Lenze CPC 2800 User Manual

BA_CPCx8xx

.ND;

Ä.ND;ä

L−force Controls

Operating Instructions

Industrial PC

CPC 2800

Control cabinet PC (CPC)

l

,Please read these instructions before you start working! Follow the enclosed safety instructions.

Contents i

1	About this documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			5
	1.1	Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		5
	1.2	Conventions used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		6
	1.3	Notes used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		7
2	Safety instructions		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8
	2.1	General safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		8
	2.2	Product−specific safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		11
	2.3	Safety instructions for the installation according to UL . . . . . . . . . . . . . . . . . . . . . .		12
3	Product description		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14
	3.1	Scope of supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		14
	3.2	Application as directed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		15
	3.3	Device features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		16
	3.4	Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		17
	3.5	Controls and displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		19
	3.6	Options .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	20
		3.6.1	ACU UPS control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	20
	3.7	Baseboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		21
4	Technical data . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	22
	4.1	General data and operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		22
	4.2	Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		24
	4.3	Mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		25
5	Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			26
	5.1	Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		26
	5.2	Mounting steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		26
6	Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			27
	6.1	Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		27
	6.2	Wiring according to EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		28
	6.3	Connecting the supply and peripheral devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		29
		6.3.1	Terminal diagram supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	29
		6.3.2	24 V connection (X101) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	29
		6.3.3	UPS−PACK connection (X102) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	30
		6.3.4	Monitor interface (X109) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	30
		6.3.5	PS/2 interface (X108) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	30
		6.3.6	Serial interface (X103) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	30
		6.3.7	Ethernet interface (X107) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	31
		6.3.8	USB interface (X104, X105, X106) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	31
		6.3.9	Communication interface (MC card) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	31

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i Contents

7	Maintenance . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	32
	7.1	Regular checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		32
	7.2	Cleaning	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	33
	7.3	Repair . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	34
		7.3.1	Remove the PC housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	34
		7.3.2	Mount the PC housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	34
		7.3.3	Battery change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	34
		7.3.4	Fuse change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	35
8	Index . . .	. . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	37

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BA_CPCx8xx EN 3.0

About this documentation

1

Document history

1	0Fig. 0Tab. 0
	About this documentation

Contents

This documentation provides you with information about the intended use of the Industrial PC.

The present manual is part of the "PC−based automation" manual collection which you can find on the DVDs of the same name.

Target group

This documentation is directed at qualified skilled personnel according to IEC 60364.

Qualified skilled personnel are persons who have the required qualifications to carry out all activities involved in installing, mounting, commissioning, and operating the product.

I Tip!

Information and auxiliary devices related to the Lenze products can be found in the download area at

http://www.Lenze.com

Validity

These instructions are valid for

ƒ CPC 2800 control cabinet PC

1.1Document history

Material number	Version			Description
.ND;	3.0	01/2014	TD06	UL note (French language)
13433077	2.0	03/2013	TD29	General revision
13391189	1.3	10/2011	TD29	Revision of sections "Changing the battery" and
				"Changing the fuse"
13370123	1.2	07/2011	TD29	Pin assignment of SUB−D plug corrected
13370123	1.1	02/2011	TD29	First edition

BA_CPCx8xx EN 3.0

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1	About this documentation
	Conventions used

1.2Conventions used

This documentation uses the following conventions to distinguish between different types of information:

Type of information		Identification	Examples/notes
Spelling of numbers
	Decimal separator	Point	In general, the decimal point is used.
			For instance: 1234.56
Warnings

UL warnings

UR warnings

Text

J

Given in English and French

O

	Program name	» «	PC software
			For example: »Engineer«, »Global Drive
			Control« (GDC)
Icons
	Page reference	^	Reference to another page with additional
			information
			For instance: ^ 16 = see page 16
	Documentation reference	,	Reference to another documentation with
			additional information
			For example: , EDKxxx = see
			documentation EDKxxx

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BA_CPCx8xx EN 3.0

About this documentation

1

Notes used

1.3Notes used

The following pictographs and signal words are used in this documentation to indicate dangers and important information:

Safety instructions

Structure of safety instructions:

} Danger!

