KROHNE Summit-8800 User Manual

SUMMIT 8800 Handbook

Flow Computer

Volume 1: Operation

© KROHNE 08/2013 - MA SUMMIT 8800 Vol 1 R02 en

	IMPRINT
		SUMMIT 8800

All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH.

Subject to change without notice.

Copyright 2013 by

KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany)

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	CONTENTS
SUMMIT 8800

1 About this book	14
1.1 Volumes..............................................................................................................................	14
1.2 Content Volume 1...............................................................................................................	14
1.3 Content Volume 2...............................................................................................................	14
1.4 Content Volume 3...............................................................................................................	15
1.5 Information in this handbook.............................................................................................	15
2 General Information	16
2.1 Software versions used for this guide...............................................................................	16
2.2 Terminology and Abbreviations.........................................................................................	16
3 Description	17
3.1 SUMMIT 8800 Hardware....................................................................................................	17
3.1.1 SUMMIT 8800 Flow Computer..................................................................................................	17
3.1.2 SUMMIT 8800 basic functions...................................................................................................	17
3.1.3 SUMMIT 8800 front panel layout...............................................................................................	18
3.1.4 Rear Panel Layout.....................................................................................................................	19
3.1.5 Alarms & LED’s.........................................................................................................................	19
3.1.6 Description of Hardware memory devices...............................................................................	20
3.2 Features SUMMIT 8800......................................................................................................	21
3.2.1 Key Features.............................................................................................................................	21
3.2.2 Calculations & Compliance standards.....................................................................................	22
3.3 Integration possibilities.....................................................................................................	22
3.3.1 System Integration....................................................................................................................	22
3.3.2 Application integration..............................................................................................................	23
4 Installation and Replacement	24
4.1 Mechanical Specifications.................................................................................................	24
4.1.1 Mechanical Installation.............................................................................................................	24
4.1.2 Panel Mounting.........................................................................................................................	25
4.1.3 Rack mounting options.............................................................................................................	26
4.1.4  Cable Assembly .......................................................................................................................	26
4.2 Electrical Specifications....................................................................................................	27
4.2.1 Electrical Installation................................................................................................................	27
4.2.2 Earthing Requirements............................................................................................................	28
4.2.3 Fuses and Battery.....................................................................................................................	28
4.2.4 Power Supply Terminals...........................................................................................................	29
4.2.5 Back Up Battery .......................................................................................................................	30
4.2.6 Real time clock.........................................................................................................................	33

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		SUMMIT 8800

5 Hardware Details	34
5.1 Front Panel.........................................................................................................................	34
5.1.1 Associated software..................................................................................................................	34
5.2 Rear Panel..........................................................................................................................	34
5.2.1 Removal of the Rear Panel.......................................................................................................	34
5.2.2 Rear panel Mode Switches.......................................................................................................	35
5.2.3 SD Card.....................................................................................................................................	36
5.3 Standard hardware components.......................................................................................	37
5.3.1 CPU Board Description.............................................................................................................	38
5.3.2 PSU Board Description.............................................................................................................	38
5.3.3 Auxiliary Board Description......................................................................................................	39
5.4 Optional Plug-in boards.....................................................................................................	40
5.4.1 Board Selection.........................................................................................................................	40
5.4.2 Terminal Connectors................................................................................................................	41
5.4.3 Serial Communication Connection...........................................................................................	42
5.5 Digital I/O Board.................................................................................................................	42
5.5.1 Digital I/O Board 1 terminal connections.................................................................................	43
5.5.2 Digital I/O Board 1 Settings......................................................................................................	43
5.6 Digital I/O Board 2..............................................................................................................	45
5.6.1 Digital /O Board 2 Terminal Connections.................................................................................	45
5.6.2 Digital I/O Board 2 Settings......................................................................................................	46
5.7 Analog I/O Board ...............................................................................................................	47
5.7.1 Analog I/O Board Terminal Connections..................................................................................	48
5.7.2 Analog I/O Board Settings.........................................................................................................	48
5.8 Switch I/O Board ...............................................................................................................	50
5.8.1 Switch I/O Board Terminal Connections...................................................................................	51
5.8.2 Switch I/O Board Settings.........................................................................................................	51
5.9 Ethernet boards.................................................................................................................	53
5.9.1 Ethernet Board Terminal Connections ....................................................................................	54
5.9.2 Dual Ethernet Board Settings...................................................................................................	55
5.9.3 Single Ethernet Board Settings................................................................................................	55
5.10 DSfG Board.......................................................................................................................	56
5.10.1 DSfG Board installation..........................................................................................................	57
5.10.2 DSfG Board Terminal Connections.........................................................................................	58
5.10.3 Boards block diagram.............................................................................................................	59
6 Connecting To Field Devices	60
6.1 Transmitters & Transducers..............................................................................................	60
6.1.1 HART Transmitter Input Connections......................................................................................	60
6.1.2 Digital Transmitter Input Connections.....................................................................................	61
6.1.3 Digital Transmitter Output Connections...................................................................................	63
6.1.4 Analog Transmitter Input Connections....................................................................................	64
6.1.5 Analog Transmitter Output Connection....................................................................................	66
6.1.6 Direct RTD Input Connections..................................................................................................	66
6.1.7 Pulse Bus..................................................................................................................................	67
6.2 RS 232/RS485 Communications Connections...................................................................	68

