KROHNE OPTIFLEX1300C User Manual

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Guided Radar (TDR) Level Meter
Supplementary Instructions for ATEX applications
Supplementary Instructions for ATEX applicationsSupplementary Instructions for ATEX applications
Supplementary Instructions for ATEX applications
OPTIFLEX 1300 C
OPTIFLEX 1300 COPTIFLEX 1300 C
OPTIFLEX 1300 C
Supplementary instructions
Supplementary instructions Supplementary instructions
Supplementary instructions
© KROHNE 06/2010 - 4000091403 - AD ATEX OPTIFLEX 1300 R05 en
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OPTIFLEX 1300 C
1 General safety information 4
1.1 Scope of the document..................................................................................................... 4
1.2 Device description ............................................................................................................ 4
1.3 Standards and approvals.................................................................................................. 4
1.4 Device categories ............................................................................................................. 5
1.4.1 Ex ia / Ex iaD-approved devices.............................................................................................. 5
1.4.2 Ex d[ia] / Ex tD[iaD]-approved devices ................................................................................... 5
1.4.3 Ex nA devices .......................................................................................................................... 5
1.4.4 Definitions of device categories.............................................................................................. 5
1.5 ATEX nameplates.............................................................................................................. 6
2 Installation 8
2.1 Precautions....................................................................................................................... 8
2.1.1 General notes.......................................................................................................................... 8
2.1.2 Electrostatic discharge........................................................................................................... 8
2.1.3 Special conditions ................................................................................................................... 9
2.2 Operating conditions ........................................................................................................ 9
2.2.1 Ambient and flange temperature ...........................................................................................9
2.2.2 Maximum surface temperature of the housing ................................................................... 13
2.2.3 Process pressure.................................................................................................................. 13
3 Electrical connections 14
3.1 General notes ................................................................................................................. 14
3.2 Terminal compartment .................................................................................................. 14
3.2.1 How to open the terminal compartment .............................................................................. 14
3.2.2 How to close the terminal compartment ............................................................................. 15
3.3 Terminal tightening capacity.......................................................................................... 15
3.4 Equipotential bonding system........................................................................................ 15
3.5 Ex ia / Ex iaD equipment................................................................................................. 15
3.5.1 How to connect the electrical cables ................................................................................... 15
3.5.2 Maximum intrinsically-safe values for the electrical circuit............................................... 16
3.5.3 Supply voltage....................................................................................................................... 16
3.5.4 Electrical schema ................................................................................................................. 17
3.6 Ex d[ia] / Ex tD[iaD] equipment ...................................................................................... 18
3.6.1 General notes........................................................................................................................ 18
3.6.2 How to connect the electrical cables ................................................................................... 18
3.6.3 Supply voltage....................................................................................................................... 19
3.6.4 Electrical schema ................................................................................................................. 19
3.7 Ex nA equipment............................................................................................................. 20
3.7.1 How to connect the electrical cables ................................................................................... 20
3.7.2 Supply voltage....................................................................................................................... 20
3.7.3 Electrical schema ................................................................................................................. 20
4 Start-up 21
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OPTIFLEX 1300 C
5 Service 22
5.1 Periodic maintenance..................................................................................................... 22
5.2 Keep the device clean..................................................................................................... 22
5.3 Returning the device to the manufacturer..................................................................... 22
5.3.1 General information.............................................................................................................. 22
5.3.2 Form (for copying) to accompany a returned device............................................................ 23
1 GENERAL SAFETY INFORMATION
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1.1 Scope of the document
These instructions are applicable only to the explosion-protection version of the TDR level
transmitter. For all other data, use the Quick Start and Handbook. If you do not have these
documents, please contact the nearest office or download them from the manufacturer's
internet site.
1.2 Device description
This device is a 2-wire level transmitter that uses TDR (Time Domain Reflectometry) / Guided
Radar technology. If the device has the FOUNDATION Fieldbus or the PROFIBUS PA output
options, it is connected to the fieldbus network as a 4-wire device. The device measures the
level, distance, volume and mass of liquids, liquid gases, pastes, powders, slurries and granular
products. It is also suitable for the continuous and simultaneous measurement of level and
interface of 2 liquids. Measurements are displayed via a DTM (device type manager) for remote
communication or an optional integrated display screen with wizard-driven setup and online
help functions.
The level transmitter is approved for use in potentially explosive atmospheres when equipped
with the appropriate options.
1.3 Standards and approvals
The certificate is given on the CD-ROM supplied with the device. You can also download the
certificate from our internet site.
INFORMATION!
The information in these supplementary instructions only contains the data applicable to
explosion protection. The technical data for the non-Ex version in the Handbook shall be valid in
its current version, provided that it is not rendered invalid or replaced by these supplementary
instructions.
WARNING!
Installation, commissioning and maintenance may only be carried out by "Personnel trained in
explosion protection".
DANGER!
In compliance with European Directive 94/9/EC (ATEX 100a), the ATEX version of the device
described in these Supplementary Instructions conforms to European Standards EN 60079-
0:2006, EN 60079-1:2007, EN 60079-11:2007, EN 60079-15:2005, EN 60079-26:2007, EN 60079-
27:2008, EN 61241-0:2006, EN 61241-1:2004 and EN 61241-11:2006. The Ex ia / Ex iaD and
Ex d[ia] / Ex tD[iaD] versions are certified for use in hazardous areas by the KEMA Quality B.V.
under KEMA 04ATEX1219 X. The Ex nA version is certified for use in zone 2 under our sole
responsibility. For more data, refer to the manufacturer's declaration given on the CD-ROM
supplied with the device. You can also download the manufacturer's declaration from our
internet site.
WARNING!
Carefully read the ATEX approval certificate. Obey the boundary conditions.
