Lennox 1900HT-M User Manual

,
EPA CERTIFIED
WOOD BURNING
STOVE
INSTALLATION AND OPERATION
MANUAL
RETAIN THESE
INSTRUCTIONS
FOR FUTURE
REFERENCE
MODEL 1900HT-M
THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED INSTALLER. READ
ENTIRE MANUAL THOROUGHLY BEFORE INSTALLATION.
P/N 775002M
Rev. F 11/03
IMPORTANT WARNINGS
CAUTION: PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW ROOM HEATER. FOR YOUR SAFETY, FOLLOW THE INSTALLATION, OPERATION AND MAINTENANCE INSTRUC­TIONS EXACTLY, WITHOUT DEVIATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. CONTACT YOUR LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.
1. If utilizing an older chimney, it must be in­spected for adequate serviceability. Refer to the heading Chimney Inspection on page 9 of this manual.
2. The minimum clearances must be maintained for all combustible surfaces and materials in­cluding; furniture, carpet, drapes, clothing, wood, papers, etc. Do not store firewood within this clearance space. Failure to main­tain clearances to all combustibles may result in a house fire.
3. This appliance requires non-combustible floor protection as outlined in this manual (see Floor Protection on page 5 for additional informa­tion).
4. Minimum ceiling height must be 7 feet (213 cm) (measured from base of appliance to ceiling).
5. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE CONNECTED TO ANOTHER APPLIANCE.
6. Do not connect this appliance to air ducts or any air distribution system.
7. PREVENT CREOSOTE FIRE: Inspect and clean chimney frequently. Under certain conditions of use, creosote buildup may occur rapidly. In­spect chimney connector and chimney twice monthly and clean if necessary. Using green or inadequately seasoned wood can greatly in­crease creosote buildup. Use dry wood to minimize creosote buildup.
8. USE SOLID WOOD FUEL ONLY: This appliance is approved for burning dry seasoned natural wood only. CAUTION: BURN UNTREATED WOOD ONLY. DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL.
9. Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liq­uids to start or "freshen up" a fire in this heater. Keep all such liquids well away from the heater while it is in use.
10. DO NOT OVERFIRE: If heater or chimney con­nector glows, you are overfiring. Overfiring this appliance could cause a house fire. Overfiring is a condition where the appliance is operated at temperatures above its design capabilities. Overfiring can be caused by improper installa­tion, improper operation, lack of maintenance or improper fuel usage. Damage caused from overfiring is NOT covered under the manufac­turer’s limited warranty.
11. NEVER LEAVE AN UNATTENDED STOVE BURNING ON HIGH. Operation of the stove with the primary air control at its highest burn rate setting for extended periods can cause dangerous overfiring conditions. The primary air control should only be positioned at the highest setting during start-up procedures and for short durations. When leaving the stove unattended ensure that the primary air control is set to the low or medium low range.
12. Use a metal container with a tight fitting lid to dispose of ashes.
13. IN THE EVENT OF A COMPONENT FAILURE, USE ONLY COMPONENTS PROVIDED BY THE MANUFACTURER AS REPLACEMENT PARTS.
14. Burning any kind of fuel uses oxygen from the dwelling. Be sure that you allow an adequate source of fresh air into the room where the stove is operating (see Ventilation and Outside Combustion Air, page 7).
15. CAUTION: HOT WHILE IN OPERATION. An ap­pliance hot enough to warm your home can severely burn anyone touching it. Keep chil­dren, clothing and furniture away. Contact may cause skin burns. Do not let children touch the appliance. Train them to stay a safe distance from the unit.
16. Do not operate this appliance without the fire­box baffle brick properly installed.
17. Build fires directly upon the brick hearth inside the stove. Do not use grates, irons or any other method to elevate the fire.
18. SAVE THESE INSTRUCTIONS.
19. See the listing label located on the back of stove (or see Safety/Listing Label on page 24).
PAGE 2
TABLE OF CONTENTS
Important Warnings ................................................ 2
Testing/Listing, EPA, Using this Manual.................. 3
Planning Your Installation ..................................... 4-6
Manufactured (Mobile) Home Requirements ...........7
Installation .......................................................... 7-12
Product Features and Controls ..............................13
Care and Operation .......................................... 13-16
Recommended Fuel ...............................................16
Maintenance ..................................................... 17-18
Troubleshooting ......................................................19
Replacement Parts List..................................... 20-21
Optional Accessories ..............................................22
Specifications..........................................................23
Safety/Listing Label.................................................24
EPA Label ..............................................................25
Ownership Records ...............................................26
TESTING/LISTING
Model 1900HT-M has been Safety tested to U. L. Stan­dards #1482, 5th Edition; ULC-S627 by OMNI Test Laboratories Inc, Beaverton, Oregon; Report Number #030-S-03-2.