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SUMMIT 8800

7 Operation	70
7.1 Initialising ..........................................................................................................................	70
7.2 Front Panel Operation........................................................................................................	70
7.2.1 Touch Panel...............................................................................................................................	70
7.2.2 Navigator...................................................................................................................................	71
7.2.3 Navigation Controls Main Menu...............................................................................................	71
7.2.4 Main Menu Display....................................................................................................................	71
8 Calibration	83
8.1 Input Calibration................................................................................................................	83
8.1.1 HART Input ...............................................................................................................................	83
8.1.2 RTD Input..................................................................................................................................	84
8.1.3 Analog Input Calibration...........................................................................................................	84
8.1.4 Digital Input...............................................................................................................................	86
8.2 Output Calibration..............................................................................................................	86
8.2.1 Analog Output...........................................................................................................................	86
8.2.2 Digital Output ...........................................................................................................................	87
9 Web Access	88
9.1 Login...................................................................................................................................	88
9.2 The main page / display page............................................................................................	89
9.3 The information page.........................................................................................................	90
9.4 The alarm page..................................................................................................................	90
9.5 The Audit page:..................................................................................................................	91
9.6 The active data page..........................................................................................................	91
9.7 Download............................................................................................................................	92
10 Configuration Software	94
10.1 Introduction......................................................................................................................	94
10.1.1 Start the configurator.............................................................................................................	94
10.1.2 Select the preferred engineering units..................................................................................	95
10.1.3 Install an additional user........................................................................................................	95
10.2 USB Driver installation....................................................................................................	97
10.3 Main functions of the configurator..................................................................................	98
10.4 Connect to a Summit.......................................................................................................	99
10.5 Working with configuration set-up’s..............................................................................	101
10.5.1 Security.................................................................................................................................	102
10.5.2 New configuration.................................................................................................................	103
10.5.3 Load a configuration.............................................................................................................	104

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		SUMMIT 8800

10.5.4 Save a configuration..............................................................................................................	106
10.5.5 Upload a configuration..........................................................................................................	106
10.5.6 Download a configuration.....................................................................................................	107
10.6 Edit menu.......................................................................................................................	108
10.7 On-line (connection) menu............................................................................................	110
10.7.1 Read Setup............................................................................................................................	111
10.7.2 Read Alarms.........................................................................................................................	111
10.7.3 Read Log Data.......................................................................................................................	112
10.7.4 Read Data Reports................................................................................................................	113
10.7.5 Read Audit Log......................................................................................................................	114
10.7.6 Clear Data.............................................................................................................................	115
10.7.7 Battery Status.......................................................................................................................	115
10.7.8 Script Debug..........................................................................................................................	115
10.7.9 Process Monitor....................................................................................................................	115
10.7.10 Check Threads....................................................................................................................	115
10.7.11 Check Memory Pool............................................................................................................	116
10.7.12 Read Unit Information.........................................................................................................	117
10.7.13 Log off and close.................................................................................................................	117
11 Firmware	118
11.1 Introduction....................................................................................................................	118
11.1.1 Firmware description............................................................................................................	118
11.1.2 Firmware Versions................................................................................................................	119
11.2 Installation.....................................................................................................................	119
11.3 Use of the wizard............................................................................................................	119
11.3.1 Upgrading firmware boot/main version...............................................................................	120
12 Display Monitor	122

13 Appendix 1: Software Versions	123
13.1 Versions/ Revisions........................................................................................................	123
13.2 Current versions............................................................................................................	123
13.2.1 Latest version 0.35.0.0..........................................................................................................	123
13.2.2 Approved version MID2.4.0.0................................................................................................	123
14 Appendix 2: Signal Allocation Forms	125
14.1 Example..........................................................................................................................	125
14.1.1 Digital /O Board 1 Terminal Connections.............................................................................	126
14.1.2 Digital /O Board 2 Terminal Connections.............................................................................	127
14.1.3 Analog /O Board Terminal Connections...............................................................................	128
14.1.4 Switch Board Terminal Connections....................................................................................	129
14.1.5 Dual Ethernet Board Terminal Connections........................................................................	130

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SUMMIT 8800

14.1.6 Single Ethernet Board Terminal Connections......................................................................	131
14.1.7 DSfG Board Terminal Connections.......................................................................................	132
15 Appendix 3: Technical Data	133
15.1 General...........................................................................................................................	133
15.2 Inputs.............................................................................................................................	133
15.3 Outputs...........................................................................................................................	134
15.3.1 Communication.....................................................................................................................	134
15.3.2 Power Supply........................................................................................................................	135
15.4 Data sheet......................................................................................................................	135
15.4.1 Ordering Options...................................................................................................................	138
15.4.2 Replacement Parts...............................................................................................................	139
16 Appendix 4: Install The Configurator	140

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	TABLE OF FIGURES
		SUMMIT 8800

