Kawasaki ER-6n ABS 2015 Owner's manual

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GENERAL INFORMATION	j
HOW TO RIDE THE MOTORCYCLE	j
SAFE OPERATION	j
MAINTENANCE AND ADJUSTMENT	j
STORAGE	j

A Table of Contents is included after the Foreword.

Whenever you see the symbols shown below, heed their instructions! Always follow safe operating and maintenance practices.

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

NOTICE

NOTICE is used to address practices not related to personal injury.

NOTE

○NOTE indicates information that may help or guide you in the operation or service of the vehicle.

NOTICE

THIS PRODUCT HAS BEEN MANUFACTURED FOR USE IN A REASONABLE AND PRUDENT MANNER BY A QUALIFIED OPERATOR AND AS A VEHICLE ONLY.

(Australian model only)

TAMPERING WITH NOISE CONTROL SYSTEM

PROHIBITED

Owners are warned that the law may prohibit:

(a)The removal or rendering inoperative by any person other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use; and

(b)The use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

FOREWORD

Congratulations on your purchase of a new Kawasaki motorcycle. Your new motorcycle is the product of Kawasaki’s advanced engineering, exhaustive testing, and continuous striving for superior reliability, safety and performance.

Please read this Owner’s Manual carefully before riding so that you will be thoroughly familiar with the proper operation of your motorcycle’s controls, its features, capabilities, and limitations. This manual offers many safe riding tips, but its purpose is not to provide instruction in all the techniques and skills required to ride a motorcycle safely. Kawasaki strongly recommends that all operators of this vehicle enroll in a motorcycle rider training program to attain awareness of the mental and physical requirements necessary for safe motorcycle operation.

To ensure a long, trouble-free life for your motorcycle, give it the proper care and maintenance described in this manual. For those who would like more detailed information on their Kawasaki Motorcycle, a Service Manual is available for purchase from any authorized Kawasaki motorcycle dealer. The Service Manual contains detailed disassembly and maintenance information. Those who plan to do their own work should, of course, be competent mechanics and possess the special tools described in the Service Manual.

Keep this Owner’s Manual aboard your motorcycle at all times so that you can refer to it whenever you need information.

This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is sold.

All rights reserved. No part of this publication may be reproduced without our prior written permission.

This publication includes the latest information available at the time of printing. However, there may be minor differences between the actual product and illustrations and text in this manual.

All products are subject to change without prior notice or obligation.

KAWASAKI HEAVY INDUSTRIES, LTD.

Motorcycle & Engine Company

© 2014 Kawasaki Heavy Industries, Ltd.

Apr. 16, 2014. (1)

TABLE OF CONTENTS

SPECIFICATIONS...............................	11
LOCATION OF PARTS .......................	16
LOADING AND ACCESSORIES
INFORMATION ................................	19
GENERAL INFORMATION.................	22
Meter Instruments ............................	22
Tachometer...................................	23
Multifunction Meter...........................	24
Multifunction Display.....................	26
Warning/Indicator Lights: ..............	34
Key...................................................	38
Ignition Switch/Steering Lock...........	39
Right Handlebar Switches................	43
Engine Stop Switch: .....................	43
Starter Button: ..............................	44
Left Handlebar Switches ..................	44
Dimmer Switch: ............................	44
Turn Signal Switch:.......................	45
Horn Button: .................................	45
Passing Button: ............................	45

Hazard Switch: .............................	45
Brake/Clutch Lever Adjusters...........	47
Fuel Tank Cap..................................	48
Fuel ..................................................	49
Fuel Requirement: ........................	49
Filling the Tank:.............................	52
Stand................................................	54
Seats................................................	55
Helmet Hooks...................................	58
Tool Kit .............................................	59
Rear View Mirror ..............................	59
Tying Hooks .....................................	60
BREAK-IN...........................................	61
HOW TO RIDE THE MOTORCYCLE . 63
Starting the Engine ..........................	63
Jump Starting...................................	65
Moving Off........................................	68
Shifting Gears ..................................	69
Braking.............................................	70

Anti-lock Brake System (ABS) for
models equipped with ABS...........	72
Yellow ABS Indicator Light:...........	74
Stopping the Engine.........................	75
Stopping the Motorcycle in an
Emergency ...................................	75
Parking.............................................	76
Catalytic Converter...........................	78
SAFE OPERATION.............................	80
Safe Riding Technique .....................	80
Daily Checks ....................................	83
Additional Considerations for High
Speed Operation ..........................	86
MAINTENANCE AND ADJUSTMENT	88
Periodic Maintenance Chart.............	89
Engine Oil ........................................	101
Cooling System ................................	107
Spark Plugs......................................	112
Evaporative Emission Control
System (Southeast Asia B1 and
Thailand models only) ..................	113
Kawasaki Clean Air System .............	114

