Lang 424T, 448T, 460T, 436T, 472T Owner's Manual

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Gas Griddle
Owner’s Manual
Models
424T, 436T, 448T, 4 60T, 472T, 424TC, 436TC, 448TC, 460TC, 472TC, 424S, 436S, 448S, 460S, 472S, 424SC, 436SC, 448SC, 460SC, 472SC
This manual includes material related to installation, use , cleaning, and care. Exploded view[s], as well as any available parts list[s] and wiring diagram[s] pertaining to the unit[s] covered by this manual are also included.
This manual must be read and understood by all persons using or installing this appliance. Contact your Lang dealer if you have any questions concerning installation, use, or maintenance of this equipment.
DO NOT DISCARD THIS MANUAL.
436T
2M-Z22112 Rev. - 02.2017
Page 2
LIMITED EQUIPMENT WARRANTY
Star Manufacturing [as well as its subsidiaries] warranties new products to be free from defects in material and/or workmanship for a period of one [1] year from the date of original installation, except as noted below. Defects that occur as a result of normal use, within the time period and limitations defined in this warranty, will at Star’s discretion have the parts replaced or repaired by Star or a Star-authorized service
agency.
THIS WARRANTY IS SUBJECT TO ALL LISTED CONDITIONS.
Repairs performed under this warranty are to be performed by a Star­authorized service agency. Star will not be responsible for charges incurred or service performed by non-authorized repair agencies.
In all cases, the nearest Star-authorized service agency must be used.
Star will be responsible for normal labor charges incurred in the repair or replacement of a warrantied product within 50 miles (80.5 km) of an authorized service agency. Time and expense charges for anything beyond that distance will be the reponsibility of the owner. All labor will need to be performed during regular service hours. Any overtime premium will be charged to the owner. For all shipments outside the U.S.A. and Canada, please see the International Warranty for specific details.
It is the responsibility of the owner to inspect and report any shipping
damage claims, hidden or otherwise, promptly following delivery.
No mileage or travel charges will be honored on any equipment that is deemed portable. In general, equipment with a cord and plug weighing less than 50 lb. (22.7 kg) is considered portable and should be taken or
shipped to the closest authorized service agency, transportation prepaid.
PORTABLE EQUIPMENT EXAMPLES
• 514LL fryer • J4R popcorn machine
• 15MC and 18MCP hot food • 12NCPW and 15NCPW nacho
merchandisers merchandisers
• QCS1, QCS2, and RCS2 toasters • nacho cheese warmers except
• 16PD-A pretzel merchandisers 11WLA-series models
• condiment dispensers except • specialty food warmers except
HPD- and SPD-series models 130R, 11RW, and 11WSA models
• all pop-up toasters • all butter dispensers
• all pastry display cabinets • all nacho chip merchandisers
• all heat lamps • all accessories
CO NTA CT
Should you require any assistance regarding the operation or maintenance of any Star equipment; write, phone, fax or email our service department. In all correspondence mention the model number and the serial number of your unit, as well as the voltage or type of gas you are using.
Business hours are 8:00 a.m. to 4:30 p.m. Central Standard Time
Telephone Star/Toasmaster 314.678.6306 Lang 314.678.6315
Fax 314.781.2714
Email customerservice@star-mfg.com
www.star-mfg.com • www.langworld.com • www.toastmastercorp.com
WARRANTY EXCLUSIONS
THE FOLLOWING WILL NOT BE COVERED UNDER WARRANTY.
• Any product which has not been used, maintained, or installed in accordance with the directions published in the appropriate installation sheet and/or owner’s manual, including incorrect gas or electrical connection. Star is not liable for any unit which has been mishandled, abused, misapplied, subjected to harsh chemicals, modified by unauthorized personnel, damaged by flood, fire, or other acts of nature [or God], or which have an altered or missing serial number.
• Installation, labor, and job checkouts, calibration of heat controls, air and gas burner/bypass/pilot adjustments, gas or electrical system checks, voltage and phase conversions, cleaning of equipment, or seasoning of griddle surface.
• Replacement of fuses or resetting of circuit breakers, safety controls, or reset buttons.
