Kohler K-1111 User Manual

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Homeowners Guide

Bath Whirlpool

K-1111

M product numbers are for Mexico (i.e. K-12345M)

Los números de productos seguidos de M corresponden a México (Ej. K-12345M)

Français, page ªFrançais-1º Español, página ²Español-1º

1042951-5-B

Operating Instructions

INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRICAL SHOCK, OR INJURY TO PERSONS

READ AND FOLLOW ALL INSTRUCTIONS

SAVE THESE INSTRUCTIONS

WARNING: When using electrical products, basic precautions should always be followed, including the following:

DANGER: Risk of personal injury. To reduce the risk of injury, do not permit children to use this unit unless they are closely supervised at all times.

WARNING: Risk of personal injury. To avoid injury, exercise care when entering or exiting the whirlpool.

WARNING: Risk of electric shock. Do not permit electric appliances (such as a hair dryer, lamp, telephone, radio, or television) within 5' (1.5 m) of this whirlpool.

WARNING: Risk of hyperthermia. People using medications and/or having an adverse medical history should consult a physician before using a whirlpool equipped with a heater.

An equipment grounding terminal is provided in the ®eld wiring compartment. To reduce the risk of electric shock, this terminal must be connected to the grounding means provided in the electric supply panel with a conductor equivalent in size to the circuit conductors supplying this whirlpool.

A pressure wire connector is provided on the exterior of the pump or control within this unit to permit connection of a bonding conductor between this unit and all other exposed metal in the vicinity, as needed to comply with local requirements.

Use this whirlpool only for its intended purpose as described in this manual. Do not use attachments not recommended by the manufacturer.

Never drop or insert any object into any opening.

Do not operate this unit without the guard (cover) over the suction ®tting.

The whirlpool must be connected only to a supply circuit that is protected by a Ground-Fault Circuit-Interrupter (GFCI) or Earth-Leakage Circuit-Breaker (ELCB). Such a GFCI or ELCB should be provided by the installer and should be tested on a routine basis. To test the GFCI or ELCB, press the test button. The GFCI or ELCB should interrupt power. Press the reset button. Power should be restored. If the GFCI or ELCB fails to operate in this manner, the GFCI or ELCB is defective. If the GFCI or ELCB interrupts power to the bath without the test button being pressed, a ground current is ¯owing, indicating the possibility of an electric shock. Do not use this whirlpool bath. Disconnect the whirlpool and have the problem corrected by a quali®ed service representative before using.

WARNING: The use of alcohol, drugs, or medication can greatly increase the risk of fatal hyperthermia. Prolonged immersion in hot water may induce hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above the normal body temperature of 98.6° F (37° C). The symptoms of hyperthermia include an increase in the internal temperature of the body, dizziness, lethargy, drowsiness, and fainting. The effects of hyperthermia include: (a) failure to perceive heat, (b) failure to recognize the need to exit the bath, (c) unawareness of impending hazard, (d) fetal damage in pregnant women, (e) physical inability to exit the bath, and

(f) unconsciousness resulting in the danger of drowning.

IMPORTANT! Flush your whirlpool system twice a month or more depending upon usage, as described in the cleaning instructions in this manual.

Do not allow the water temperature in the whirlpool to exceed 104° F (40° C).

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Kohler Co.

Operating Instructions (cont.)

Keep small objects such as bath toys and bathing accessories out of the whirlpool while the unit is running.

Repeated use of personal care products containing oils can damage plastic whirlpool components. Do not use heavy, vegetable-based shampoos or bath oils.

Whirlpool hydro-massage action can cause even a small amount of bubble bath, bath soap, shampoo, or bath oil to foam excessively. For this reason, please don't use these products during whirlpool operation.

Table of Contents

Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

Thank You For Choosing Kohler Company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Your Kohler Whirlpool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

User Keypad Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

Chromatherapy Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

Filling and Operating Your Whirlpool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

FCC Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Programming the Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Cleaning Your Acrylic Whirlpool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

Cleaning Your Keypad and Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

Cleaning Your Removable Pillows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

Flushing Your Whirlpool System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

Limited One-Year Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

One-Year Warranty - For Mexico . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

Troubleshooting Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

Thank You For Choosing Kohler Company

Thank you for choosing the Bold Look of Kohler. Kohler craftsmanship offers you a rare combination of proven performance and graceful sophistication that will satisfy you for years to come. The dependability and beauty of your Kohler product will surpass your highest expectations. We're very proud of our products here at Kohler and we know you will be too.

