KROHNE ORP1590 User Manual

Handbook

SMARTSENS ORP 1590

SMARTSENS ORP 1590SMARTSENS ORP 1590

HandbookHandbook

Digital ORP sensor for the water and wastewater industry

Electronic Revision: ER 3.3.x (SW.REV. 1.x.x)

: IMPRINT :::::::::::::::::::::::::::::::::::::::

SMARTSENS ORP 1590

Subject to change without notice.

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SMARTSENS ORP 1590

CONTENTS

1 Safety instructions 5

1.1 Intended use ..................................................................................................................... 5

1.2 Safety instructions from the manufacturer ..................................................................... 5

1.2.1 Copyright and data protection ................................................................................................ 5

1.2.2 Disclaimer ............................................................................................................................... 6

1.2.3 Product liability and warranty ................................................................................................ 6

1.2.4 Information concerning the documentation........................................................................... 6

1.2.5 Warnings and symbols used................................................................................................... 7

1.3 Safety instructions for the operator................................................................................. 7

2 Device description 8

2.1 Scope of delivery............................................................................................................... 8

2.2 Device description ............................................................................................................ 9

2.2.1 ORP sensor.............................................................................................................................. 9

2.3 Nameplate ...................................................................................................................... 10

3 Installation 11

3.1 General notes on installation ......................................................................................... 11

3.2 Storage and transport .................................................................................................... 11

3.3 Installation procedure .................................................................................................... 12

3.4 Pre-installation requirements ....................................................................................... 12

3.5 Electrical connection......................................................................................................13

3.5.1 Connecting the cable to the sensor...................................................................................... 13

3.5.2 Connecting the sensor cable ................................................................................................ 14

3.5.3 Connecting with junction box SJB 200 W.............................................................................. 14

3.6 Installing the sensor....................................................................................................... 16

3.6.1 General installation instructions.......................................................................................... 16

4 Operation 17

4.1 Calibration ...................................................................................................................... 17

4.1.1 Calibration with PACTware

4.1.2 Calibration with HART® Handheld 475 FIELD COMMUNICATOR ........................................ 18

4.2 Troubleshooting.............................................................................................................. 19

4.3 Status messages and diagnostic information................................................................ 19

TM........................................................................................................................ 17

5 Service 20

5.1 Maintenance ................................................................................................................... 20

5.1.1 Cleaning ................................................................................................................................ 20

5.1.2 Aging and re-calibration ....................................................................................................... 20

5.2 Availability of services .................................................................................................... 20

5.3 Returning the device to the manufacturer..................................................................... 21

5.3.1 General information.............................................................................................................. 21

5.3.2 Form (for copying) to accompany a returned device............................................................ 22

5.4 Disposal .......................................................................................................................... 22

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CONTENTS

SMARTSENS ORP 1590

6 Technical data 23

6.1 Measuring principle........................................................................................................23

6.1.1 ORP measurement................................................................................................................ 23

6.2 Technical data................................................................................................................. 24

6.3 Dimensions ..................................................................................................................... 26

7 Description of HART interface 27

7.1 General description ........................................................................................................27

7.2 Software history ............................................................................................................. 27

7.3 Connection variants........................................................................................................28

7.3.1 Point-to-Point connection - analogue / digital mode........................................................... 29

7.4 Inputs/outputs and HART® dynamic variables and device variables............................ 30

7.5 Field Communicator 475 (FC 475).................................................................................. 30

7.5.1 Installation ............................................................................................................................ 30

7.6 Field Device Tool / Device Type Manager (FDT/DTM).................................................... 31

7.6.1 Installation ............................................................................................................................ 31

7.7 Overview Basic-DD menu tree (positions in menu tree) ............................................... 31

7.8 Basic-DD menu tree (details for settings) ..................................................................... 32

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SMARTSENS ORP 1590

1.1 Intended use

CAUTION!

Responsibility for the use of the measuring devices with regard to suitability, intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator.

INFORMATION!

The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose.

The intended use of SMARTSENS ORP 1590 sensor is the measurement of ORP value in water applications.

1.2 Safety instructions from the manufacturer

1.2.1 Copyright and data protection

The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date.

SAFETY INSTRUCTIONS 1

The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer.

The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain.

The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data.

