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High-efficiency Circulator / Drinking Water
Pump
Calio S / Calio-Therm S
Installation/Operating Manual
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Legal information/Copyright
Installation/Operating Manual Calio S / Calio-Therm S
Original operating manual
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
© KSB SE & Co. KGaA, Frankenthal 10/12/2018
Page 3
Contents
Contents
Glossary .................................................................................................................................................. 5
1 General.................................................................................................................................................... 6
1.1 Principles ...........................................................................................................................................................6
1.2 Target group.....................................................................................................................................................6
1.3 Symbols .............................................................................................................................................................6
1.4 Key to safety symbols/markings.......................................................................................................................7
2 Safety...................................................................................................................................................... 8
2.1 General..............................................................................................................................................................8
2.2 Intended use .....................................................................................................................................................8
2.2.1 Prevention of foreseeable misuse.......................................................................................................8
2.3 Personnel qualification and training...............................................................................................................8
2.4 Consequences and risks caused by non-compliance with this manual .........................................................9
2.5 Safety awareness ..............................................................................................................................................9
2.6 Safety information for the user/operator.......................................................................................................9
2.7 Safety information for maintenance, inspection and installation ................................................................9
2.8 Unauthorised modes of operation................................................................................................................10
3 Transport/Temporary Storage/Disposal............................................................................................. 11
3.1 Checking the condition upon delivery..........................................................................................................11
3.2 Transport.........................................................................................................................................................11
3.3 Storage/preservation......................................................................................................................................11
3.4 Return to supplier...........................................................................................................................................12
3.5 Disposal ...........................................................................................................................................................12
4 Description of the Pump (Set)............................................................................................................. 13
4.1 General description ........................................................................................................................................13
4.2 Designation.....................................................................................................................................................13
4.3 Name plate......................................................................................................................................................13
4.4 Design details..................................................................................................................................................14
4.5 Configuration and function...........................................................................................................................15
4.6 Noise characteristics .......................................................................................................................................15
4.7 Dimensions and weight..................................................................................................................................16
4.8 Scope of supply...............................................................................................................................................16
4.9 Accessories ......................................................................................................................................................16
5 Installation at Site................................................................................................................................ 17
5.1 Safety regulations...........................................................................................................................................17
5.2 Checks to be carried out prior to installation...............................................................................................17
5.3 Installing the pump set ..................................................................................................................................17
5.4 Connecting the piping ...................................................................................................................................19
5.5 Enclosure/insulation .......................................................................................................................................19
5.6 Electrical connection ......................................................................................................................................20
5.6.1 Connecting the power cable .............................................................................................................20
6 Commissioning/Start-up/Shutdown................................................................................................... 22
6.1 Commissioning/Start-up.................................................................................................................................22
6.1.1 Prerequisites for commissioning/start-up .........................................................................................22
6.1.2 Priming and venting the pump.........................................................................................................22
6.1.3 Start-up...............................................................................................................................................23
6.2 Operating limits..............................................................................................................................................23
6.2.1 Ambient temperature........................................................................................................................24
6.2.2 Minimum inlet pressure.....................................................................................................................24
6.2.3 Maximum operating pressure ...........................................................................................................24
6.2.4 Fluid handled .....................................................................................................................................25
6.3 Shutdown........................................................................................................................................................27
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Contents
6.3.1 Measures to be taken for shutdown ................................................................................................27
6.3.2 Shutdown ...........................................................................................................................................27
6.4 Returning to service .......................................................................................................................................27
7 Operation.............................................................................................................................................. 28
7.1 Control panel..................................................................................................................................................28
7.1.1 Display ................................................................................................................................................28
7.2 Mode of operation.........................................................................................................................................29
7.2.1 Information on settings.....................................................................................................................29
7.2.2 Constant-pressure control .................................................................................................................30
7.2.3 Proportional-pressure control ...........................................................................................................31
7.2.4 Open-loop control .............................................................................................................................32
7.3 Functions.........................................................................................................................................................33
7.3.1 Setback operation..............................................................................................................................33
7.3.2 Protective functions ...........................................................................................................................35
7.3.3 Saving data.........................................................................................................................................35
7.3.4 Fault messages ...................................................................................................................................35
8 Servicing/Maintenance........................................................................................................................ 36
8.1 Servicing/maintenance/inspection.................................................................................................................36
8.2 Drainage/cleaning ..........................................................................................................................................37
8.3 Removing the pump set from the piping .....................................................................................................37
8.3.1 Removing the power cable ...............................................................................................................38
9 Trouble-shooting.................................................................................................................................. 39
10 Related Documents.............................................................................................................................. 40
10.1 Sectional drawing with list of components ..................................................................................................40
11 EU Declaration of Conformity............................................................................................................. 41
Index ..................................................................................................................................................... 42
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Glossary
Glossary
Discharge line
The pipeline which is connected to the discharge
nozzle
Pump
Machine without drive, additional components or
accessories
Pump set
Complete pump set consisting of pump, drive,
additional components and accessories
Setback operation
Setback Operation avoids running the pump set at
an unchanged control curve during the night. It
lowers the mass flow rate, noise level and power
consumption.
Suction lift line/suction head line
The pipeline which is connected to the suction
nozzle
Calio S / Calio-Therm S
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1 General
1 General
1.1 Principles
This instruction manual is valid for the type series and variants indicated on the front
cover.
The manual describes the proper and safe use of this equipment in all phases of
operation.
The name plate indicates the type series and size as well as the main operating data.
They uniquely identify the pump (set) and serve as identification for all further
business processes.
In the event of damage, immediately contact your nearest KSB Service centre to
maintain the right to claim under warranty.
1.2 Target group
This operating manual is aimed at the target group of trained and qualified specialist
technical personnel. (ðSection2.3,Page8)
1.3 Symbols
Table1: Symbols used in this manual
Symbol Description
✓ Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳ Safety instructions
⇨
⇨ Cross-references
1.
2.
Result of an action
Step-by-step instructions
Note
Recommendations and important information on how to handle
the product
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Calio S / Calio-Therm S
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1 General
!
DANGER
!
WARNING
CAUTION
1.4 Key to safety symbols/markings
Table2: Definition of safety symbols/markings
Symbol Description
DANGER
This signal word indicates a high-risk hazard which, if not avoided,
will result in death or serious injury.
WARNING
This signal word indicates a medium-risk hazard which, if not
avoided, could result in death or serious injury.
CAUTION
This signal word indicates a hazard which, if not avoided, could
result in damage to the machine and its functions.
General hazard
In conjunction with one of the signal words this symbol indicates a
hazard which will or could result in death or serious injury.