Please take a few minutes to study this Homeowners Guide. Pay special attention to the care and cleaning instructions.

All information in this manual is based upon the latest product information available at the time of publication. At Kohler, we constantly strive to improve the quality of our products. We reserve the right to make changes in product characteristics, packaging or availability at any time without notice.

Kohler Co.

3

1042951-5-B

The user keypad allows you to turn the whirlpool and heater on and off and regulate the water flow.

Adjustable jets allow you to adjust the air and water flow and direction.

NOTE:

Bath shown for illustrative purposes.

Your bath model may vary.

The bath provides a reservoir for the hydro-massage action.

The heater helps maintain the water temperature up to 104˚F (40˚C).

The pump motor provides quiet, variable speed power to circulate the water.

Your Kohler Whirlpool

Your new whirlpool is designed to stimulate, invigorate, and energize your body with comforting hydro-massage therapy. The whirlpool consists of the following components:

Bath - The bath acts as a reservoir for water and provides a location for the hydro-massage action.

User Keypad - Located within easy reach, the keypad allows you to turn the whirlpool on and off. It also allows you to access all the whirlpool modes and regulate the water ¯ow or pulse speed. Symbols illuminated in blue indicate available modes/features. Active modes will be illuminated in green.

Pump Motor -The pump motor provides quiet, variable speed power to circulate the water and create the soothing hydro-massage action. Your whirlpool uses one pump motor.

Adjustable Jets - The adjustable jets may be positioned to optimize their hydro-massage effect. The trim on the adjustable jets allow you to adjust the air and water ¯ow.

Heater - The heater is designed to automatically help maintain the temperature of the water up to 104° F (40° C) to enhance your hydro-massage experience. The heater turns on automatically when the whirlpool is operating, and turns off when the pump motor is turned off. The heater may be turned off through the keypad at any time while the pump motor is operating.

Pillows - The pillows provide a comfortable place to rest your head as you relax.

Remote Control - The waterproof remote control brings all the whirlpool features to your ®ngertips.

Chromatherapy Lights - This mode provides up to eight different color effects to suit your mood.

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Kohler Co.

Flexjet Flow Mode

Increases Flow

Activates Mode

 

or Pulse Rate

Selected

 

 

Rotate outer

 

Indicator Bar - Shows

 

Water Flow Volume

ring to access

 

 

 

desired mode.

 

 

Chromatherapy -

 

Chromatherapy

 

Cycle

Specific Color

 

 

Power

 

Decreases

On/Off

Heater

Flow

Lighted User Keypad

On/Off

 

User Keypad Operation

NOTE: Symbols illuminated in blue indicate available modes/features. Active modes will be illuminated in green.

Power On/Off - The whirlpool pump turns on and off using the power button.

Heater On/Off - The heater automatically engages when the whirlpool is turned on. To turn the heater off, rotate the outer ring until the heater mode is ¯ashing and press ²OK.² Press ²OK² again to turn the heater back on. The heater will help to maintain the water temperature up to 104° F (40° C).

Outer Ring - Rotate the outer ring to the desired mode. The selected mode will ¯ash (blue).

Activate Button - Press ²OK² to activate the desired mode.

Flexjet Mode - When active, this mode allows you to adjust the water ¯ow to the six Flexjets by pressing the up or down arrows.

Chromatherapy Cycle - Chromatherapy lights will automatically and continuously cycle through the eight colors: white, violet, indigo blue, aqua blue, green, yellow, orange, and red. One cycle through all eight colors takes approximately one minute.

Chromatherapy Speci®c Color Selection - When this mode is selected, you may choose a speci®c color for the bath.

Indicator Bar - The indicator bar displays the water ¯ow volume in the Flexjet mode.

Down Arrow - Decrease the water ¯ow by pressing the down arrow when the Flexjet mode is active.

Up Arrow - Increase the water ¯ow by pressing the up arrow when the Flexjet mode is active.