EPA CERTIFICATION
This heater meets EPA particulate matter (smoke) con­trol requirements for noncatalytic wood heaters built on or after July 1, 1990.
PACKAGING LIST
This appliance is packaged with an accessory package, which contains the following:
One - Installation and operation instructions manual. One - Warranty. One - Marble set (for stove top and ash lip). One - Insulation pad and strips. Place pad and strips
under top marble.
USING THIS MANUAL
Please read and carefully follow all of the instructions found in this manual. Please pay special attention to the safety instructions provided in this manual. The Homeowner’s Care and Operation Instructions included here will assure you have many years of dependable and enjoyable service from your appliance.
CONGRATULATIONS ON THE PURCHASE OF YOUR NEW WOODSTOVE MANUFACTURED BY LENNOX HEARTH PRODUCTS.
When you purchased your new woodstove, you joined the ranks of thousands of concerned indi­viduals whose answer to their home heating needs reflects their concern for aesthetics, efficiency and our environment. We extend our continued support to help you achieve the maximum benefit and en­joyment available from your new wood stove.
It is our goal at Lennox Hearth Products to provide you, our valued customer, with an appliance that will ensure you years of trouble free warmth and pleasure.
Thank you for selecting a Lennox Hearth Products stove as the answer to your home heating needs.
Sincerely, All of us at Lennox Hearth Products
PAGE 3
PLANNING YOUR INSTALLATION
QUESTIONS TO ASK LOCAL BUILDING OFFICIAL
A correct installation is critical and imperative for reduc­ing fire hazards and perilous conditions that can arise when wood burning appliances are improperly installed. The installer must follow all of the manufacturers’ in­structions.
The installation of a wood burning appliance must con­form to local codes and applicable state and federal requirements. Familiarity with these requirements be­fore installation is essential. Important considerations to discuss with local building officials include:
1. Applicable codes (i.e. Uniform Mechanical Code, State or Regional Codes)
Electrical codes: Optional Blower Assemblies have a flexible electrical cord that must be electrically grounded per local codes or per electrical codes:
In USA, NEC, ANSI/NFPA 70-1987 In Canada, CSA C22.1
WARNING: ELECTRICAL GROUNDING INSTRUC­TIONS: THIS APPLIANCE IS EQUIPPED WITH A THREE-PRONG (GROUNDING) PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROP­ERLY GROUNDED THREE-PRONG RECEPTACLE. DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG. DO NOT ROUTE POWER CORD UNDER OR IN FRONT OF APPLI­ANCE.
2. Local amendments?
3. Is a permit required - cost? (You may wish to con­tact your insurance company to ask if they require this)
4. Is outside combustion air required?
5. Rooms where the installation is not allowed?
SMOKE DETECTORS Since there are always several potential sources of fire in any home, we recommend installing smoke detec­tors. If possible, install the smoke detector in a hallway adjacent to the room (to reduce the possibility of occa­sional false activation from the heat produced by the stove). If your local code requires a smoke detector be installed within the same room, you must follow the re­quirements of your local code. Check with your local building department for requirements in your area.
PAGE 4
PLANNING YOUR INSTALLATION
A
FLOOR PROTECTION This appliance requires non-combustible floor protector for ember protection. If the floor protection is to be stone, tile, brick, etc., it must be mortared or grouted to form a continuous non-combustible surface. If a chimney connector extends horizontally over the floor, protection must cover the floor un­der the connector and at least 2" (51 mm) to either side.
The floor protection must extend completely beneath the stove and to the front, sides, and rear as indicated:
USA REQUIREMENTS:
16" to the front of the fuel door glass 4½" beyond the sides of the pedestal base 0" to the back of the stove body
CANADA REQUIREMENTS:
18" (457 mm) to the front of the fuel door glass 8" (203 mm) beyond the sides of the pedestal base 8" (203 mm) to the back of the stove body
STANDARD PARALLEL HEARTH PAD SHOWN
0"–USA 8" (203 mm)– CANADA
4½"–USA 8" (203 mm)–
16"–USA 18" (457 mm)–CANADA
4½"–USA 8" (203 mm)– CANAD
SELECTING A LOCATION The design of your home and where you place your stove will determine its value as a source of heat. A wood stove depends primarily on air circulation (con­vection) to disperse its heat, and therefore, a central location is often best. There are other practical consid­erations, which must be considered before a final selec­tion of locations is made.