We draw your attention to the fact that data transmission over the Internet (e.g. when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties.

We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested.

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1 SAFETY INSTRUCTIONS

1.2.2 Disclaimer

The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages.

This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations.

Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale.

The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes.

1.2.3 Product liability and warranty

The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation and operation of the devices (systems) will cause the warranty to be void. The respective "Standard Terms and Conditions" which form the basis for the sales contract shall also apply.

SMARTSENS ORP 1590

1.2.4 Information concerning the documentation

To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations.

If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document.

This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of underneath icons.

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SMARTSENS ORP 1590

1.2.5 Warnings and symbols used

Safety warnings are indicated by the following symbols.

DANGER!

This information refers to the immediate danger when working with electricity.

DANGER!

This warning refers to the immediate danger of burns caused by heat or hot surfaces.

DANGER!

This warning refers to the immediate danger when using this device in a hazardous atmosphere.

DANGER!

These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.

SAFETY INSTRUCTIONS 1

WARNING!

Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant.

CAUTION!

Disregarding these instructions can result in damage to the device or to parts of the operator's plant.

INFORMATION!

These instructions contain important information for the handling of the device.

LEGAL NOTICE!

This note contains information on statutory directives and standards.

• HANDLING

HANDLING

HANDLINGHANDLING

This symbol designates all instructions for actions to be carried out by the operator in the specified sequence.

i RESULT

RESULT

RESULTRESULT This symbol refers to all important consequences of the previous actions.

1.3 Safety instructions for the operator

WARNING!

In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device.

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2 DEVICE DESCRIPTION

2.1 Scope of delivery

INFORMATION!

Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.

INFORMATION!

Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order.

SMARTSENS ORP 1590

Figure 2-1: Standard scope of delivery

1 Ordered sensor 2 Documentation

Optional accessories

• SENSOFIT FLOW 1000 series - Flow-through assemblies

• SENSOFIT IMM 1000 / 2000 series - Immersion assemblies

• SENSOFIT INS 1000 series - Insertion assemblies

• SMARTSENS cable VP 2.0 (various lengths)

• SMARTMAC 200 W - Wall mount display with calibration and configuration functions

• SD 200 W/R - Wall or rack mount indicator

• SMARTBRIDGE - USB interface cable

• SJB 200 W - Junction box

Consumables / Spare parts available

• Various ORP solutions for sensor calibration

• Various cleaning solutions

INFORMATION!

For further information contact your local sales office.

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SMARTSENS ORP 1590

2.2 Device description

2.2.1 ORP sensor

DEVICE DESCRIPTION 2

Figure 2-2: Construction of the sensor

1 VP 2.0 connector 2 3/4 - 14 NPT (male) 3 CPVC body 4 3/4 - 14 NPT (male) 5 Diaphragm 6 Protection cap 7 KCl solution

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2 DEVICE DESCRIPTION

2.3 Nameplate

Figure 2-3: Example for a nameplate on the sensor body

1 Manufacturer 2 Device name 3 Order code 4 Serial number 5 Approvals 6 Observe the operation and installation instruction

SMARTSENS ORP 1590

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order.

The sensor type is specified on the label of the sensor package and on the sensor itself.

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SMARTSENS ORP 1590

3.1 General notes on installation

DANGER!

For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.

DANGER!

All work on the electrical connections may only be carried out with the power disconnected.

DANGER!

Observe the national regulations for electrical installations!

WARNING!

During installation of the device make sure that you use ESD (electronic discharge) protection equippment.

WARNING!

Observe without fail the local occupational health and safety regulations. Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists.

INSTALLATION 3

INFORMATION!

Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.

INFORMATION!

Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order.

3.2 Storage and transport

CAUTION!

Do not store the sensor tip dry. This will shorten lifetime considerably. Always store the ORP sensor tip wet in a 3 molar KCl solution when not in use. Saltless water must be avoided since this would leak the KCl ions. The original packing in which the sensor tip was delivered contains a plastic tube with KCl solution and therefore is suitable for storage and transport.

• Since the ORP sensor is made out of glass it is very fragile. Avoid shocks of any kind.

• Do not touch or scratch the platinum electrode.

• Store the sensor in its original packaging in a dry, dust-free location. Keep it away from dirt. If

necessary, clean it as described on page 20.

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