Chromatherapy Operation

NOTE: Chromatherapy may be used with all modes of operation. Chromatherapy may also be used when the pumps are not operating.

Chromatherapy Cycle -When this mode is activated, the chromatherapy lights will automatically and continuously cycle through all eight colors: white, violet, indigo blue, aqua blue, green, yellow, orange, and red. One cycle through all eight colors takes approximately one minute.

Rotate the outer ring on the keypad to select this mode and press ²OK² to activate it. Press ²OK² while the chromatherapy mode is active to turn off this mode.

Chromatherapy Speci®c Color Selection - When this mode is activated, you may choose a speci®c color for the bath.

Kohler Co.

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1042951-5-B

Chromatherapy Operation (cont.)

Rotate the outer ring on the keypad to select this mode and press ²OK² to activate it.

Use the up or down arrows to reach the desired color and press ²OK² to activate the desired color.

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Kohler Co.

Turn the Flexjet trim clockwise to decrease the flow.

Fill with water 2" (5.1 cm) above the highest jet.

Position the jet nozzles to direct the water flow as desired.

Turn the Flexjet trim counterclockwise to increase the flow.

Filling and Operating Your Whirlpool

NOTE: Please read these steps carefully before operating your whirlpool.

NOTE: The water temperature in the whirlpool should not exceed 104° F (40° C). The heater will automatically turn off as the water temperature approaches 104° F (40° C) and will remain off until the water cools.

Turn the jet trim fully counterclockwise. Position the jet nozzles so they face down toward the basin. Close the drain and ®ll the bath to a level at least 2² (5.1 cm) above the top of the highest jet.

Place your hand in the bath to test the water temperature for comfort and safety, then carefully enter the bath.

Press the ²Power On/Off² button on the keypad to activate the whirlpool. The heater will turn on and the whirlpool will start at a medium water ¯ow volume. Three small lights near the whirlpool ¯oor will illuminate until the keypad goes into sleep mode.

Press the up/down arrow buttons to increase or decrease the water ¯ow volume. The indicator bar in the center of the keypad displays the current water ¯ow volume.

Rotate the jet trim clockwise to reduce the air/water ¯ow or counterclockwise to increase the air/water ¯ow.

Position the Flexjet nozzles to direct the water ¯ow to maximize your hydro-massage experience.

To turn the heater off, rotate the outer ring of the keypad until the heater mode is ¯ashing and press the ²OK² button. Press ²OK² again to turn the heater back on.

Press the ²Power On/Off² button to turn the whirlpool off. The three small lights near the whirlpool ¯oor will remain illuminated until the keypad goes into sleep mode.

Repeat the steps above to verify the second keypad is operating properly, less the chromatherapy functions.

NOTE: The whirlpool will automatically shut off approximately 20 minutes after continuous operation. You may reactivate the whirlpool by pressing the ²Power On/Off² button.

Kohler Co.

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1042951-5-B

Activates

Power

Increases

Mode

Flow or

Selected

Pulse

 

Mode

Decreases

Flow or

Selector

Pulse

 

FCC Compliance

FCC ID : N82-KOHLER001

Canada ID : 4554A-KOHLER001

Compliance Statement (Part 15.19)

This device complies with Part 15 of the FCC Rules and with RSS-210 of Industry Canada. Operation is subject to the following two conditions:

1.This device may not cause harmful interference, and

2.This device must accept any interference received, including interference that may cause undesired operation.

Warning (Part 15.21)

Changes or modi®cations not expressly approved by the party responsible for compliance could void the users authority to operate the equipment.

Remote Control

The remote control places the whirlpool functions at your ®ngertips to further enhance your bathing experience. The functions of the remote are identical to the user keypad. You may turn the whirlpool on and off, increase or decrease the volume of the water ¯ow (when the Flexjet mode is active), turn the chromatherapy lights on and off, turn the heater on and off, and select a speci®c chromatherapy color with the press of a button on the remote control keypad.

The mode selector button functions in the same way as the outer ring on the keypad. When ²M² is pressed, one of the modes will ¯ash on the user keypad. If ²M² is pressed again, the next mode in clockwise order will ¯ash. When the desired mode is ¯ashing, press ²OK² to activate it.

When the Flexjet mode is active, the arrows will increase or decrease the water ¯ow volume.