Valve Clearance ...............................	115
Air Cleaner .......................................	116
Throttle Control System ...................	117
Engine Vacuum Synchronization .....	120
Idle Speed........................................	120
Clutch...............................................	122
Drive Chain ......................................	124
Brakes ..............................................	132
Brake Light Switches........................	136
Front Fork.........................................	138
Rear Shock Absorber.......................	139
Wheels .............................................	142
Battery..............................................	147
Headlight Beam................................	153
Fuses ...............................................	154
General Lubrication..........................	157
Cleaning Your Motorcycle ................	158
STORAGE...........................................	164
ENVIRONMENTAL PROTECTION.....	167
OWNER SATISFACTION .................	168
LOCATION OF LABELS.....................	170

				SPECIFICATIONS 11
			SPECIFICATIONS
PERFORMANCE
Maximum Horsepower			53 kW (72.1 PS) @8 500 r/min (rpm)
	(TH, SEA-B1/		52 kW (70.7 PS) @8 000 r/min (rpm)
	B2)
	(AU LAMS)		39 kW (53 PS) @8 000 r/min (rpm)
Maximum Torque			64 N·m (6.5 kgf·m, 47.2 ft·lb) @7 000 r/min (rpm)
	(AU LAMS)		56 N·m (5.7 kgf·m, 41.3 ft·lb) @4 000 r/min (rpm)
Minimum Turning Radius			2.7 m (106.3 in.)
DIMENSIONS
Overall Length			2 110 mm (83.07 in.)
Overall Width			770 mm (30.31 in.)
Overall Height			1 110 mm (43.70 in.)
Wheelbase			1 410 mm (55.51 in.)
Road Clearance			130 mm (5.12 in.)
Curb Mass		(E)	204 kg (450 lb)
	(E, IN) (F)		206 kg (454 lb)

12 SPECIFICATIONS
ENGINE
Type		DOHC, 4-valve, 2-cylinder, 4-stroke, liquid-cooled
Displacement		649 cm3 (39.6 cu in.)
Bore × Stroke		83.0 × 60.0 mm (3.27 × 2.36 in.)
Compression Ratio		10.8 : 1
Starting System		Electric starter
Cylinder Numbering Method		Left to right, 1-2
Firing Order		1-2
Fuel System		FI (Fuel Injection)
Ignition System		Battery and coil (transistorized ignition)
Ignition Timing		10° BTDC @1 300 r/min (rpm)
(Electronically advanced)		37° BTDC @5 000 r/min (rpm)
Spark Plugs		NGK CR9EIA-9
Lubrication System		Forced lubrication (semi-dry sump)
Engine Oil	Type :	API SG, SH, SJ, SL or SM with JASO MA, MA1 or MA2
	Viscosity:	SAE 10W-40
	Capacity:	2.3 L (2.4 US qt)

Coolant Capacity

TRANSMISSION

Transmission Type Clutch Type Driving System

Primary Reduction Ratio Final Reduction Ratio Overall Drive Ratio Gear Ratio 1st

2nd

3rd

4th

5th

6th

FRAME

Caster

Trail

SPECIFICATIONS 13

1.2 L (1.3 US qt)

6-speed, constant mesh, return shift Wet, multi disc

Chain drive 2.095 (88/42) 3.067 (46/15) 5.473 (Top gear) 2.438 (39/16) 1.714 (36/21) 1.333 (32/24) 1.111 (30/27) 0.966 (28/29) 0.852 (23/27)

25°

110 mm (4.3 in.)

14 SPECIFICATIONS
Tire Size:	Front	120/70ZR17 M/C (58 W)
	Rear	160/60ZR17 M/C (69 W)
Rim Size:	Front	J17M/C × MT3.50
	Rear	J17M/C × MT4.50
Fuel Tank Capacity		16 L (4.2 US gal)
ELECTRICAL EQUIPMENT
Battery		12 V 10 Ah (10 HR)
Headlight		12 V 55 W/55 W (Hi/Lo)
Tail/Brake Light		LED

Even if one of LED (Light Emitting Diode) tail/brake light is not lit, consult with an authorized Kawasaki dealer.

(E): ER650E

(F): ER650F

SEA-B1: Southeast Asia B1 model (with Evaporative Emission Control System) SEA-B2: Southeast Asia B2 model

TH: Thailand model IN: India model

AU LAMS: Australia Leaner Approved Motorcycle scheme model

SPECIFICATIONS 15

Specifications are subject to change without notice, and may not apply to every country.

