{ServiceManual}{Production}{KodakServiceSupport}
Publication No. SM4530-1
30APR96
SERVICE MANUAL for the
Kodak Ektagraphic III Painted and Non-Painted PROJECTORS
Models A, KKA, JA, ATS, AM, AMT, JAMT, B, BR, E, E-PLUS SLIDE, J-E PLUS, and KKE PLUS
Kodak Home Page on Internet
Intranet
Table of Contents
A100_0001HA
© Eastman Kodak Company, 1999
PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the subject matter gained by Eastman Kodak Company prior to publication.
No patent license is granted by this information.
Eastman Kodak Company reserves the right to change this information without notice, and makes no warranty, express or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from any use of this information, even if loss or damage is caused by Kodak’s negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostatic discharge. Use caution to prevent damage during all service procedures.
Table of Contents |
|
Description |
Page |
Replacements and Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
4 |
Replacing the LOWER HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . |
4 |
Installing the LOWER HOUSING ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . |
4 |
Replacing the FAN SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
5 |
Installing the FAN SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
7 |
Replacing the MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
7 |
Installing the MOTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
8 |
Replacing the WORM PULLEY and MECHANISM BELT . . . . . . . . . . . . . . . . . |
8 |
Installing the WORM PULLEY and MECHANISM BELT . . . . . . . . . . . . . . . . . . |
9 |
Replacing the THERMAL FUSE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . |
9 |
Installing the THERMAL FUSE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . |
10 |
Replacing the LAMP MODULE RECEPTACLE . . . . . . . . . . . . . . . . . . . . . . . . . |
11 |
Installing the LAMP MODULE RECEPTACLE . . . . . . . . . . . . . . . . . . . . . . . . . . |
11 |
Replacing the CYCLE SOLENOID ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . |
12 |
Installing the CYCLE SOLENOID ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . |
12 |
Replacing the MECHANISM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
13 |
Installing the MECHANISM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
14 |
Replacing the AUTO-FOCUS BRACKET ASSEMBLY . . . . . . . . . . . . . . . . . . . |
14 |
Installing the AUTO-FOCUS BRACKET ASSEMBLY . . . . . . . . . . . . . . . . . . . . |
14 |
Replacing the CAM STACK ASSEMBLY and CYCLE LEVER ASSEMBLY . . . |
15 |
Installing the CAM STACK ASSEMBLY and CYCLE LEVER ASSEMBLY . . . . |
17 |
Replacing the LAMP SOCKET TERMINAL ASSEMBLY, N.P. . . . . . . . . . . . . . |
18 |
Installing the LAMP SOCKET TERMINAL ASSEMBLY . . . . . . . . . . . . . . . . . . . |
18 |
Replacing the LAMP SOCKET TERMINAL ASSEMBLY, Painted Models . . . . |
19 |
Installing the LAMP SOCKET TERMINAL ASSEMBLY, Painted Models . . . . . |
20 |
Replacing the LENS MOUNT ASSEMBLY - Auto Focus Model . . . . . . . . . . . . |
20 |
Installing the LENS MOUNT ASSEMBLY - Auto Focus Models . . . . . . . . . . . . |
20 |
Replacing the LENS MOUNT ASSEMBLY - Non Auto Focus Model. . . . . . . . . |
21 |
Installing the LENS MOUNT ASSEMBLY - Non Auto Focus Model . . . . . . . . . |
21 |
Replacing the AUTO-FOCUS SWITCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . |
22 |
Installing the AUTO-FOCUS SWITCH ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . |
22 |
Replacing the FOCUS SHAFT ASSEMBLY - Auto Focus Models. . . . . . . . . . . |
23 |
Installing the FOCUS SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
24 |
Replacing the FOCUS SHAFT ASSEMBLY - Non Auto-Focus Models. . . . . . . |
24 |
Installing the FOCUS SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