The waterproof remote control is designed to be used in the bath and will ¯oat in the water.

Two AAA batteries are used in the remote control. To replace, simply unscrew the endcap and insert the batteries, as shown above. Tighten the endcap securely, making sure the endcap makes contact with the seal.

Programming the Remote Control

NOTE: Programming of the remote control is not required. However, if more than one device in your home or in the near vicinity of your home uses a remote control, it may be necessary to program this remote control to the user keypad. If you replace your remote control or replace the pump control, it may be necessary to program the remote control.

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Kohler Co.

Programming the Remote Control (cont.)

Turn the whirlpool power on.

Turn off all modes of operation. Wait approximately one minute until the keypad darkens completely.

On the user keypad, press the up arrow, down arrow and the ²OK² button simultaneously. The bottom LED on the keypads indicator bar will begin ¯ashing.

While the LED is ¯ashing, press the ²OK² button on the keypad. A light sequence will illuminate up and down the indicator bar.

While the indicator bar light sequence is active, press any button on the remote control. The program will download and the user keypad will darken. The user keypad will now respond only to this remote control.

Cleaning Your Acrylic Whirlpool

Do not use abrasive cleansers or solvents on acrylic surfaces.

Wipe out the product with a soft cloth after each use.

Avoid detergents, disinfectants, or cleaning products in aerosol cans.

If the surface gets excessively dirty you can use a general purpose cleaner such as: Formula 409® All Purpose Cleaner, Gel Gloss® (Bath and Shower only), Scrub Free® Mildew Stain Remover, Mr. Clean® Lemon Fresh, Cinch®, Glass Plus®, or Fantastik® All Purpose.

NOTE: To restore dull or scratched units: Apply white automotive polishing compound with a clean rag. Rub scratches and dull areas vigorously. Wipe off residue. Follow with a coat of white automotive paste wax. Do not wax areas where you walk or stand.

Cleaning Your Keypad and Remote Control

Use a soft cloth to wipe the keypad and remote control after each use. If the surface becomes dirty, use a non-abrasive soap and warm water to clean.

Cleaning Your Removable Pillows

Clean your pillows twice a month or more, depending upon usage. Use mild soap and water on a clean, soft cloth for routine cleaning. To clean stubborn stains, remove the pillows from the whirlpool and use a high-quality cleaner recommended for vinyl. Periodically, use a vinyl treatment product to rejuvenate the appearance of your pillows.

Flushing Your Whirlpool System

Flush your whirlpool system twice a month or more, depending upon usage. Use the following sequence:

Turn the jet trim rings fully clockwise to remove air induction.

Fill the whirlpool with warm water above the backjet level probes or leave water in the whirlpool after using.

Add 2 tablespoons (30 ml) of a low-foaming dishwasher detergent and 20 ounces (590 ml) of household bleach (5% - 6% sodium hypochlorite) to the water.

Run the whirlpool for 5 to 10 minutes. Turn off the whirlpool and drain.

If desired, rinse the bath surfaces with water.

Rinse the surfaces of the jets, faucet, handrails, drain, etc. and wipe them dry with a soft cloth.

Kohler Co.

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1042951-5-B

Limited One-Year Warranty

For the U.S.A. and Canada Only

KOHLER® plumbing ®xtures, faucets and ®ttings are warranted to be free of defects in material and workmanship for one year from date of installation.

Kohler Co. will, at its election, repair, replace or make appropriate adjustment where Kohler Co. inspection discloses any such defects occurring in normal usage within one year after installation. Kohler Co. is not responsible for removal or installation costs.

To obtain warranty service, contact Kohler Co. either through your Dealer, Plumbing Contractor, Home Center or E-tailer, or by writing Kohler Co., Attn.: Customer Service Department, 444 Highland Drive, Kohler, WI 53044, USA, or by calling 1-800-4-KOHLER from within the USA, 1-800-964-5590 from within Canada and 001-877-680-1310 from within Mexico.

Implied warranties including that of merchantability and ®tness for a particular purpose are expressly limited in duration to the duration of this warranty, Kohler Co. disclaims any liability for special, incidental or consequential damages. Some states/provinces do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of special, incidental or consequential damages so these limitations and exclusions may not apply to you. This warranty gives you speci®c legal rights. You may also have other rights which vary from state/province to state/province.

