|
l |
Safety system inputs |
|
|
|
|
|
l |
Encoder feedback (^ 54) |
|
|
Short−circuit strength |
EN 61800−5−1 |
l Motor connection: limited, controller is inhibited, error |
||||
|
|
|
|
acknowledgement is required |
|
|
|
|
|
l Brake control: limited, error acknowledgement is required |
|||
|
|
|
l Control electronics and holding brake supply connections: |
|||
|
|
|
|
not short−circuit−proof |
|
|
|
|
|
|
|
|
|
Protective measures |
|
l |
Short circuit |
|
|
|
integrated for |
|
l |
Earth fault |
|
|
|
|
|
|
l |
Overvoltage |
|
|
|
|
|
l Motor overload (temperature detection via encoder, I2t |
|||
|
|
|
|
monitoring) |
|
|
Contact current |
EN 61800−5−1 |
> 3.5 mA AC, > 10 mA DC |
Observe the regulations |
|||
|
|
|
|
|
and safety instructions! |
|
|
|
|
|
|||
mains switching |
|
Cyclic mains switching of 5 times in 5 minutes is permissible |
||||
|
|
|
without restrictions. |
|
|
|
|
|
|
|
|
||
Starting current |
|
£ 2 x Irated |
|
|
||
Discharge time of charge |
|
typically 5 min |
|
|
||
stored after mains |
|
The duration is indicated by a warning symbol on the device. |
||||
disconnection |
|
|
|
|
|
EDS700ACBA EN 4.0
l |
25 |
4Technical data
General data and operating conditions
EMC
Operation in industrial |
EN 61000−3 |
The devices are intended for use in an industrial |
|
environment |
|
environment. |
|
|
|
|
A drive system consisting of a power supply module and 6 |
|
|
|
axis modules (each with a motor cable length of 25m) |
|
|
|
complies with EMC class „C3ˆ without any external |
|
|
|
measures. |
|
|
|
When third party power supply modules, power supply |
|
|
|
modules connected in parallel or longer motor cable lengths |
|
|
|
are used, matching mains filters must be installed to comply |
|
|
|
with the EMC requirements. |
|
|
|
|
|
|
|
The compliance with the requirements for the |
|
|
|
machine/plant is the responsibility of the manufacturer of |
|
|
|
the machine or system! |
|
|
|
|
Operation on public supply |
EN 61000−3 |
When being used on public network, additional measures |
|
systems |
|
must be taken to limit the expected radio interference. |
|
|
|
|
|
Noise emission |
|
|
|
|
|
|
|
|
Cable−guided |
EN 61800−3 |
Depending on the filter at the central power supply module |
|
|
|
|
|
Radiation |
EN 61800−3 |
Single components of the i700 series: |
|
|
|
l Category C3 |
|
|
|
|
Noise immunity (according to requirements of EN 61800−3)
|
Electrostatic discharge |
EN 61000−4−2 |
8 kV for air discharge to control cabinet, |
|
|
(ESD) |
|
4 kV for contact discharge to housing |
|
|
|
|
|
|
|
Radio frequency |
|
|
|
|
|
|
|
|
|
|
Cable−guided |
EN 61000−4−6 |
150 kHz ... 80 MHz, 10 V/m 80 % AM (1kHz) |
|
|
|
|
|
|
|
Interference (housing) |
EN 61000−4−3 |
80 MHz ... 1000 MHz, 10 V/m 80 % AM (1kHz) |
|
|
|
|
1.4 GHz ... 2 GHz, 3 V/m 80 % AM (1kHz) |
|
|
|
|
2 GHz ... 2.7 GHz, 1 V/m 80 % AM (1kHz) |
|
|
|
|
|
|
Burst |
|
|
|
|
|
|
|
|
|
|
Power terminals and |
EN 61000−4−4 |
2 kV/5 kHz |
|
|
interfaces |
|
|
|
|
|
|
|
|
|
Signal interfaces |
EN 61000−4−4 |
1 kV/5 kHz |
|
|
|
|
|
|
|
Control terminals |
EN 61000−4−4 |
2 kV/5 kHz |
|
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|
|
Surge |
|
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|
|
Power terminals |
EN 61000−4−5 |
1.2/50 ms, |
|
|
|
|
1 kV phase/phase, 2 kV phase/PE |
|
|
Control terminals |
EN 61000−4−5 |
1.2/50 ms, 1 kV |
26 |
l |
EDS700ACBA EN 4.0
Technical data |
4 |
General data and operating conditions
Environmental conditions
Climate
|
Storage |
IEC/EN 60721−3−1 |
|
1K3 (−25 ... +60 °C) |
< 6 months |
|||
|
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|
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|
|
1K3 (−25 ... +40 °C) |
> 6 months |
|
|
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|
|
Transport |
IEC/EN 60721−3−2 |
|
2K3 (−25 ... +70 °C) |
|
|
||
|
|
|
|
|
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|
|
|
Operation |
IEC/EN 60721−3−3 |
|
3K3 (−10 ... +55 °C) |
|
|
||
|
|
|
|
|
|
For operation above +40 °C: |
|
|
|
|
|
|
|
|
l Reduce rated output current by 2.5 %/°C |
||
|
|
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|
Site altitude |
|
|
|
0 ... 4000 m amsl |
|
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||
|
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|
1000 ... 4000 m amsl: |
|
|
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|
|
|
l Reduce rated output current by 5 %/1000 m |
||
|
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|
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|
|
Pollution |
EN 61800−5−1 |
|
Pollution degree 2 |
|
|
|||
|
|
|
|
|
|
|
|
|
Vibration resistance (9.81 m/s2 = 1 g) |
|
|
|
|
||||
|
Transport |
EN 60721−3−2 |
|
2M2 |
|
|
||
|
|
|
|
|
|
2 ... 9 Hz: amplitude 3.5 mm |
|
|
|
|
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|
|
|
10 ... 200 Hz: acceleration resistant up to 10 m/s2 |
