Lennox E36ODGPE, E36ODGNE, E42ODGPE-H, E36ODGPE-H, E42ODGPE User Manual

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INSTALLATION

INSTRUCTIONS

 

 

 

 

 

 

 

 

 

 

OUTDOOR GAS FIREPLACE

 

 

 

 

 

 

 

 

 

 

 

ELITE® SERIES

 

 

 

 

 

 

 

 

 

 

Outdoor GAS FIREPLACE

 

 

 

 

 

 

 

 

 

 

 

 

 

P/N 850,034M REV. D 04/2009

 

 

 

 

This appliance is only for use with the type of gas

 

 

 

 

 

 

 

 

 

 

 

 

 

indicated on the rating plate. This appliance is

 

 

MODELS

 

 

 

 

not convertible for use with other gases, unless a

 

 

 

 

 

 

 

certified kit is used.

 

 

 

 

 

E36ODGNE

E42ODGNE

 

 

 

 

 

 

 

 

 

 

E36ODGNE-H

E42ODGNE-H

 

 

 

 

 

 

 

 

 

 

INSTALLER: Leave this manual with the appliance.

 

 

E36ODGPE

E42ODGPE

 

 

E36ODGPE-H

E42ODGPE-H

CONSUMER: Retain this manual for future reference.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INstallateur: Laissez cette notice avec l'appareil.

 

 

A French manual is available upon request. Order Form Number

CONsommateur: Conservez cette notice pour consula-

 

 

850,034CF.

 

 

 

tion ultérieure.

 

 

 

 

 

Ce manuel d’installation est disponible en francais, simplement en

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

faire la demande. Numéro de la pièce 850,034CF.

 

 

 

 

 

 

 

 

 

 

 

Warning:Iftheinformationinthismanual

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AVERTISSEMENT: ASSUREZ-VOUS DE BIEN SUIVRE

 

 

 

is not followed exactly, a fire or explo-

 

 

 

 

 

 

sion may result causing property dam-

 

 

 

LES INSTRUCTIONS DONNÉES DANS CETTE NOTICE

 

 

 

age, personal injury or loss of life.

 

 

 

POUR RÉDUIRE AU MINIMUM LE RISQUE D’INCENDIE

 

 

 

 

 

 

 

 

 

 

 

D’EXPLOSION OU POUR ÉVITER TOUT DOMMAGE MA-

 

 

Do not store or use gasoline or other flammable

 

 

 

TÉRIEL, TOUTE BLESSURE OU LA MORT.

 

 

vapors or liquids in the vicinity of this or any

 

 

 

 

 

 

 

 

 

Ne pas entreposer ni utiliser d’essence ni d’autre

 

other appliance.

 

 

 

 

 

What to do if you smell gas:

 

 

vapeurs ou liquides inflammables dans le voisinage

 

 

 

de cet appareil ou de tout autre appareil.

 

DO NOT light any appliance.

 

 

Que faire si vous sentez une odeur de gaz:

 

DO NOT touch any electrical switches, do not

 

 

 

 

 

 

 

 

 

 

 

 

use any phone in your building.

 

 

• Ne pas tenter d’allumer d’appareil.

 

• Immediately call your gas supplier from a

 

 

Ne touchez à aucun interrupteur. Ne pas vous servir

 

 

 

neighbor’s phone. Follow your gas suppliers

 

 

 

des téléphones se trouvant dans le bátiment où

 

instructions.

 

 

 

 

 

vous vous trouvez.

 

 

 

If your gas supplier cannot be reached, call

 

 

Appelez immédiatement votre fournisseur de gaz

 

 

 

the fire department.

 

 

 

 

 

 

 

 

 

 

 

 

depuis un voisin. Suivez les instructions du fournis-

 

 

 

 

 

 

 

 

 

 

 

 

Installation and service must be performed by

 

 

 

seur.

 

 

 

 

 

• Si vous ne pouvez rejoindre le fournisseur de gaz,

 

a qualified installer, service agency or the gas

 

 

 

 

 

 

appelez le service des incendies.

 

supplier.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L’installation et l’entretien doivent être assurés par

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Portland

 

 

 

 

un installeur ou un service d’entretien qualifié ou par

 

 

 

OTL Report No. 116-F-41-5

 

 

 

 

 

 

 

 

le fournisseur de gaz.

 

 

 

 

 

 

US

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: DIAGRAMS &

ILLUSTRATIONS NOT TO SCALE.