This is our exclusive written warranty.

Notes:

1.There may be variation in color ®delity between catalog images and actual plumbing ®xtures.

2.Kohler Co. reserves the right to make changes in product characteristics, packaging or availability at any time with out notice.

COPYRIGHT © 1999, 2000, 2001, 2002 BY KOHLER CO.

One-Year Warranty - For Mexico

For Mexico Only

KOHLER CO.

It is recommended that at the time of purchase, you verify that all accessories and components are complete in this package.

This Kohler product is warranted to be free of defects in material and workmanship for one (1) year from the date of purchase as shown on the invoice or receipt.

1.Kohler Co. will only service its commercialized products through its authorized distributors.

2.To obtain warranty service, please present the invoice and corresponding warranty.

3.Through its authorized distributors, Kohler Co. promises to repair the defective product or provide a new replacement or an equivalent model (in those cases that the model has been discontinued) when the product is beyond repair, without any charge to the consumer.

4.The time of repair will not exceed six (6) weeks commencing on the date the product is received.

5.It is recommended that the consumer save the invoice or receipt as additional protection, as it may substitute the warranty in the case that there is a discrepancy in the validity of the warranty.

EXCEPTIONS AND RESTRICTIONS

The Warranty will not be valid in the following cases:

1.When the product is not operated in accordance with the instructions concerning use and operation set forth in the owner's manual or installation instructions, and when the recommendations and warnings included are not observed.

2.When the product has been modi®ed or dismantled partially or totally; or has been used in a negligent

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Kohler Co.

One-Year Warranty - For Mexico (cont.)

fashion and as a consequence has suffered damages attributable to the consumer, individual, or hardware not authorized by Kohler Co.

3. This warranty does not cover the damages as a result of disaster such as ®re or acts of God, including ¯ooding, earthquake, or electric storms, etc. To obtain a list of distributors in your area where you can exercise your rights under this warranty, please call 001-877-680-1310.

KOHLER CO., KOHLER, WI 53044 U.S.A.

IMPORTER:

INTERNACIONAL DE CERÁMICA, S.A. DE C.V.

AV. CARLOS PACHECO NO. 7200

CHIHUAHUA, CHIH., MEXICO C.P. 31060

TEL: 52 (14) 29-11-11

Troubleshooting Procedures

This troubleshooting guide is for general aid only. A Kohler Authorized Service Representative or quali®ed electrician should correct all electrical problems. For warranty service, contact your dealer or wholesale distributor.

Troubleshooting the Whirlpool System

Symptoms

Probable Causes

Recommended Action

1. User keypad does not

A.

No power to control.

A.

Check wiring and connect

illuminate when power button

 

 

 

power. If problem persists,

is pressed or outer ring is

 

 

 

Refer to the installer/dealer.

rotated.

 

 

 

 

 

B.

GFCI or ELCB tripped.

B.

Reset GFCI or ELCB.

 

C.

Wiring harness from user

C.

Check wiring for proper

 

 

keypad to control is loose,

 

connections. Replace wiring

 

 

disconnected, or damaged.

 

harness if necessary. Refer to

 

 

 

 

the installer/dealer.

 

D. User keypad does not work.

D. Replace user keypad. Refer to

 

 

 

 

the installer/dealer.

 

E.

Control does not work.

E.

Replace control. Refer to the

 

 

 

 

installer/dealer.

2. Motor starts, but all jets are not

A.

Jet is closed.

A.

Rotate jet trim

functioning.

 

 

 

counterclockwise to open.

 

B.

Jet not installed correctly.

B.

Reinstall jet; check for O-ring

 

 

 

 

damage.

 

C.

Jets are blocked.

C.

Remove blockage.

3. User keypad is illuminated, but

A.

Control program is locked.

A.

Reset GFCI or ELCB.

does not respond to buttons or

 

 

 

 

outer ring.

 

 

 

 

 

B.

Wiring harness from user

B.

Check wiring for proper

 

 

keypad to control is loose,

 

connections. Replace wiring

 

 

disconnected, or damaged.

 

harness if necessary. Refer to

 

 

 

 

the installer/dealer.

 

C.

User keypad does not work.

C.