||
|
|
|
|
|
|
200 ... 500 Hz: acceleration resistant up to 15 m/s2 |
||
|
Operation |
EN 61800−5−1 |
|
10 ... 57 Hz: amplitude 0.075 mm |
|
|
||
|
|
|
|
|
|
57 ... 150 Hz: acceleration resistant up to 10 m/s2 |
||
|
|
|
Germanischer Lloyd |
|
general vibration stress characteristic 1 |
|||
|
|
|
|
|
|
5 ... 13.2 Hz: amplitude ±1 mm |
|
|
|
|
|
|
|
|
13.2 ... 100 Hz: acceleration resistant up to 0.7 g |
||
|
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|
Supply conditions |
|
|
|
|
|
|
||
Power supply modules |
|
|
|
|
|
|
||
|
|
|
|
|
|
|
||
|
AC mains connection |
|
|
|
direct connection to an AC system acc. to technical data |
|||
|
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|
|
Power systems |
|
|
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|
TT |
|
|
|
with an earthed neutral: |
|
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|
|
TN |
|
|
|
l Operation permitted without restrictions. |
||
|
|
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|
|
|
||
|
|
IT |
|
|
|
With measures on the supply module operation in IT systems |
||
|
|
|
|
|
|
is permitted (^ 99). |
|
|
|
|
|
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|
||
|
|
Operation on public |
|
EN 61000−3−2 |
|
Measures for the limitation of harmonic currents at a total |
||
|
|
supply systems |
|
|
|
power on the mains > 1 kW: |
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– Operation without additional measures |
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The compliance with the requirements for the axis grouping |
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with power supply module and for the machine/plant is the |
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responsibility of the manufacturer of the machine or system. |
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Axis modules |
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DC mains connection |
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direct connection to a DC system acc. to technical data |
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l E70ACP... power supply modules |
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l equivalent DC sources acc. to technical data |
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Symmetrical DC voltage to PE required. |
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Earthing of +UG/−UG conductor will destroy the axis |
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modules. |
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Motors |
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Only use motors suitable for inverter operation. L−force |
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motors from Lenze meet the requirements. |
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Motor cable length |
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£ 50 m |
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Encoder cable length |
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£ 50 m |
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EDS700ACBA EN 4.0
l |
27 |
4Technical data
General data and operating conditions
Requirements on the motor cable
Capacitance per unit length
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£ 2.5 mm2/AWG 14 |
C |
/C |
Core/shield |
< 75/150 pF/m |
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Core/core |
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³ 4 mm2/AWG 12 |
C |
/C |
Core/shield |
< 150/300 pF/m |
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Core/core |
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Electric strength |
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VDE 0250−1 |
U0/U = 0.6/1.0 kV |
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(U0 = r.m.s. value external − conductor/PE, |
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U = r.m.s. value − external conductor/external conductor) |
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UL |
U ³ 600 V |
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(U = r.m.s. value external conductor/external conductor) |
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Mounting conditions |
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Mounting place |
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In the control cabinet |
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Mounting position |
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Vertical |
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Free space |
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At the top/at the |
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³ 80 mm / ³ 120 mm |
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bottom |
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Observe the device−related |