Electrical hazard
In conjunction with one of the signal words this symbol indicates a
hazard involving electrical voltage and identifies information about
protection against electrical voltage.
Machine damage
In conjunction with the signal word CAUTION this symbol indicates
a hazard for the machine and its functions.
Warning: Strong magnetic field
In conjunction with one of the signal words this symbol indicates a
hazard involving magnetic fields and identifies information about
protection against magnetic fields.
Warning for persons with pacemaker
In conjunction with one of the signal words this symbol indicates a
hazard involving magnetic fields and identifies special information
for persons with a pacemaker.
Warning about hot surfaces
In conjunction with one of the signal words this symbol indicates a
hazard involving hot surfaces.
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2 Safety
!
DANGER
2 Safety
All the information contained in this section refers to hazardous situations.
In addition to the present general safety information the action-related safety
information given in the other sections must be observed.
2.1 General
▪ The operator is responsible for ensuring compliance with all local regulations not
taken into account.
▪ This operating manual contains general installation, operating and maintenance
instructions that must be observed to ensure safe operation of the system and
prevent personal injury and damage to property.
▪ Comply with all the safety instructions given in the individual sections of this
operating manual.
▪ The operating manual must be read and understood by the responsible specialist
personnel/operators prior to installation and commissioning.
▪ The contents of this operating manual must be available to the specialist
personnel at the site at all times.
▪ Information and markings attached directly to the product must always be
complied with and kept in a perfectly legible condition at all times. This applies
to, for example:
▪ Flow direction arrow
▪ Markings for connections
▪ Name plate
▪ Warnings
2.2 Intended use
▪ The pump (set) must only be operated in the fields of application and within the
use limits specified in the other applicable documents.
▪ Only operate pumps/pump sets which are in perfect technical condition.
▪ Do not operate the pump (set) in partially assembled condition.
▪ Only use the pump to handle the fluids described in the data sheet or product
literature of the pump model or variant.
▪ Never operate the pump without the fluid to be handled.
▪ Observe the minimum flow rate and maximum flow rate indicated in the data
sheet or product literature (e.g. to prevent overheating, cavitation damage,
bearing damage).
▪ Do not throttle the flow rate on the suction side of the pump (to prevent
cavitation damage).
▪ Consult the manufacturer about any use or mode of operation not described in
the data sheet or product literature.
2.2.1 Prevention of foreseeable misuse
▪ Observe all safety information and instructions in this manual.
▪ Never exceed the permissible application and operating limits specified in the
data sheet or product literature regarding pressure, temperature, etc.
2.3 Personnel qualification and training
All personnel involved must be fully qualified to transport, install, operate, maintain
and inspect the equipment this manual refers to.
The responsibilities, competence and supervision of all personnel involved in
transport, installation, operation, maintenance and inspection must be clearly
defined by the operator.
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Calio S / Calio-Therm S
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2 Safety
Deficits in knowledge must be rectified by means of training and instruction
provided by sufficiently trained specialist personnel. If required, the operator can
commission the manufacturer/supplier to train the personnel.
Training on the pump (set) must always be supervised by technical specialist
personnel.
This device may be operated by children from the age of 8 as well as by persons of
limited physical, sensory or mental abilities or lacking experience and knowledge,
provided that they are supervised, they have been instructed on how to use this
device safely and they understand the hazards it presents. It is impermissible for
children to play with this device. Children must not clean the device or perform any
service work to be carried out by the operator at the device without supervision.
2.4 Consequences and risks caused by non-compliance with this manual
▪ Non-compliance with these operating instructions will lead to forfeiture of
warranty cover and of any and all rights to claims for damages.
▪ Non-compliance can, for example, have the following consequences:
– Hazards to persons due to electrical, thermal, mechanical and chemical
effects and explosions
– Failure of important product functions
– Failure of prescribed maintenance and servicing practices
– Hazard to the environment due to leakage of hazardous substances
2.5 Safety awareness
In addition to the safety information contained in this operating manual and the
intended use, the following safety regulations shall be complied with:
▪ Accident prevention, health regulations and safety regulations
▪ Explosion protection regulations
▪ Safety regulations for handling hazardous substances
▪ Applicable standards, directives and laws
2.6 Safety information for the user/operator
▪ Fit protective equipment (e.g. contact guards) supplied by the operator for hot,
cold or moving parts, and check that the equipment functions properly.
▪ Do not remove any protective equipment (e.g. contact guards) during operation.
▪ Provide the personnel with protective equipment and make sure it is used.
▪ Contain leakages (e.g. at the shaft seal) of hazardous fluids handled (e.g.
explosive, toxic, hot) so as to avoid any danger to persons and the environment.
Adhere to all relevant laws.
▪ Eliminate all electrical hazards. (In this respect refer to the applicable national
safety regulations and/or regulations issued by the local energy supply
companies.)
▪ If shutting down the pump does not increase potential risk, fit an emergency-
stop control device in the immediate vicinity of the pump (set) during pump set
installation.
2.7 Safety information for maintenance, inspection and installation
▪ Modifications or alterations of the pump (set) are only permitted with the
manufacturer's prior consent.
▪ Use only original spare parts or parts/components authorised by the
manufacturer. The use of other parts/components can invalidate any liability of
the manufacturer for resulting damage.
▪ The operator ensures that maintenance, inspection and installation are
performed by authorised, qualified specialist personnel who are thoroughly
familiar with the manual.
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2 Safety
▪ Only carry out work on the pump (set) during standstill of the pump.
▪ Only perform work on the pump set when it has been disconnected from the
power supply (de-energised).
▪ The pump (set) must have cooled down to ambient temperature.
▪ Pump pressure must have been released and the pump must have been drained.
▪ When taking the pump set out of service always adhere to the procedure
described in the manual. (ðSection6.3.1,Page27)
▪ Decontaminate pumps which handle fluids posing a health hazard.
▪ As soon as the work has been completed, re-install and re-activate any safety-
relevant devices and protective devices. Before returning the product to service,
observe all instructions on commissioning. (ðSection6.1,Page22)
2.8 Unauthorised modes of operation
Never operate the pump (set) outside the limits stated in the data sheet and in this
manual.
The warranty relating to the operating reliability and safety of the supplied pump
(set) is only valid if the equipment is used in accordance with its intended use.
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Calio S / Calio-Therm S
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3 Transport/Temporary Storage/Disposal
3 Transport/Temporary Storage/Disposal
3.1 Checking the condition upon delivery
1. On transfer of goods, check each packaging unit for damage.
2. In the event of in-transit damage, assess the exact damage, document it and
notify KSB or the supplying dealer and the insurer about the damage in writing
immediately.
