Land Pride ZR44, ZR52 User Manual

5 (1)
Land Pride ZR44, ZR52 User Manual

Table of Contents

Riding Mowers

ZR44 & ZR52 (S/N 472619 and below)

Zero Turning Radius Mowers

20667

356-059M

 

 

 

Operator’s Manual

!

Read the Operator’s Manual entirely. When

you see this symbol, the subsequent

 

instructions and warnings are serious - follow

 

without exception. Your life and the lives of

 

others depend on it!

 

 

© Copyright 2007 Pr inted

7/16/07

Cover photo may show optional equipment not supplied with standard unit.

Land Pride

Table of Contents

Important Safety Information . . . . . . . . . . 1

Safety at All Times . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Introduction . . . . . . . . . . . . . . . . . . . . . . . . 6

Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . 6

Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Owner Assistance . . . . . . . . . . . . . . . . . . . . . . . . . 6

Serial Number Location . . . . . . . . . . . . . . . . . . 6

Further Assistance . . . . . . . . . . . . . . . . . . . . . . 6

Section 1: Assembly and Set-Up . . . . . . .

7

Control Lever & Seat Assembly . . . . . . . . . . . . . .

7

Section 2: Operating . . . . . . . . . . . . . . . . . 8

Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . 8 Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Choke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Left/Right Fuel Tank Valve . . . . . . . . . . . . . . . . 9 Blade Engagement Switch . . . . . . . . . . . . . . . . 9 Control Levers . . . . . . . . . . . . . . . . . . . . . . . . . 9 Deck Lift Pedal . . . . . . . . . . . . . . . . . . . . . . . . . 9

Instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Oil Pressure Light . . . . . . . . . . . . . . . . . . . . . . 10 Safety Start Interlock System . . . . . . . . . . . . . . . 10 Engine Starting . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Moving Mower with Stalled Engine . . . . . . . . . . . 11 Driving the Mower . . . . . . . . . . . . . . . . . . . . . . . . 11 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 To Stop or Decrease Speed . . . . . . . . . . . . . . 12 To Increase Speed . . . . . . . . . . . . . . . . . . . . . 12 Operating Suggestions . . . . . . . . . . . . . . . . . . . . 12 Mower Deck Operation . . . . . . . . . . . . . . . . . . . . 13 Operating Instructions . . . . . . . . . . . . . . . . . . . . . 13

Section 3: Adjustments . . . . . . . . . . . . . . 14

Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Steering Linkage . . . . . . . . . . . . . . . . . . . . . . . . . 14

Control Lever Neutral Adjustment . . . . . . . . . . 15

Steering Dampener . . . . . . . . . . . . . . . . . . . . . . . 15

Control Lever Adjustment . . . . . . . . . . . . . . . . . . 16

Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Brake Spring Adjustment . . . . . . . . . . . . . . . . 16

Brake Switch Adjustment . . . . . . . . . . . . . . . . 16

Hydro-Drive Belt Adjustment . . . . . . . . . . . . . . . . 17

Deck Drive Belt Adjustment . . . . . . . . . . . . . . . . . 17

Engine RPM Setting . . . . . . . . . . . . . . . . . . . . . . 17

Deck Leveling and Height Adjustment . . . . . . . . . 17

Deck Level Adjustments . . . . . . . . . . . . . . . . . 17

Deck Cutting Height Adjustment . . . . . . . . . . . . . 19

Anti-Scalp Rollers . . . . . . . . . . . . . . . . . . . . . . . . 20

Section 4: Maintenance and Lubrication 21

Maintenance Locations . . . . . . . . . . . . . . . . . . . . 21 Maintenance Schedule . . . . . . . . . . . . . . . . . . . . 22 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . 24 Access to Integrated Pump/Motor . . . . . . . . . . . . 25 Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . 25 Hydraulic Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Draining the fuel tank . . . . . . . . . . . . . . . . . . . . . 26 Engine Oil and Filter . . . . . . . . . . . . . . . . . . . . . . 27 Engine Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 27 General Engine Maintenance . . . . . . . . . . . . . . . 27 Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . 27

Deck Belt Replacement . . . . . . . . . . . . . . . . . 27 Drive Belt Replacement . . . . . . . . . . . . . . . . . 28 Mower Blade Maintenance . . . . . . . . . . . . . . . . . 29 Mower Blade Removal . . . . . . . . . . . . . . . . . . . . 29 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Preparation of Engine for Storage . . . . . . . . . . . . 30 New Season Preparation . . . . . . . . . . . . . . . . . . . 30

