KTM 450 XC ATV 2008 User Manual

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450 XC ATV 2008

SPARE PARTS MANUAL: CHASSIS

ART.NO.: 3CF8475HQEN

ENGLISH

KTM 450 XC ATV 2008 User Manual

INDEX

450 XC ATV 2008

HANDLEBAR, CONTROLS

FRAME

MONOSHOCK

SWING ARM

 

3

5

6

7

 

 

 

 

 

EXHAUST SYSTEM

AIR FILTER

 

TANK, SEAT, COVER

MASK, FENDERS

8

9

10

11

 

 

 

 

DECAL

FRONT WHEEL

REAR WHEEL

WIRING HARNESS

12

13

14

15

1

INDEX

450 XC ATV 2008

HAND BRAKE CYLINDER

REAR BRAKE CONTROL

BRAKE CALIPER FRONT

BRAKE CALIPER REAR

16

17

18

19

 

 

 

 

LIGHTING SYSTEM

INSTRUMENTS/LOCK SYSTEM

SPECIAL TOOLS

ACCESSORIES KIT

20

21

22

23

FRONT SECTION

All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models. © by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTMSPORTMOTORCYCLE AG, Mattighofen only.

24

2

HANDLEBAR, CONTROLS

 

 

 

 

450 XC ATV 2008

 

 

 

 

 

 

 

 

 

 

 

 

FIG

PART NUMBER

DESCRIPTION

 

 

 

 

 

QTY

 

1

83001033051

STEERING HEAD SCREW M20X1,5

1

 

2

83001033052

WASHER F. STEERING BEARING

1

 

4

0015100303

HH COLLAR SCREW M10X30

WS=13

1

 

5

83001033050

STEERING LEVER

 

 

1

 

6

83001033000

STEERING COLUMN

 

 

1

 

7

0025080256

HH COLLAR SCREW M8X25

TX40

2

 

8

83001035044

BEARING BLOCK WITH BEARING 08

1

 

9

83001035050

SLIDE BEARING W.C. JFM-3539-26

1

 

10

83001069000

CABLE GUIDE

 

 

1

 

11

59001092050

SPECIAL SCREW M6X12,5

WS=8

2

 

12

0985100003

SELF LOCKING NUT DIN0985-M10

2

 

13

83001042000

BUCKET

 

 

4

 

14

83001040000

RUBBER BUSH

 

 

4

 

15

54610052000

SPROCKET SCREW-AH M8X20 WS=6

1

 

16

0015080203

HH COLLAR SCREW M 8X20

WS=10

2

 

17

83001034008

HANDLE BAR BRIDGE

08

1

 

18

54801036000

STEER.HEAD SCREW M20X1,5 WS=27

1

 

19

83001041000

SPACER TUBE 10.2X16X39

 

2

 

22

59001039100

HANDLEBAR SUPPORT 28MM

SC'99

1

 

23

0012100606

AH SCREW DIN6912-M10X60

2

 

24

83002001000

HANDLEBAR ATV

2008

1

 

25

59001038200

HANDLEBAR CLAMP D=28MM 2000

2

 

26

0025080306

HH COLLAR SCREW M8X30

TX40

4

 

27

83002021002

HANDLE BAR GRIP ATV R/S

 

1

 

28

83011070000

LEFT HANDLE SWITCH

 

 

1

 

29

83002021001

HANDLE BAR GRIP ATV L/S

 

1

 

30

60002031000

CLUTCH LEVER LONG CPL.

2003

1

 

31

59002035000

SPRING FOR CLUTCH LEVER

03

1

 

32

50302038000

LEVER SCREW CPL. 125-200

'98

1

 

33

50302037000

PROTECT.CAP FOR LEVER PERCH'98

1

 

34

59002032000

REP.KIT PISTON 9,5MM RAC. 2000

1

 

35

50302030150

CLAMP WITH PIN

2000

1

 

36

0015060203

HH COLLAR SCREW M 6X20

WS=8

1

 

38

50302034000

RUBBER FOR RESERVOIR

'98

1

 

39

59002033000

COVER HYD.CLUTCH RACING

2000

1

 

40

0965040123

FLAT HEAD SCREW DIN0965-M 4X12

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

088300210 / C088300210

 

 

 

* NEW PART

X AS REQUIRED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

HANDLEBAR, CONTROLS

 

 

 

450 XC ATV 2008

 

 

 

 

FIG

PART NUMBER

DESCRIPTION

 

QTY

41

59002047000

LEVER CPL. RACING

2000

1

44

83032063000

CLUTCH PIPE

 

1

45

58411049100

CLUTCH SWITCH

03

1

46

83002030000

MASTER CYLINDER CPL.

