Kettler AJ 3130 User Manual.pdf

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Assembly instructions for Kettrike® KALISTA

Item # 08152-899

1-6

 

 

Adult assembly required!

 

 

 

 

 

Ibs

 

Picture similar.

KETTLER® International Inc. ·1355 London Bridge Road · Virginia Beach · Virginia VA 23453 USA www.kettlerusa.com

Assembly Instructions

Read these instructions carefully before assembling the product or using it for the first time. They contain important information for your safety and for the correct use and maintenance of this KETTLER product. Keep the instructions in a safe place for information or for ordering spare parts.

This KETTLER product has been designed in accordance with the latest standards of safety and subjected to constant quality monitoring. The data gained from this quality process is then incorporated in the development of our products. For this reason, we reserve the right to make changes in design and technology in order to offer our customers products of the highest standard of quality at all times. In spite of this, should you have any ground for complaint, please contact KETTLER International Inc

For your safety

This toy vehicle should be used for its intended purpose only, i.e. one (1) child only. It should not be used in any other way, as this may be dangerous. The manufacturer cannot be held liable for damage or injury caused by incorrect use.

This item is not intended for commercial use.

This product is a toy and is not suitable for use in traffic or on public roads.

Always keep a watchful eye on your child in order to avoid risks by thoughtless and hasty movements.

Please care for the fact that the tricycle is only used on safe ground.

This product is suitable for children between 1 - 6 years.

The tricycle is an unlighted play implement. Its use in the dark is dangerous.

In case of a sudden and/or strong turn of the handlebar the tricycle could be caused to tip. Danger of injuries!

The tricycle must not be connected with other vehicles, sports or similar devices and not be driven/pulled by them. Never subject your child on the tricycle to speeds exceeding walking pace!

Damaged components may endanger the safety of your child or shorten the lifespan of the product. Inspect it at regular intervals to ensure that none of the components are damaged and that none of the bolts or other joints have worked loose.

Replace worn or damaged parts immediately and ensure that the product is not used again until this has been done. If any parts require replacement, use only original spares manufactured by KETTLER.

This child’s wheeled toy conforms to the stipulated safety regulations European standard EN 71-1/3 („Safety regulaions for childrens toys“, max. weight of user: 110 lbs). Incorrect repairs or alterations (removal of original parts or addition of other parts etc.) may be a source of danger to the user.

! CAUTION: This package contains small parts which, before assembly, present hazardous sharp edges or points and/or a potential choking hazard to children under the age of three. Care should be taken during unpacking and assembly to ensure that all small parts are accounted for and kept out of the reach of children.

! CAUTION: While assembly of the product keep off children’s reach (Choking hazard - contains small parts).

Use of the Toy

! WARNING: Adult supervision is required. Never use near steps, slopes, driveways,

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Assembly Instructions

hills, roadways, alleys or swimming pool areas. Always wear shoes. Never allow more than one rider (without a tandem seat). The use of protective gear and a Safety Helmet is highly recommended.

Ensure that the toy vehicle is not used until it has been properly assembled and checked by an adult person.

In case of tricycles without a free-wheel consider the fact that the pedals will rotate even when the tricycle is pushed.

Do not transport any objects on the tricycle.

Always adjust the use of the tricycle to the conditions encountered.

Tricycles do not possess a continuously effective brake system. Therefore, safeguard the tricycle against rolling away when parking it. Never park the tricycle unattended with a child on it!

Never draw the tricycle behind you as long as a child is seated on it.

Instruct your child how to use the vehicle correctly and draw attention to possible sources of danger.

Although dangerous situations are unlikely to occur if the toy is used correctly, children at play should, if possible, be supervised.

Please keep original packaging of this article, so that it may be used for transport at a later date, if necessary.

Please bear in mind that there is always a danger of children injuring themselves while using swings, climbing frames,toy vehicles or similar equipment.

When children are at play, situations may arise which cannot be predicted by the manufacturer and for which we cannot be held responsible.