• Replacement of broken or damaged glass components, quartz
heating elements, and light bulbs.
• Labor charges for all removable parts in gas charbroilers and hotplates, including but not limited to burners, grates, and radiants.
• Any labor charges incurred by delays, waiting time, or operating restrictions that hinder a service technician’s ability to perform
service.
• Replacement of items subject to normal wear or items that can easily be replaced during a daily cleaning routine, such as but not limited to knobs, bulbs, fuses, quartz heating elements, baskets,
racks, and grease drawers.
• Any loss of business or profits.
ADDITIONAL WARRANTIES
PRODUCTS PARTS LABOR
Lang Chef-Series™ convection ovens 3 years 2 years
Lang Strato-Series™ convection ovens 2 years 2 years
Lang convection oven doors lifetime 4 years
Lang LG and Star Ultra-Max®
griddles, charbroilers, and hotplates
Star- Max® fryers, griddles,
charbroilers, and hotplates
3 years 3 years
2 years 2 years
Jetstar® popcorn poppers 2 years 2 years
Staltek™ roller grill coatings 5 years
chrome griddle surfaces [against
peeling]
lava rock charbroiler grates, burners,
and burner shields
5 years
180 days
original Star, Lang, or Toastmaster
parts sold to repair Star, Lang, or
90 days
Toastmaster equipment
The fore going warrant y is in lieu of any and a ll other warranti es expresse d or implied and c onstitutes the e ntire warranty. 2M -Z21647 • Rev A • 08.2016
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TABLE OF CONTENTS
Warranty i General Information 1 Installation and Gas Connection 2-4 Daily Operation 5 Specifications 6
2M-Z22112 Rev - Owner’s Manual for Lang 4xx-Series Gas Griddles
Page 4
NOTES
iii
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SAFETY SYMBOLS
These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL
This unit has been tested for proper operation before leaving our plant to ensure delivery of your unit in perfect condition. However, there are instances in which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation company who delivered the item to you and initiate your claim with that company. If this procedure is not followed, it may aff ect the warranty status of the unit. If damage or loss is not apparent until after equipment is unpacked, a request for inspection of concealed damage must be made with carrier within 15 days. Please record the model number, serial number, voltage, and purchase date in the area below at the time of receipt..
Model Number
Serial Number
Voltage
Purchase Date
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance. Please have the information in the above fi elds ready when you call to ensure a faster service.
Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability. Due to periodic changes in designs, methods, procedures, policies, and regulations, the specifi cations contained in this document are subject to change without notice. Star reserves the right to change product specifi cations and design without notice. In regards to previously purchased equipment, such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements. While Star International Holdings Inc. exercises good faith eff orts to provide information that is accurate, we are not responsible for errors or omissions in information provided or conclusions reached as a result of using the specifi cations. By using the information provided, the user assumes all risks in connection with such use. When performing maintenance, power to the unit should be unplugged or turned off .
PLEASE REFER TO THE WARRANTY PAGE FOR SPECIFIC WARRANTY INFORMATION.
AUTHORIZED SERVICE AGENT LISTING
Reference the listing provided with the unit or for an updated listing go to the website or call customer service to fi nd an agent.
Business hours: 8:00 a.m. to 4:30 p.m. Central Standard Time Telephone: 314-678-6303 Fax: 314-781-2714 Email: customerservice@star-mfg.com Website: www.langworld.com
Please visit www.starwebconnect.com/manuals.aspx for digital versions of any documents associated with this unit.
2M-Z21001 Rev- Owner's Manual for IRCS4 Impingement/Radiant Split-Belt Conveyor Toaster
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2M-Z22112 Rev - Owner’s Manual for Lang 4xx-Series Gas Griddles
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GENERAL SAFETY INFORMATION
This equipment is designed and sold for commercial use only, and is intended for use by personnel trained and experienced in its operation. This is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.
Before using yo with the unit prior to putting it into operation. Make sure all people associated with its use understand the units operation and safety before they use the unit.
ur new equipment, read and understand all the instructions and labels associated
GENERAL INSTALLATION INFORMATION
The unit is shipped assembled with the exception of the legs which will need to be installed during the unpacking process. It is shipped ready to plug into a standard outlet specified for its voltage and amp draw. If improper electrical supply can be determined through troubleshooting, contact a qualified electrician prior to using the unit. Removal or replacement of the power cord or plug will void the warranty. Should you require assistance, contact your local authorized service agent for any service or required maintenance.
