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96M13085
Super-High-Speed Flexible Image Processor
System
XG-7000 Series
Controller Instruction Manual
Read this manual thoroughly before using the XG-7000 Series. Always keep this manual in a safe place for future reference.
Introduction
This manual describes the hardware information. Read this manual thoroughly to understand how the XG-7000 Series works in order to maximize the performance of the system.
•This manual covers the XG-7000 Series. All references, unless otherwise noted, pertain to the XG-7501/XG-7502. For more details on the differences between the models, see "Main Specifications" (page 7).
•Always keep this manual in a safe place for future reference.
•Ensure that the manual is passed to the end user in case of transfer of the unit.
Symbols
The following warning symbols are used to ensure safety and to prevent human injury and/or damage to property when using the system.
DANGER
Indicates that the operator is at risk of death or serious physical injury if the system is improperly operated or this precaution is not followed.
Warning
Indicates that the operator is at risk of physical injury if the system is improperly operated or this precaution is not followed.
Caution
Indicates that property could be damaged (product malfunction, etc.) if the system is improperly operated or this precaution is not followed.
Note
Indicates important operating procedures that could be easily overlooked.
Reference
Indicates further information that may be useful to know.
Trademarks
•"SD Memory Card" is a registered trademark of the SD association.
•Other company names and product names are registered trademarks or trademarks of their respective companies.The TM mark and ® mark are omitted in this manual.
Package Contents
The equipment and accessories listed below are included in the package when shipped. Upon opening the carton, check that you have received all of the equipment and accessories listed below.
Standard Package
• Controller Unit x 1 (XG-7701(P)/ XG-7702(P)/XG-7501(P)/XG-7502(P)/ XG-7001(P)/XG-7002(P)/XG-7001A/ XG-7002A, whichever is appropriate)
• SD card (other than XG-7701(P)/XG-7702(P):
OP-87133 (512MB), XG-7701(P)/ XG-7702(P): CA-SD1G (1GB)) x 1 (already installed in the SD1 card slot of the controller)
•Controller instruction manual x 1
•Terminal block sticker package x 1
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Safety Precautions
General Cautions
•Before starting work or before starting the system, confirm that all the functions of the system are working properly.
•If any KEYENCE product fails, take full safety measures to prevent damage before using the system again.
•If the system is used beyond published specifications or if the system is modified, the functions and performance cannot be guaranteed.
•Please note that when the system is used in combination with other instruments, its functions and performance may be degraded.
•Do not use this product for the purpose to protect a human body or a part of human body.
•This product is not intended for use as explosion-proof product. Do not use this product in hazardous location and/or potentially explosive atmosphere.
•Do not subject this unit or connected devices to a sudden change of temperature, as condensation may occur.
Warning
General
•Do not use with any power voltage other than 24 V DC. Doing so may cause fire, electric shock, or product malfunction.
•Do not disassemble or modify this unit. Doing so may cause fire or electric shock.
Operating environment and conditions
•To use the system properly and safely, avoid installing this unit in the following locations: Doing so may cause fire, electric shock, or product malfunction.
–Locations that contain moisture or dust, or that are poorly ventilated.
–Locations where the system is exposed to direct sunlight or temperature increases.
–Locations where there are flammable or corrosive gases.
–Locations where the unit may be directly subjected to vibration or impact.
–Locations where water, oil or chemicals may splash onto the unit.
–Locations where static electricity occurs.
•Keep this unit and cables away from high-tension cables or power lines. Otherwise, noise may cause malfunction or accidents.
•Bundle cables with a spiral tubing material. Direct bundling will concentrate the cable load on the bindings, which can result in cable damage or short circuit.
•This unit and optional devices are precision components. Do not subject them to vibration or impact.
Measures to be taken when an abnormality occurs
In the following cases, turn the power OFF immediately. Using the unit in an abnormal condition may cause fire, electric shock, or product malfunction. Contact your local KEYENCE office for repair.
•If water or debris enters the system
•If the system is dropped or the case is damaged
•If smoke or a burning smell emits from the system
Caution
Usage
•Before making any connections/disconnections, be sure to turn off the power of this unit and connected devices. Failure to do so may result in malfunction of the system or connected devices.
•Do not turn the power off while you are programming. Otherwise, all or part of the program settings may be lost.