3.2 Transport
CAUTION
Improper pump transport
Damage to the pump!
▷ Never suspend the pump/pump set from the power cable.
▷ Prevent the pump (set) from getting knocked or dropped.
3.3 Storage/preservation
CAUTION
Damage during storage due to humidity, dirt or vermin
Corrosion/contamination of the pump (set)!
▷ For outdoor storage cover the pump (set) or the packaged pump (set) and
accessories with waterproof material.
CAUTION
Wet, contaminated or damaged openings and connections
Leakage or damage to the pump!
▷ Clean and cover pump openings and connections as required prior to putting
the pump into storage.
If commissioning is to take place some time after delivery, we recommend that the
following measures be taken for pump (set) storage.
Store the pump (set) in a dry, protected room where the atmospheric humidity is as
constant as possible.
If properly stored indoors, the equipment is protected for a maximum of 12months.
New pumps/pump sets are supplied by our factory duly prepared for storage.
For storing a pump (set) which has already been operated, observe the instructions
in (ðSection6.3.1,Page27) .
Table3: Ambient conditions for storage
Ambient condition Value
Relative humidity 80% maximum
Ambient temperature 0°C to + 40°C
▪ Well-ventilated
▪ Dry
▪ Dust-free
▪ Shock-free
▪ Vibration-free
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3 Transport/Temporary Storage/Disposal
3.4 Return to supplier
1. Prior to returning the product to the supplier, flush and clean it, particularly if it
has been used in noxious, explosive, hot or other hazardous fluids.
2. If the product has been used in fluids whose residues could lead to corrosion
damage in the presence of atmospheric humidity or could ignite upon contact
with oxygen, the product must also be neutralised and treated with anhydrous
inert gas to ensure drying.
3. Always complete and enclose a certificate of decontamination when returning
the product.
Indicate any safety measures and decontamination measures taken.
NOTE
If required, a blank certificate of decontamination can be downloaded from the
following web site: www.ksb.com/certificate_of_decontamination
3.5 Disposal
DANGER
Strong magnetic field in the rotor area
Danger of death for persons with pacemaker!
Interference with magnetic data carriers, electronic devices, components and
instruments!
Uncontrolled magnetic attraction forces between magnet-equipped components,
tools or similar!
▷ Keep a safety distance of at least 0.3m.
WARNING
Fluids handled, consumables and supplies which are hot and/or pose a health
hazard
Hazard to persons and the environment!
▷ Collect and properly dispose of flushing fluid and any fluid residues.
▷ Wear safety clothing and a protective mask if required.
▷ Observe all legal regulations on the disposal of fluids posing a health hazard.
1. Dismantle the pump (set).
Collect greases and other lubricants during dismantling.
2. Separate and sort the pump materials, e.g. by:
- Metals
- Plastics
- Electronic waste
- Greases and other lubricants
3. Dispose of materials in accordance with local regulations or in another
controlled manner.
Electrical or electronic equipment marked with the adjacent symbol must not be
disposed of in household waste at the end of its service life.
Contact your local waste disposal partner for returns.
If the used electrical or electronic equipment contains personal data, the user is
responsible for deleting it before the equipment is returned.
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Calio S / Calio-Therm S
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4 Description of the Pump (Set)
S/Nr: 29134992-201817-12345
Calio S 25-60
1~ 230 V - 50/60 Hz
0,06 - 0,46 A
Class F IP 42
EEI ≤ 0,20
1
2
3
4
5
PN 6/10
Made in Turkey | KSB SE & Co. KGaA Johann-Klein-Str. 9 67227 Frankenthal (Germany)
6
TF 95
6 - 25 W
7
8
9
10
11
4 Description of the Pump (Set)
4.1 General description
▪ High-efficiency circulator pumps with continuously variable speed control
▪ Non-self-priming in-line pump with integrated permanent magnet motor and
electronic variable speed system
Pump for handling clean, non-aggressive fluids which are not chemically and
mechanically aggressive to the pump materials.
4.2 Designation
Example: Calio S 25-40-130
Table4: Designation key
Code Description
Calio S Type series
Calio S High-efficiency circulator pump
Calio-ThermS High-efficiency circulator pump for drinking water
applications/ foodstuff applications
25 Connection
15 Rp 1/
25 Rp 1
30 Rp 1 1/
40 Head H [m]
40 Head × 10
130 Overall length
130 130mm
1)
-
2
4
Example: 4 m × 10 = 40
See dimensions.
4.3 Name plate
Fig.1: Name plate (example)
1 Type series, size 7 Current input
2 Mains voltage, frequency 8 Pressure class
3 Thermal class 9 Temperature class
4 Enclosure 10 Energy efficiency index EEI
5 Electrical power 11 QR code
6 Production number
1) Blank
Calio S / Calio-Therm S
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4 Description of the Pump (Set)
Key to the production
number
Example: 29134992-201817-12345
Table5: Key to the production number
Code Description
29134992 Material number
2018 Year of production
17 Week of production
12345 Consecutive number
4.4 Design details
Design
▪ Maintenance-free high-efficiency wet rotor pump (glandless)
Drive
▪ High-efficiency permanent magnet synchronous motor, brushless, self-cooling,
with continuously variable differential pressure control
▪ 1~230VAC +/- 10%
▪ Frequency 50Hz/60Hz
▪ IP42 enclosure
▪ Thermal class F
▪ Temperature class TF95
▪ Interference emissions EN55014-1
▪ Interference immunity EN 55014-2
▪ Interference immunity EN60335-2-51
Bearings
▪ Ceramic bearings
Connections
▪ Screw-ended
Operating modes
▪ Automatic mode with constant-pressure control or proportional-pressure control
▪ Fixed speed operation with three speed levels
Automatic functions
▪ Continuously variable speed adjustment depending on the mode of operation
▪ Soft start (limitation of starting current)
▪ Full motor protection with integrated trip electronics
▪ Setback operation
Manual functions
▪ Setting the operating mode
▪ Setting the differential pressure setpoint
▪ Setting the speed level
▪ Vent function
▪ Deblocking the rotor
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Signalling and display functions
▪ Alternating display of flow rate, head and electrical input power
▪ Error codes indicated on the display
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4 Description of the Pump (Set)
1
2
4
5
6
7
3
8
9
10
11
12
13
4.5 Configuration and function
Fig.2: Description and sectional drawing of the pump set
1 Pump casing 8 Discharge nozzle
2 Thermal insulation shell 9 Radial plain bearing
3 Control panel 10 Impeller
4 Display 11 Motor
5 Control element (3control buttons) 12 Suction nozzle
6 Vent plug/ deblocking 13 Motor shaft
7 Connection to power supply (plug-
type connector)
Design The pump is designed with a radial fluid inlet (suction nozzle) and a radial outlet
(discharge nozzle) arranged on the same axis. The impeller is rigidly connected to the
motor shaft. Mechanical sealing is not required as the rotating assembly is completely
isolated from the stator winding. The rotating assembly is lubricated and cooled by
the fluid handled. The motor housing is equipped with a plug-type connector. The
lubricating system and high-quality ceramic bearings ensure smooth running and a
long service life. The integrated continuously variable differential pressure control
and operating software enable an optimum adjustment of the pump to changing
operating conditions and minimise operating costs. The combination of an efficient
hydraulic system with a high-efficiency electric motor makes sure that the input
power is converted into hydraulic energy as efficiently as possible.