Existing Chimneys Wood Storage Aesthetic Considerations Roof Design (Rafter Locations & Roof Pitch) Room Traffic Proximity to Combustibles Electrical Wiring
The installation of this stove will require some research. Once your options are determined, consult with your local building department who will be able to give you the necessary installation requirements for your area (Is a building permit required, Rooms where installation may not be allowed, etc.).
WARNING: CHECK ALL LOCAL BUILDING AND SAFETY CODES BEFORE INSTALLATION. THE IN­STALLATION INSTRUCTIONS AND APPROPRIATE CODE REQUIREMENTS MUST BE FOLLOWED EX­ACTLY AND WITHOUT COMPROMISE. ALTERA­TIONS TO THE STOVE ARE NOT ALLOWED. DO NOT CONNECT THE STOVE TO A CHIMNEY SYS­TEM SERVING ANOTHER STOVE, APPLIANCE, OR ANY AIR DISTRIBUTION DUCT. FAILURE TO FOL­LOW THESE INSTRUCTIONS WILL VOID THE MANUFACTURERS WARRANTY.
If you plan to vent your stove into an existing masonry chimney, have it inspected by a local fire marshal or qualified installer. Remember that a stove's perform­ance is heavily influenced by the chimney and its loca­tion on the roof. An oversized flue may not provide ef­fective draw, and a flue liner may be required (see Draft Requirements on page 10). Consult your dealer or qualified installer before final selection is made.
This stove requires pre-installation work to be com­pleted before installation can take place. This will in­clude the preparation of the floor and appropriate hearth pad for acceptance of outside air (if applicable), and for modification for flue and chimney.
PAGE 5
PLANNING YOUR INSTALLATION
COMBUSTIBLE WALL CLEARANCE
WARNING: IT IS VERY IMPORTANT THAT YOU OBSERVE THE MINIMUM CLEARANCES.
There are listed clearances for your stove which were determined in a Laboratory test using various "classes" of stove pipe or chimney. Minimums are first estab­lished for the stove itself and increased based on how much heat is transferred by each class of pipe.
Note: Manufactured (mobile) home installations require the use of a Type L Vent Chimney connector only. Use of a single wall flue pipe connection is not permitted.
UNITED STATES REQUIREMENTS Residential Reduced Clearance
Use listed double wall chimney connector or Type L vent pipe to the top of the stove. Clearances (Inches):
A. 13.6" C. 15" E. 15" * B. 25" D. 6" F. 5" *
RESIDENTIAL STANDARD Does not apply to manufactured (mobile) home in­stallations. Using single wall connector pipe from the stove top up to the chimney support box. Clearances (inches):
A. 21.6" C. 18" E. 15" * B. 25" D. 13.75" F. 7.75" *
MANUFACTURED (MOBILE) HOME CLEARANCE NOTE: Manufactured (Mobile) home installations re­quire the use of a double wall chimney connector be­tween the stove and the chimney as specified below. Use of a single wall flue pipe connection is not permit­ted. Chimney must be Simpson Dura-Vent Dura/Plus chimney with manufactured (mobile) home installation kit (Dura-Vent part number 6DP-MH). Chimney connec­tor between stove and chimney must be Simpson Dura­Vent DVL close clearance connector pipe. Manufac­tured (Mobile) Home installations must use a rain cap with a spark arrester. Clearances (Inches):
A.13.6" C.15" E. 15" * B.25" D. 6" F. 5" *
PROTECTED WALL CLEARANCE Some local codes will allow reduced clearances when the stove is installed adjacent to a protected wall system. The variance must be approved by your local building official. Normally, the protected wall system is defined as a non­combustible material with a minimum of 1" air space be­hind. Check your local building codes or with a qualified installer (Ref. NFPA 211).
CANADA REQUIREMENTS This appliance is not approved for installation into a manufactured (mobile) home in Canada.
Residential Reduced Clearance
Use listed double wall chimney connector or Type L vent pipe to the top of the stove. Clearances (Centimeters):
A. 44.5 cm C. 40.5 cm E. 51.0 cm * B. 76.0 cm D. 25.5 cm F. 15.0 cm *
Residential Standard Using single wall connector pipe from the stove top up to the chimney support box. Clearances (Centimeters):
A. 62.5 cm C. 53.5 cm E. 51.0 cm * B. 76 cm D. 42.5 cm F. 27.5 cm *
Corner Installation
Parallel Installation
* Note: E and F dimensions are measured to side of
stove below the projection of outer top.