25 |
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
26 |
Adjusting the CYCLE SOLENOID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
26 |
Adjusting the INDEXER LEVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . |
27 |
Adjusting the SLIDE LIFT LEVER MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . |
28 |
2 |
30APR96 – SM4530-1 |
Adjusting the SLIDE LIFT LEVER POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
29 |
Adjusting the ZERO POSITION SWITCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
30 |
Adjusting the Focus Light Path - Auto Focus Models . . . . . . . . . . . . . . . . . . . . . |
31 |
Adjusting the NULL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
32 |
Adjusting the PHOTOCELL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
33 |
Adjusting the CLAMP PAD ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
35 |
Adjusting the DARK SHUTTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
36 |
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
37 |
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
40 |
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
41 |
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
43 |
MAIN MOTOR Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
43 |
9-PIN SPECIAL APPLICATION PLUG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
44 |
PHOTOCELL Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
44 |
5-PIN REMOTE CORD PLUG Voltages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
45 |
SMALL COMPONENT BOARD ASSEMBLY 256809 Voltages . . . . . . . . . . . . . |
46 |
Voltage Specifications - General Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
47 |
Power, Illumination, and Cooling Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . |
47 |
Slide Transport Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
48 |
Focus Malfunctions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
51 |
SM4530-1 – 30APR96 |
3 |
SERVICE MANUAL
Section 1: Replacements and Installations
Warning
Dangerous Voltage
[1]Disconnect the main power.
[2]Remove the PROJECTION LENS.
[3]Remove the LAMP MODULE ASSEMBLY.
[4]Remove the 6 Torx SCREWS (for N.P. models) (or 6 Phillips SCREWS for Painted Models) from the LOWER HOUSING ASSEMBLY.
[5]Pull the LOWER HOUSING ASSEMBLY off the TOP HOUSING.
LOWER HOUSING
SCREW (6)
A100_0012HCA
A100_0012HA
LAMP MODULE
[1] Do the replacement procedure for the LOWER HOUSING ASSEMBLY in reverse order.
4 |
30APR96 – SM4530-1 |
Replacements and Installations
WIRE TIE (not shown)
BR and KK models
BLOWER COVER WIRE TIE
GRILLE ASSEMBLY
A100_0013HCA
A100_0013HA
Warning
Dangerous Voltage
[1]Disconnect the main power.
[2]Do the replacement procedure for the LOWER HOUSING ASSEMBLY.
[3]Cut the 3 WIRE TIES:
•1 on BLOWER COVER wires
•2 on SMALL CIRCUIT BOARD between the MOTOR and MECHANISM ASSEMBLY
[4]Disconnect the 2 wires from the CYCLE SOLENOID on the SMALL CIRCUIT BOARD.
[5]Pull the SMALL CIRCUIT BOARD up.
[6]Remove the Torx SCREW from the BLOWER COVER ASSEMBLY.
[7]Lift the GRILLE ASSEMBLY in front of the BLOWER COVER ASSEMBLY up.
[8]Loosen the Torx SCREW on the right track of the LOWER LIGHT BAFFLE ASSEMBLY appoximately half way.
[9]Lift the LOWER LIGHT BAFFLE ASSEMBLY off the TAB on the BLOWER COVER ASSEMBLY.
[10]Remove the 2 long Torx SCREWS from the BLOWER COVER ASSEMBLY.
SM4530-1 – 30APR96 |
5 |
SERVICE MANUAL
MOTOR |
SCREW |
FAN |
|
|
|
RETAINER |
|
|
FAN CAP |
|
CLIP |
|
|
|
|
|
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|
|
|
FAN PLATE |
|
|
E-RING |
|
ASSEMBLY |
|
|
|
|
|
|
|
SPRING |
|
FAN |
SCREW (3) |
|
|
|
BELT |
|
WASHER |
|
|
|
|
FAN |
|
|
|
|
|
|
|
MECHANISM |
|
BLOWER |
|
|
|
ASSEMBLY |
|
|
|
BELT |
|
SCREW |
|
|
|
|
WASHER |
|
|
|
|
|
|
|
|
|
|
CORK |
|
|
|
|
WASHER |
FAN PLATE
Painted PROJECTOR
A008_0172HCA
A008_0172HA
[11]Lift the BLOWER COVER ASSEMBLY up.