Set the unit so that the rear is 0.25 inches (6 mm) higher than the front using the adjustable feet. Make certain the griddle has at least the minimum clearance on the sides and back as called out on the nameplate of the unit. This unit should be installed on a non-combustible countertop only.
Before using the unit for the first time, ensure to clean the unit properly. Refer to the “Daily Operation” section for cleaning instructions.
VENTILATION
Make certain not to obstruct the flow of combustion and ventilation air. Provisions for adequate air supply must be furnished. The legs supplied with the unit must be installed. Make certain that air intake openings in the bottom of the appliance are not obstructed, as they are essential for proper combustion and operation of the appliance. Only ventilation equipment should be installed
above the griddle.
It is essential that some form of exhaust hood be provided over the griddle to carry off fumes and gases. The unit should never be directly connected to a flue or stack.
GAS CONNECTION
THE INSTALLATION OF THE APPLIANCE SHOULD CONFORM TO THE NATIONAL FUEL GAS CODE “ANSI Z223.1 - LATEST EDITION” AND ALL LOCAL GAS COMPANY RULES AND REGULATIONS.
IN CANADA INSTALLATION SHOULD BE IN ACCORDANCE WITH THE CURRENT CAN/ CGA-B149.1 NATURAL GAS INSTALLATION CODE OR CAN/CGA-B149.2 PROPANE INSTALLATION CODE AND LOCAL CODES WHERE APPLICABLE.
Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing the equipment.
For your safety, do not store or flammable or vapor producing liquids [such as gasoline], in the vicinity of this or any other appliance. Keep the operating area clear and free from combustible materials.
For your safety, follow these steps if you smell gas.
i. Do not touch electrical switches.
ii. Extinguish any open flame.
iii. Immediately call your gas company.
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This appliance and its pressure regulator must be isolated from the gas supply piping system by closing its individual manual shuto valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.45KPA). For the protection of you and your property, we recommend a qualified installing agency install this unit. They should be familiar with gas installations and your local gas company requirements. In any case, your gas company should be called to approve the final installation. Detailed instructions should be posted in a prominent location, to be followed in the event the operator smells gas. Obtain the instructions from the local gas supplier.
GAS PIPING
Gas piping will need to be installed correctly and be an appropriate size to provide a supply of gas sucient to meet the full gas input of the appliance. If the appliance is to be connected to existing piping, it will need to be checked to determine if it has adequate capacity before installation. Joint compound should be used sparingly and only on the male threads of the pipe joints. Any compounds used will need to be resistant to LP and Natural gases.
Any loose dirt or metal particles which are allowed to enter the gas lines on this appliance will damage the valve and aect its operation. When installing this appliance, all pipe and fittings must be free from loose dirt.
MANUAL SHUT-OFF VALVE
A manual shut-o valve should be installed upstream from the union and within six [6] feet (1.829 m) of this unit.
GAS PRESSURE REGULATOR
A convertible pressure regulator is provided with each griddle. It should be connected to the inlet pipe at the rear of the unit. The gas supply line is then connected to it. It is shipped set for 5-inch water column manifold pressure for use with natural gas. For LP use, the pressure will need to be adjusted as directed in the steps below.
GAS CONVERSION
This griddle is equipped with fixed orifice hoods and is shipped from the factory for use on natural gas or LP. To convert to LP [propane] from natural gas [or vice versa], install the alternate burner orifice hoods located in the grease drawer, using the following procedure.
i. Remove the front panel by removing the screws located on the front and bottom. ii. Remove the burners from the orifice hoods. This is accomplished by removing the burner mounting screws and sliding the burners o the hoods.
iii. Remove the natural gas orifice hoods and install the propane hoods the were provided. iv. Reinstall the burners.
v. Reinstall the front panel.
vi. Remove the slotted, or hex-headed, plug from the pressure regulator. Invert the plug and reinstall.