PAGE 6
INSTALLATION
MANUFACTURED (MOBILE) HOME REQUIREMENTS
Approved for USA only. This appliance is not approved for
installation into a manufactured home in Canada.
This stove is certified as a Room Heater, Solid Fuel Type and may be used in Manufactured Housing providing the following requirements are followed:
WARNING: DO NOT INSTALL IN SLEEPING
ROOM.
An outside air inlet must be provided for combustion and be unrestricted while unit is in use.
Regulations require that the appliance must be se­cured to the floor and grounded to the chassis. See
Securing the Stove to the Floor (and) Grounding Stove, following.
CAUTION: THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR, WALL, AND CEIL­ING/ROOF MUST BE MAINTAINED.
VENTILATION REQUIREMENTS
THE FRESH AIR REQUIREMENTS OF THIS APPLI­ANCE MUST BE MET WITHIN THE SPACE WHERE IT WILL BE INSTALLED.
Ventilation is essential when using a solid fuel burning heater. The combustion process of this heater uses oxy­gen from inside the dwelling and it may be necessary to open a window or to duct outside combustion air directly to the appliance (as outlined in this manual). Modern construction standards have resulted in homes that are highly energy-efficient and that allow little heat loss and air transfer. Other appliances in the dwelling also con­tribute to removing air from the dwelling (i.e. clothes dry­ers, exhaust fans, fireplaces, and other fuel burning ap­pliances). If the available fresh air delivery in the dwelling is insufficient to support the demands of these appli­ances, problems can result (i.e. excessive negative pressure can develop in the dwelling which will affect the rate at which this appliance can draft [See Draft Re- quirements, page 10], icing can develop in some envi­ronments, etc.).
OUTSIDE COMBUSTION AIR
The following 2 optional kits are required to deliver out­side air to this appliance. Contact your dealer to order. Catalog # 14M67 Outside Air Floor Duct Catalog # 14M68 Back Cover Plate
In all manufactured (mobile) homes and in many site built residences (subject to local code), a stove may be required to use outside air for combustion. A 5 ¼” square” outside air floor duct Back Cover Plate is available through your dealer.
This stove can take in outside air directly through the base. This type installation requires a hole through the floor protec­tor and the use of outside air floor duct to penetrate into the air space below the home.
NOTES: The floor air duct can be positioned anywhere 2" in from either side under the pedestal. The floor air duct opening must be protected from any possible ob­struction including loose floor insulation. This part can be purchased from your local dealer.
SECURING THE STOVE TO FLOOR Manufactured (Mobile) Homes Only
Once the floor air duct and hearth pad are in position confirm that the hole of the hearth pad is aligned with the outside air opening. Next position and align the stove on the hearth pad. Manufactured Home installations require that the stove be secured to the floor. This ensures that the stove will not shift if the Manufactured Home is ever moved. To do this, drill two holes (use a marking instru­ment long enough and small enough to fit through the (4) four holes in the pedestal base and mark the hearth pad. Then remove the stove. Drill the (4) four holes, (2) two on each side of the pedestal base) with a 1/4" drill bit. Drill down through the hearth pad and the Manufactured Home floor. Use 1/4" lag bolts and secure to the Manu­factured Home floor.
NOTE: If the composition of the manufactured home floor is of light particleboard construction, you will be required to secure the stove with regular hex head bolts and nuts. This will ensure that the bolts will not rip out of the floor when the manufactured home is being moved.
PAGE 7
INSTALLATION
GROUNDING STOVE Manufactured (Mobile) Homes Only
Regulations require that all stoves installed in Manufac­tured Homes must be grounded. To do this simply at­tach a piece of No. 8 copper wire, at least 18" in length from the stove to the chassis of the Manufactured Home.
INSTALLING MARBLE ACCENTS
Marble is a natural product and therefore each piece will have its own unique character. Marble can be scratched so care should be taken to avoid putting heavy or rough objects (trivet/steamers) on the surface. If the marble should become scratched, the scratch may be removed or diminished by polishing it with jew­elers rouge (which can be purchased at many hardware stores). Do not install the marble before curing the paint.
The marble set consists of 2 pieces. A large piece which fits onto the stove top and a smaller piece which fits onto the ashlip (located below the fuel door).
Installation Steps: Install the cerawool blanket, gasket strips and marble set as follows:
1. Place the cerawool blanket and gasket strips onto the stove top as shown in the following illustration.
REMOVE ASH DRAWER CLIP
The ash drawer is secured for shipping with a small retaining screw at the top of drawer. Remove and dis­card this screw.