•Do not block the ventilation holes. Otherwise, the inside temperature may rise and malfunction may occur.
•Do not allow an excessive amount of sunlight or bright indoor light to enter the camera for a long period of time. Doing so may cause damage to the CCD inside the camera.
Note
Maintenance
•Do not clean with benzene, thinner, or alcohol.
•Doing so may cause discoloration or deformation of the unit. If the unit has any dirt on it, wipe it off with a cloth moistened with a mild detergent, then wipe with a dry cloth.
Precautions on Regulations and Standards
CE Marking
KEYENCE evaluates compliance with the requirements of the EC directive according to how products fulfill the below conditions. KEYENCE has confirmed that the XG-7000 Series meets these requirements. When the XG-7000 Series is used in EU nations, take note of the following precautions.
EMC Directive (2004/108/EC)
• Applicable Standard EMI: EN61326-1, Class A
EMS: EN61326-1
•Use cables shorter than 30 m to connect the controller unit and its external devices.
•When connecting a CC-Link unit CA-NCL10E, attach a ferrite core (OP-84364, optional) within 300 mm on the CA-CNL10E side of the CC-Link dedicated cable.
However, these precautions do not guarantee that the customer’s entire machinery installation is compliant with the EMC Directive. The customer is responsible for determining the compliance of the overall machinery installation.
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Identifying Controls and Connectors
1 Parallel I/O connector
Use to connect the parallel input/output signals.
2 SD2 slot (upper), SD1 slot (lower)
Insert an SD card.
The lower slot (SD1) holds the included SD Card (CA-SD1G: 1GB, or OP-87133: 512MB) as SD Card 1.
Note
SD Card 1 must be inserted while the device is operating.
3 Modular connector
Use to connect to the console (OP-84231/84236, optional).
4 RGB output terminal
Use to connect to an external monitor.
5 USB connector
Use to connect to the USB cable.
6 Camera 2 connector
Use to connect to the camera 2.
7 Expansion unit connector 1 (right side)
Use to connect the camera expansion unit XG-E700/E700A.
8 RS-232C connector
Connect the RS-232C Communication Cable (OP-26487: 2.5 m, optional) or the RS-232C Modular Cable for the Touch Panel (OP-87264: 3 m/ OP-87265: 10 m, optional).
Reference
When connecting the touch panel, it is necessary to change the settings of the RS-232 Port on the Controller side. For details, refer to the User's Manual of the XG-7000 Series.
9 Camera 1 connector
Use to connect to the camera 1.
10 Ethernet connector
Use to connect the Ethernet cable.
11 Terminal block
Use to connect the power supply (24 VDC) and the input/output signals.
12 Grounding terminal
Use to connect the installation line.
13 Expansion unit connector 2 (left side)
Use to connect the illumination expansion unit CA-DC30E/DC20E/ DC21E or CC-Link unit CA-NCL10E.
Installing the Controller Unit
Install the controller unit to DIN rail, or use the holes on the bottom of the controller to secure it with screws.
Note
•Do not install the XG in a location with lots of dust or water vapor. The XG does not have a mechanism to protect the XG from dust or water. Dust or water entering the controller can cause damage to the XG.
•Turn off the power to the controller when connecting or removing an expansion unit, a cable, or a terminal block. Connecting or removing the camera expansion unit, the cable, or the the terminal block while the power is being supplied may damage the controller or peripheral devices.
•When a expansion unit is not connected, place the connector protection cover back on the controller. Using the controller with the connector exposed may cause damage to the controller.
Caution on Direction of Controller Mounting
•Install the controller in the direction indicated by the circle as shown below. Do not install the controller in any other direction.
•For ventilation, keep the space free of objects for 50 mm or more above the controller and 50 mm or more for both sides. Keep the space free of objects for 90 mm or more in the front of the connector panel to connect the cables safely.
•When two or more
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controllers, and 50 mm or |
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controllers. |
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Note
•Do not block the ventilation openings on the top and bottom of the controller. If the vents are blocked, heat is accumulated inside the machine and can cause system failure.
•If the temperature inside the control panel (temperature at the bottom of the controller) exceeds the rating, use forced air-cooling or increase the free space around the system to improve ventilation until the operating ambient temperature drops below the rating.
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