The letters “LP” should now be visible on the plug. The regulator is now set for 10-inch water column manifold pressure. To check pressure, a 1/8-inch pipe plug on the manifold can be removed for attaching a pressure gauge.
2M-Z21001 Rev- Owner's Manual for IRCS4 Impingement/Radiant Split-Belt Conveyor Toaster
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2M-Z22112 Rev - Owner’s Manual for Lang 4xx-Series Gas Griddles
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CONNECTING GAS SUPPLY LINE
The gas inlet of the griddle is sealed at the factory to prevent the entry of dirt and debris. Do not remove this seal until the actual connection is made to the gas supply line.
CHECKING FOR GAS LEAKS
Soap and water solution or other material acceptable for the purpose should be used in locating gas leakage. Matches, candle flame, or other sources of ignition should not under any circumstances be used for this purpose. Check the entire piping system for leaks immediately after connection.
LIGHTING INSTRUCTIONS
The griddles are equipped with standing pilots and should be lit immediately after the gas is turned on. Pilot flames can be lit and observed through the front panel view ports, but the best access for lighting the pilot is from the bottom of the unit, behind the center wall. When griddle is first lit, it will smoke until the preservation oils and impurities are burned o. Use the following procedure to light all pilots.
i. Turn o the main valve to the unit and wait 5 minutes to clear gas.
ii. Turn o all knobs and pilot valves. iii. Turn on the main valve and light all pilots. iv. Turn the burner knobs to desired setting.
v. To turn burners o, turn knobs o.
PILOT LIGHT REGULATION
Adjust pilot light flames as small as possible, while still being high enough to light burner immediately when the burner valve is turned on high. The flame should be solid blue with no flickering or yellow tipping.
BURNER ADJUSTMENT
i. Remove the front panel.
ii. Set the thermostat or control setting of one burner to 450° F (232° C). iii. Loosen the shutter retaining screw, and close the air shutter on the front of the burner to give a soft blue flame with luminous yellow tips and open to a point where the yellow tips disappear and a hard blue flame with darker blue inner cone is obtained. Tighten the shutter screw. iv. Repeat for all burners.
v. Return thermostat to o position and return power switch[es] to “OFF” and proceed to replace the
front panel.
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DAILY OPERATION
GRIDDLE CARE
It takes very little time and eort to keep the griddle attractive and performing at top eciency. If grease is permitted to accumulate, it forms a viscous residue and then carbonizes, making it extremely dicult to remove. To prevent this condition, the following suggestions for cleanliness should be followed.
i. STANDARD STEEL SURFACE After each use, scrape the griddle with a scraper or flexible spatula to remove excess grease and food and maneuver it into the grease chute. If there is an accumulation of burned on grease and/or food, the griddle should be thoroughly scoured and reseasoned. Use pumice or griddle stone while the griddle is warm. Do not use steel wool because of the danger of steel slivers getting into the food.
CHROME SURFACE After each use, scrape the griddle with a razor-sharp scraper. Following that, use a soft, damp cloth and a non-silicate, non-abrasive, non-chlorinated cleaner to wipe the surface clean. Follow this by wiping with a clean damp cloth with no cleaner. On chrome surfaces, never use pumice, griddle stones, abrasives, commercial liquid grill cleaner, and never strike the griddle surface with a sharp and/or hard instrument.
ii. Daily use a clean cloth and a good non-abrasive cleaner to clean the stainless steel body of the griddle is recommended. Wipe the polished front with a soft cloth so not to scratch the finish.
iii. At least once a day, remove the grease drawer and wash it using the same process as an ordinary cooking utensil. The drawer is removed by pulling forward until it is released from its track. The grease pan on the front is hot and contains hot grease. Take care when removing and emptying the tray. The tray should be checked and emptied on a regular basis.
SEASONING THE GRIDDLE HEATING SURFACE
After the griddle has been thoroughly cleaned, it should be seasoned to prevent food from sticking. Before using and after each thorough scouring, season the griddle heating surface in the following manner.
i. Turn the temperature control dials to 350°F (177°C).
ii. Using a clean cloth, not a spatula, spread a thin film
of cooking oil over the griddle cooking surface. This film should remain on the hot griddle surface for half an hour.
iii. Remove the excess oil and wipe clean.
iv. Apply another film of cooking oil over the hot cooking
area for another half hour and again remove excess oil and wipe clean. The griddle surface should now be ready for use.