Section 5: Specifications & Capacities . 31

Section 6: Features & Benefits . . . . . . . . 33

Section 7: Troubleshooting . . . . . . . . . . . 34

Section 8: Appendix . . . . . . . . . . . . . . . . 35

Torque Values Chart . . . . . . . . . . . . . . . . . . . . . . 35

Tire Inflation Chart . . . . . . . . . . . . . . . . . . . . . . . . 35

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

© Copyright 2007 All rights Reserved

Land Pride provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Land Pride assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Land Pride reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future. The illustrations in this manual are not intended for safe and proper assembly or disassembly of equipment. The illustrations are intended for ordering parts only.

Land Pride is registered trademark.

All other brands and product names are trademarks or registered trademarks of their respective holders.

Printed in the United States of America.

ZR44 & ZR52 (S/N 472619 and below) Zero Turning Radius Mowers Riding Mowers 356-059M

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Land Pride

Important Safety Information

Table of Contents

These are common practices that may or may not be applicable to the products described in this manual.

Safety at All Times

Thoroughly read and understand the instructions given in this manual before operation. Refer to the “Safety Label” section, read all instructions noted on them.

Do not allow anyone to operate this equipment who has not fully read and comprehended this manual and who has not been properly trained in the safe operation of the equipment.

Operator should be familiar with all functions of the unit.

Operate implement from the driver’s seat only.

Do not leave equipment unattended with engine running.

Dismounting from a moving mower could cause serious injury or death.

Do not stand between the mower and implement during hitching.

Keep hands, feet, and clothing away from power-driven parts.

Wear snug fitting clothing to avoid entanglement with moving parts.

Watch out for wires, trees, etc., when raising implement. Make sure all persons are clear of working area.

Turning mower too tight may cause implement to ride up on wheels. This could result in injury or equipment damage.

Look For The Safety Alert Symbol

The SAFETY ALERT SYMBOL indicates there is a

!extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training

of personnel involved in the operation, transport, maintenance and storage of equipment.potential hazard to personal safety involved and

Be Aware of

Signal Words

A Signal word designates a degree or level of hazard seriousness. The signal words are:

! DANGER

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.

! WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.

! CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

For Your Protection

Thoroughly read and understand the “Safety Label” section, read all instructions noted on them.

Shutdown and Storage

Lower machine to ground, put mower in park, turn off engine, and remove the key.

Detach and store implements in a area where children normally do not play. Secure implement by using blocks and supports.

OFF

REMOVE

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Table of Contents

Important Safety Information

Land Pride

These are common practices that may or may not be applicable to the products described in this manual.

Practice Safe Maintenance

Understand procedure before doing work. Use proper tools and equipment, refer to Operator’s Manual for additional information.

Work in a clean dry area.

Put mower in park, turn off engine, and remove key before performing maintenance.

Allow mower to cool completely before performing maintenance..

Do not grease or oil mower while in operation.

Inspect all parts. Make sure parts are in good condition and installed properly.

Remove buildup of grease, oil or debris.

Remove all tools and unused parts from mower before operation.

Keep Riders

Off Machinery

Riders obstruct the operator’s view, they could be struck by foreign objects or thrown from the machine.

Never allow children under 16 years of age to operate equipment.

Avoid High

Pressure Fluids Hazard

Escaping fluid under pressure can penetrate the skin causing serious injury.

Avoid the hazard by relieving pressure before disconnecting hydraulic lines.

Use a piece of paper or cardboard, NOT BODY PARTS, to check for suspected leaks.

Wear protective gloves and safety glasses or goggles when working with hydraulic systems.

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result.

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ZR44 & ZR52 (S/N 472619 and below) Zero Turning Radius Mowers Riding Mowers 356-059M

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Land Pride

Important Safety Information

Table of Contents

These are common practices that may or may not be applicable to the products described in this manual.

Prepare for Emergencies

Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctor, ambulance, hospital and fire department near phone.

Wear

Protective Equipment

Protective clothing and equipment should be worn.

Wear clothing and equipment appropriate for the job. Avoid loose fitting clothing.

Prolonged exposure to loud noise can cause hearing impairment or hearing loss. Wear suitable hearing protection such as earmuffs or earplugs.

Operating equipment safely requires the full attention of the operator. Avoid wearing radio headphones while operating machinery.