Before use, always check all screws and plug-in connections as well as respective safety devices fit correctly.

Never use corrosive or abrasive substances to clean the toy. Never use substances which may cause pollution of the environment.

Lubricate the bearing sleeves of the wheels and the handlebars with a few drops of oil every two or three months.

For models with push bars: Always ensure that the push bar fits correctly in the adaptor, and locks. Do not hang any weights on the bar! The vehicle may tip over, and your child may be hurt. The push bar is intended for adult use only, do not pass responsibility for children on to other children. For free play time take the push bar off for safety reasons.

Assembly of the toy vehicle

The toy vehicle must be assembled carefully by an adult person. Study the assembly instructions carefully before beginning work. Assemble the vehicle in the exact sequence shown by the letters in the diagrams. This is essential for the safe function and use of the scooter

Please note that there is always a danger of injury when working with tools or doing manual work. Therefore please be careful when assembling this machine.

Ensure that your working area is free of possible sources of danger, for example don’t leave any tools lying around. Always dispose packaging material in such a way that it may not cause any danger. There is always a risk of suffocation if children play with plastic bags!

Bolt all the parts together loosely at first, and check that they have been assembled correctly. Tighten the locknuts by hand until resistance is felt, then use spanner to finally tighten nuts completely against resistance (locking device). Then check that all screw connections have been tightened firmly. Attention: once locknuts have been unscrewed they no longer function correctly (the locking device is destroyed), and must be replaced.

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Assembly Instructions

The grips can be pushed onto the handlebars more easily if they are first soaked in warm water.

Please keep original packaging of this article, so that it may be used for transport at a later date, if necessary.

For technical reasons, we reserve the right to carry out preliminary assembly work (e.g. addition of tubing plugs).

When ordering spare parts, always state the full item number, spare-part number, the quantity required and the serial number of the product.

Example order: item # 08152-899 / spare-part # 10111023 / 1 piece / s/n ...

Important: spare part prices do not include fastening material; if fastening material (bolts, nuts, washers etc.) is required, this should be clearly stated on the order by adding the words „with fastening material“.

Warranty

KETTLER limited warranty

THERE ARE NO WARRANTIES, EXPRESSED OR IMPLIED, MADE BY EITHER THE DISTRIBUTOR OR THE MANUFACTURER ON KETTLER PRODUCTS, EXCEPT THE MANUFACTURER’S LIMITED WARRANTY AGAINST DEFECTS IN MATERIAL SET OUT BELOW:

This KETTLER Limited Warranty applies to products sold through the KETTLER Authorized Dealer Network to the original retail purchaser and authenticated by proof of purchase from a retailer located in the United States. Any shipments made under this warranty will be shipped to the United States only. Any shipment outside of the United States will be at the sole cost of the customer. This KETTLER Limited Warranty is a manufacturer’s warranty and is not changed or modified by additional warranties extended by individual retailers at the point of sale. Manufacturer warrants this product to be free from defects in material at the time of the product’s tender of delivery for a period of 3 years for residential use.This Limited Warranty is not transferable and does not cover normal wear and tear (including, but not limited to, damage and wear to tires, power shocks, drive belts and other non-durable parts). The liability of the manufacturer under this Limited Warranty shall not include any liability for direct, indirect, or consequential damages resulting from the defect. This Limited Warranty is void if the product is damaged by accident, unreasonable use, improper service, failure to follow instructions provided, modification from its original state, or other causes determined not arising out of defects in material.

This warranty gives you specific legal rights. Should this product become defective due to material within the warranty period, contact KETTLER Parts & Service Dept. by phone at 866.804.0440, fax at 757.563.9273, or e-mail at parts@kettlerusa.com.

THIS LIMTIED WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND OF ANY OTHER OBLIGATIONS OR LIABILITY ON THE PART OF THE MANUFACTURER. KETTLER NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR IT ANY OTHER LIABILITY IN CONNECTION WITH SUCH PRODUCTS.