Figure 1  Front view of Summit 8800.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	18
Figure 2  Rear view of SUMMIT 8800.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	19
Figure 3  LED indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	19
Figure 4  SUMMIT 8800 system integration overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	23
Figure 5  Stream application integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	23
Figure 6  Dimensions & Outlines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	25
Figure 7  Panel mounted installations.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..	25
Figure 8  Rack mounting kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	26
Figure 9  Rack mounted installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	26
Figure 10  Cable assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	27
Figure 11  Fuse F1 (left) en F2 (right) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	29
Figure 12  Power & M4 earth connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	30
Figure 13  Configurator good and bad battery indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	31
Figure 14  Bad battery indicator on front panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	31
Figure 15  Totalizers enter field.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	32
Figure 16  Auxiliary board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	32
Figure 17  Front panel of SUMMIT 8800 & USB port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	34
Figure 18  Rear panel of SUMMIT 8800 and removal screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	35
Figure 19  Mode Switch settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	35
Figure 20  System information screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	36
Figure 21  Illustration of inserted SD card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	37
Figure 22  Modular design chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	37
Figure 23  Board slots with mother board & rear view panel.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	38
Figure 24  Power supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	38
Figure 25  PSU board components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	39
Figure 26  Auxiliary board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	39
Figure 27  Auxiliary board components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	40
Figure 28  Typical I/O board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	40
Figure 29  Illustration method of cable insertion into clamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	41
Figure 30  Serial port I/O boards rear terminal pin allocation.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	42
Figure 31  Digital I/O board 1 rear terminal pin allocation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	43
Figure 32  Digital I/O board digital input link setting .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	44
Figure 33  Digital I/O board HART loop link settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	44
Figure 34  Digital I/O board RS485 termination link setting .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	44
Figure 35  Digital I/O board 2 rear terminal pin allocation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	45
Figure 36  Digital I/O board digital input link setting .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	46
Figure 37  Digital I/O board 2 HART loop link settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	46
Figure 38  Digital I/O board 2 RS485 termination link setting .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	47
Figure 39  Analog I/O board rear terminal pin allocation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	48
Figure 40  Analog I/O board digital input link settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	49
Figure 41  Analog I/O board HART loop and I/O function link settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	49
Figure 42  Analog I/O board RS485 termination link setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	50
Figure 43  Switch I/O board rear terminal pin allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	51
Figure 44  Switch I/O board digital input link setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	52
Figure 45  Switch I/O board digital input link settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	52
Figure 46  Switch I/O board RS485 termination link settings.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	53
Figure 47  Switch I/O board digital input / output link settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	53
Figure 48  Ethernet boards rear terminal pin allocation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	54
Figure 49  Dual Ethernet communication board link setting .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	55
Figure 50  Communication board link setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	56
Figure 51  DSfG communication board .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	57
Figure 52  DSfG communication installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	57
Figure 53  DSfG boards block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	59
Figure 54  Typical HART transmitter connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	60
Figure 55  HART multidrop.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	61
Figure 56  Digital Input internal circuit.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	62
Figure 57  Digital input density transducer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	62
Figure 58  Digital input status optocoupler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	63
Figure 59  Digital input pulse status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	63
Figure 60  Digital output valve solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	63
Figure 61  Typical analog input connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	64
Figure 62  Analog input active transmitter loop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	64
Figure 63  Analog input internal circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	65
Figure 64  Analog input transmitter isolator loop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	65
Figure 65  Analog input passive transmitter loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	65
Figure 66  Analog output passive actuator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	66
Figure 67  Direct RTD connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	66
Figure 68  Pulse bus loop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	67
Figure 69  Start/stop signals loop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	68
Figure 70  Internal RS485 Termination network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	69
Figure 71  RS485 multidrop   .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	69

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Figure 72  SUMMIT 8800 initialization . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	70
Figure 73  Parameter highlighted by Navigator.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			71
Figure 74  Parameter selected by Navigator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			71
Figure 75  Screen navigation and control indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			71
Figure 76  Main menu parameters. . . . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	72
Figure 77  Edit mode login screen. . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	73
Figure 78  Enter values screen. . . . . . . . . . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	74
Figure 79  Exit edit screen . . . . . . . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	74
Figure 80	Calibration menu.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		75
Figure 81	Alarm page. . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	76
Figure 82  Audit Log Example . . . . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	77
Figure 83  Audit log trail. . . . . . . . . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	77
Figure 84  Supervisory screen display . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	78
Figure 85  Supervisory Mode Enabled. . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	78
Figure 86  System information screen . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	79
Figure 87  Display settings screen. . . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	80
Figure 88  Display test screen . . . . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	81
Figure 89  Touch screen calibration. . . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	82
Figure 90  Touch Screen Calibration pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			82
Figure 91  Calibrate HART screen. . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	83
Figure 92  RTD Input calibration screen. .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	84
Figure 93  Calibrate analog input. . . . . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	85
Figure 94  Calibration selection screen. . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	85
Figure 95  Analog output calibration screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			87
Figure 96	Website login. . . . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	88
Figure 97  Main Page.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			89
Figure 98  Main page bar chart . . . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	89
Figure 99	Information page.. . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	90
Figure 100	Alarm page. . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	90
Figure 101	Audit log. . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	91
Figure 102  Active data page. . . . . . . . . . . . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	91
Figure 103  Downloading CSV file . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	92
Figure 104	Import wizard. . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	93
Figure 105  Finishing the wizard in Excel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			93
Figure 106  Configurator desktop icon . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	94
Figure 107  User login screen. . . . . . . . . . . . . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	94
Figure 108  Menu Configurator software .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	95
Figure 109	Appearance . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	95
Figure 110  User creation screen. . . . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	96
Figure 111  User access level.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			96
Figure 112  24V input power.. . . . . . . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	97
Figure 113	USB port.. . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	97
Figure 114  Driver recognition message..		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	97
Figure 115  Menu Configurator software .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	98
Figure 116	Connection list.. . . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	99
Figure 117  Manual connection list . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	100
Figure 118	Reading setup . . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	100
Figure 119	Connection menu. . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	101
Figure 120  Fully secure error message..		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	102
Figure 121  Operating dipswitch settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			103
Figure 122	Select version. . . . . . . . . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	103
Figure 123  Select Run type . . . . . . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	104
Figure 124  Load configuration file . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	105
Figure 125  Load set-up configuration . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	105
Figure 126	Save configuration. . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	106
Figure 127  Edit online window . . . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	107
Figure 128  Edit off-line menu. . . . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	107
Figure 129	Connection list.. . . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	108
Figure 130  Download configuration process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			108
Figure 131	Edit offline . . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	109
Figure 132	Connection menu. . . . . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	111
Figure 133	Alarm window . . . . . . . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	112
Figure 134  Data log selection . . . . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	112
Figure 135  Data log window. . . . . . . . . . . . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	113
Figure 136  Data report window.. . . . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	114
Figure 137  Audit log window. . . . . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	114
Figure 138  Configurator good battery status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .			115
Figure 139  Check threads display. . . . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	116
Figure 140  Check memory pool display..		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	116
Figure 141	Firmware illustration . . . . . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	119
Figure 142  Upgrade mode switch. . . . . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	120
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Figure 143  USB cable port.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	120
Figure 144  Input power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	120
Figure 145  Update wizard windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	121
Figure 146  Configurator Wizard screen.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	140
Figure 147  Configurator file location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	140
Figure 148  Configurator program location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	141
Figure 149  Configurator install features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	141
Figure 150  Software installation process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	142
Figure 151  Completion window.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	142
Figure 152  Add user window.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	142
Figure 153  Edit user window.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	143