911

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Table of Contents

Important Safety Information

Land Pride

Safety Labels

Your mower comes equipped with all safety labels in place. They were designed to help you safely operate your implement. Read and follow their directions.

1.Keep all safety labels clean and legible.

2.Replace all damaged or missing labels. To order new labels go to your nearest Land Pride dealer.

3.Some new equipment installed during repair requires safety labels to be affixed to the replaced component as specified by Land Pride. When ordering new components make sure the correct safety labels are included in the request.

20668

20669

20668

4.Refer to this section for proper label placement. To install new labels:

a.Clean the area the label is to be placed.

b.Spray soapy water on the surface where the label is to be placed.

c.Peel backing from label. Press firmly onto the surface.

d.Squeeze out air bubbles with the edge of a credit card.

838-303C

Danger: Battery (Beneath Seat)

838-305C

Warning: Rollover Hazard (Beneath Bumper on Back of Frame)

838-306C

Warning: Do not operate without deflector

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ZR44 & ZR52 (S/N 472619 and below) Zero Turning Radius Mowers Riding Mowers 356-059M

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Land Pride

Table of Contents

Important Safety Information

20667

20668

20668

20667

838-307C

Warning: Moving Parts (Both Sides)

838-308C

Warning: Rotating Blade Hazard (Both Sides)

838-310C

Warning: General

838-399C

Warning: Fuel

Imbedded in Fuel Tank

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Table of Contents

Introduction

Land Pride

Land Pride welcomes you to the growing family of new product owners.

This mower has been designed with care and built by skilled workers using quality materials. Proper assembly, maintenance, and safe operating practices will help you get years of satisfactory use from this mower.

Application

The Razor Z Mowers from Land Pride are compact in size and ideal for homeowner grass maintenance. The Razor Z is a true zero-turn mower: When mowing alongside a building or landscaping, the Razor Z turns within its own width, allowing you to turn away and not hit anything with the rear end. Also the steering lever heights are adjustable making the mower comfortable to handle.

Using This Manual

This Operator’s Manual is designed to help familiarize you with safety, assembly, operation, adjustments, troubleshooting, and maintenance. Read this manual entirely prior to operation and follow the recommendations to help ensure safe and efficient operation.

The information contained within this manual was current at the time of printing. Some parts may change slightly to assure you of the best performance.

To order a new Operator’s or Parts Manual contact your authorized dealer. Manuals can also be downloaded, free-of-charge from our website at www.landpride.com or printed by your dealer from the Land Pride Service & Support Center CD-Rom.

Terminology

“Right” or “Left” as used in this manual is determined by facing the direction the machine will operate while in use unless otherwise stated.

Definitions

NOTE: A special point of information that the operator must be aware of before continuing.

IMPORTANT: A special point of information related to its preceding topic. Land Pride’s intention is that this information should be read and noted before continuing.

Owner Assistance

The Warranty Registration card should be filled out by the dealer at the time of purchase. This information is necessary to provide you with quality customer service.

If customer service or repair parts are required contact a Land Pride dealer. A dealer has trained personnel, repair parts and equipment needed to service the mower.

The parts on your Razor Z Mower have been specially designed and should only be replaced with genuine Land Pride parts. Therefore, should your Razor Z require replacement parts go to your Land Pride Dealer.

For parts and service for your Honda Engine contact your nearest Honda Dealer or Call Customer Service Hotline.

Honda Engine Information:

Service Manual: 16 HP - P/N 61ZJ410 18 HP - P/N GXV610K1 20 HP - P/N GXV620K1

Owner’s Manual: 16 HP - P/N 31ZoA600 18 HP - P/N 31ZJ4620 20 HP - P/N 31ZJ4620

Service Hotline: 1-770-497-6400

Serial Number Location

Refer to the Figure 1 for the location of your serial number.

Serial Number Location

20667

Figure 1

Further Assistance

Your dealer wants you to be satisfied with your new mower. If for any reason you do not understand any part of this manual or are not satisfied with the service received, the following actions are suggested:

1.Discuss the matter with your dealership service manager making sure he is aware of any problems you may have and that he has had the opportunity to assist you.

2.If you are still not satisfied, seek out the owner or general manager of the dealership, explain the problem and request assistance.