 

 

 

 

 

 

 

 

 

 

 

TABLE OF CONTENTS

 

 

Packaging..........................................

page

2

Introduction.......................................

page

2

New York & Massachusetts

 

 

Requirements................................

page

3

General Information...........................

page

3

Location.............................................

page

4

Waterproofing The Fireplace .............

page

5

Appliance Clearances.........................

page

5

Clearance Specifications....................

page

6

Fireplace Installation..........................

page

7

Routing Gas Line...............................

page

7

Fireplace Specifications.....................

page

8

Framing Specifications......................

page

9

Field Wiring.......................................

page

10

Connecting Gas Line .........................

page

11

Installing The Logs............................

page

12

Checking Appliance Operation...........

page

13

Firebox Finishes.................................

page

13

Accessories And Components...........

page

14

Gas Conversion Kits...................

page 15

This installation manual will help you obtain a safe, efficient, dependable installation for your appliance.

This manual is part of a set of two supporting this product. Refer to manual 875,032M for

Care And Operations.

Please read and understand these instructions before beginning your installation.

PACKAGING

The assembled outdoor gas fireplace is packaged with the following:

1 - the logs are packaged in a carton located within the firebox.

2- one envelope containing the literature package which consists of the Homeowner's manual, Installation Instructions and Warranty.

3- three (3) bags of lave rock, envelope is located in the firebox area.

4- Electrical kit containing the wall switch components, battery holder, box and cover (see Field Wiring page 10).

Introduction

These outdoor gas fireplaces are designed for exterior applications. These appliances must be installed outdoors.

The Lennox Elite® Series Outdoor Gas Fireplace is designed for outdoor use. It may also be installed in screened porches and lanais that meet these minimum requirements:

Minimum porch area - 96 square feet Minimum ceiling height - 7 feet 8 inches

A minimum of two (2) walls can be screened but must be open to outside ventilation. Minimum screen area - 64 square feet Minimum screen top height - 6 feet 8 inches

Refer to Clearance Specifications on Page 6.

Electronic appliances are designed to operate on natural gas or propane. An electronic intermittent pilot ignition system provides safe, efficient operation. A battery pack is required to operate these units.

These appliances comply with National Safety Standards and are tested by Omni Test Laboratories (Report No. 116-F-41-5) and listed by CSA-4-96 in both USA and Canada, as outdoor gas fireplaces.

The Installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1.

The appliance, when installed, must be electricallygroundedinaccordancewithlocalcodesor, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.

Do not attempt to alter or modify the construction of the appliance or its components. Any modification or alteration may void the warranty, certification and Listings of this unit.

TYPICAL INSTALLATION

 

Weatherproof

Wall Switch

Enclosure

 

Fireplace

 

Accessories

 

 

Optional drain Pan

Figure 1

 

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

New York and Massachusetts requirements

These appliances may be installed in the following USA locations with the following requirements:

Installation of these appliances are approved for installation in the US state of Massachusetts if the following additional requirements are met -

Installation and repair must be done by a plumber or gas fitter licensed in the Commonwealth of Massachusetts.

The flexible gas line connectors shall not exceed 36 inches (92 centimeters) in length.

The individual manual shut-off must be a t-handle type valve.

General Information

Note: Installation and repair should be performed by a qualified service person. The appliance should be inspected annually by a qualified professional service technician. More frequent inspections and cleanings may be required due to yard care, insects, etc. It is imperative that the control compartment and burners of the appliance be kept clean.

Provide adequate clearances around air openings and adequate accessibility clearance for service and proper operation. Never obstruct the front openings of the appliance.

These appliances are designed to operate on natural or propane gas only.

All Models -

All models have a manually modulated gas valve. Input is shown in Table 1:

Models with Manually-Modulated Gas Valve

Natural Gas

Propane Gas

 

Input

 

Input

Model No.

rate

Model No.

rate

 

(Btu/H)

 

(Btu/H)

 

50,000

 

46,000

E36ODG

to

E36ODG

to

 

39,500

 

37,000

 

50,000

 

46,000

E42ODG

to

E42ODG

to

 

39,500

 

37,000

Table 1

Gas Pressure - All Models

Tables 2 and 3 show the appliances' inlet and manifold gas pressure.