Function The fluid enters the pump via the suction nozzle (12) and is accelerated outward in a
cylindrical flow by the rotating impeller (10). In the flow passage of the pump casing
the kinetic energy of the fluid is converted into pressure. The fluid is pumped to the
discharge nozzle (8), where it leaves the pump. The shaft runs in radial plain bearings
(9), which are supported by the motor (11).
4.6 Noise characteristics
Table6: Noise characteristics
Size Average sound pressure level
All Max. 30dB (A)
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4 Description of the Pump (Set)
4.7 Dimensions and weight
For dimensions and weights please refer to the type series booklet of the pump (set).
4.8 Scope of supply
Depending on the model, the following items are included in the scope of supply:
▪ Pump set
▪ Sealing elements
▪ Plug-type connector
▪ Two-piece thermal insulation shell (for CalioS only)
▪ Installation/operating manual
4.9 Accessories
No accessories available.
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Calio S / Calio-Therm S
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5 Installation at Site
5 Installation at Site
5.1 Safety regulations
DANGER
Installation in potentially explosive atmospheres
Explosion hazard!
▷ Never install the pump in potentially explosive atmospheres.
▷ Observe the information given in the data sheet and on the name plates of the
pump system.
DANGER
Calio S pump used for drinking water or foodstuff applications
Danger of poisoning!
▷ The pump materials are not suitable for drinking water applications or
foodstuff applications.
Never use this pump for drinking water applications or foodstuff applications.
▷ For drinking water applications and foodstuff applications only use the pump
type Calio-ThermS.
5.2 Checks to be carried out prior to installation
Before beginning with the installation check the following:
▪ The pump set can be operated on the power supply network according to the
data on the name plate.
▪ The fluid to be handled matches the description of suitable fluids.
(ðSection6.2.4.1,Page25)
5.3 Installing the pump set
DANGER
Leakage at the pump
Hot fluids escaping!
▷ Fit the sealing elements and make sure they are positioned correctly.
CAUTION
Ingress of fluid into the motor
Damage to the pump set!
▷ Install the pump set with the pump shaft in a horizontal position. Connect the
piping without transmitting any stresses and strains.
▷ Never install the pump set with the motor terminal box pointing downwards.
▷ Undo the hexagon socket head cap screws. Then turn the motor housing.
CAUTION
Air entering the pump
Damage to vertically installed pump sets whose direction of flow is downwards!
▷ Fit a vent valve at the highest point of the suction line.
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5 Installation at Site
✔
✔
NOTE
We recommend installing shut-off valves upstream and downstream of the pump.
Make sure that no leaking water can drip into the pump motor or terminal box.
NOTE
The direction of flow of a vertically installed pump should be upwards.
NOTE
Do not install the pump at the lowest point of the system to prevent any impurities
from collecting in the pump.
The control panel can be turned. The position must be effected with the pump set
removed from the system.
1. Undo and store the 4 hexagon socket head cap screws.
2. Rotate the drive unit until it has reached the required position. Compare it
against the permissible installation positions. Adjust the position if required.
3. Fit and tighten the 4 hexagon socket head cap screws again.
Permissible installation positions
Fig.3: Permissible installation positions
DANGER
Leakage at the pump
Leakage of hot fluids!
▷ Insert the O-ring in the correct position.
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Screw-ended pump 1. Position the pump set as indicated in an easily accessible place.
ð An arrow on the pump casing and thermal insulation shell indicates the
direction of flow.
2. Accurately insert the sealing element.
3. Connect the pump and piping with a pipe union.
4. Tighten the pipe union hand-tight with an assembly tool (e.g. pipe wrench).
5. Accurately insert the sealing element in the opposite pipe union.
6. Tighten the pipe union hand-tight with an assembly tool (e.g. pipe wrench).
Calio S / Calio-Therm S
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5 Installation at Site
5.4 Connecting the piping
WARNING
Hot surface
Risk of burns
▷ Never touch a pump set when it is in operation.
WARNING
Impermissible loads acting on the pump nozzles
Risk of burns by hot fluids escaping!
▷ Do not use the pump as an anchorage point for the piping.
▷ Anchor the pipes in close proximity to the pump and connect them without
transmitting any stresses or strains.
▷ Take appropriate measures to compensate for thermal expansion of the piping.
CAUTION
Contamination/dirt in the piping
Damage to the pump!
▷ Flush the piping prior to commissioning or replacing the pump. Remove any
foreign matter.
NOTE
Installing check and shut-off elements in the system is recommended, depending on
the type of plant and pump. However, such elements must not obstruct proper
drainage or hinder disassembly of the pump.
ü Suction lift lines have been laid with a rising slope, suction head lines with a
downward slope towards the pump.
ü The nominal diameters of the pipelines are equal to or greater than the nominal
diameters of the pump nozzles.
ü The pipelines have been anchored in close proximity to the pump and connected
without transmitting any stresses or strains.
1. Thoroughly clean, flush and blow through all vessels, pipelines and connections
(especially of new installations).
CAUTION
Welding beads, scale and other impurities in the piping
Damage to the pump!
▷ Free the piping from any impurities.
5.5 Enclosure/insulation
WARNING
The pump takes on same temperature as the fluid handled
Risk of burns!
▷ Insulate the volute casing.
▷ Fit protective equipment.
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Page 20
5 Installation at Site
NOTE
CalioS/ Calio-ThermS models with an overall length of 180mm are supplied with a
thermal insulation shell.
5.6 Electrical connection
DANGER
Electrical connection work by unqualified personnel
Danger of death from electric shock!
▷ Always have the electrical connections installed by a trained and qualified
electrician.
▷ Observe regulations IEC60364.
