Lenze 3200 C User Manual

3200 C

Controller 3221 C / 3231 C / 3241 C

E32GAC...

Operating Instructions	EN

Ä.OdIä .OdI

l

,Please read these instructions before you start working! Follow the enclosed safety instructions.

I Tip!

Information and tools concerning the Lenze products can be found in the download area under www.lenze.com

Contents i

1	About this documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		5
	1.1	Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5
	1.2	Conventions used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6
	1.3	Notes used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7
2	Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		8
	2.1	General safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8
	2.2	Product−specific safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	11
	2.3	Safety instructions for the installation according to UL/CSA . . . . . . . . . . . . . . . . . . .	12
	2.4	Residual hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	14
3	Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		15
	3.1	Scope of supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	15
	3.2	Application as directed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	16
	3.3	Device features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	17
	3.4	Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	18
	3.5	Controls and displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	20
	3.6	UPS functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	22
	3.7	"Real Time Clock" functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	22
	3.8	Resetting the device (Reset) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	22
4	Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		23
	4.1	General data and operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	23
	4.2	Mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	24
	4.3	Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	24
5	Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		25
	5.1	Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	25
	5.2	Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	26
	5.3	Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	27
	5.4	Dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	28

Lenze ¯ BA_3231C ¯ 5.0

3

iContents

6	Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			29
	6.1	Important notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		29
	6.2	EMC−compliant wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		30
	6.3	Connecting voltage supply (24 V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		31
		6.3.1	Connection plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	31
		6.3.2	Mains connection (24 V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	31
	6.4	Interfaces for peripheral devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		32
		6.4.1	UPS connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	32
		6.4.2	DVI interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	32
		6.4.3	Ethernet interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	33
		6.4.4	EtherCAT interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	34
		6.4.5	USB interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	35
		6.4.6	Communication interface (MC card) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	35
		6.4.7	SD card interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	35
7	Maintenance . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	36
	7.1	Regular checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		36
	7.2	Cleaning	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	36
	7.3	Exchanging GapPad strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		37
8	Index . .	. . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	38

4	Lenze ¯ BA_3231C ¯ 5.0

About this documentation	1
Document history

Contents

This documentation provides information on the application as directed of the Controllers 3221 C / 3231 C / 3241 C in the Lenze "Controller−based Automation" control system.

,Reference manual "Controller"

Here you can find detailed information on the parameter setting and programming of the Lenze Controllers.

Target group

This documentation is directed at qualified skilled personnel according to IEC 60364.

Qualified skilled personnel are persons who have the required qualifications to carry out all activities involved in installing, mounting, commissioning, and operating the product.

1.1Document history

Version			Description
5.0	07/2014	TD17	¯ Amended by EAC conformity
			¯	General updates
			¯	New layout
4.0	12/2013	TD29	New designation and general revision
3.0	02/2012	TD29	Amended by description of Controller 3241 C
2.0	11/2011	TD29	General revision and UL approval
1.0	09/2010	TD29	First edition

Lenze ¯ BA_3231C ¯ 5.0

5

1About this documentation

Conventions used

1.2Conventions used

This documentation uses the following conventions to distinguish between different types of information:

	Type of information	Writing	Example/notes
	Spelling of numbers
	Decimal	Normal spelling	Example: 1234
	Decimal separator	Point	The decimal point is always used.
			For example: 1234.56
	Warnings
	UL warnings	J	Given in English and French
	UR warnings	O
	Text
	Program name	» «	PC software
			For example: Lenze »Engineer«
	Icons
	Page reference	^	Reference to another page with additional
			information
			For instance: ^16 = see page 16
	Documentation reference	,	Reference to another documentation with
			additional information
			Example: ,EDKxxx = see documentation EDKxxx

6	Lenze ¯ BA_3231C ¯ 5.0

About this documentation	1
Notes used

1.3Notes used

The following pictographs and signal words are used in this documentation to indicate dangers and important information:

Safety instructions

Layout of the safety instructions:

}Danger!