3.For further assistance write or E-mail to:

Land Pride

Service Department

P.O. Box 5060

Salina, KS 67402-5060

E-mail Address lpservicedept@landpride.com

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Land Pride

Table of Contents

Section 1: Assembly and Set-Up

Control Lever & Seat Assembly

Refer to Figure 1-1:

The seat (#5) is shipped loose for ease in shipping and the control lever’s upper bolts (#3) nuts (#2) and flat washers (#4) are removed and the levers are rotated down.

2.Mount the standard seat, in the operating position, to the seat platform with the four 5/16” x 3/4” bolts (#1) and four 5/16” flat washers (the platform is slotted so the seat can be adjusted to the operator). Connect the switch wires on the mower with the switch wires on the seat.

3.Mount the deluxe seat (optional), in the operating position, to the seat platform with the four 5/16” nuts and four 5/16” flat washers (the platform is slotted so the seat can be adjusted to the operator). Connect the switch wires on the mower with the switch wires on the seat.

4.Rotate the control levers up until the holes line up and replace the bolts and flat washers as shown.

Control Lever & Seat Assembly

20683

Figure 1-1

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Table of Contents

Section 2: Operating

Land Pride

15

8

12

10

7

9

 

10

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

14

 

 

 

 

 

 

 

 

5

 

10

 

 

 

 

 

 

 

 

16

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

 

6

1

4

2

 

9

 

20671

 

15

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

13

 

 

 

 

 

 

 

 

 

1.

Ignition Switch

5.

Deck Lift Pedal

9. Deck Adjusting Rod

13. Right Deck Cover

2.

Throttle Lever

6.

Oil Pressure Light

10. Anti-Scalp Wheels

14. Deck Height Indicator

3.

Control Levers

7.

Fuel Tanks

 

11. Discharge Chute

15. Choke Lever

4.

Blade Engagement

8.

Battery

 

12. Left Deck Cover

16. Left/Right Fuel Tank

 

Switch

 

 

 

 

 

 

Valve

 

 

 

 

 

 

 

 

Razor Z Controls

Figure 2-1

! WARNING!

Do not operate mower while smoking!

Controls

IMPORTANT: When access is required under the seat platform and the seat is equipped with the optional arm rests, make certain to place the control arms in the park brake position (out) and pivot the arm rests upward before placing the seat platform in the full forward position to prevent arm rest damage.

For general location of the controls described in this section, refer to Figure 2-1.

Ignition Switch

Refer to Figure 2-2:

A three position switch: off, run, and start. With key inserted, rotate it clockwise to START position; release key when engine starts, and switch will automatically return to the RUN position.

Throttle

Refer to Figure 2-2:

A cable is linked to engine throttle for controlling engine speed. Move lever forward to increase engine rpm, move lever rearward to decrease engine rpm.

Choke

Refer to Figure 2-2:

A cable is linked to manually operate the engine choke. When the lever is in the down position, the choke is in the off (run) position. When the lever is pulled up, the choke is in the on (start) position. DO NOT operate the machine with the choke in the on (start) position.

 

Oil Pressure

Ignition Switch

Light

 

 

Throttle

Blade Engagement

 

Switch

 

 

Choke

20686

 

Control Panel

Figure 2-2

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ZR44 & ZR52 (S/N 472619 and below) Zero Turning Radius Mowers Riding Mowers 356-059M

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Land Pride

Section 2: Operating

Table of Contents

Left/Right Fuel Tank Valve

Refer to Figure 2-3:

The mower is equipped with a Left/Right Fuel Tank Valve that will determine which fuel tank the mower is operating from. It is not important which fuel tank the mower is using.

Refer to Figure 2-5:

These levers control the mower’s speed, direction, neutral lock and park brake. Levers are used to steer, accelerate, brake and change direction. The mower will not move when engine is on, drive pumps are operating and control levers are in park brake position (out).

Control Levers

Left/Right Fuel Tank Switch

Figure 2-3

Blade Engagement Switch

 

Control Levers

 

Refer to Figure 2-2:

 

20667

The Blade engagement switch engages the deck blades.

 

Figure 2-5

 

 

 

 

Pull the switch up to engage and push switch down to

!

 

 

disengage the blades.

WARNING!

 

 

 

IMPORTANT: Never engage blades with engine running at high rpm or when the deck is under load. Clutch, belts or deck could be damaged.

The parking brake is not designed to hold the mower on steep slopes.