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	TABLES
SUMMIT 8800

Table 1  Location of fuses on PSU..............................................................................................................................................	39
Table 2  Boards with available Inputs & Outputs.......................................................................................................................	41
Table 3  Digital I/O board 1 link settings....................................................................................................................................	44
Table 4  HART loop settings on digital I/O board 1....................................................................................................................	44
Table 5  Serial settings on digital I/O board 1............................................................................................................................	44
Table 6  Digital I/O board 2 settings...........................................................................................................................................	46
Table 7  HART loop settings on digital I/O board 2....................................................................................................................	46
Table 8  Serial settings on digital I/O board 2............................................................................................................................	47
Table 9  Digital input link settings on analog board..................................................................................................................	49
Table 10  HART and I/O functions settings on analog board.....................................................................................................	49
Table 11  Serial settings on analog I/O board............................................................................................................................	50
Table 12  Switch I/O digital input settings.................................................................................................................................	52
Table 13  Switch I/O board digital settings................................................................................................................................	52
Table 14  Serial settings on switch I/O board............................................................................................................................	53
Table 15  Switch I/O board digital settings................................................................................................................................	53
Table 16  Communication board configuration..........................................................................................................................	53
Table 17  Dual Ethernet serial settings.....................................................................................................................................	55
Table 18  Dual Ethernet port LED indicators.............................................................................................................................	55
Table 19  Single Ethernet serial settings...................................................................................................................................	56
Table 20  Single Ethernet port LED indicators..........................................................................................................................	56
Table 21  Digital transmitter reference voltage and resistance................................................................................................	61

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	ABOUT THIS HANDBOOK
01		SUMMIT 8800

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08/2013 - MA SUMMIT 8800 Vol1 R02 en

	ABOUT THIS HANDBOOK
SUMMIT 8800		01

IMPORTANT INFORMATION

KROHNE Oil & Gas pursues a policy of continuous development and product improvement. The Information contained in this document is, therefore subject to change without notice. Some display descriptions and menus may not be exactly as described in this handbook. However, due the straight forward nature of the display this should not cause any problem in use.

To the best of our knowledge, the information contained in this document is deemed accurate at time of publication. KROHNE Oil & Gas cannot be held responsible for any errors, omissions, inaccuracies or any losses incurred as a result.

In the design and construction of this equipment and instructions contained in this handbook, due consideration has been given to safety requirements in respect of statutory industrial regulations.

Users are reminded that these regulations similarly apply to installation, operation and maintenance, safety being mainly dependent upon the skill of the operator and strict supervisory control.

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	ABOUT THIS HANDBOOK
01		SUMMIT 8800

1..1 Volumes

This is Volume 1 of 3 of the SUMMIT 8800 Handbook:

Volume 1

Volume 1 is targeted to the electrical, instrumentation and maintenance engineer

This is an introduction to the SUMMIT 8800 flow computer, explaining its architect and layout - providing the user with familiarity and the basic principles of build. The volume describes the Installation and hardware details, its connection to field devices and the calibration.

The manual describes the operation via its display, its web site and the configuration software. Also the operational functional of the Windows software tools are described, including the configurator, the Firmware wizard and the display monitor.

Volume 2

Volume 2 is targeted to the metering software configuration by a metering engineer.

The aim of this volume is to provide information on how to configure a stream and the associated hardware.

The handbook explains the configuration for the different metering technologies, including meters, provers, samplers, valves, redundancy etc.. A step by step handbook using the Configurator software, on the general and basic setup to successfully implement flow measurement based on all the applications and meters selections within the flow computer.

Volume 3

Volume 3 is targeted to the software configuration of the communication.

The manual covers all advance functionality of the SUMMIT 8800 including display configuration, reports, communication protocols, remote access and many more advance options.

1..2 Content Volume 1

Volume 1 concentrates on the daily use of the flow computer

•Chapter 2: Basic functions of the flow computer

•Chapter 3: General information on the flow computer

•Chapter 4: Installation and replacement of the flow computer

•Chapter 5: Hardware details on the computer, its components and boards

•Chapter 6: Connecting to Field Devices

•Chapter 7: Normal operation via the touch screen

•Chapter 8: How to calibration the unit

•Chapter 9: Operation via the optional web site

•Chapter 10: Operational functions of the configuration software, more details in volume 2

•Chapter 11: How to update the firmware

•Chapter 12: Display monitor software to replicate the SUMMIT 8800 screen on a PC and make screen shots

1..3 Content Volume 2

Volume 2 concentrates on the software for the flow computer.