KETTLER® International Inc.1355 London Bridge Road · Virginia Beach · Virginia VA 23453 USA

For parts or service ONLY call 1-866-804-0440 or send e-mail to: parts@kettlerusa.com

call (866) 804-0440 fax (757) 563-9273. www.kettlerusa.com

info@kettlerusa.com

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Warranty

The manufacturer reserves the right to make changes reflecting product or other technical advances. The content of these instructions is accurate at the date of printing.

Checklist

 

 

1

 

 

1

1/1

 

1

 

2

 

 

1

M6x65mm

1

M6x25mm

1

 

 

M5x35mm

2

 

M 6

1

1

4,8x16 mm

1

4,2x16 mm

5

 

1

M5

1

 

 

 

 

SW 8/10

1

 

 

1

1

1/1

1/1

1

1

5

1

 

 

C

 

B

 

A

 

A

 

D

ACTUAL

SIZE

 

2

 

 

!

6

3

 

 

 

 

A

 

 

B

 

 

!

C

 

 

 

 

!

 

D

!

 

 

 

SIZE

 

 

ACTUAL

 

4

 

5

!

 

SIZE

ACTUAL

 

ACTUAL

SIZE

 

 

 

 

 

7

6

 

B

A

locked

 

7

SIZE

ACTUAL

8

8

 

ACTUAL

SIZE

 

9

10a

10b

!

Handling

USA Example Type label - Serial number

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Spare parts drawing for Kettrike® KALISTA 08152-899

 

 

 

 

 

 

 

 

8

 

 

28

 

29

 

 

 

 

 

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

23

 

 

27

 

 

26

9

 

11

12

10

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

14

 

19

15

 

 

25

21

1

20

 

 

7

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

6

 

 

 

 

24

 

 

 

 

 

 

 

16

 

2

22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

17

 

 

 

18

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

 

 

 

 

 

5

7

 

 

 

When ordering spare parts, always state the full item number, spare part number, the quantity required and the serial no. of the product.

Example order: Item # 08152-899 / spare-part no. 10111023 / 1 piece / s/n ...

Important: spare part prices do not include fastening material; if fastening material (bolts, nuts, washers etc.) is required, this should be clearly stated on the order by adding the words „with fastening material“.

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List of spare parts for Kettrike® KALISTA 08152-899

Item

Description

Qty

Part number

1

front frame

1

91611403

2

rear frame

1

91611404

3

wheel fork

1

91620371

4

front wheel

1

15170075

5

rear wheel

2

15170105

 

 

 

 

6

front wheel cover (2044)

2

70121905

7

rear wheel cover

2

70121906

8

handlebar w. grips Ø 22 mm

1

91650335

9

molded seat (3492)

1

70120260

10

fender (2971)

1

70121909

11

handlebar bushing (2046)

1

70122051

12

handlebar clamp

1

97201280

13

plastic grip for Ø22 mm

2

10111047

14

front wheel bearing

2

10122124

15

hexagon bushings

4

70121470

16

sand bucket (3532)

1

70121907

17

plug for Ø 40 mm

1

10100168

18

plastic pedal (1848)

2

70121908

19

hubcap (1822)

2

70121822

 

 

 

 

20

guide bush (2969)

1

70121560

21

adjustement sleeve (3494)

1

70121913

22

plug for 8x6,5x12mm

4

10100169

23

covering

1

70121914

24

release latch for bucket

1

70122089

25

adaptor

1

70125638

 

 

 

 

26

pushbar, upper part

1

97100399

27

pushbar, lower part

1

97100400

 

 

 

 

28

grip, lower part

1

70121912

29

grip. upper part

1

70121911

 

 

 

 

30

hardware bag

1

91680534

© 2007 KETTLER®. All rights reserved. No part of this catalog may be reproduced, stored in a retrieval system, or transmitted in any form, or by any means, such as electronic, mechanical, photocopying or otherwise, without the prior written permission of KETTLER.

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docu 3201-12.11