16 LOCATION OF PARTS

LOCATION OF PARTS

1.	Clutch Lever	5.	Right Handlebar Switches
2.	Left Handlebar Switches	6.	Front Brake Lever
3.	Meter Instruments	7.	Throttle Grip
4.	Brake Fluid Reservoir (Front)	8.	Ignition Switch/Steering Lock

LOCATION OF PARTS 17

1.	Headlight	7.	Helmet Holding	12.	Brake Disc
2.	Turn Signal Light	8.	Hooks	13.	Front Fork
3.	Spark Plugs		Tool Kit	14.	Brake Caliper
4.	Air Cleaner	9.	Seat Lock	15.	Shift Pedal
5.	Battery	10.	Passenger’s Seat	16.	Side Stand
6.	Rider’s Seat	11.	Tying Hooks	17.	Drive Chain

18 LOCATION OF PARTS

1.	License Plate Light	8.	Fuel Tank Cap
2.	Turn Signal Light	9.	Coolant Reserve Tank
3.	Tail/Brake Light	10.	Rear Brake Light Switch
4.	Brake Fluid Reservoir (Rear)	11.	Muffler
5.	Rear Shock Absorber	12.	Rear Brake Pedal
6.	Spring Preload Adjuster	13.	Oil Level Inspection Window
7.	Fuel Tank	14.	Idle Adjusting Screw

LOADING AND ACCESSORIES INFORMATION 19

LOADING AND ACCESSORIES INFORMATION

WARNING

Incorrect loading, improper installation or use of accessories, or modification of your motorcycle may result in an unsafe riding condition. Before you ride the motorcycle, make sure it is not overloaded and that you have followed these instructions.

With the exception of genuine Kawasaki Parts and Accessories, Kawasaki has no control over the design or application of accessories. In some cases, improper installation or use of accessories, or motorcycle modification, will void the motorcycle warranty, can negatively affect performance, and can even be illegal.

In selecting and using accessories, and in loading the motorcycle, you are personally responsible for your own safety and the safety of other persons involved.

NOTE

○Kawasaki Parts and Accessories have been specially designed for use on Kawasaki motorcycles. We strongly recommend that all parts and accessories you add to your motorcycle be genuine Kawasaki components.

Because a motorcycle is sensitive to changes in weight and aerodynamic forces, you must take extreme care in carrying cargo, passengers and/or in

20 LOADING AND ACCESSORIES INFORMATION

fitting additional accessories. The following general guidelines have been prepared to assist you in making your determinations.

1.Any passenger should be thoroughly familiar with motorcycle operation. The passenger can affect control of the motorcycle by improper positioning during cornering and sudden movements. It is important that the passenger sit still while the motorcycle is in motion and not interfere with the operation of the motorcycle. Do not carry animals on your motorcycle.

2.You should instruct any passenger before riding to keep his feet on the passenger footpegs and hold on to the operator or grab rail. Do not carry a passenger unless he or she is tall enough to reach the footpegs and footpegs are provided.

3.All baggage should be carried as low as possible to reduce the effect on the motorcycle center of gravity. Baggage weight should also be distributed equally on both sides of the motorcycle. Avoid carrying baggage that extends beyond the rear of the motorcycle.

4.Baggage should be securely attached. Make sure that the baggage will not move around while you are riding. Recheck baggage security as often as possible (not while the motorcycle is in motion) and adjust as necessary.

5.Do not carry heavy or bulky items on a luggage rack. They are designed for light items, and overloading can affect handling due to changes in weight distribution and aerodynamic forces.

LOADING AND ACCESSORIES INFORMATION 21

6.Do not install accessories or carry baggage that impairs the performance of the motorcycle. Make sure that you have not adversely affected any lighting components, road clearance, banking capability (i.e., lean angle), control operation, wheel travel, front fork movement, or any other aspect of the motorcycle’s operation.

7.Weight attached to the handlebar or front fork will increase the mass of the steering assembly and can result in an unsafe riding condition.

8.Fairings, backrests, and other large items have the capability of adversely affecting stability and handling of the motorcycle, not only because of their weight, but also due to the aerodynamic forces acting on these surfaces while the motorcycle is in operation. Poorly designed or

installed items can result in an unsafe riding condition.

9.This motorcycle is not intended to be equipped with a sidecar or to be used to tow any trailer or other vehicle. Kawasaki does not manufacture sidecars or trailers for motorcycles and cannot predict the effects of such accessories on handling or stability, but can only warn that the effects can be adverse and that Kawasaki cannot assume responsibility for the results of such unintended use of the motorcycle. Furthermore, any adverse effects on motorcycle components caused by the use of such accessories will not be remedied under warranty.

Maximum Load

Weight of rider, passenger, baggage, and accessories must not exceed 200 kg (441 lb).

22 GENERAL INFORMATION

GENERAL INFORMATION

Meter Instruments

A.Green Left Turn Signal Indicator Light

B.Tachometer

C.Yellow ABS Indicator Light (Only on ABS model)

D.Yellow Engine Warning Indicator Light

E.Red Zone

F.Green Right Turn Signal Indicator Light

G.MODE Button

H.Green Neutral Indicator Light

I.Multifunction Meter

J.Red Warning Indicator Light

K.Blue High Beam Indicator Light

L.RESET Button

NOTE

○For safety, do not operate the instrument buttons while riding the motorcycle.