[12]Remove the 3 Hex 1/4 in. SCREWS from the MOTOR.
[13]Lift the MOTOR until you observe the FAN BELT and MECHANISM BELT.
[14]Remove the FAN BELT and MECHANISM BELT off the MOTOR PULLEY. Use SPRING HOOK TL-1165.
Caution
Move the MOTOR to allow access to the parts; wires are still connected to the MOTOR. Do not cause damage to the MOTOR wires.
[15]N.P. only: Remove the RETAINER CLIP from the FAN SHAFT.
[16]Painted Models only: Remove the FAN CAP, E-RING, SPRING, and WASHER.
[17]Pull the FAN up and off the FAN SHAFT to allow access to the FAN BELT.
[18]Remove the FAN BELT.
[19]N.P. only: Remove the 3 Torx SCREWS from the FAN SHAFT ASSEMBLY.
[20]Lift and remove the FAN SHAFT ASSEMBLY.
6 |
30APR96 – SM4530-1 |
Replacements and Installations
FAN BELT |
MECHANISM BELT |
|
A091_4015BCA
A091_4015BA
Important
When installing the FAN and MECHANISM BELTS, install the MECHANISM BELT on the small MOTOR PULLEY, and the FAN BELT on the large MOTOR PULLEY.
[1] Do the removal procedure for the FAN BELT and SHAFT in reverse order.
SCREW (3)
|
Warning |
Dangerous Voltage |
|
[1] |
Disconnect the main power. |
[2] |
Do the replacement procedure for the LOWER |
|
HOUSING ASSEMBLY. |
[3] |
Disconnect all wires from the MOTOR. |
[4] |
Cut the 2 WIRE TIES on the SMALL CIRCUIT |
|
BOARD between the MOTOR and MECHANISM |
MOTOR |
ASSEMBLY. |
|
|
[5] |
Disconnect the 2 wires from the CYCLE |
|
SOLENOID on the SMALL CIRCUIT BOARD. |
[6] |
Pull the SMALL CIRCUIT BOARD up. |
[7] |
Disconnect all wires on the MOTOR. |
[8] |
Remove 3 Hex 1/4 in. SCREWS from the MOTOR. |
[9] |
Lift the MOTOR up to allow access to the FAN and |
|
MECHANISM BELTS. |
[10] |
Remove the FAN and MECHANISM BELTS from |
|
the MOTOR PULLEY. |
[11] |
Remove the MOTOR. |
A091_4016GCA
A091_4016GA
SM4530-1 – 30APR96 |
7 |
SERVICE MANUAL
FAN BELT |
MECHANISM BELT |
|
A091_4015BCA
A091_4015BA
Important
When installing the FAN and MECHANISM BELTS, install the MECHANISM BELT on the small MOTOR PULLEY, and the FAN BELT on the large MOTOR PULLEY.
[1] Do the replacement procedure for the MOTOR in reverse order.
WORM PULLEY
SCREW
MECHANISM
BELT
Warning
Dangerous Voltage
[1]Disconnect the main power.
[2]Do the replacement procedure for the LOWER HOUSING ASSEMBLY.
[3]Do the replacement procedure for the MOTOR except do not disconnect the wires from the MOTOR.
[4]Remove the Torx SCREW (on N.P. models) (or Hex SCREW on Painted Models) from the WORM PULLEY ASSEMBLY.
[5]Move the TAB on the WORM PULLEY ASSEMBLY out.
[6]Remove the WORM PULLEY ASSEMBLY and MECHANISM BELT.
A091_4017GCA
A091_4017GA
8 |
30APR96 – SM4530-1 |
Replacements and Installations
FAN BELT |
MECHANISM BELT |
|
A091_4015BCA
A091_4015BA
Important
When installing the FAN and MECHANISM BELTS, install the MECHANISM BELT on the small MOTOR PULLEY, and the FAN BELT on the large MOTOR PULLEY.
[1] Do the replacement procedure for the WORM PULLEY and MECHANISM BELT in reverse order.
Warning
Dangerous Voltage
[1]Disconnect the main power.