(characterises the type and severity of danger)

Note

(describes the danger and gives information about how to prevent dangerous situations)

Pictograph and signal word	Meaning
{ Danger!	Danger of personal injury through dangerous electrical voltage.
	Reference to an imminent danger that may result in death or
	serious personal injury if the corresponding measures are not
	taken.
} Danger!	Danger of personal injury through a general source of danger.
	Reference to an imminent danger that may result in death or
	serious personal injury if the corresponding measures are not
	taken.
( Stop!	Danger of property damage.
	Reference to a possible danger that may result in property
	damage if the corresponding measures are not taken.
Application notes
Pictograph and signal word	Meaning
) Note!	Important note to ensure troublefree operation
I Tip!	Useful tip for simple handling
,	Reference to another documentation
Special safety instructions and application notes
Pictograph and signal word	Meaning

JWarnings!

OWarnings!

Safety note or application note for the operation according to UL or CSA requirements.

The measures are required to meet the requirements according to UL or CSA.

BA_CPCx8xx EN 3.0

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2	Safety instructions
	General safety information

2	Safety instructions

2.1General safety information

Scope

The following general safety instructions apply to all Lenze drive and automation components.

The product−specific safety and application notes given in this documentation must be observed!

For your own safety

} Danger!

Disregarding the following basic safety measures may lead to severe personal injury and damage to material assets!

ƒLenze drive and automation components ...

... must only be used for the intended purpose.

... must never be operated if damaged.

... must never be subjected to technical modifications.

... must never be operated unless completely assembled.

... must never be operated without the covers/guards.

... can − depending on their degree of protection − have live, movable or rotating parts during or after operation. Surfaces can be hot.

ƒFor Lenze drive and automation components ...

... only use approved accessories.

... only use original manufacturer spare parts.

ƒAll specifications of the corresponding enclosed documentation must be observed.

This is vital for a safe and trouble−free operation and for achieving the specified product features.

The procedural notes and circuit details provided in this document are proposals which the user must check for suitability for his application. The manufacturer does not accept any liability for the suitability of the specified procedures and circuit proposals.

ƒOnly qualified skilled personnel are permitted to work with or on Lenze drive and automation components.

According to IEC 60364 or CENELEC HD 384, these are persons ...

... who are familiar with the installation, assembly, commissioning and operation of the product,

... possess the appropriate qualifications for their work,

... and are acquainted with and can apply all the accident prevent regulations, directives and laws applicable at the place of use.

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BA_CPCx8xx EN 3.0

Safety instructions

2

General safety information

Transport, storage

ƒTransport and storage in a dry, low−vibration environment without aggressive atmosphere; preferably in the packaging provided by the manufacturer.

–Protect against dust and shocks.

–Comply with climatic conditions according to the technical data.

Mechanical installation

ƒInstall the product according to the regulations of the corresponding documentation. In particular observe the section "Operating conditions" in the chapter "Technical data".

ƒProvide for a careful handling and avoid mechanical overload. During handling neither bend components, nor change the insulation distances.

ƒThe product contains electrostatic sensitive devices which can easily be damaged by short circuit or static discharge (ESD). Thus, electronic components and contacts must not be touched unless ESD measures are taken beforehand.

Electrical installation

ƒCarry out the electrical installation according to the relevant regulations (e. g. cable cross−sections, fusing, connection to the PE conductor). Additional notes are included in the documentation.

ƒWhen working on live products, observe the applicable national regulations for the prevention of accidents (e.g. BGV 3).

ƒThe documentation contains notes for the EMC−compliant installation (shielding, earthing, arrangement of filters and installation of the cables). The manufacturer of the system or machine is responsible for the compliance with the limit values required in connection with EMC legislation.

ƒFor compliance with the limit values for radio interference emission at the site of installation, the components − if specified in the technical data − have to be mounted in housings (e. g. control cabinets). The housings have to enable an EMC−compliant installation. In particular observe that for example control cabinet doors preferably have a circumferential metallic connection to the housing. Reduce openings or cutouts through the housing to a minimum.