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On the sides |
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Side−by−side mounting without |
notes on mounting. |
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any clearance |
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28 |
l |
EDS700ACBA EN 4.0
Technical data |
4 |
4.2Rated data
4.2.1External supply voltage 24 V
The control electronics of the devices must be supplied from an external 24 V voltage source. In order to ensure that the control electronics will still work during mains failure (on the power side), the 24 V supply should be independent of this system, if possible, e.g. by means of a separate system, backup supply via battery, or DC supply.
The supply voltage terminal is designed to be wired from one device to another (loop−through connection). The number of devices to be supplied by loop−through is limited by the maximum current of the terminal.
Requirements for the 24 V voltage supply:
Electrical data
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Rated voltage |
24 V |
In accordance with |
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IEC 61131−2 |
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Voltage range |
19.2 ... 28.8 V |
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Residual ripple |
Max. ± 5 % |
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Safe separation |
SELV or PELV |
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Looping through |
Max. 16 A with 2.5 mm2 |
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Max. 10 A with 1.5 mm2 |
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Cable protection |
Circuit breaker with tripping characteristic B or C |
£ 20 A, ³ 30 V |
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Standard blade−type fuses |
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The 24 V voltage source must at least provide the total current of all devices supplied.
The increased current Imax24 is required when the internal fans are connected. It may take up to 0.5 s until the fans have accelerated.
The 24 V voltage source must be able to also provide the required power in the case of undervoltage.
EDS700ACBA EN 4.0
l |
29 |
4Technical data
Rated data
External supply voltage 24 V
Current consumption of the devices from the 24 V voltage supply:
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Ir24 |
P24 |
Imax24 |
CL |
Terminal |
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[A] |
[W] |
[A] |
[mF] |
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E70ACPSx0304x |
0.5 |
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12 |
1.5 |
500 |
X21 |
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E70ACPSx0604x |
0.5 |
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12 |
1.5 |
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E70ACMSx0054xx1xxx |
0.5 |
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12 |
1.0 |
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E70ACMSx0104xx1xxx |
0.6 |
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14 |
1.0 |
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E70ACMSx0204xx1xxx |
0.6 |
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14 |
1.0 |
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E70ACMSx0324xx1xxx |
1.0 |
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24 |
2.0 |
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E70ACMSx0484xx1xxx |
1.0 |
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24 |
2.0 |
3000 |
X3 |
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E70ACMSx0644xx1xxx |
1.2 |
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29 |
2.0 |
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E70ACMSx0054xx2xxx |
0.8 |
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19 |
1.0 |
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E70ACMSx0104xx2xxx |
0.8 |
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19 |
1.0 |
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E70ACMSx0204xx2xxx |
1.0 |
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24 |
2.0 |
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E70ACMSx0324xx2xxx |
1.4 |
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34 |
2.0 |
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Ir24 |
Rated current of the device for 24 V supply |
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P24 |
Rated power of the device for 24 V supply |
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Imax24 |
Maximum device current for the 24 V supply (during start−up of the internal |
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fans, up to 0.5 s) |
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CL |
Charging capacity of the device for 24−V supply |
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30 |
l |
EDS700ACBA EN 4.0