Replace user keypad. Refer to

 

 

 

 

the installer/dealer.

 

D. Control does not work.

D. Replace control. Refer to the

 

 

 

 

installer/dealer.

4. User keypad indicator bar

A.

Control program is locked.

A.

Reset GFCI or ELCB.

keeps scanning at power-up.

 

 

 

 

 

 

 

 

 

Kohler Co.

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1042951-5-B

Troubleshooting Procedures (cont.)

Symptoms

Probable Causes

Recommended Action

 

 

B.

Wiring harness from user

B.

Check wiring for proper

 

 

 

keypad to control is loose,

 

connections. Replace wiring

 

 

 

disconnected, or damaged.

 

harness if necessary. Refer to

 

 

 

 

 

the installer/dealer.

 

 

C.

User keypad does not work.

C.

Replace user keypad. Refer to

 

 

 

 

 

the installer/dealer.

 

 

D. Control does not work.

D. Replace control. Refer to the

 

 

 

 

 

installer/dealer.

5.

User keypad is illuminated, but

A.

Power cord from pump to

A.

Check wiring for proper

 

pump will not start.

 

control is loose, disconnected,

 

connections. If problem

 

 

 

or damaged.

 

persists, Refer to the

 

 

 

 

 

installer/dealer.

 

 

B.

Pump does not work.

B.

Replace pump. Refer to the

 

 

 

 

 

installer/dealer.

 

 

C.

Control does not work.

C.

Replace control. Refer to the

 

 

 

 

 

installer/dealer.

6.

Motor runs but pump will not

A.

Motor/Pump is shimmed too

A.

Lower pump/control to

 

prime (cavitates).

 

high.

 

sub¯oor level.

 

 

B.

Small air leak at pump inlet.

B.

Securely tighten nut(s) on

 

 

 

 

 

intake side of pump.

 

 

C.

Motor/pump does not work.

C.

Replace motor/pump. Refer to

 

 

 

 

 

the installer/dealer.

 

 

D. Control does not work.

D. Replace control. Refer to the

 

 

 

 

 

installer/dealer.

7.

Pump stops before 18 minutes.

A.

GFCI or ELCB tripped.

A.

Identify source of fault, and

 

 

 

 

 

correct. Reset GFCI or ELCB.

 

 

B.

Suction is blocked.

B.

Remove obstruction.

 

 

C.

Jets are blocked.

C.

Remove blockage.

 

 

D. Motor overheated and

D. Check for blockage at suction

 

 

 

protection device activated.

 

and/or jets. Remove blockage

 

 

 

 

 

and allow motor to cool.

8.

Pump does not automatically

A.

20-minute timer inadvertently

A.

See service manual.

 

stop after 22 minutes.

 

disabled.

 

 

9.

Pump will not turn off when

A.

User keypad does not work.

A.

Replace user keypad. Refer to

 

the power button on user

 

 

 

the installer/dealer.

 

keypad is pressed.

 

 

 

 

 

 

B.

Control does not work.

B.

Replace control. Refer to the

 

 

 

 

 

installer/dealer.

10.

Pump operates but variable

A.

Motor/pump does not work.

A.

Replace motor/pump. Refer to

 

speed feature does not work.

 

 

 

the installer/dealer.

 

 

B.

Control does not work.

B.

Replace control. Refer to the

 

 

 

 

 

installer/dealer.

11.

Bath water cools while pump

A.

Water temperature above 104°

A.

Allow bath water to cool.

 

is operating.

 

F (40° C).

 

 

 

 

B.

Heater is turned off on user

B.

Turn heater on.

 

 

 

keypad.

 

 

 

 

C.

Wiring from heater to control is

C.

Check wiring for proper

 

 

 

loose, disconnected, or

 

connections. Refer to the

 

 

 

damaged.

 

installer/dealer.

 

 

D. Heater does not work.

D. Replace heater. Refer to the

 

 

 

 

 

installer/dealer.

 

 

E.

Control does not work.

E.

Replace control. Refer to the

 

 

 

 

 

installer/dealer.

12.

Noisy operation.

A.

Pump banding straps have not

A.

Cut pump banding straps with

 

 

 

been cut.

 

tin snips.

 

 

 

 

 

 

1042951-5-B

12

Kohler Co.