•Chapter 2: General information on the software aspects of the flow computer

•Chapter 3: Details on metering principles

•Chapter 4: Basic functions of configurator

•Chapter 5: Configuration of the hardware of the boards

•Chapter 6: Stream configuration

•Chapter 7: Run switching

•Chapter 8: Watchdog

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	ABOUT THIS HANDBOOK
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•Chapter 9: Configure a station

•Chapter 10: Configure a prover or master meter

•Chapter 11: Configure valves

•Chapter 12: Configure a sampler

•Chapter 13: Set-up batching

•Chapter 14: Set two flow computers in redundant configuration

1..4 Content Volume 3

Volume 3 concentrates on the configuration of the SUMMIT 8800

•Chapter 3; Configurator software

•Chapter 4: Date & Time

•Chapter 5: Data Logging

•Chapter 6: Display and web access

•Chapter 7: Reporting

•Chapter 8: Communication

•Chapter 9: General Information

1..5 Information in this handbook

The information in this handbook is intended for the integrator who is responsible to setup and configure the SUMMIT 8800 flow computer for Liquid and or Gas and or Steam application:

Integrators (hereafter designated user) with information of how to install, configure, operate and undertake more complicated service tasks.

This handbook does not cover any devices or peripheral components that are to be installed and connected to the SUMMIT 8800 it is assumed that such devices are installed in accordance with the operating instructions supplied with them.

Disclaimer

KROHNE Oil & Gas take no responsibility for any loss or damages and disclaims all liability for any instructions provided in this handbook. All installations including hazardous area installations are the responsibility of the user, or integrator for all field instrumentation connected to and from the SUMMIT 8800 Flow computer.

Trademarks

SUMMIT 8800 is a trade mark of KROHNE Oil & Gas.

Notifications

KROHNE Oil & Gas reserve the right to modify parts and/or all of the handbook and any other documentation and/ or material without any notification and will not be held liable for any damages or loss that may result in making any such amendments.

Copyright

This document is copyright protected.

KROHNE Oil & Gas does not permit any use of parts, or this entire document in the creation of any documentation, material or any other production. Prior written permission must be obtained directly from KROHNE Oil & Gas for usage of contents. All rights reserved.

Who should use this handbook?

This handbook is intended for the integrator or engineer who is required to configure the flow computer for a stream including devices connected to it.

Versions covered in this handbook

All Versions

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	GENERAL INFORMATION
02		SUMMIT 8800

2..1 Software versions used for this guide

This handbook is based on the software versions as mentioned in Appendix 1: software versions

2..2 Terminology and Abbreviations

AGA	American Gas Association
API	American Petroleum Institute
Communication board	Single or dual Ethernet network board
Configurator	Windows software tool to configure and communicate to the SUMMIT 8800
CP	Control Panel
CPU	Central Processing Unit
CRC32	Cyclic Redundancy Check 32 bits. Checksum to ensure validity of information
FAT	Factory Acceptance Test
FDS	Functional Design Specification
HMI	Human-Machine Interface
HOV	Hand Operated Valve
I/O	Input / Output
ISO	International Standards Organization
KOG	KROHNE Oil and Gas
KVM	Keyboard / Video / Mouse
MOV	Motor Operated Valve
MSC	Metering Supervisory Computer
MUT	Meter Under Test
Navigator	360 optical rotary dial
PC	Personal Computer
PRT	Platinum Resistance Thermometers
PSU	Power Supply Unit
PT	Pressure Transmitter
Re-try	Method to repeat communication a number of times before giving an alarm
RTD:	Resistance Temperature Device
Run:	Stream/Meter Run
SAT	Site Acceptance Test
SUMMIT 8800	Flow computer
Timestamp	Time and date at which data is logged
Time-out	Count-down timer to generate an alarm if software stopped running
TT	Temperature Transmitter
UFC	Ultrasonic Flow Converter
UFM	Ultrasonic Flow Meter
UFP	Ultrasonic Flow Processor (KROHNE flow computer )
UFS	Ultrasonic Flow Sensor
VOS	Velocity of Sound
ZS	Ball detector switch
XS	Position 4-way valve
XV	Control 4-way valve

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3..1 SUMMIT 8800 Hardware

3..1..1 SUMMIT 8800 Flow Computer

The SUMMIT 8800 is an advanced hydrocarbon computing precision instrument for measuring and calculating flow of gases and liquids, using various connected metering devices, including transmitters, transducers with internal algorithms to International standards.

The SUMMIT 8800 is configured using the supplied configurator running on a PC or laptop.

Initially there are a number of basic decisions that need to be made in order to configure the device. The configurator will guide the operator through the various choices that need to be made. Primary important objectives are defined by types:

	Device type	Standard run and/or liquid prover or gas prover
	Measurement type	Gas turbine, rotary or other pulse meter type
		Gas ultrasonic Meter
		Gas differential pressure orifice or Venturi type
		Gas Coriolis
		Liquid turbine or other pulse meter type
		Liquid ultrasonic meter
		Liquid Coriolis meter
		Steam ultrasonic meter
	Number of streams	1, 2, 3, 4 or 5 plus prover
	Secondary transducer	Pressure
	types
		Temperature
		Density
		Relative Density
		Differential Pressure
		Gas Component
		BS&W
	Secondary transducer	HART
	connections
		4-20mA
		PRT/RTD
		Digital – pulse/frequency Input
		Serial Connection.

3..1..2 SUMMIT 8800 basic functions

The SUMMIT 8800 flow computer comprises a standard size half width 19 inch rack which contains plug-in printed circuit boards connected to a mother board. The power supply is +24 VDC.