Inlet Gas Supply Pressure

(all models)

Fuel #

Minimum

Maximum

Natural Gas

5.0" WC

10.5" WC

(1.24 kPa)

(2.61 kPa)

 

 

 

 

Propane

11.0" WC

13.0" WC

(2.74 kPa)

(3.23 kPa)

 

 

 

 

Table 2

Manifold Gas Supply Pressure

(all models)

Fuel #

Low

High

Natural Gas

(Lo) 2.2" WC

(Hi) 3.5" WC

(.55 kPa)

(.87 kPa)

 

 

 

 

Propane

(Lo) 6.3" WC

(Hi) 10.0" WC

(1.57 kPa)

(2.49 kPa)

 

 

 

 

Table 3

Test gage connections are provided on the front of the gas control valve identified IN for the inlet and OUT for the manifold side. A 1/8" NPT Test gauge connection is provided at the inlet and outlet side of the electronic gas control valve.

These appliances must be isolated from the gas supply piping system (by closing their individual manual shut-off valve) during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).

These appliances and their individual shut-off valves must be disconnected from the gas supply piping system during any pressure testing of that system at pressures greater than 1/2 psig (3.5 kPa).

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Orifice Sizes - Sea Level To High Altitude

(All Models)

These appliances are tested and approved for installation at elevations of 0-4500 feet (0-1372 meters) above sea level, using the standard burner orifice (See Table 4 ). For elevations above 4500 feet, contact your gas supplier or qualified service technician. Install the appliance according to the regulations of the local authorities having jurisdiction and, in the USA, the National Fuel Gas Code NFPA 54 / ANSI Z223.1 - latest edition or , in Canada, the CAN1B149.1 and .2 codes - latest edition.

Model

Orifice size

Elevation

Natural

 

Feet

No.

Propane

 

Gas

(meters)

E36OdG

0.1405"

0.0785"

 

(#28)

(#47)

0-4500

 

 

 

 

E42OdG

0.1405"

0.0785"

(0-1372)

(#28)

(#47)

 

 

 

 

 

 

 

Table 4

Warning: Propane tanks are at pressures that will cause damage to valve components. Verify that the tanks have step down regulators to reduce the pressure to safe levels.

Assembly outline

Before You Start

Check your inventory list to be sure you have all the necessary parts supplied in good usable condition. Check also for any concealed damage.

Location of fireplace

Carefully select the proper location for any obstructions, clearance to side wall(s), air availability, location and aesthetics. With proper pre-planning, a slight adjustment of a few inches can save considerable time and expense later during construction and assembly. See Figure 2 for some examples.

LIVING SPACE

Optional

Hearth PAtIO

Extension

Figure 2

When choosing a location, care must be taken to avoid places where flooding or running water may be a problem.

Identify the desired location for the battery pack/ON/OFF switch junction box location. This should be easily accessible and convenient for use and high enough on the wall to be protected from water and drifted snow.

Do not use these appliances if any part of the gas supply, control or burner has been submerged under water. Immediately call a qualified, professional service technician to inspect the appliance and to replace any parts of the control system and any gas control which have been under water.

Carefully consider the position of the fireplace opening with respect to the location of adjacent or nearby stairwells, doors, windows, walkways and over hanging trees, patios and wires.

When locating the fireplace, consideration must be given to combustibles and final finishing. See Figure 18 and confine the final location of combustible finish materials to the "Safe Zone". Also refer to Clearance Specifications on page 6.

Consider the effects of heat when locating any object in front of or near the fireplace opening.

Pre-installation notes

The fireplace may be installed directly on a combustible floor or raised on a platform of an appropriate height. Do not place the fireplace on vinyl or other soft floor coverings. It may, however, be placed on flat wood, plywood, particle board or other hard surfaces.

Position the electrical junction box as detailed in LOCATION OF FIREPLACE. (The umbilical cord is 9 feet long).

Be sure the fireplace rests on a solid continuous floor or platform with appropriate framing for support.

The fireplace may be positioned and then the framing built around it, or the framing may be constructed and the fireplace positioned into the opening.

Usually, no special floor support is needed for the fireplace, however, to be certain:

1.Estimate the total weight of the fireplace system including surround materials such as brick, stone, etc., to be installed. Shipping weights for the fireplace may be found on page 8.

2.Measure the square footage of the floor space to be occupied by the system, surrounds and hearth extensions.

3.Note the decking construction, i.e. 2 x 6’s,

2x 8’s or 2 x 10’s, single or double joists, type and thickness of floor boards.

4.Use this information and consult your local building code to determine if you need additional support.