[2]Do the replacement procedure for the LOWER HOUSING ASSEMBLY.
[3]Cut and remove the necessary WIRE TIES.
[4]Remove the black wire from the THERMAL FUSE ASSEMBLY on the POWER SWITCH.
[5]Remove the gray wire from the THERMAL FUSE ASSEMBLY from the POWER CORD.
[6]Loosen the Torx SCREW on the PREHEAT DUCT approximately half way.
[7]Pull the THERMAL FUSE ASSEMBLY out of hole of the LOWER LIGHT BAFFLE ASSEMBLY.
SM4530-1 – 30APR96 |
9 |
SERVICE MANUAL
[1] Do the replacement procedure for the THERMAL FUSE ASSEMBLY in reverse order.
SCREW
PRE-HEAT DUCT
A100_0015GCA
A100_0015GA
THERMAL FUSE POWER SWITCH
10 |
30APR96 – SM4530-1 |
Replacements and Installations
SCREW (2) |
PRE-HEAT DUCT |
SCREW (2)
LOWER LIGHT BAFFLE
LAMP MODULE
RECEPTACLE
BLOWER COVER
ASSEMBLY
A100_0016HCA
A100_0016HA
SCREW (not shown)
Warning
Dangerous Voltage
[1]Disconnect the main power.
[2]Do the replacement procedure for the LOWER HOUSING ASSEMBLY.
[3]Cut and remove the necessary WIRE TIES.
[4]Remove the 2 Torx SCREWS on the left side of the LOWER LIGHT BAFFLE ASSEMBLY.
[5]Loosen the Torx SCREW on the right side of the LOWER LIGHT BAFFLE ASSEMBLY approximately 1/2 way.
[6]Lift and remove the LOWER LIGHT BAFFLE ASSEMBLY.
[7]Lift the GRILLE ASSEMBLY up.
[8]Remove the 2 long Torx from the BLOWER COVER ASSEMBLY.
[9]Lift the BLOWER COVER ASSEMBLY up.
[10]Lift and move the PREHEAT DUCT up.
[11]To remove the LAMP MODULE RECEPTACLE from the PREHEAT DUCT, compress the 2 TABS on the LAMP MODULE RECEPTACLE.
Warning
Dangerous Voltage
[1]Disconnect the main power.
[2]Do the replacement procedure for the LAMP MODULE RECEPTACLE in reverse order.
SM4530-1 – 30APR96 |
11 |
SERVICE MANUAL
|
|
|
Warning |
|
|
|
Dangerous Voltage |
||
|
|
[1] |
Disconnect the main power. |
|
|
|
[2] |
Do the replacement procedures for the LOWER |
|
CYCLE SOLENOID |
|
|
HOUSING ASSEMBLY and the MOTOR. |
|
SCREW (2) |
[3] |
Cut and remove the necessary WIRE TIES. |
||
|
||||
|
|
[4] |
Disconnect the 2 wires from the CYCLE |
|
CYCLE |
|
|
SOLENOID on the SMALL CIRCUIT BOARD. |
|
|
[5] |
Pull the SMALL CIRCUIT BOARD up. |
||
SOLENOID |
|
|||
|
[6] |
Remove the Torx SCREW (for N.P. models) (or |
||
PLUNGER |
|
|||
|
|
|
Hex SCREW for Painted Models) from the WORM |
|
|
|
|
PULLEY SHAFT. |
|
|
|
[7] |
Move the TAB on the WORM PULLEY |
|
|
|
|
ASSEMBLY out of the MECHANISM ASSEMBLY. |
|
|
|
[8] |
Lift and remove the WORM PULLEY ASSEMBLY. |
|
|
|
[9] |
Remove the 2 Torx 1/4 in. SCREWS from the 2 |
|
|
|
|
CYCLE SOLENOID GROMMETS. |
|
|
|
[10] |
Pull the CYCLE SOLENOID ASSEMBLY up and |
|
|
|
|
out. |
|
|
|
[11] |
If necessary, remove the CYCLE SOLENOID |
|
|
A100_0017GCA |
|
PLUNGER ASSEMBLY. |
|
|
|
|
A100_0017GA
Important
Do the adjustment for the CYCLE SOLENOID ASSEMBLY. See the Adjustments section.
