KEYENCE LK-G5000 User Manual

4.4 (5)

Ultra High-Speed/High-Accuracy

Laser Displacement Sensor

SETUPGUIDE

LK-G5000

INDEX

This guide explains basic setting methods for the LK-G5000. For more detailed information, refer to the User’s Manual.

1Introduction

Core component layout

Mounting the Sensor Head

2Setup using LK-Navigator 2 (LK-H2)

What is LK-Navigator 2?

Launching LK-Navigator 2

Sending settings

Receiving settings

Displaying measurement values

3Sensor head-related settings

Head settings

Measurement mode

Mounting mode

4OUT settings

P. 2

P. 2

P. 4

P. 4

P. 5

P. 5

P. 5

P. 6

P. 6

P. 7

 

• OUT settings

P. 8

 

• Calculation method

P. 8

 

 

 

 

• Measurement/Tolerance-Measurement type

P. 9

 

 

 

 

• Measurement/Tolerance-Filter

P. 9

 

 

 

 

• Measurement/Tolerance - Tolerance Evaluation

P. 9

 

 

 

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Measurement setup examples

 

 

• Eccentricity/Vibration Measurement Setting Methods

P. 10

 

 

 

 

• Thickness Measurement Setting Methods

P. 12

 

 

 

 

• Setting methods for measuring the thickness of transparent objects

P. 15

 

 

 

 

• Data storage function setting methods

P. 17

 

 

 

6

FAQ's

 

 

• Common questions

P. 20

 

 

 

 

• Connecting a PC/PLC link unit

P. 21

 

 

 

 

• Wiring guide

P. 22

 

 

 

 

• Optional parts

P. 23

 

 

 

1 Introduction

This section contains information related to the component layout and installation of this device.

Core Component Layout

Display panel cable (0.33 m/3 m/10 m)

 

 

GO

 

LK-HD500

Display panel

 

 

 

TIM

 

 

 

LO

 

 

 

HI

 

 

 

(When using a separate controller)

OUT1

 

GO

LO

TIM

 

HI

 

 

DARK

 

OUT2

 

 

 

 

 

 

BRIGHT

DARK

 

 

 

STABILITY BRIGHT

 

 

 

ON

STABILITY

ZERO

 

 

LASERON

 

 

 

 

HEAD1

LASER

 

 

 

 

HEAD2

PROGRAM

 

 

ENT

 

 

 

 

 

 

SET

 

 

 

 

 

Sensor head-to-controller extension cable optional

-HA100 LK POWER

STABILITY

BRIGHT

DARK

1

Sensor head-to-controller cable (0.7 m/2 m/5 m/10 m/20 m/30 m)

24 VDC power supply

Head 02

Head 01

Mounting the Sensor Head

In order to accurately measure a target, mount the sensor head so that the top surface of the target enters the measurement range.

LK-H008

Diffused target/specular reflection target

Reference position

Measurement range

 

8 mm

+0.5 mm

0 mm

-0.5 mm

 

2

DIFFUSE TARGET

LK-H02x

Reference position

20 mm

0 mm

LK-H05x

Reference position 50 mm

0 mm

LK-H08x

Reference position 80 mm

0 mm

LK-H15x

Reference position 150 mm

0 mm

Measurement range

+3 mm -3 mm

Measurement range +10 mm

-10 mm

Measurement range

+18 mm

-18 mm

Measurement range +40 mm

-40 mm

SPECULAR TARGET

LK-H02xK

Reference position

 

16.1 mm

Measurement range

 

0 mm

+2.8 mm

-2.8 mm

 

LK-H05xK

46.3 mm

Reference position

0 mm

LK-H08x+LK-F3

76.7 mm Reference position

0 mm

LK-H15x+LK-F2

147.5 mm Reference position

0 mm

Measurement range +5.2 mm

-5.2 mm

Measurement range +17.6 mm

-17.6 mm

Measurement range +39.5 mm

-39.5 mm

MEASURING A SPECUL AR TARGET

When measuring specular targets like glass or mirrors, mount the sensor head at an angle so that reflected laser light returns to the receiver. When using the LK-H08x or the LK-H15x, use the LK-F3 or LK-F2 neutral density filter.

3

2 Setup using LK-Navigator 2 (LK-H2)

This section will cover basic setup using LK-Navigator 2.

What is LK-Navigator 2?

LK-Navigator 2 is a software package that can be used to set up the LK-G5000 and acquire measurement values.

Launching LK-Navigator 2

Connect the sensor head to the controller and turn on the power. Prepare the PC that has had LK-Navigator (LK-H2) installed on it and then connect the controller to the PC via USB cable.

Double click the LK-Navigator 2 icon to launch LK-Navigator 2.

Connecting the PC and the controller

LK-Navigator 2 settings screen

4

KEYENCE LK-G5000 User Manual

Sending settings

Once the button for “Send settings to controller” is clicked, the settings that have been created in LK-Navigator 2 will be applied to the controller.

Receiving settings

Once the button for “Receive settings from controller” is clicked, the controller settings will be downloaded to LK-Navigator 2. This is useful when checking the settings that are currently being used.

Displaying measurement values

Using LK-Navigator 2, it is possible to check the current measurement values. Once the “View Measurement Value” button has been clicked, the Measurement Value Display window will appear.

Once the button for “Measurement value acquisition start” in this window is clicked, it will be possible to check the measurement values.

Once the window is opened, the "Measurement Value Display" screen will be on standby. By clicking the "Measurement value acquisition start” button, it will be possible to acquire measurement values from the controller. By clicking the "Select Display" button, it will be possible to select the OUT number that will be displayed in the Measurement Value Display window.

5

3 Sensor head-related settings

This section covers basic head level processing settings.

Head settings

This section controls head level target optimisation processes. This makes it possible to select measurement modes that are optimised for specific target surface conditions and materials, and allows for corrections to compensate for sensor head mounting.

Measurement mode

Selects settings that have been optimised for various target surfaces.

Standard mode

The measurement mode that has been set as default and is optimal for the vast majority of diffuse targets. Measurement is normally performed in this mode.

Translucent object mode

Used when measuring target that scatter light such as translucent resin.

Transparent object mode

Used when performing displacement or thickness measurement for transparent objects like glass or transparent films. Used when the reflectivity of the different surfaces of a transparent object are the same.

6

Transparent object 2 mode

Used when measuring transparent object target that have multiple surfaces that differ in reflectivity such as when measuring metal-deposited glass.

Semi-opaque object mode

Used when measuring diffuse targets with strong surface luster.

Mounting mode

Selects settings in response to the mounting method for the sensor head.

“Diffuse reflection”

As listed in P.2 of this guide, this setting is used when the sensor head is mounted perpendicular to the target. “Specular reflection mounting”

A method where the sensor head is mounted at an angle to the target. By performing specular reflection mounting, measurement is possible after correcting physical errors caused by the angle.

7

4 OUT settings

These settings related to measurement value processing.

OUT settings

With the LK-G5000, measurement values can be calculated and displayed for each OUT. At default, the number of used OUTs is 2, and up to 12 can be set. The number of used OUTs can be set in the environment settings.

*Once the “No. of used OUT” is changed, all programs will be initialised. The number of used OUTs must be the first thing to be set.

Calculation method

Sets which sensor head will display measurement values to which OUT and performs calculations between these measurement values.

With the settings listed above, measurement values that have been measured with head 01 will be displayed at OUT1.

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