Troubleshooting Procedures (cont.)

Symptoms

Probable Causes

Recommended Action

 

 

B.

Dry or dislodged jet O-ring

B.

Remove jet, replace and

 

 

 

(squeal).

 

lubricate O-ring, and reinstall

 

 

 

 

 

jet.

13.

Remote control does not work.

A.

Batteries improperly installed

A.

Replace batteries.

 

 

 

or dead.

 

 

 

 

B.

Antenna on wiring harness is

B.

Replace wiring harness. Refer

 

 

 

damaged.

 

to the installer/dealer.

 

 

C.

Remote control not

C.

See homeowners guide or

 

 

 

programmed correctly.

 

service manual.

 

 

D. Remote control does not work.

D. Replace remote control.

 

 

E.

Control does not work.

E.

Replace control. Refer to the

 

 

 

 

 

installer/dealer.

14.

Lights near whirlpool ¯oor do

A.

Wiring damage.

A.

Check for loose or damaged

 

not work.

 

 

 

wires. Repair or replace as

 

 

 

 

 

needed.

 

 

 

 

Troubleshooting the Chromatherapy Lights

 

 

 

 

 

Symptoms

Probable Causes

Recommended Action

15.

Chromatherapy lights do not

A.

Loose, disconnected, or

A.

Check wiring for proper

 

work.

 

damaged wiring/connections.

 

connections. Replace wiring if

 

 

 

 

 

necessary. Refer to the

 

 

 

 

 

installer/dealer.

 

 

B.

Control does not work.

B.

Replace control. Refer to the

 

 

 

 

 

installer/dealer.

 

 

 

 

 

 

Kohler Co.

13

1042951-5-B

1019933

Chromatherapy Lights

93841

Screw

1012821

Light Housing

1010618

Elbow

1049953

Lens

1049954

Nut

1048233

LED Lighting Harness

1048232

Plug/Wire Assembly

1015017

Plug/Wire

Assembly

*Note: All tubing 1" unless otherwise noted.

95462**

Pillow

Tee Heater

1-1/2" Tubing

1-1/2" Tubing

1-1/2" Tubing

**Finish/color code must be specified when ordering.

Service Parts

1042951-5-B

14

Kohler Co.

1003065

 

Suction Flange

73518

Removal Tool

Plug

 

93685

 

Housing

 

96708

 

Flange

 

65886 (Acrylic and FRP)

65054**

60050 (Cast Iron)

Gasket

Screw

 

 

96895** (Colored Finishes)

 

65061** (Metal Finishes)

65226**

Cover

Suction Cover Plug

 

93836 (1/2")

93837 (3/4")

93838 (1")

93839 (1-1/4")

94853 (1-1/2") Tube (w/Couplings)

 

91967

 

Check Valve

 

67665

 

Plug

94469

 

Flange Removal Tool

 

 

67429

 

Flange

 

67889

 

Jet Housing

 

65885 (Acrylic and FRP)

 

67668 (Cast Iron)

34353

Gasket

 

O-Ring

Single Jet For Whirlpools

With 5 or Less Jets

88532** (Colored Finishes) 88531** (Metal Finishes)

1045715-P Jet

Silicone Lube

Packet Single Jet For Whirlpools

With 6 or More Jets

30739

88530** (Colored Finishes)

88529** (Metal Finishes)

Jet Tool

Jet

 

**Finish/color code must be specified when ordering.

Kohler Co.

15

1042951-5-B

 

 

 

 

61776

1018964

 

 

1033678

 

Lock Washer

67065

60320

 

Bracket

 

 

Screw

 

 

Ground Lug

Screw

 

 

 

 

 

 

1001794

61776

 

93892-A

 

 

 

 

 

Locknut

Lock Washer

 

Electrical Box

67065

 

 

 

60320

Ground Lug

 

 

 

 

 

 

 

 

Screw

 

 

 

 

93893

 

 

 

 

61845-K

Cover

 

 

 

 

 

 

 

93003

 

Copper Grounding Wire

 

 

 

1019433

 

 

1005363

Strain Relief

 

 

 

Carriage Bolt

 

 

 

 

Nut

1019719

Connector

1010029

 

1034673

 

Pump Tee

 

 

 