TEMPERATURE CONTROL
SNAP-ACTION THERMOSTAT
The temperature controls are combination “ON/OFF” switches and thermostats. Turning the dial knob automatically maintains the selected heat range. There is one thermostat for every twelve [12] inch (305 mm) wide section that operate independently.
SELECTRONIC SOLID STATE
To ignite burners, flip the switch corresponding to each section you wish to use to the “ON” position. Next, Turn the adjustment knob to the desired temperature [this system adjusts in increments
of 25° F (14 ° C)].
COOKING
Set the thermostat dial knob at the desired temperature. After a short pre-heating period, the thermostat will automatically maintain the selected temperature.
IDLING
During idle periods, to save on operating costs, lower the temperature setting of the thermostat to about 250°F (121°C). It is not necessary to maintain cooking temperature during idle periods, as the griddle can quickly be reheated to the desired temperature.
2M-Z21001 Rev- Owner's Manual for IRCS4 Impingement/Radiant Split-Belt Conveyor Toaster
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2M-Z22112 Rev - Owner’s Manual for Lang 4xx-Series Gas Griddles
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SPECIFICATIONS
424T shown
4 in.
(102 mm)
A
1.2 in.
(30 mm)
3.75 in.
(95 mm)
18 in.
(457 mm)
13.75 in.
(607 mm)
24 in.
(610 mm)
(856 mm)
33.7 in.
424T shown
4.8 in.
(12 2 mm)
0.7 in.
(18 mm)
23.9 in.
(607 mm)
CLEARANCES
The sides and back must be at least six [6] inches (152 mm) from any wall or surface [combustible or non-combustible] and the unit must use the provided legs on non-combustible countertops or use a 27-inch (686 mm) stand on combustible floors.
ELECTRICAL
Electrical plug will be mounted 3.1 inches (79 mm) from the right side [when looking from the front] and 1.5 inches (38 mm) from the front. A factory installed six [6] foot (1.83 m) cord and NEMA 5-15 plug will supply power to the electrical components. Units equipped with electric controls will be 120 volts and will use 240 watts.
MODEL HEIGHT1 WIDTH
[A]
424 18 in.
(457 mm)
436 18 in.
(457 mm)
448 18 in.
(457 mm)
460 18 in.
(457 mm)
472 18 in.
(457 mm)
1Adjustable up 1.375 in. (35 mm) 2Not counting regulator or inlet pipe 3Shipped set up for natural gas, with conversion kit for LP
24.1 in.
(612 mm)
36.1 in,
(914 mm)
48.1 in.
(1.22 m)
60.1 in.
(1.53 m)
72.1 in.
(1.83 m)
DEPTH2 TOTAL
BTU3
33.7 in.
(856 mm)
33.7 in.
(856 mm)
33.7 in.
(856 mm)
33.7 in.
(856 mm)
33.7 in.
(856 mm)
60,000 120 2 240 300 lb.
90,000 120 2 240 409 lb.
120,000 120 2 240 520 lb.
150,000 120 2 240 656 lb.
180,000 120 2 240 787 lb.
VO LTS AMPS WATTS APPROX. SHIP
WEIGHT
(136 kg)
(186 kg)
(236 kg)
(298 kg)
(357 kg)
APPROX. WEIGHT
INSTALLED
228 lb.
(103 kg)
331 lb.
(150 kg)
428 lb.
(194 kg)
556 lb.
(252 kg)
642 lb.
(291 kg)
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2M-Z21001 Rev- Owner's Manual for IRCS4 Impingement/Radiant Split-Belt Conveyor Toaster
7
2M-Z22112 Rev - Owner’s Manual for Lang 4xx-Series Gas Griddles
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LANG MANUFACTURING
10 Sunnen Drive
Saint Louis, Missouri 63143
www.langworld.com
Telephone 314 678 6315 • Fax 314 781 3636
Printed in the U.S.A. • 2M-Z22112 • Rev - • 02.2017 Specifications are subject to change without notice.
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