Tachometer

The tachometer shows the engine speed in revolutions per minute (r/min, rpm). On the right side of the tachometer face is a portion called the “red zone”. Engine r/min (rpm) in the red zone is above maximum recommended engine speed and is also above the range for good performance.

NOTICE

Engine r/min (rpm) should not be allowed to enter the red zone; operation in the red zone will overstress the engine and may cause serious engine damage.

GENERAL INFORMATION 23

A.Tachometer

B.Red Zone

When the ignition key is turned to “ON”, the tachometer needle momentarily goes from the minimum to the maximum, then goes back from the maximum to the minimum reading to check its operation. If the tachometer does not operate correctly, have it checked by an authorized Kawasaki dealer.

24 GENERAL INFORMATION

Multifunction Meter

The multifunction meter displays the following functions.

A.Fuel Gauge

B.Economical Riding Indicator

C.Speedometer

D.Fuel Level Warning Symbol

E.Clock

F.Multifunction Display Odometer

Trip meter A Trip meter B Current Mileage Average Mileage Cruising Range

G.Warning Symbols

When the ignition key is turned to “ON”, all LCD segments are displayed with opening display functions for few seconds, then the multifunction meter turns to operational mode.

Speedometer -

The speedometer shows the speed of the vehicle in digital values.

Unit Setting -

The unit setting in the meter instrument can be changed according to local regulations. Make sure the unit setting is correctly displayed before riding.

GENERAL INFORMATION 25

NOTE

○Do not operate the motorcycle with wrong unit (mph or km/h) of the speedometer.

To change the meter display units in the meter instrument as follows:

•Display the odometer in the multifunction display. Refer to the Multifunction Display section.

•Push the RESET button while pushing the MODE button to select the display units.

L/100km (km/h) → km/L (km/h) → MPG US (mph) → MPG UK (mph) → L/100km (km/h)...

•The display units on the multifunction meter can be changed depending on the selected mileage unit as shown.

A.Speedometer

B.Speed Unit

C.Mileage Unit

26 GENERAL INFORMATION

		Mileage	Speed Units	Distance
		Units		Units
		L/100km	km/h	km
		km/L
		MPG US	mph	mile
		MPG UK

Multifunction Display

The following display modes can be shifted by pushing the MODE button.

Odometer →Trip meter A →Trip meter B → Current Mileage → Average Mileage → Cruising Range → Odometer...

NOTE

○For safety, do not operate the instrument buttons while riding the motorcycle.

○The multifunction display is displayed in the unit depending on the unit mode setting, refer to the “Unit Setting” item in this section.

Odometer -

The odometer shows the total distance in kilometers or miles that the vehicle has been ridden. This meter cannot be reset.

GENERAL INFORMATION 27

Trip Meter -

The trip meters show the distance in kilometers (miles) traveled since they were last reset to zero.

TRIP A: 0.0 9999.9

TRIP B: 0.0 9999.9

A.Odometer

B.“ODO”

NOTE

○The data is maintained even if the battery is disconnected.

○When the figures come to 999999, they are stopped and locked.

A.Trip A

B.Trip B

To reset the trip meter:

•Push the MODE button to display the trip meter A or B.

28 GENERAL INFORMATION

•Pushin. the RESET button and hold it

•After two seconds, the figure display turns to 0.0, and then starts counting when the vehicle is operated. The meter counts until it is reset.

NOTE

○The data is maintained by the back -up power if the ignition key is turned off.

○When the trip meter reaches 9999.9 while running, the meters reset to 0.0 and continues counting.

○When the battery is disconnected, the meter display resets to 0.0.

Current Mileage -

This display mode shows the current mileage by numerical value. The current mileage display is renewed every 4 seconds.

A.Current Mileage

B.“km/L”

NOTE

○The display unit modes can be changed, refer to the “Unit Setting” item in this section.

○The numerical value shows “– –.–” until 4 seconds have passed and the speedometer is rises to above 0 km/h (0 mph).

Average Mileage -

This display mode shows the average mileage by numerical value counted from the start of measuring to present time. The average mileage display is renewed every 4 6 seconds.

A.Average Mileage

B.“AV km/L”

•While the average mileage is displayed, push the RESET button and hold it in until the average mileage values resets to “– –. –”.

GENERAL INFORMATION 29

NOTE

○The display unit modes can be changed, refer to the “Unit Setting” item in this section.

○After resetting the average mileage, the numerical value is not displayed until 5 mL (0.2 US oz.) of fuel has been used and 100 m (328 ft) has been traveled.

○The data is maintained by back up power if the ignition switch is turned “OFF”.

○When the battery is disconnected, the data resets to “– –.–”.