If you plan to raise the fireplace and hearth extension, build the platform assembly then position fireplace and hearth extension on top. Secure the platform to the floor to prevent possible shifting.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Assembly steps

Note: The following steps represent the normal sequence of installation. Each installation is unique, however, and might require a different sequence.

1.Position firebox prior to framing or into prepared framing (non-combustible framing is recommended).

2.Position the electrical junction box as detailed in LOCATION OF FIREPLACE.

(The umbilical cord is 9 feet long).

3.Waterproof the fireplace or install the optional drip pan (see Waterproofing The Fireplace and

Figure 3 on page 5 ).

4.Plumb gas line. (Gas connections should only be performed by an experienced, licensed/certified tradesman.)

5.Complete the installation, finish wall material, surround and hearth extension to your individual taste.

6.Assemble and attach optional accessories.

Study the three dimensional illustration (Figure 1 ) to get a general idea of each element of your fireplace system.

Waterproofing the fireplace

Although the fireplace is designed to operate safely outdoors, rain may enter the hearth area, condensation and can cause water to collect inside the fireplace bottom.

To prevent water collection, the builder must provide a means to drain water from under the fireplace by building or installing a water collector of the builders choice, before positioning the fireplace in its location.

Special care must be taken when the fireplace is installed against an exterior wall. The enclosure surrounding the fireplace on the sides and back must be treated as an exterior wall.

Lennox does provide an optional drain pan to assist weatherproofing the fireplace.

H4651 DPSS36 Drain Pan for E36ODG, H4652 DPSS42 Drain Pan for E42ODG.

Lennox E36ODGPE, E36ODGNE, E42ODGPE-H, E36ODGPE-H, E42ODGPE User Manual

When Planning for the installation of the fireplace, the framing height must be increased from 46-1/2 inches to 47-1/4 inches, when installing the drain pan. An additional space below the fireplace will also be required to plumb a drain line.

Step 1. Seal all joints, gaps and corners around the bottom of the drain pan before positioning the fireplace on its location (Figure 3 ).

Step 2. On the exposed drain hole, install a PVC threaded coupling reducer, 3/4" x 1/2" going from the top of the pan down through the hole. Apply a silicone-based sealant around the base and threads before installation.

Step 3. Holding the reducer coupling with a wrench, thread a 3/4", 90 degree, PVC elbow to the reducer until it is tight to the metal.

Step 4. Add additional piping to route the drain to an appropriate location.

Note: To assure proper drainage, the fireplace must be installed on a leveled surface.

Clearances

Minimum clearance to combustibles for the fireplace is as follows; sides and back – 1/2" (13mm), combustible floor – 0" (0mm), adjacent wall 6" (152mm), ceiling – 50" (1270mm).

Refer to Figure 4 on this page and Figure 18 on page 13 for more detail.

Note: Clearance behind the nailing flange for both fireplace models is 1/2" (13mm).

Note: Adjacent wall considerations are for an adjacent wall to only a single side. Walls should not be placed at the minimum distance on both sides of the fireplace. Allow at least 4 feet on one side of the fireplace.

threaded

threaded

reducer

Elbow 3/4

3/4 x /2

@ 90°

(PVC)

 

(PVC)

drain Connector detail

47 /4

 

Figure 3

 

 

 

Combustable Materials

 

 

 

Allowed Flush With

/2” Airspace Clearance

 

 

the Face Front

 

 

to Sides And Back

/2” Airspace Clearance

 

 

 

 

 

to Sides And Back

 

 

/2” Clearance

 

 

 

 

 

 

Nailing Flange May

 

 

 

Make direct Contact

 

 

 

With Combustible

 

 

 

Framing

No Material Within

 

 

the Face Opening

Noncombustable

No Combustables

Noncombustables

 

Below the top Spacers

 

Material Only

 

 

May Overlap the Face

tOP VIEW

 

 

 

 

 

5”

 

 

 

Only

/2”

 

 

Noncombustable

 

 

Airspace

 

 

Material May

 

 

Clearance

 

 

Overlap the

 

 

to Back

 

 

top Face

 

 

 

 

 

do NOt Overlap

 

 

 

Material Within

 

 

 

the Face Opening

 

 

 

No Material

 

 

 

Allowed in

 

 

 

this Area

 

 

 

Combustible Material

 

 

 

May Overlap the

 

 

 

Face Bottom up to 2”

 

Figure 4

 

Below the Face Opening

SIdE VIEW

 

 

 

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

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