DANGER
Work performed on an energised plug-type connector
Danger of death from electric shock!
▷ Switch off the power supply prior to commencing work and ensure that it
cannot be switched on again unintentionally.
DANGER
Plastic housing opened
Risk of fatal injury due to electric shock!
▷ The plastic housing must not be opened.
WARNING
Incorrect connection to the mains
Damage to the mains network, short circuit!
▷ Observe the technical specifications of the local energy supply companies.
5.6.1 Connecting the power cable
Table7: Power cable dimensions
Power cable dimensions Values
Outside diameter 5,5 - 10,0mm
Cross-section 0,5 - 1,5mm2 (solid or stranded2))
1. Verify the mains voltage at the site against the data on the name plate.
2. Switch off the power supply and make sure it cannot be switched on again
unintentionally.
3. Fit the union nut and joint ring on the power cable.
4. Guide the power cable through the plug housing until the cable ends are freely
accessible.
5. Strip the power cable as shown in the following illustration.
Strip about 18mm of the earth conductor sheath. Strip about 13mm of the
neutral conductor sheath and Lconductor sheath.
Strip 6mm of each core's sheath as a minimum.
2) Fit wire end sleeves on stranded/flexible cores.
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5 Installation at Site
18
13
6
1
“Click“
Fig.4: Stripping the power cable [mm]
6. Connect the cores at the contact insert.
Fig.5: Connecting the cores at the contact insert
L Conductor / phase (230V)
N Neutral conductor
Earthing
7. Slide the contact insert into the plug housing until you can hear it engage.
Make sure the projection is positioned correctly.
Fig.6: Fastening the contact insert to the plug housing
1 Projection
8. Screw the union nut and joint ring hand-tight onto the thread at the plug
housing.
9. Connect the plug-type connector at the pump set.
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6 Commissioning/Start-up/Shutdown
6 Commissioning/Start-up/Shutdown
6.1 Commissioning/Start-up
6.1.1 Prerequisites for commissioning/start-up
Before commissioning/starting up the pump set, make sure that the following
conditions are met:
▪ The pump set has been properly connected to the power supply and is equipped
with all protection devices. (ðSection5.6,Page20)
▪ The system piping has been cleaned. (ðSection5.4,Page19)
▪ The pump has been primed with the fluid to be handled. The pump has been
vented. (ðSection6.1.2,Page22)
6.1.2 Priming and venting the pump
WARNING
Hot fluid escaping under pressure when the vent plug is opened
Risk of electric shock!
Risk of scalding!
▷ Loosen the vent plug; do not remove it.
▷ Protect the electric components against escaping fluid.
▷ Wear protective clothing (e.g. gloves).
CAUTION
Increased wear due to dry running
Damage to the pump set!
▷ Never operate the pump set without liquid fill.
▷ Never close the shut-off element in the suction line and/or supply line during
pump operation.
1. Completely open the shut-off element in the suction line.
2. During operation at maximum speed loosen the vent plug with a suitable tool
until some of the fluid handled escapes.
3. Tighten the vent plug to a maximum tightening torque of 0.5Nm.
4. Repeat the procedure until all air has escaped.
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6 Commissioning/Start-up/Shutdown
6.1.3 Start-up
DANGER
Non-compliance with the permissible pressure and temperature limits if the pump
is operated with the suction and discharge lines closed.
Hot fluids escaping!
▷ Never operate the pump with the shut-off elements in the suction line and/or
discharge line closed.
▷ Only start up the pump set against a slightly or completely open discharge-side
shut-off element.
DANGER
Excessive temperatures due to dry running
Risk of injury!
Damage to the pump set!
▷ Never operate the pump set without a liquid fill.
▷ Prime the pump as per operating instructions.
▷ Always operate the pump within the permissible operating range.
CAUTION
Excessive frequency of starts
Damage to the pump!
▷ The frequency of starts must not exceed 20 starts per hour.
CAUTION
Abnormal noises, vibrations, temperatures or leakage
Damage to the pump!
▷ Switch off the pump (set) immediately.
▷ Eliminate the causes before returning the pump set to service.
ü The system piping has been cleaned.
ü Pump, suction line and inlet tank (if any) have been vented and primed with the
fluid to be handled.
ü The priming lines and venting lines have been closed.
1. Fully open the shut-off element in the suction head line/suction lift line.
2. Close or slightly open the shut-off element in the discharge line.
3. Start up the motor.
6.2 Operating limits
DANGER
Non-compliance with operating limits for pressure, temperature, fluid handled and
speed
Hot fluids escaping!
▷ Comply with the operating data indicated in the data sheet.
▷ Avoid prolonged operation against a closed shut-off element.
▷ Never operate the pump at product temperatures exceeding those specified in
the data sheet or on the name plate.
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6 Commissioning/Start-up/Shutdown
6.2.1 Ambient temperature
CAUTION
Operation outside the permissible ambient temperature
Damage to the pump (set)!
▷ Observe the specified limits for permissible ambient temperatures.
Observe the following parameters and values during operation:
Table8: Permissible ambient temperatures specified for the fluid temperature
Fluid temperature Permissible ambient temperature
≤ + 95°C + 40°C
6.2.2 Minimum inlet pressure
The minimum inlet pressure p
noises at an ambient temperature of +40°C and the indicated fluid temperature T
The indicated values are applicable up to 300m above sea level. For installation at
altitudes >300m, an allowance of 0.01bar/100m must be added.
at the pump suction nozzle serves to avoid cavitation
min
max.
Table9: Minimum inlet pressure p
specified for the fluid temperature
min
Fluid temperature Minimum inlet pressure
[°C] [bar]
5 to 75 0,05
76 to 95 0,4
6.2.3 Maximum operating pressure
CAUTION
Permissible operating pressure exceeded
Damage to connections and seals!
▷ Never exceed the operating pressure specified in the data sheet.
The maximum operating pressure is 10bar. See name plate.
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6 Commissioning/Start-up/Shutdown
6.2.4 Fluid handled
6.2.4.1 Permissible fluids to be handled: CalioS
DANGER
Use for drinking water or foodstuff applications
Danger of poisoning!
▷ The pump materials are not suitable for drinking water and foodstuff
applications.
Never use the pump for drinking water or foodstuff applications.
CAUTION
Unsuitable fluids
Damage to the pump!
▷ Never use the pump to handle corrosive, combustible or explosive fluids.
▷ Never use the pump to handle waste water or abrasive fluids.
▷ Do not use the pump for foodstuff applications.
▪ Heating water to VDI2035. If the glycol content equals or exceeds 20%, check
and verify the operating data.