BAFFLE PLATES
This appliance has two heavy steel baffle plates that are installed in the upper firebox (over the steel secon­dary air supply tubes). During shipment and installa­tion, the baffle plates might slide around, and may need to be repositioned (lined up to each other) and pushed to the back wall in order for the stove to operate prop­erly. When in the proper position, the rear edges of the baffle plates should be flush to the back wall of the fire­box. See Removing Baffle Plates for Cleaning on page 17 for additional information on installing baffle plates.
TYPES OF CHIMNEYS The chimney is a vital part of your stove installation. A properly built masonry chimney or a properly installed factory built chimney will assure a consistent draft under a variety of weather conditions (a smoking stove is usu­ally caused by a chimney problem). The stove flue size is 6 inches diameter, which is approximately 28 square inches minimum. The maximum flue size should be no more than (3)-three times the cross sectional area of the size of the stove flue collar. In this case, that would be no larger than a 10-inch diameter stack, or approxi­mately 85 square inches maximum.
All chimneys must be installed as specified by local building codes and according to the chimney manufac­turer instructions (in the case of a factory built chimney). See the chimney manufacturer instructions for exact specifications. Factory built chimneys must comply with UL 103HT or ULC S629.
2. Place the larger marble piece on top of the cera­wool blanket and strips.
3. Place the smaller marble piece into recessed area on the stove ashlip (located below the fuel door). The ashlip marble requires no insulation.
PAGE 8
INSTALLATION
ACCEPTABLE CONNECTOR PIPE FOR INSTALLA­TIONS For Standard Residential Clearances:
minimum, single wall, minimum MSG black or 25 MSG blued steel connector pipe with listed factory-built chim­ney suitable for use with solid fuels or masonry. Three (3) pre-drilled holes are provided in the flue collar for fastening the pipe securely to the stove. Use sheet metal screws to do this. Additional sections of single wall pipe should be fastened together with at least three (3) sheet metal screws each section. When connecting to the factory built ceiling support package, use the manufacturer's transition piece, usually called a dripless connector, to join single wall pipe to their factory built chimney section.
Minimum Flue Size
and area required for the flue size is (respectively) 6 inches / 152 mm diameter, which is approximately 28 square inches / 711 square mm. The maximum flue size should be no more than (3) three times the cross sectional area of the size of the 6 inches / 152 mm di­ameter flue collar. In this case, that would be no larger than a 10 inch (254 mm) diameter (area = approx. 85 sq. inches [216 sq. cm]).
Connection To A Factory Built Chimney
heater is to be connected to a factory-built chimney conforming to CAN / ULC – S629, Standard for 650°C Factory-Built Chimneys.
For Reduced Residential Clearances:
listed double wall connector pipe is acceptable. Install any factory built brand of pipe according to the manu­facturer's instructions.
- The required minimum diameter
Six (6) inch
- This space
Type L and
Vapor Barrier at Chimney Penetration
Install all venting components per the Vent Manufactur­ers installation instructions. Ensure that there is an ef­fective vapor barrier at the location where the chimney penetrates to the exterior of the structure. This can be accomplished by applying a non-hardening waterproof sealant to the following components:
Around the chimney at the point where the storm collar will meet the chimney just above the Flash­ing.
Along the vertical seam of the chimney pipe, where it is exposed to the weather.
On each nail head on the flashing.
Around the chimney at the point where the storm
collar will meet the chimney just above the flashing.
Notes:
On a flat or tarred and graveled roofs, nail and seal the flat roof flashing to the roof on all sides with roofing compound.
Do not put screws through the flashing into the chimney pipe.
CHIMNEY INSPECTION Existing chimneys must be inspected before installing your stove. Consult your local building department for chimney code requirements. A masonry chimney must have a code approved liner. This liner must not have broken or missing pieces. Some non-code masonry chimneys may be brought up to code by being relined. (Consult your dealer or qualified chimney sweep). Fac­tory built chimneys should also be inspected, first for creosote deposits (which should be removed), and then for integrity of the stainless steel liner.
Look for obvious bulges in the lining which may indicate the need to replace that section (use a bright flashlight). Also, inspect the attic to see that the chimney has proper clearance to combustible framing members. For interior masonry chimneys and most factory built chim­neys, this must be a (2) two inch air space clearance, which must not be filled with insulation or any other ma­terial. An exterior masonry chimney must have a (1) one-inch air space clearance.
PAGE 9
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