It is designed to calculate the total energy, volume and instantaneous flow rates of gas and alternatively liquids. Calculation is carried out using inputs from pulse generating turbine meters,

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	DESCRIPTION
03		SUMMIT 8800

ultrasonic gas meters or from differential pressure measurement across orifice plates together with temperature sensors and transmitters for line pressure.

The SUMMIT 8800 uses pre-set or active input values of relative density, gas composition data and heating value, active values can be received directly from a gas chromatograph or can be written serially from a supervisory system.

The flow of gas is calculated using gas compressibility (Z factor) methods selected from a list of which includes AGA 8, ISO 12213 and AGA 3 NX19 as well as fixed factors for certain applications. As an alternative, the flow of gas can be calculated using a transducer input for line density.

The flow of liquid is calculated using fixed or measured factors for density and relative density and correction based upon measured temperature and pressure of the liquid in accordance with API standard chapters 11.1, 11.2.1M, 11.2.2M & 12.

The flow computer has the facility of both high and low alarms on all active input signals, the alarms can be selected to enable a default value to be used in flow calculation for the parameter in the alarm condition. Indication is given of the time of occurrence and clearance of the alarm state, alarm output signals are also provided. It uses digital communication to the differential pressure, pressure and temperature transmitters using the HART protocol eliminating the need for calibration of the flow computer. This feature also eliminates the errors in flow measurement due to ambient temperature effects on the flow computer, only the temperature coefficient of the transmitters contribute to the error.

Alternatively the SUMMIT 8800 can be operated from transmitters that supply a 4–20mA current output and also direct from a 100 ohm platinum resistance thermometer for temperature measurement, these types of input are measured using analogue inputs and a high resolution A-D converter. The analogue inputs are calibrated using software.

The SUMMIT 8800 has 3 optional RS232/RS485 serial data ports which can provide Modbus RTU or ASCII communication protocols for operation with system devices and a serial ASCII protocol compatible with most printers.

The SUMMIT 8800 has 2 optional Ethernet port which can provide TCP/IP or Modbus over TCP/ IP protocols for supervisory system communication, and includes 5 programmable solid state pulse/alarm outputs and 2 analogue output signals for process monitoring and status control.

3..1..3 SUMMIT 8800 front panel layout

Figure 1  Front view of Summit 8800

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3..1..4 Rear Panel Layout

Figure 2  Rear view of SUMMIT 8800

3..1..5 Alarms & LED’s

Figure 3  LED indicators

Power ON

This indicates that the SUMMIT 8800 is receiving an input power and is operating.

Accountable Alarm

These are alarms that need direct action because they could have effect on the result of the calculations.

Accountable alarms are red and can be defined via the Configurator under stream n.

These are user defined values set within variable parameters such as temperature, pressure, density. Within each run, the user can configure the minimum and maximum value for the variable operating range. This alarm typically indicates that the full operating range has been reached.

Non-accountable Alarm

These are user defined values set within variable parameters such as temperature, pressure, density. Within each run, the user can configure the high and low value for the variable operating range which typically is always less than the maximum and minimum values entered. This alarm typically indicates that the desirable operating range is being exceeded.

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	DESCRIPTION
03		SUMMIT 8800

NOTE: These values (Max, Min, Hi and Lo) can be placed into a security display, where they can be accessed by the “Edit” mode on the SUMMIT 8800.

Fault

Operational self-checking status..

In normal operation the self-checking routine, tests all memory components for data corruption. The watchdog circuit is also provided to detect a failure on the processor.

Faults will also be indicated for each board slot that contains a board that is either faulty, missing a critical board or the wrong type of board.

In case of a fault the LED will illuminate and all calculations will stop – an indication that a hardware error has been detected, that has affected the operation of the flow computer.

Flow Limits

An alarm that indicates that the user-defined low and high flow limits have been reached. These limits are expressed as a percentage of the maximum and minimum flow rate, and are typically lower than the maximum and minimum values.

Flow alarm will come on when the uncorrected flow is above the HiQ value (% of the max flow rate) or below LoQ (% of the maximum flow rate).

When an alarm occurs, the yellow LED will illuminate.

The HiQ is an accountable alarm and the LoQ is a non-accountable alarm.

Further details on how to set these parameters are explained in Volume 2.

3..1..6 Description of Hardware memory devices

The SUMMIT 8800 contains the following types of hardware memory storage devices which are integrated on the board and cannot be removed from the unit.

Flash Memory

•Used to store the operating program (legally relevant software) of the device

•Non-volatile memory requires no power source to maintain integrity of data.

•Can only be externally accessed (Read or Write) when the unit is in the boot mode for programming. This mode can only be accessed when a hardware switch seal is broken and removed.

•Requires unique software tool to download and upload the program file via the USB port.

•Cannot be accessed using any common software tools.

•Integrity of program is maintained by the use of a CRC32 checksum.

Data Flash Memory (Configuration Data)

•Used to store all configuration and set-up parameters (legally relevant parameters).

•Non-volatile memory requires no power source to maintain integrity of data.

•Can only be externally written to when in open security mode. This mode can only be entered when a hardware switch seal is broken and removed.

•Requires unique software tool to download and write the program file via the USB or ethernet port

•Cannot be accessed using any common software tools.

•Integrity of data is maintained by the use of a CRC32 checksum.

Data Flash Memory (Recorded Data)

•Used to store all data log parameters

•Used to store all audit trail data and parameters

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•Used to store all alarm record data and parameters

•Non-volatile memory requires no power source to maintain integrity of data.

•Cannot be written to from any external source: it is read only memory.

•Requires unique software tool to upload the data files via the USB or ethernet port

•Cannot be accessed using any common software tools.

•Integrity of each individual data, audit or alarm record is maintained by the use of a recorded time stamp and an individual CRC32 checksum for each individual record.