Deck Lift Pedal

Control Levers

Refer to Figure 2-4

The Parking Brakes are applied by moving the control levers from the Neutral Position (Figure 2-5) to an outward position (Refer to Figure 2-4). Each rear wheel brake operates independently of the other.

Refer to Figure 2-6:

The deck lift pedal is used to raise or lower the deck. Push on the pedal to raise the deck and then place the deck height locking pin into the desired cutting height hole.

Push the deck lift pedal to raise the deck when going over obstructions.

! WARNING!

In the event of a system failure while mowing, engage both parking brakes to stop or slow mower. Refer to Figure 2-4.

Control Levers

Deck Height

Deck Lift

Locking Pin

Pedal

Deck Lift Pedal

Figure 2-6

20670

Control Levers in Parking Brake Position

20672

Figure 2-4

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Table of Contents

Section 2: Operating

Land Pride

Instrumentation

Oil Pressure Light

Refer to Figure 2-2:

This light comes on when the ignition switch is placed in the RUN position and stays lit until the engine is running and a safe oil pressure is developed. If light comes on during operation, shut engine off immediately and locate and correct the problem.

Safety Start Interlock System

The mower is equipped with a safety start interlock system consisting of the brake switches, seat switch and blade engagement switch. Check mower safety start interlock system daily, prior to operation. This system is an important mower safety feature. It should be repaired immediately if it malfunctions. The machine incorporates a separate seat switch which will stop the mower engine when the operator is unseated for any reason while the mower is moving or the blades are engaged. This is a safety feature designed to prevent runaway or accidental entanglement. To inspect the system:

5.The operator must be on the seat when testing the seat switch.

6.Set both control levers in the park brake position.

7.Start the engine and allow it to warm up to operating temperature.

8.With the blade engagement switch down and the control levers in the park brake position, slowly raise off of the seat. The engine should continue to run.

9.With the blade engagement switch up and/or the control levers in the neutral position, slowly raise off of the seat. The engine should stop within two seconds.

10.If the engine fails to stop when the blade engagement switch is up or one or both of the control levers is in and the operator is off the seat, check the function of the seat switch. If the seat switch is not operating properly (is not opening or closing) and if the cause cannot be determined, replace the seat switch.

If the problem cannot be located, contact your Land Pride Dealer.

! WARNING!

The safety interlock system should always function per steps 4 and 5. If it does not function properly, it should be corrected immediately. Do not operate machine without a properly functioning seat safety switch.

! WARNING!

The safety interlock system must not be disconnected or bypassed.

NOTE: The operator’s seat is equipped with a separate safety switch. If for any reason the operator should become unseated when the neutral switches are disengaged or the blade engagement switch is engaged the engine will stop.

The following steps are the correct procedures for starting the engine. If difficulty is encountered, contact the Land Pride Dealer in your area.

1.Before starting mower each day, perform daily pre-operation checking. (See “Safety Start Interlock System” on this page.)

2.Make sure the control levers are in the brake position and blade engagement switch is disengaged.

3.Set throttle at approximately 1/2 open position.

NOTE: Use choke position when engine is cold, or if warm engine fails to start within 5 seconds of cranking. Avoid flooding and operate engine without choking as soon as possible.

4.Insert key in ignition switch and rotate clockwise to engage starting motor. Release key when engine starts.

IMPORTANT: The engine starter should not be operated for periods longer then 30 seconds at a time. An interval of at least two minutes should be allowed between such cranking periods to protect the starter from overheating and burn-out.

5.Perform test to make sure safety start interlock system is operating properly. Refer to “Safety Start Interlock System” on this page.

6.As soon as engine begins to run, check to make certain the oil warning light is off. If not, stop engine immediately and check for the cause. Refer to

“Troubleshooting” page 34.

7.Allow the engine to idle a few minutes before advancing the throttle and/or engaging the blade clutch.

Engine Starting

The Razor Z safety start interlock system is also designed to protect the operator and others from accidental injury due to unintentional engine starting. The engine starting motor will not engage until:

A.Control levers are in the brake position.

B.Blade engagement switch is in the down (OFF) position.

8.Before stopping the engine, place the control levers in the brake position, disengage the blade engagement, and throttle back to low idle for a couple of minutes; then rotate ignition key counter-clockwise to the OFF position. Remove the key from switch before leaving the seat.

! WARNING!

Never leave the machine unattended with key in ignition switch.

10 ZR44 & ZR52 (S/N 472619 and below) Zero Turning Radius Mowers Riding Mowers 356-059M

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