▪ Pure, thin, non-aggressive, non-explosive and non-gaseous fluids not containing
any mineral oil, solids or long fibres
▪ Fluids with a viscosity of max. 10mm2/s
6.2.4.2 Permissible fluids to be handled: Calio-ThermS
▪ Heating water to VDI 2035
▪ Higher-viscosity fluids (water/glycol mixture up to a mixing ratio of 1:1)
▪ Drinking water and water for the food and beverage industry, as per German
TrinkwV 2001 drinking water regulations
6.2.4.3 Density of the fluid handled
The pump input power changes in proportion to the density of the fluid handled.
CAUTION
Impermissibly high density of the fluid handled
Motor overload!
▷ Observe the information on fluid density in the data sheet.
6.2.4.4 Fluid temperature
CAUTION
Incorrect temperature of the fluid handled
Damage to the pump (set)!
▷ Do not operate the pump (set) outside the specified temperature limits.
Table10: Temperature limits of the fluid handled
Permissible fluid temperature Value
Maximum + 95°C
Minimum + 2°C
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6 Commissioning/Start-up/Shutdown
The fluid temperature has an impact on the minimum inlet pressure.
(ðSection6.2.2,Page24)
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6 Commissioning/Start-up/Shutdown
6.3 Shutdown
6.3.1 Measures to be taken for shutdown
The pump (set) remains installed
ü Sufficient fluid is supplied for the functional check run of the pump.
1. For prolonged shutdown periods, start up the pump (set) regularly between
once a month and once every three months for approximately five minutes.
ð This will prevent the formation of deposits within the pump and the pump
intake area.
The pump (set) is removed from the pipe and stored
ü The pump has been drained properly (ðSection8.2,Page37) and the safety
instructions for dismantling the pump have been observed.
1. Observe any additional instructions and information provided.
(ðSection3,Page11)
6.3.2 Shutdown
ü The shut-off element in the suction line is and remains open.
1. Close the shut-off element in the discharge line.
2. Switch off the motor and make sure the pump set runs down smoothly to a
standstill.
NOTE
If the discharge line is equipped with a non-return or check valve, the shut-off
element may remain open provided that the system conditions and system
regulations are considered and observed.
For prolonged shutdown periods:
1. Close the shut-off element in the suction line.
CAUTION
Risk of freezing during prolonged pump shutdown periods
Damage to the pump!
▷ Drain the pump and the cooling/heating chambers (if any) or otherwise protect
them against freezing.
6.4 Returning to service
WARNING
Failure to re-install or re-activate protective devices
Risk of injury from moving parts or escaping fluid!
▷ As soon as the work is completed, properly re-install and re-activate any safety-
relevant devices and protective devices.
For returning the equipment to service, observe the sections on commissioning/startup (ðSection6.1,Page22) and the operating limits (ðSection6.2,Page23) .
In addition, carry out all servicing/maintenance operations before returning the
pump (set) to service. (ðSection8,Page36)
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7 Operation
-
7 Operation
7.1 Control panel
All settings are made using the control element on the housing front. The control
element comprises three control pushbuttons.
Table11: Overview of control buttons
Control button Function
▪ Change the operating mode.
▪ Turn on display backlighting.
▪ Save the setpoint.
▪ Increase the setting.
▪ Increase the setpoint.
▪ Reduce the setting.
▪ Reduce the setpoint.
7.1.1 Display
The measured electrical input power, the flow rate and the head are shown as 3-digit
numbers on the integrated display. The values are displayed with the corresponding
units.
Fig.7: Display
Symbols
The symbols on the front panel indicate operating modes, functions and settings. Lit
symbols indicate the active operating mode, function or setting.
Table12: Symbols key
Symbol Description Unit
m3/h Flow rate
▪ Symbol lights up.
▪ Display shows the flow rate.
W Measured electrical input power
▪ Symbol lights up.
▪ Display shows the electrical power.
m Head
▪ Symbol lights up.
Display shows the head.
Constant-pressure Control operating mode
▪ Symbol lights up when this operating mode is active.
Proportional-pressure Control operating mode
▪ Symbol lights up when this operating mode is active.
m3/h
W
m
-
-
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7 Operation
Symbol Description Unit
Open-loop Control operating mode
▪ Symbol lights up when this operating mode is active.
▪ The bar diagram shows the active speed level.
Setback Operation function
▪ Symbol lights up when this operating mode is active.
Fault message (e.g. error code E8)
▪ An error code (E01-E09) is shown on the display.
-
-
-
7.2 Mode of operation
7.2.1 Information on settings
For common applications such as two-pipe systems Proportional-pressure Control
(Δp-v) is the recommended operating mode. This operating mode offers an extended
control range with additional potential savings compared to Constant-pressure
Control (Δp-c). Depending on the balancing of branch circuits, undersupply may
occur at a consumer installation.
Constant-pressure Control operating mode (Δp‐c) can optionally be selected for
underfloor heating systems, for example. If noises are audible at low flow rates,
select the Proportional-pressure Control operating mode (Δp-v).
The setting of the head setpoint depends on the piping curve of the system and on
the heat requirements. As standard the pump set is pre-set to Proportional-pressure
Control (Δp-v) operating mode.
Table13: Standard setting of the head setpoint
Size Setpoint
[m]
25-40 2
25-60 3
30-40 2
30-60 3
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7 Operation
Q
1
H
min
H
max
2
HS2
H
H
H
max
H
S
H
min
Q
7.2.2 Constant-pressure control
Function
In Constant-pressure Control the set head ② is maintained irrespective of the flow
rate. The set differential pressure setpoint HS is constant, situated between the
maximum curve ① and the permissible flow rate range.
Fig.8: Constant-pressure Control function
Setting
Table14: Selecting Constant-pressure Control and the setpoint
Step 1: Activating the setting mode
▪ Press and hold the control button (●) for 3 seconds
– This will activate the display backlighting.
– The flashing symbol indicates the active operating mode.
Step 2: Selecting the Constant-pressure Control operating mode
▪ Press the control button (●) for a minimum of 0.5 seconds until
the symbol for Constant-pressure Control flashes.
Step 3: Changing the setpoint
▪ Increase or decrease the head setpoint by pressing the control
buttons (+) or (-) respectively.
- Step 4: Confirming the current setpoint
▪ Press and hold the control button (●) for a minimum of 3
seconds.
– The set setpoint flashes and is saved.
Fig.9: Constant-pressure Control settings
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7 Operation
Q
1
HS1
H
min
H
max
1
/2 H
S
H
H
H
max
H
S
H
min
Q
7.2.3 Proportional-pressure control
Function
Within the permissible flow rate range the Proportional-pressure Control decreases
or increases the differential pressure setpoint between 1/2 HS and HS (factory-set) in a
linear fashion with the flow rate .