(characterises the type and severity of danger)

Note

(describes the danger and gives information about how to prevent dangerous situations)

	Pictograph and signal word		Meaning
			Danger of personal injury through dangerous electrical
	{		voltage
		Danger!	Reference to an imminent danger that may result in death
			or serious personal injury if the corresponding measures are
			not taken.
			Danger of personal injury through a general source of
	}		danger
		Danger!	Reference to an imminent danger that may result in death
			or serious personal injury if the corresponding measures are
			not taken.
	(		Danger of property damage
		Stop!	Reference to a possible danger that may result in property
			damage if the corresponding measures are not taken.
	Application notes
	Pictograph and signal word		Meaning
	)	Note!	Important note to ensure trouble−free operation
	I	Tip!	Useful tip for easy handling
	,		Reference to another document
	Special safety instructions and application notes
	Pictograph and signal word		Meaning
	J	Warnings!	Safety note or application note for the operation according
			to UL or CSA requirements.
	O	Warnings!	The measures are required to meet the requirements
			according to UL or CSA.

Lenze ¯ BA_3231C ¯ 5.0

7

2Safety instructions

General safety information

2.1General safety information

Scope

The following general safety instructions apply to all Lenze drive and automation components.

The product−specific safety and application notes given in this documentation must be observed!

For your own safety

}Danger!

Disregarding the following basic safety measures may lead to severe personal injury and damage to material assets!

¯Lenze drive and automation components ...

... must only be used for the intended purpose.

... must never be operated if damaged.

... must never be subjected to technical modifications.

... must never be operated unless completely assembled.

... must never be operated without the covers/guards.

... can − depending on their degree of protection − have live, movable or rotating parts during or after operation. Surfaces can be hot.

¯For Lenze drive and automation components ...

... only use approved accessories.

... only use original manufacturer spare parts.

¯All specifications of the corresponding enclosed documentation must be observed.

This is vital for a safe and trouble−free operation and for achieving the specified product features.

The procedural notes and circuit details provided in this document are proposals which the user must check for suitability for his application. The manufacturer does not accept any liability for the suitability of the specified procedures and circuit proposals.

¯Only qualified skilled personnel are permitted to work with or on Lenze drive and automation components.

According to IEC 60364 or CENELEC HD 384, these are persons ...

... who are familiar with the installation, assembly, commissioning and operation of the product,

... possess the appropriate qualifications for their work,

... and are acquainted with and can apply all the accident prevent regulations, directives and laws applicable at the place of use.

Transport, storage

¯Transport and storage in a dry, low−vibration environment without aggressive atmosphere; preferably in the packaging provided by the manufacturer.

–Protect against dust and impacts.

–Observe climatic conditions according to the technical data.

8	Lenze ¯ BA_3231C ¯ 5.0

Safety instructions	2
General safety information

Mechanical installation

¯Install the product according to the regulations of the corresponding documentation. In particular observe the section "Operating conditions" in the chapter "Technical data".

¯Provide for a careful handling and avoid mechanical overload. During handling neither bend components, nor change the insulation distances.

¯The product contains electrostatic sensitive devices which can easily be damaged by short circuit or static discharge (ESD). Thus, electronic components and contacts must not be touched unless ESD measures are taken beforehand.

Electrical installation

¯Carry out the electrical installation according to the relevant regulations (e. g. cable cross−sections, fusing, connection to the PE conductor). Additional notes are included in the documentation.

¯When working on live products, observe the applicable national regulations for the prevention of accidents (e.g. BGV 3).

¯The Instructions contain notes concerning wiring according to EMC regulations (shielding, earthing, filters and cable routing). The compliance with limit values required by the EMC legislation is the responsibility of the manufacturer of the machine or system.

Warning: The inverters are automation components which can be used in industrial environment according to EN 61000−6−4. These products may cause radio interference in residential areas. If this happens, the operator may need to take appropriate action.

¯For compliance with the limit values for radio interference emission at the site of installation, the components − if specified in the technical data − have to be mounted in housings (e. g. control cabinets). The housings have to enable an EMC−compliant installation. In particular observe that for example control cabinet doors preferably have a circumferential metallic connection to the housing. Reduce openings or cutouts through the housing to a minimum.