 

1

47

0760385570

SHAFT SEAL RING 38,5X55X7

1

48

0472055200

CIRCLIP DIN0472-55X2

 

1

49

0625060061

BALL BEARING 6006/32-2RS1

1

50

0770320015

O-RING 32,00X1,50 VITON

2

51

83002022000

THUMB THROTTLE

 

1

52

83002091000

THROTTLE CABLE ATV

 

1

53

50301089000

SPACER BUSHING 6X10X5

2

98

50302036200

OIL FOR HYD. CLUTCH 75ML

1

088300210 / C088300210

* NEW PART

X AS REQUIRED

 

 

 

4

FRAME

 

 

 

 

 

450 XC ATV 2008

FIG

PART NUMBER

DESCRIPTION

 

 

QTY

1

8300300100030

FRAME ATV-XC "NC08"

 

2008

1

2

83003040000

FOOTREST CPL. L/S

 

 

1

3

83003041000

FOOTREST CPL. R/S

 

 

1

4

0025100246

COLLAR SCREW M10X24

 

TX

4

8

77303053051

BUSHING 8,2X10X22

 

 

1

9

83003053000

CHAIN SLIDING PIECE BELOW

1

10

0023100183

COLLAR SCREW M10X18

 

TX

4

11

83003013044

ENGINE SUPPORT L/S CPL.

 

1

12

83003113044

ENGINE SUPPORT R/S CPL.

 

1

13

0025060166

HH COLLAR SCREW M6X16

TX30

2

14

83003090000

FRAME PROTECTION BELOW

1

16

0025080206

HH COLLAR SCREW M8X20

TX40

1

17

8300300300030

FRONT BUMPER BLACK

 

 

1

18

0025080166

HH COLLAR SCREW M8X16

TX40

4

19

83003002010

SUB FRAME-BRACKET

 

07

1

20

0025080356S

HH COLLAR SCREW M8X35

TX40

4

21

36003014000

LOCK WASHER 8MM

 

 

4

22

83003002030

FENDER BRACKET

 

 

2

24

83003002044

SUB FRAME CPL.

08

1

25

83003002040

HEELGUARD FIXING L/S

 

 

1

26

83003002041

HEELGUARD FIXING R/S

 

 

1

27

0025060206

HH COLLAR SCREW M6X20

TX30

4

28

0019080266S

COUNTER-SUNK SCREW ISA45 M8X26

2

30

0019080206S

FLAT HEAD SCREW M. ISA45 M8X20

2

31

0025080456

HH COLLAR SCREW M8X45

TX40

1

32

83003099000

PROTECT.FILM F. FRAME L/S 2008

1

33

83003099100

PROTECT.FILM F. FRAME R/S 2008

1

34

59003013000

ENGINEBRAC.SCREW M10X123 WS=13

2

35

54310086100

SELF LOCKING NUT M10 CU WS=14

1

088300310 / C088300310

* NEW PART

X AS REQUIRED

 

 

 

5

MONOSHOCK

 

 

 

450 XC ATV 2008

 

 

 

 

FIG

PART NUMBER

DESCRIPTION

 

QTY

1

83004010044

MONOSHOCK CPL. REAR

 

1

2

0015120556S

HH COLLAR M12X55 WS=13

06

2

3

83061050044

FRONT MONOSHOCK CPL.

 

2

4

0023100453

COLLAR SCREW M10X45

TX

4

088300410 / C088300410

* NEW PART

X AS REQUIRED

 

 

 

6

SWING ARM

 

 

 

 

450 XC ATV 2008

 

 

 

 

 

FIG

PART NUMBER

DESCRIPTION

 

 

QTY

1

83010040053

SHAFT SEAL RING 2"X2,75"X0,25"

1

2

83010040051

INNER RING 32008

 

 

2

3

83010040050

OUTER RING 32008

 

 

2

4

83010040033

REAR WHEEL EXCENTRIC CPL.

1

5

72003035000

GREASE FITTING M6 STRAIGHT

1

6

83010040052

SHAFT SEAL RING 2"X2,75"X0,313

1

7

0025080456

HH COLLAR SCREW M8X45

TX40

4

8

5461107610030

RET. CLAMP F. BRAKE HOSE BLACK

2

9

0009050103

SPECIAL SCREW M 5,0X10

 

2

10

0471780250

CIRCLIP DIN 471 78X2,5

 

 

1

11

83013052000

BRAKE THRUST BEARING

 

1

12

83013046100

BRAKE CALIPER SUPPORT PLATE

1

13

83004030044

SWING ARM CPL.

2008

 

1

14

83004030090

STICKER FOR CHAIN TENSION

 

1

15

0760253270

SHAFT SEAL RING 25X32X7

 

4

16

54804034000

BUCKET F. SHAFT SEAL RING

03

4

17

58033097000

NEEDLE BEARING HK 2216

 

4

18

54804032000

BUSHING SLEEVE F. SWING ARM 03

2

19

54603036000

STOP DISK 22,2X31,7X1

 

 

2

20

83004070000

CHAIN GUIDE

 

 

1

21

83004066000

CHAIN SLIDING GUARD

 

 

1

22

60035001000

SCREW RADIATOR BRACKET M6 03

1

23

83004046060

DRIVE-IN NUT FOR GUARD

 

2

24

83004046000

ASM-GUARD

 

 

1

25

0025060556

HH COLLAR SCREW M6X55

TX30

2

26

0021060003

WASHER DIN9021-A 6,4

 

 

2

27

83004046050

BUSHING F. SWINGPROTECTION

4

28

0025080206

HH COLLAR SCREW M8X20

TX40

4

29

83004037000

SWING ARM BOLT

 

 

1

30

54804038000

SELF LOCK.NUT M16X1,5 WS=19 03

1

088300490 / C088300490

* NEW PART

X AS REQUIRED

 

 

 

7

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