Fig.10: Proportional-pressure Control function
Setting
Table15: Selecting Proportional-pressure Control and the setpoint
Step 1: Activating the setting mode
▪ Press and hold the control button (●) for 3 seconds
– This will activate the display backlighting.
– The flashing symbol indicates the active operating mode.
Step 2: Selecting the Proportional-pressure Control operating mode
▪ Press the control button (●) for a minimum of 0.5 seconds until
the symbol for Proportional-pressure Control flashes.
Step 3: Changing the setpoint
▪ Increase or decrease the setpoint by pressing the control
buttons (+) or (-) respectively.
- Step 4: Confirming the current setpoint
▪ Press and hold the control button (●) for a minimum of 3
seconds.
– The set setpoint flashes and is saved.
Fig.11: Proportional-pressure Control settings
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7 Operation
H
Q
11
2 3
7.2.4 Open-loop control
Function
In Open-loop Control operating mode the pump set runs at a set speed. The speed
can be set to one of three speed levels.
Setting
Table16: Selecting Open-loop Control and the setpoint
Step 1: Activating the setting mode
▪ Press and hold the control button (●) for 3 seconds
– This will activate the display backlighting.
– The flashing symbol indicates the active operating mode.
Step 2: Selecting the Open-loop Control operating mode
▪ Press the control button (●) for a minimum of 0.5 seconds until
the symbol for Open-loop Control flashes.
Step 3: Changing the setpoint
▪ Increase or decrease the setpoint by pressing the control
buttons (+) or (-) respectively.
– The bar diagram shows the active speed level.
Setpoint 1 = 1 bar flashes
Setpoint 2 = 2 bars flash
Setpoint 3 = 3 bars flash
- Step 4: Confirming the current setpoint
▪ Press and hold the control button (●) for a minimum of 3
seconds.
– The set setpoint flashes and is saved.
Fig.12: Open-loop Control settings
Table17: Speeds depending on the speed level
Size Speed
Speed level 1 Speed level 2 Speed level 3
[rpm] [rpm] [rpm]
25-40 1400 2150 2750
25-60 2150 3000 3400
30-40 1400 2150 2750
30-60 2150 3000 3400
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7 Operation
< 2 h
> 20 K
> 10 K
22 6
A
B
C
7.3 Functions
7.3.1 Setback operation
Function
If the Setback Operation function is enabled, the pump set identifies minimum heat
demand when the fluid temperature sinks continuously. The pump set automatically
reduces the setpoint by 30%. When heat demand rises again, the pump set reverts
to its previous setpoint. For applications with small differences between supply
temperature and return temperature disabling the Setback Operation is
recommended (e.g. for underfloor heating systems combined with condensing
boilers or heat pumps).
The pump set switches to night mode (setback operation) when:
▪ The fluid temperature sinks by 20°C within 2hours.
The pump set reverts to day mode when:
▪ The fluid temperature rises by 10°C.
▪ The pump set has been in night mode for more than 7hours.
The figure below illustrates an example of the criteria used by the boiler and pump
set to switch between day mode and night mode:
Fig.13: Switchover between day mode and night mode
A Boiler mode
B Fluid temperature
C Pump mode
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7 Operation
Setting
Table18: Enabling and disabling Setback Operation
Step 1: Activating the setting mode
▪ Press and hold the control button (●) for 3 seconds
– This will activate the display backlighting.
– The flashing symbol indicates the active operating mode.
Step 2: Selecting the Setback Operation status
▪ Press the control button (●) for a minimum of 0.5 seconds until
the symbol for Setback Operation flashes.
Step 3: Enabling/disabling the Setback Operation status
▪ Enable or disable Setback Operation by pressing the control
buttons (+) or (-) respectively.
– 0 = Setback Operation disabled
– 1 = Setback Operation enabled
- Step 4: Saving the Setback Operation status
▪ Press and hold the control button (●) for a minimum of 3
seconds.
– The set status flashes and will be stored in permanent
memory.
▪ When it has been stored successfully, the symbol "nd" (night
derating) is also shown on the display.
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7 Operation
7.3.2 Protective functions
Function
The electronic motor protection automatically reduces the pump power in the event
of overloading.
Available protective functions:
▪ Protection against overheating
▪ Voltage monitoring
▪ Locked rotor
Settings
None
7.3.3 Saving data
The operating data of the pump set are saved. Data storage will be maintained also
when the pump is switched off or disconnected from the power supply. When the
pump set is switched on again, it will be operated with the data that were active
before the pump set was last switched off.
7.3.4 Fault messages
Function
The pump set indicates errors by showing an error code on the display.
Fig.14: Display of error code E8 (motor fault)
Example
Error E8 has occurred. The display flashes in 0.5-second intervals.
Once the error has been remedied, the display will revert to the set operating mode.
The settings of the pump set can then be changed again.
Table19: Error codes, causes and response
Error code on the
display
E01 Excessive temperature Alarm Pump stops.
E02 Overcurrent Alarm Pump stops.
E03 Internal fault Alarm Pump stops.
E04 Blocked rotor Alarm Pump stops.
E06 Voltage error Alarm Pump stops.
E08 Motor fault Alarm Pump stops.
Cause Status Response
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8 Servicing/Maintenance
8 Servicing/Maintenance
8.1 Servicing/maintenance/inspection
WARNING
Hot water escaping under pressure when the vent plug is opened
Risk of electric shock!
Risk of scalding!
▷ Protect the electric components against escaping fluid.
▷ Wear protective clothing (e.g. gloves).
NOTE
Any repairs on the pump must only be performed by one of our authorised service
partners.
In the event of a failure, please contact your heating system engineer.
The pump set is almost maintenance-free.
If the pump set has not been in operation for a prolonged period of time or if the
system severely is contaminated, the pump rotor can become blocked.
Deblocking 1. Close the valves on the suction side and discharge side.
2. Remove the vent plug with a suitable tool.
3. Deblock the pump rotor at the shaft end by turning it with a suitable tool.
4. Tighten the vent plug to a maximum tightening torque of 0.5Nm. Check that it
is tightly sealed.
After maintenance work and inspection have been completed, proceed with the
section on Returning to service (ðSection6.4,Page27) .
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8 Servicing/Maintenance
8.2 Drainage/cleaning
WARNING
Fluids handled, consumables and supplies which are hot and/or pose a health
hazard
Hazard to persons and the environment!
▷ Collect and properly dispose of flushing fluid and any fluid residues.