Static RAM Memory (Recorded Data)

•Used to store calculation results. Data that can change on every calculation cycle, e.g. flow measurement totals and parameter averages.

•Non-volatile memory that requires internal lithium back-up battery to maintain integrity of data.

•Backup battery is integrated inside the unit and cannot be switched off or removed without breaking a hardware seal and removing the rear panel of the unit.

•Backup battery capacity is sufficient to maintain data for at least 5 years of normal operation.

•Backup battery condition is continuously monitored and indication is given when replacement is due.

•Cannot be written to from any external source: it is read only memory.

•Requires a unique software tool to upload the data files via the USB port or ethernet port

•Cannot be accessed using any common software tools.

•Integrity of the data is maintained by the use of duplicate records for each value which are verified against individual CRC32 checksums for each individual record block.

The SUMMIT 8800 also contains the following types of optional hardware memory storage devices which are integrated in the design of the SUMMIT 8800 but can be removed from the unit.

SD memory Card

•Used to store data log parameters (separate from data logs stored in data flash memory)

•Up to 4GB of data storage or typically lifetime storage.

•Used to store all audit trail data and parameters (duplicate copy of audit trail data stored in data flash memory)

•Non-volatile memory requires no power source to maintain integrity of data.

•Cannot be written to from any external source: it has an internal coding.

•Requires a unique software tool to upload the data files via the USB or ethernet port or via a SD slot in a PC

•Cannot be accessed using any common software tools.

•Integrity of each individual data, audit or alarm record is maintained by the use of a recorded time stamp and an individual CRC32 checksum for each individual record.

•Can be removed from the unit at any time.

3..2 Features SUMMIT 8800

3..2..1 Key Features

•Touch screen

•VGA colour graphics & Navigator dial.

•Multi-processing makes the unit 10-50x faster than traditional flow computers

•50-2000 times more memory

•Years of data storage

•More accuracy due to more frequent calculations

•Modular design hardand software, Pay only for what is needed

•Up to 6+ runs, Affordable for allocation metering

•Supervisory like functions, More capabilities for lower price

•Audit trail up to person

•Network capabilities, Metering info available centrally

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	DESCRIPTION
03		SUMMIT 8800

•Pulse handling: API5.5 level A, B, C, D, E, Dual chronometry, pulse interpolation

•Calibration up to 20 points linear, meter factor or K-curve, 5 products (future at present 1)

•Density/ specific gravity: frequencies Solartron 781x, 783x, Sarasota ID900

•Counters: Unhaltable, Normal, Period, Error, Maintenance, Positive and negative, Prover

•Averages: Time weighted, Flow weighted.

•Provers: Bi-directional, 2 / 4 detector inputs, piston prover, master provers

•Control: up to 18 valves, Prover, PID

•TCP/IP and serial Modbus protocols for

Ultrasonic meters: KROHNE AIII, AV, V12, Daniel, Elster, GE, Sick Chromatographs: ABB, Daniel, Elster, Siemens

•And custom configurable protocols.

3..2..2 Calculations & Compliance standards

	AGA3	(Orifice meters) gas flow calculations.
	AGA5	(Natural Gas Energy Measurement)
	AGA7	(Measurement of Natural Gas by Turbine Meter)
	AGA8	(Compressibility Factor of Natural Gas and Related Hydrocarbon Gases)
	AGA9-support	(Measurement of Gas by Multipath Ultrasonic Meters)
	AGA10	(Speed of Sound in Natural Gas and Other Related Hydrocarbon Gases)
	API MPMS (Manual of	Chapter 5.6 (Measurement of Liquid Hydrocarbons by Coriolis Meters)
	Petroleum Measurement
		Chapters 11.1, 11.2, 21.1 & 21.2 etc
	Standards):
		Chapters 12.2.5.1 & 2
		Chapter 12.2.5.3 Table 54, 54A, 54B, 54D
	API 2540
	ASTM D1250 IP200
	GPA 2172, TP-27
	GOST NX19
	ISO 5167 (2003 , 1997, 1991)
	ISO 6976
	NX19, NX19 G9
	OIML R117-1 Edition 2007
	PTZ, NX19, NX19 G9, SGERG	(all types), User-defined Z-factor Tables, fixed
	SGERG	(all types)
	WELMEC guide 8.8

... and more to come

3..3 Integration possibilities

3..3..1 System Integration

The SUMMIT 8800 can be integrated as a component within a fully automated system.

When within a system, the SUMMIT 8800 is usually an intermediate device interacting with all field devices and supervisory systems.

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Figure 4  SUMMIT 8800 system integration overview

3..3..2 Application integration

Figure 5  Stream application integration
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	INSTALLATION AND REPLACEMENT
04		SUMMIT 8800

Please read these instructions carefully before assembling or installing this product to avoid danger to people, pets and damage to connecting devices and the SUMMIT 8800. Installation of this product may only be performed by qualified personnel.

The SUMMIT 8800 comes with all links and internal switches set to factory default see Chapter Hardware Details: Rear panel Mode Switches.

Before any power or signal connections are applied to the SUMMIT 8800 the qualified personnel should ensure that all links are set at the correct position for the appropriate and intended use. Failure to do so may result in damage to the SUMMIT 8800 and any associated equipment.

The flow computer device is powered with +24VDC.

Do not touch any of the internal components whilst the unit is powered.

Turn off the power to the SUMMIT 8800 before opening the device or installing the product. Only energize the device when it is wired, installed and all covers are securely in place.