GENERAL SAFETY INFORMATION 1
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1.4 Device categories
1.4.1 Ex ia / Ex iaD-approved devices
These devices are suitable for use in potentially explosive atmospheres of all flammable
substances in Gas Groups IIA, IIB and IIC. The Ex ia-approved device is certified for applications
requiring Category 1 G (gases, vapours or mists), 1/2 G or 2 G equipment when fitted with the
appropriate options. The Ex iaD-approved device is certified for applications requiring Category
1 D (dust), 1/2 D or 2 D equipment when fitted with the appropriate options.
1.4.2 Ex d[ia] / Ex tD[iaD]-approved devices
These devices are suitable for use in potentially explosive atmospheres of all flammable
substances in Gas Groups IIA, IIB and IIC. The Ex d[ia]-approved device is certified for
applications requiring Category 1/2 G (gases, vapours or mists) or 2 G equipment when fitted
with the appropriate options. The Ex tD[iaD]-approved device is certified for applications
requiring Category 1/2 D (dust) or 2 D equipment when fitted with the appropriate options.
1.4.3 Ex nA devices
The Ex nA version of this device is suitable for use in potentially explosive atmospheres of all
flammable substances in Gas Group II. It is designed for applications requiring Category 3 G
equipment when fitted with the appropriate options.
1.4.4 Definitions of device categories
Category 1
Category 1Category 1
Category 1
The device is installed in hazardous areas requiring Category 1 G or 1 D equipment.
Category 1/2
Category 1/2Category 1/2
Category 1/2
The signal converter is installed in hazardous areas requiring Category 2 G or 2 D equipment.
The probe is installed in hazardous areas requiring Category 1 G or 1 D equipment.
Category 2
Category 2Category 2
Category 2
The device is installed in hazardous areas requiring Category 2 G or 2 D equipment.
Category 2/3
Category 2/3Category 2/3
Category 2/3
The signal converter is installed in hazardous areas requiring Category 3 G or 3 D equipment.
The probe is installed in hazardous areas requiring Category 2 G or 2 D equipment.
Category 3
Category 3Category 3
Category 3
The device is installed in hazardous areas requiring Category 3 G or 3 D equipment.
INFORMATION!
These devices can also be used for applications requiring Category 2/3 or 3 equipment.
INFORMATION!
These devices can also be used for applications requiring Category 2/3 or 3 equipment.
1 GENERAL SAFETY INFORMATION
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1.5 ATEX nameplates
Figure 1-1: Ex ia / Ex iaD nameplate (4...20 mA output)
Figure 1-2: Ex ia / Ex iaD nameplate (PROFIBUS PA or FOUNDATION Fieldbus output)
1 ATEX certification agency code
2 Equipment category (explosive atmosphere - gas)
3 Types of device protection including approved Gas Groups (IIA, IIB or IIC) and temperature classes (T6...T3 or T2 - de-
pends on the probe type)
4 Equipment category (explosive atmosphere - dust)
5 Types of device protection (explosive atmosphere - dust)
6 Degree of ingress protection (if fitted with the appropriate cable glands) and maximum surface temperature
7 Intrinsically-safe circuit data
8 Cable entry type and size (Aluminium housing: M26×1.5, M20×1.5, ½NPT or G ½; Stainless steel housing: M25×1.5,
M20×1.5, ½ NPT or G ½)
GENERAL SAFETY INFORMATION 1
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Figure 1-3: Ex d[ia] / Ex tD[iaD] nameplate (4...20 mA output)
Figure 1-4: Ex nA nameplate (4...20 mA output)
1 ATEX certification agency code
2 Equipment category (explosive atmosphere - gas)
3 Types of device protection including approved Gas Groups (IIA, IIB or IIC) and temperature classes (T6...T3 or T2 - de-
pends on the probe type)
4 Equipment category (explosive atmosphere - gas), types of device protection including approved Gas Groups (IIA, IIB
or IIC) and temperature classes (T6...T3 or T2 - depends on the probe type)
5 Equipment category (explosive atmosphere - dust)
6 Types of device protection (explosive atmosphere - dust)
7 Degree of ingress protection (if fitted with the appropriate cable glands) and maximum surface temperature
8 Maximum voltage in accordance with EN 60079-0
9 Minimum waiting time after power-off before it is safe to open the terminal compartment
10 Cable entry type and size (Aluminium housing: M26×1.5, M20×1.5, ½ NPT or G ½; Stainless steel housing: M25×1.5,
M20×1.5, ½ NPT or G ½)
2 INSTALLATION
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2.1 Precautions
2.1.1 General notes
2.1.2 Electrostatic discharge
Take the necessary antistatic precautions if you:
handle,
install or
use
the device in potentially explosive atmospheres. Do not install in a location (near to ventilation
systems, for example) where the electrostatic charge can increase.
WARNING!
When you install the device, obey the conditions in the EC-Type Examination certificate. These
conditions include:
The special conditions for safe use.
The Essential Health and Safety Requirements.
The certificate is given on the CD-ROM supplied with the device. You can also download the
certificate from our internet site.
DANGER!
This installation must agree with EN 60079-14: Explosive atmospheres - Part 14: Electrical
installations design, selection and erection and EN 61241-14: Electrical apparatus for use in the
presence of combustible dust - Part 14: Selection and installation.
DANGER!
Risk of electrostatic discharge from the blue plastic sun cover, the conduit of the remote housing
option and the optional plastic protective sheath for the single rod probe. Make sure that all
personnel and equipment are correctly grounded.
Figure 2-1: ESD warning sticker (below the device nameplate)
1 Text: Plastic Parts
2 Text: Warning! Potential electrostatic hazard - see instructions
PLASTIC PARTS
WARNING:
POTENTIAL ELECTROSTATIC HAZARD
SEE INSTRUCTIONS
!
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