Connector

 

 

 

 

 

 

 

 

To Tee Heater

90153

 

 

 

 

Nut

 

 

 

94821

 

 

 

 

O-Ring

 

 

1016953

 

1016954

 

 

1.5 HP Pump

 

 

 

 

 

Motor

 

 

 

 

1010673

 

 

 

 

Seal

 

 

 

1010548

 

 

 

Volute

 

 

 

1010676

 

 

 

Cover

 

 

 

 

1010677

 

1013755

 

 

Screw

 

Impeller

 

 

 

 

1010675

1019446-A [1-3/4" (4.4 cm)]

 

 

 

1019446-B [2-3/4" (7 cm)]

 

 

 

O-Ring

 

 

 

1019446-C [3" (7.6 cm)]

 

 

 

 

 

 

 

1019444-A [3/4" (1.9 cm)]

1019446-D [2-1/2" (6.4 cm)]

 

 

 

1019446-E [2" (5.1 cm)]

 

 

 

1019444-B [1-3/4" (4.4 cm)]

1019446-F [2-1/4" (5.7 cm)]

 

 

 

1019444-C [2" (5.1 cm)]

1019446-G [3-1/4" (8.3 cm)]

 

 

 

1019444-D [1-1/2" (3.8 cm)]

1019446-H [3-1/2" (8.9 cm)]

 

94821

 

1019444-E [1" (2.5 cm)]

1019446-J [3-3/4" (9.5 cm)]

 

O-Ring

 

1019444-F [1-1/4" (3.2 cm)]

1019446-K [4" (10.2 cm)]

 

 

 

1019444-G [2-1/4" (5.7 cm)]

1019446-L [1-1/2" (3.8 cm)]

 

 

 

1019444-H [2-1/2" (6.4 cm)]

1019446-M [1-1/4" (3.2 cm)]

1005363

To In-line Heater

1019444-J [2-3/4" (7 cm)]

Stud

1019444-K [3" (7.6 cm)]

 

 

 

 

Nut

 

 

1019444-L [1/2" (1.3 cm)]

 

 

 

 

1019444-M [1/4" (6 mm)]

 

 

 

 

Spacer

 

 

 

1018660 (One Outlet)

 

 

 

1018662 (Two Outlets)

 

 

 

Control

 

 

 

 

 

 

1019447-A [1/4" (6 mm)]

 

 

 

 

1019447-B [1/2" (1.3 cm)]

 

 

 

Outlet

1019447-C [3/4" (1.9 cm)]

 

 

 

Isolation Mount

**Finish/color code must be specified when ordering.

1042951-5-B

16

Kohler Co.

1022408

 

1012653

1032545

Adapter

In-line Heater

 

Housing

 

 

 

1012916

 

 

Nut w/Screws

 

94821

 

 

O-Ring

94821

O-Ring

1012653

Adapter

 

1012977

 

Adapter

1018710

 

Tee Heater

 

1012916

94821

Nut with Screws

O-Ring

94821

 

O-Ring

 

1012977

 

Adapter

1011679

 

Gasket

1011679

Gasket

**Finish/color code must be specified when ordering.

Kohler Co.

17

1042951-5-B

Kohler K-1111 User Manual

 

1020677

 

Gasket

1023381

 

Wrench

65157

1013453

Nut

Spring

 

1013452**

 

Dial Trim

1013499

 

Carefully study decal and cover detail below for proper service part identification

Housing

91639

O-Ring

1020678-A

Cover/Circuit Board (w/Wrench)

1013497-A

Decal

1020678-C

Cover/Circuit Board (w/Wrench)

1013497-C

Decal

1020678-E

Cover/Circuit Board (w/Wrench)

1013497-E

Decal

1020678-N

Cover/Circuit Board (w/Wrench)

1020678-B

Cover/Circuit Board (w/Wrench)

1013497-B

Decal

1020678-D

Cover/Circuit Board (w/Wrench)

1013497-D

Decal

1020678-M

Cover/Circuit Board (w/Wrench)

1013497-M

Decal

1020678-P

Cover/Circuit Board (w/Wrench)

1013497-N

1013497-P

Decal

Decal

**Finish/color code must be specified when ordering.

1042951-5-B

18

Kohler Co.

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