4..1 Mechanical Specifications

4..1..1 Mechanical Installation

All installation tasks should be performed by qualified personnel. The external chassis dimensions (for panel or rack mounting) are given in the figure below. Ensure that the ventilation slots on the upper and lower surfaces on the SUMMIT 8800 are kept clear from any obstruction. Ensure that ventilation and shading is provided when the SUMMIT 8800 is subjected to high ambient temperatures (such as being near heat producing apparatus) or to direct sunlight. The operating environment must be clean, dry and free from corrosive elements.

NOTE: When used as part of MID approval which states the use of the SUMMIT 8800 to be indoors and in a controlled environment where it is subject to the requirements of EN 12405, the SUMMIT 8800 must be mounted in an enclosure with an ingress protection rating of IP65 or better.

Front

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Side

Panel cut-out

Figure 6  Dimensions & Outlines

4..1..2 Panel Mounting

Figure 7  Panel mounted installations

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	INSTALLATION AND REPLACEMENT
04		SUMMIT 8800

The SUMMIT 8800 can be mounted in a panel. For this, use the dimensions for the panel cut-out as described in the previous paragraph. Please note that the SUMMIT 8800 is fixed to the panel using the bolts on top and bottom of the SUMMIT 8800.

4..1..3 Rack mounting options

For the SUMMIT 8800 optional rack mounting kits are available to ease cabinet, rack or panel installation. Please consult your local KROHNE sales department or major suppliers such as Farnell and Rittal.

Figure 8  Rack mounting kit

Ordering code:

Rittal	RP 3688115 Subrack RIPAC ECO 3Ux235
Farnell	3688115 - SUBRACK, ECO, 3U, 235MM, 84HP 1198862
RS components	PCB guide kit, 500-566 (4*)

Figure 9  Rack mounted installation

4..1..4  Cable Assembly

For rack mounted installations, a 2.5m rail mounted terminal cable loom assembly is available for the SUMMIT 8800 flow computer.

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Figure 10  Cable assembly

4..2 Electrical Specifications

4..2..1 Electrical Installation

The SUMMIT 8800 is certified to be in compliance with IEC 61010-1:2001 provided it is installed in accordance with the instructions supplied.

The SUMMIT 8800 must be powered by:

A Class 2 power supply is defined by article 725.41 of the National Electrical Code (NEC Code book) and has limited output power.

In addition the wiring between the SUMMIT 8800 and its power supply must be sufficiently rated (10A) with a minimum cross section area of 1.5mm2 and PVC insulation. A suitable rated switch or circuit breaker must be included to allow isolation of power supply to the SUMMIT 8800. The device should be mounted as near to the equipment as practically possible.

No routine maintenance is required to ensure continuous operation; however, should a system failure occur during operations, then the most likely cause of malfunction is that of a requirement not being fully or correctly implemented. If a fault or warning occurs, the cause should be determined in a logical and systematic manner following the guide given below. All maintenance tasks should be carried out by qualified personnel only.

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	INSTALLATION AND REPLACEMENT
04		SUMMIT 8800

Some parts of the instrument such as circuit boards may be damaged by static electricity. When handling internal parts of the instruments, ensure that anti-static precautions are taken. It is therefore essential when carrying out any maintenance or installation work that an earthed wrist strap be worn, or other such precautions, whenever internal parts of the instrument are handled.

4..2..2 Earthing Requirements

The SUMMIT 8800 must be connected to a suitable ground or earth connection via the M4 earth stud located at the rear of the chassis. See below for details.

4..2..3 Fuses and Battery

The SUMMIT 8800 has an internal fuse F1 and an externally accessible fuse F2 on the rear panel. Fuse F1 protects the DC input circuits and can only be replaced by qualified personnel. Isolate the main power to the SUMMIT 8800. Remove the rear panel as specified under Hardware Details. Withdraw the PSU board and identify F1 as detailed in the figure below. Replace fuse F1 only with a replacement fuse type:

Fuse F2 protects the DC output and can be replaced by all personnel. Isolate the main power

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to the Flow Computer SUMMIT 8800. Rotate the cap of fuse holder F2 counter clockwise and replace fuse F2 only with a replacement fuse type:

Figure 11  Fuse F1 (left) en F2 (right)

4..2..4 Power Supply Terminals

POWER SUPPLY INPUT CONNECTOR TER 1

Terminal	FUNCTION
1	+24V DC	+24V DC positive power supply Terminal
2	E	Earth connection terminal
3	0V	Power Supply 0V terminal
AUXILIARY POWER SUPPLY OUTPUT CONNECTOR TER 2
Terminal	FUNCTION
1	+24V DC	+24V DC Auxiliary output supply
2	+24V DC	+24V DC Auxiliary output supply
3	+24V DC	+24V DC Auxiliary output supply I max = 200mA

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	INSTALLATION AND REPLACEMENT
04		SUMMIT 8800

4	0V	0V Auxiliary output supply
5	0V	0V Auxiliary output supply
6	0V	0V Auxiliary output supply

CHASSIS EARTH SCREW TERMINAL

Earth stud terminal M4

Figure 12  Power & M4 earth connections

4..2..5 Back Up Battery

The SUMMIT 8800 contains a backup battery on the auxiliary card, this battery keeps the real time clock and internal totals when DC power to the unit is disconnected. Replacement of this battery should only be carried out by qualified personnel.

If the SUMMIT 8800 is kept continuously powered, the back-up battery estimated life is 10 years. If the SUMMIT 8800 is powered down for periods exceeding 30 days, the battery should be removed and stored separately. The battery needs to be replaced when its service life exceeds 10 years or when it has been left in an un-powered unit for a time period of greater than 2 months. A “BAD” battery condition is indicated via the Windows software.

When a “BAD” battery condition is indicated via the Windows software or on the front panel:

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