¯Only plug in or remove pluggable terminals in the deenergised state!

Commissioning

¯If required, you have to equip the system with additional monitoring and protective devices in accordance with the respective valid safety regulations (e. g. law on technical equipment, regulations for the prevention of accidents).

Lenze ¯ BA_3231C ¯ 5.0

9

2Safety instructions

General safety information

Maintenance and servicing

¯The components are maintenance−free if the required operating conditions are observed.

¯If the cooling air is polluted, the cooling surfaces may be contaminated or the air vents may be blocked. Under these operating conditions, the cooling surfaces and air vents must be cleaned at regular intervals. Never use sharp objects for this purpose!

¯After the system has been disconnected from the supply voltage, live components and power connections must not be touched immediately because capacitors may be charged. Please observe the corresponding notes on the device.

Disposal

¯ Recycle or dispose of the product according to the applicable regulations.

10	Lenze ¯ BA_3231C ¯ 5.0

Safety instructions

2

Product−specific safety instructions

2.2Product−specific safety instructions

¯The device is classified as a class A device and can cause radio interference in residential areas. In this case, the operator may have to take special measures. Any costs arising from these measures have to be paid by the operator.

¯In case of error the device has to be switched to a deenergised state immediately. For this, disconnect the supply connector and a possibly available UPS pack. Afterwards the device is to be sent to the manufacturer. The address can be found on the back of this documentation. For return, please use the original packaging!

¯Printed circuit boards which might be damaged by short circuit or electrostatic discharge (ESD) must be handled appropriately.

¯If an optional battery pack (ACCU−PACK) is used:

–Connect the battery pack before switching on the standard device.

–The standard device is only deenergised if the supply cable and the battery pack connecting cable have been disconnected.

–If the standard device is disconnected from the mains for a longer time, the supply cable of the battery pack must be disconnected, so that the rechargeable batteries are not damaged by a possible exhaustive discharge.

–When being stored, the batteries are losing energy over time. Hence, the batteries must be fully charged by means of the standard device after a storage period of six months at the latest.

–The batteries of the battery pack must not be charged by means of external battery chargers. Use the ACU−UPS power supply unit of the standard device for this purpose.

¯If an optional capacitor pack (CAPS−PACK) is used:

–Connect the capacitor pack before switching on the standard device.

–The standard device is only deenergised if the supply cable and the capacitor pack connecting cable have been disconnected.

–The capacitor pack is only deenergised if its capacitors are discharged.

–The capacitor pack must not be charged by means of external battery chargers.

Lenze ¯ BA_3231C ¯ 5.0

11

2Safety instructions

Safety instructions for the installation according to UL/CSA

2.3Safety instructions for the installation according to UL/CSA

¸

Approval

Underwriter Laboratories (UL), UL508 and CSA C22.2 No. 142−M1987, (UL File Number E236341)

Ratings

¯Input 24 V DC, max. 1.7 A

¯Max. Surrounding temperature:

–3221C: 55 °C, vertical or horizontal mounting

–3231 C / 3241 C:

45 °C, vertical (upright) mounting

50 °C, horizontal mounting

JWarnings!

Field Wiring Markings

Wiring Terminal MSTB 2.5/3−STF−5.08:

¯Use Copper Wire only.

¯AWG 18 ... 12 (0.82 ... 3.3 mm2)

¯Torque 5 ... 7 lb−in (0.5 ... 0.6 Nm)

Device

¯These devices are open type programmable controllers, provided with housing for use in pollution degree 2 and controlled environment only.

¯For use in max. surrounding temperature:

–3221 C: 55 °C, vertical or horizontal mounting

–3231 C / 3241 C:

45 °C, vertical (upright) mounting

50 °C, horizontal mounting

Optional filed bus module

¯Use only together with appropriate cable connectors, provided with screws for securement and secure connector to avoid loosening.

12	Lenze ¯ BA_3231C ¯ 5.0