▷ Wear safety clothing and a protective mask if required.
▷ Observe all legal regulations on the disposal of fluids posing a health hazard.
1. Always flush and clean the pump before transporting it to the workshop.
Provide a certificate of decontamination for the pump.
8.3 Removing the pump set from the piping
DANGER
Work performed on an energised plug-type connector
Danger of death from electric shock!
▷ Switch off the power supply prior to commencing work and ensure that it
cannot be switched on again unintentionally.
DANGER
Strong magnetic field in the rotor area
Danger of death for persons with pacemaker!
Interference with magnetic data carriers, electronic devices, components and
instruments!
Uncontrolled magnetic attraction forces between magnet-equipped components,
tools or similar!
▷ Keep a safety distance of at least 0.3m.
WARNING
Strong magnetic field
Danger of crushing injuries when pulling out the rotor!
Strong magnetic field can suddenly pull the rotor back into its original position!
Danger of magnetic parts near the rotor being attracted!
▷ The rotor must only be removed from the motor housing by authorised
specialist personnel.
▷ Remove any magnetic parts from the vicinity of the rotor.
▷ Keep the assembly area clean.
▷ Keep a safety distance of at least 0.3m from electronic components.
WARNING
Hot surface
Risk of injury!
▷ Allow the pump set to cool down to ambient temperature.
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8 Servicing/Maintenance
CAUTION
Strong magnetic field in the rotor area
Interference with magnetic data carriers, electronic devices, components and
instruments!
Uncontrolled magnetic attraction forces between magnetic components, tools or
similar!
▷ Remove any magnetic parts from the vicinity of the rotor.
▷ Keep the assembly area clean.
CAUTION
Danger by strong magnetic field
Negative impact on or damage to electrical devices!
▷ The rotor must generally only be removed from the motor housing by
authorised specialist personnel.
ü The pump set has been de-energised and secured against unintentional start-up.
ü The pump has cooled down to ambient temperature.
ü A container for collecting the fluid has been positioned underneath the pump
set.
1. Close the shut-off elements.
2. Disconnect the discharge nozzle and suction nozzle from the piping.
3. Depending on the pump size/ motor size, remove the supports from the pump
set.
4. Remove the complete pump set from the piping.
8.3.1 Removing the power cable
1. Switch off the power supply and make sure it cannot be switched on again
unintentionally.
2. Disconnect the plug-type connector from the pump set.
3. Lever out the contact insert with a suitable tool as shown in the illustration.
Fig.15: Removing the contact insert
4. Pull the contact insert out of the plug housing.
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9 Trouble-shooting
9 Trouble-shooting
WARNING
Improper work to remedy faults
Risk of injury!
▷ For any work performed to remedy faults, observe the relevant information
given in this instruction manual and/or in the product literature provided by the
accessories manufacturer.
If problems occur that are not described in the following table, consultation with the
KSB customer service is required.
A Pump is running, but does not deliver
B Pump does not start up or pump running irregularly
C Pump running but not delivering water
D Noises during pump operation
Table20: Trouble-shooting
Possible cause Remedy
3)
Error value
A ▪ See Fault messages
(ðSection7.3.4,Page35)
B ▪ Impurities in the pump ▪ (ðSection8.1,Page36)
B ▪ Blockage in the pump ▪ (ðSection8.1,Page36)
C ▪ Air in the system
▪ Shut-off valves closed
D ▪ Power too high
▪ System pressure too low
▪ Air in the system
▪ Reset the control system. Check the power supply and fuses.
▪ Vent the system and the pump. (ðSection6.1.2,Page22)
▪ Open the shut-off elements.
▪ Reduce the differential pressure setpoint.
▪ Increase the system pressure by filling more water into the
boiler.
▪ Vent the system and the pump. (ðSection6.1.2,Page22)
3) Release pump set pressure before attempting to remedy faults on parts which are subjected to pressure.
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Page 40
10 Related Documents
102
310
230
817
818
814
81-59
10 Related Documents
10.1 Sectional drawing with list of components
Part No. Description Part No. Description
102 Volute casing 230 Impeller
310 Plain bearing 81-59 Stator
814 Copper winding 817 Can
818 Rotor
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11 EU Declaration of Conformity
11 EU Declaration of Conformity
Manufacturer: KSB SE & Co. KGaA
Johann-Klein-Straße 9
67227 Frankenthal (Germany)
The manufacturer herewith declares that the product:
Calio S, Calio-Therm S
Serial number range: 201833-001 to 201952-9999
▪ is in conformity with the provisions of the following Directives as amended from
time to time:
▪ 2014/35/EU: Electrical Equipment Designed for Use within Specific Voltage Limits
(Low Voltage)
▪ 2014/30/EU: Electromagnetic Compatibility (EMC)
▪ 2009/125/EC: Creation of a framework for the stipulation of requirements for the
environmentally compatible design of energy-related products (Ecodesign
Directive), Regulation No. 641/2009 and/or 622/2012
The manufacturer also declares that
▪ the following harmonised international standards have been applied:
– EN 60335-1, EN 60335-2-51,
– EN 55014-1, EN 55014-2,
– EN 61000-3-2, EN 61000-3-3,
– EN 16297-1, EN 16297-2
Person authorised to compile the technical file:
Jennifer Watson
Project Coordination Pump Systems and Drives
KSB SE & Co. KGaA
Johann-Klein-Straße 9
67227 Frankenthal (Germany)
The EU Declaration of Conformity was issued in/on:
Frankenthal, 1 September 2018
Joachim Schullerer
Head of Product Development Pump Systems and Drives
KSB SE & Co. KGaA
Johann-Klein-Straße 9
67227 Frankenthal
Calio S / Calio-Therm S
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Page 42
Index
Index
A
Automatic functions14
B
Bearings14
C
Commissioning22
Connections14
D
Design14
Designation13
Disposal12
Drive14
E
Event of damage6
F
Faults
Causes and remedies39
Fields of application8
Fluid handled
Density25
S
Safety8
Safety awareness9
Scope of supply16
Shutdown27
Signalling and display functions14
Start-up23
Storage11, 27
W
Warnings7
Warranty claims6
I
Intended use8
K
Key to safety symbols/markings7
M
Manual functions14
N
Name plate13
O
Operating limits23
Operating modes14
P
Piping19
Preservation11, 27
Product description13
R
Return to supplier12
Returning to service27
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Page 44
KSB SE & Co. KGaA
Johann-Klein-Straße 9 • 67227 Frankenthal (Germany)
Tel. +49 6233 86-0
www.ksb.com
1157.811/04-EN
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