ƒOnly plug in or remove pluggable terminals in the deenergised state!

Commissioning

ƒIf required, you have to equip the system with additional monitoring and protective devices in accordance with the respective valid safety regulations (e. g. law on technical equipment, regulations for the prevention of accidents).

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2	Safety instructions
	General safety information

Maintenance and servicing

ƒThe components are maintenance−free if the required operating conditions are observed.

ƒIf the cooling air is polluted, the cooling surfaces may be contaminated or the air vents may be blocked. Under these operating conditions, the cooling surfaces and air vents must be cleaned at regular intervals. Never use sharp objects for this purpose!

ƒAfter the system has been disconnected from the supply voltage, live components and power connections must not be touched immediately because capacitors may be charged. Please observe the corresponding notes on the device.

Disposal

ƒRecycle or dispose of the product according to the applicable regulations.

ƒThis device contains a battery. According to European legislation you are obliged to dispose of batteries separately via the take−back systems specified.

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BA_CPCx8xx EN 3.0

Safety instructions

2

Product−specific safety instructions

2.2Product−specific safety instructions

ƒThe device is classified as a class A device and can cause radio interference in residential areas. In this case, the operator may have to take special measures. Any costs arising from these measures have to be paid by the operator.

ƒIn the event of a fault, unplug the power connector immediately and send back the device to the manufacturer. The address can be found on the self−addressed envelope included in this documentation. Please use the original packaging to return the device!

ƒPrinted circuit boards which might be damaged by short circuit or electrostatic discharge (ESD) must be handled appropriately.

ƒThe BIOS of the mainboard is configured by the factory. After the BIOS has been updated, malfunctions are possible. Please address to our service.

ƒIf the optionally ACU UPS power supply is used:

–Before commissioning the basic device, establish the connection between the power supply unit and the capacitor/battery pack.

–Observe that the basic device is only deenergised if the mains cable and the supply cable of the capacitor/battery pack have been disconnected.

–If the basic device is disconnected from the mains for a longer time, the supply cable of a battery pack has to be disconnected, so that the rechargeable batteries are not damaged by a possible exhaustive discharge.

–If stored, the rechargeable batteries lose energy in the course of time. Thus the rechargeable batteries have to be charged completely by the basic device at the latest after half a year of storage.

–The rechargeable batteries of the battery pack may not be charged with external battery chargers, but only with the ACU UPS power supply of the basic device!

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2	Safety instructions
	Safety instructions for the installation according to UL

2.3Safety instructions for the installation according to UL

Original − English

Approval

Underwriter Laboratories (UL), UL508 and CSA C22.2 No. 142−M1987, (UL File Number E236341)

Ratings

ƒInput 18 ... 30 V DC , max. 4 A

ƒACCU−Pack and CAPS−Pack: max 0.6 A

ƒMax. ambient temperature 50 °C.

ƒOptional communication ratings:

–RS232−Connection: max. 3 A

–USB−Connection: max. 1 A

–PS/2−Connection: max. 1 A

–LAN−Connection: Standard ISDN or RJ45

–DVI−Connection: max. 1 A

JWarnings!

Field Wiring Markings

Wiring Terminal MSTB 2,5/3−STF−5,08:

ƒUse copper wire only.

ƒAWG 18 ... AWG 12 (0.82 mm2... 3.3 mm2)

ƒTorque 5...7 lb−in (0.5 ... 0.6 Nm)

Battery

ƒReplace battery with any from the list below, Part No. CR 2450 only. Use of another battery may present a risk of fire or explosion.

Recommended CR2450 (R/C, BBVC2) types:

Renata Part.no. CR2450N, Sony Corp. part no. CR2450B, Toshiba part no. CR2450, Varta part no. CR2450, Matsushita part no. CR2450

ƒBattery may explode if mistreated. Do not recharge, disassemble, dispose of in fire or heat above 100 °C (212 °F).

ƒDispose of used battery according to the regulation of recycling or waste.

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