[1] Do the replacement procedure for the CYCLE SOLENOID ASSEMBLY in reverse order.
12 |
30APR96 – SM4530-1 |
Replacements and Installations
SCREW (3) |
SCREW |
|
|
DARK |
|
LENS |
SHUTTER |
|
SWITCH |
||
MOUNT |
||
|
MECHANISM
ASSEMBLY
SCREW
FOCUS KNOB
|
AUTO FOCUS |
|
A091_4022CCA |
DEFEAT SWITCH |
|
(not shown) |
||
A091_4022CA |
Warning
Dangerous Voltage
[1]Disconnect the main power.
[2]Do the replacement procedure for the LOWER HOUSING ASSEMBLY.
[3]Cut and remove the necessary WIRE TIES.
[4]Disconnect the 2 wires from the CYCLE SOLENOID on the SMALL CIRCUIT BOARD.
[5]Pull the SMALL CIRCUIT BOARD up.
[6]Disconnect all wires connected to the MECHANISM ASSEMBLY:
•1 yellow wire from CYCLE SWITCH
•1 orange wire from WIRE NUT
•1 green wire from POWER CORD
•2 green ground wires from the lower MECHANISM ASSEMBLY
[7]Remove the FOCUS KNOB from the FRONT PANEL.
Important
For Auto-Focus models only, disconnect the short, gray wire connected to the AUTO-FOCUS DEFEAT SWITCH.
[8]Remove the 3 Torx SCREWS from the LENS MOUNT ASSEMBLY.
[9]Lift and move the LENS MOUNT ASSEMBLY up.
[10]Do the replacement procedure for the MOTOR.
[11]Remove the 3 Torx SCREWS from the MECHANISM ASSEMBLY.
[12]Loosen the SCREW on the STABILIZER WALL approximately half way.
[13]Remove the SCREW from the DARK SHUTTER SWITCH and remove the SWITCH.
Caution
There might be a bind between the SELECT LEVER and the SELECT BUTTON when removing the MECHANISM ASSEMBLY. Do not use force; this might cause damage to the SELECT BUTTON.
[14] Remove the MECHANISM ASSEMBLY.
SM4530-1 – 30APR96 |
13 |
SERVICE MANUAL
Important
To insert the SELECT BUTTON into the hole in the SELECT LEVER when installing the MECHANISM ASSEMBLY, hold the SELECT BUTTON completely down.
[1] Do the removal procedure for the MECHANISM ASSEMBLY in reverse order.
SCREW |
SCREW (2) |
|
WORM
PULLEY
|
AUTO |
|
|
CYCLE |
FOCUS |
SCREW |
|
BRACKET |
|||
|
|||
SOLENOID |
ASSEMBLY |
|
A091_4023BCA
A091_4023BA
Warning
Dangerous Voltage
[1]Disconnect the main power.
[2]Do the replacement procedure for the LOWER HOUSING ASSEMBLY.
[3]Cut and remove the necessary WIRE TIES.
[4]Disconnect the 2 wires from the CYCLE SOLENOID on the SMALL CIRCUIT BOARD.
[5]Pull the SMALL CIRCUIT BOARD up.
[6]Do the replacement procedure for the MECHANISM ASSEMBLY.
[7]Remove the Torx SCREW (on N.P. models) (or Hex SCREW on Painted Models) from the WORM PULLEY.
[8]Remove the WORM PULLEY.
[9]Remove the 2 Hex SCREWS from the CYCLE SOLENOID.
[10]Remove the CYCLE SOLENOID.
[11]Remove the Phillips SCREW from the AUTO-FOCUS BRACKET ASSEMBLY.
[12]Pull and remove the AUTO-FOCUS BRACKET ASSEMBLY through the hole where the CYCLE SOLENOID was.
[1] Do the replacement procedure for the AUTO-FOCUS BRACKET ASSEMBLY in reverse order.
14 |
30APR96 – SM4530-1 |
Replacements and Installations
LIFT LEVER |
LIFT LEVER |
SHAFT |
|
STYLE 1
RETARD
SPRING
E-RING
BEARING
STYLE 2
RETARD
SPRING
BEARING
|
NUT |
A008_0173HCA |
|
E-RING |
|
CAM STACK ASSEMBLY |
A008_0173HA |
|
|
Warning
Dangerous Voltage
[1]Disconnect the main power.
[2]Do the replacement procedure for the MECHANISM ASSEMBLY.
[3]Remove the INDEXER LEVER ASSEMBLY from the TOP PLATE of the MECHANISM ASSEMBLY.
[4]Remove the Torx SCREW (on N.P. models) (or Hex SCREW on Painted Models) from the WORM PULLEY ASSEMBLY.
[5]Remove the WORM PULLEY ASSEMBLY.
[6]Remove the DIRECTION LEVER LINK from the DIRECTION LEVER.
[7]Remove the DIRECTION LEVER SPRING from the DIRECTION LEVER.
[8]Disconnect the LIFT LEVER SPRING from LIFT LEVER on the TOP PLATE of the MECHANISM ASSEMBLY.
[9]Remove the RETARD SPRING.
[10]Remove the 7 Torx SCREWS (on N.P. models) (or Hex SCREWS on Painted Models) from the TOP PLATE of the MECHANISM ASSEMBLY.
[11]Remove the TOP PLATE.
SM4530-1 – 30APR96 |
15 |
SERVICE MANUAL
[12] Remove the LIGHT BAFFLE.
LIFT LEVER |
LIFT LEVER |
|
|
SHAFT |
|
SELECT LEVER
E-RING
BEARING
SELECT
LEVER
SPRING
|
|
NUT |
CAM STACK ASSEMBLY |
TAB |
E-RING |
|
[13]Remove the NUT from the LIFT LEVER SHAFT.
[14]Remove the LIFT LEVER and SHAFT.
[15]Remove the 2 E-RINGS from the 2 CAM SHAFT BEARINGS.
[16]Remove the 2 CAM SHAFT BEARINGS.
[17]Press and hold the SELECT LEVER down.
[18]Remove the CAM STACK ASSEMBLY.
[19]Disconnect the SELECT LEVER SPRING from the TAB and remove the SELECT LEVER.
BEARING
A008_0174HCA
A008_0174HA
16 |
30APR96 – SM4530-1 |
Replacements and Installations
HALF-CYCLE
LEVER
HALF-CYCLE
LEVER SPRING
CYCLE
LEVER
PLUNGER
SPRING
PLUNGER
CYCLE
SOLENOID
SCREW (2)
INDEX LEVER
and SPRING (not shown)
E-RING (2)
A091_0009CCA
A091_0009CA
[20]Remove the 2 SCREWS from the CYCLE SOLENOID.
[21]Remove the CYCLE SOLENOID.
[22]Slide the PLUNGER and PLUNGER SPRING off the CYCLE LEVER.
[23]Remove the HALF CYCLE SPRING between the CYCLE LEVER ASSEMBLY and the HALF CYCLE LEVER.
[24]Disconnect the INDEX LEVER SPRING from the MECHANISM ASSEMBLY.
[25]Push the INDEX LEVER back.
[26]Remove the 2 E-RINGS:
•1 on the CYCLE LEVER ASSEMBLY
•1 on the HALF CYCLE LEVER
Caution
Keep both the CYCLE LEVER ASSEMBLY and the HALF CYCLE LEVER together and observe the orientation of both LEVERS.
[27]Slide both the CYCLE LEVER and HALF CYCLE LEVER off the SHAFT.
Caution
Keep both the CYCLE LEVER ASSEMBLY and the HALF CYCLE LEVER together and observe the orientation of both LEVERS.
[1]Do the replacement procedure for the CAM STACK ASSEMBLY and CYCLE LEVER ASSEMBLY in reverse order.
SM4530-1 – 30APR96 |
17 |