Karcher KM 100 R P, KM 100, KM 100 R User Manual

KM 100 / 100 R KM 100 / 100 R P

1.280-101

1.280-111

www.kaercher.com

5.960-294 A2008261 05/04

KM 100/100 R / KM 100/100 R P

Betriebsanleitung	3
Anhang: Manuelle Filterabreinigung	237
Ersatzteilliste	240
Operating Instructions	18
Appendix: Manual filter cleaning	237
Spare Parts List	240
Notice d'utilisation	33
Annexe : Nettoyage manuel du filtre	237
Liste des pièces de rechange	240
Istruzioni per l'uso	49
Appendice: Pulizia manuale del filtro	237
Elenco pezzi di ricambio	240
Gebruiksaanwijzing	65
Bijlage: Manuele filterreiniging	237
Reserveonderdelenlijst	240
Instrucciones de servicio	80
Anexo: Limpieza manual del filtro	238
Lista de piezas de requesto	240
Manual de instruções	96
Anexo: Limpeza manual do filtro	238
Lista de pecas sobresselentes	240
Οδηγίες λειτουργίας	112
РбсЬсфзмб: КбиЬсйумб цЯлфспх ме фп чЭсй	238
Бнфбллбкфйкб	240
Driftsvejledning	130
Bilag: Manuel filterrengøring	238
Reservedelsliste	240
Bruksveiledning	145
Tillegg: Manuell filterrensing	238
Reservedels liste	240

Driftinstruktion	159
Bilaga: Manuell filterrensning	239
Reservdelslista	240
Käyttöohje	174
Liite: Suodattimen manuaalinen puhdistus	239
Varaosalista	240
Instrukcja obsługi	189
Załącznik: Ręczne czyszczenie filtra	239
Lista części zamiennych	240
İşletme kılavuzu	205
Ek: Manüel filtre temizleme	239
Yedek parça listesi	240
Cihazın kullanım 10 yıldır.
Руководство по эксплуатации	220
Приложение: Ручная очистка фильтра	239
Запасные части	240

2

Operating instructions

KM 100/100 R / KM 100/100 R P

English

Contents

For your own safety!	19
General notes	19
Safety features	20
Risk of overturning on too
high gradients!	20
Risk of overturning when
taking bends rapidly!	20
Danger of tipping over
given an unstable travelling
surface!	20
Danger of tipping over
given a sideways incline
that is too large!	20

For our environment	20
Caution, danger to the
environment from used
batteries!	20
Endangerung of
environment by packaging
materials!	20
Intended use	20
Function description -
sweeping machine	20
Control elements	20
Machine components	21

Before first operating	21
Open/close unit cover	21
Operating sweeping
machine without
automotive power	21
Unloading instructions	21

Before every operation	22
General notes	22
Testing and maintenance
work	22

Commissioning	22
Adjust driver seat	22
Switching on the machine	22
Run machine	22
Sweeping operation	23
Stop machine	23
Empty the swept material
container	24

Usage instructions	24
Safety instructions when
sweeping	24
Sweeping dry ground	24
Sweeping damp or wet
ground	24
Driving over obstacles	24
Drive system overload
warning	24
Sweeping system overload
warning	24
Battery discharging
warning	25

Decommissioning	25
Transport	25
Transport instructions	25
Cleaning and maintenance	25
Internal cleaning	25
External cleaning	25
Maintenance intervals	25
Elapsed-time meter	25
Maintenance by the
customer	25
Maintenance by the
customer service
department	26
Maintenance tasks	26
Notes on safety	26
Battery safety instructions	26
Charge the battery	26
Check and top up the
battery’s fluid level	27
Check the tyre air pressure	27
Changing wheels	27
Checking the vacuum
system	27
Checking traction belt	27
Checking the sealing cup	28
Replacing side brush	28
Check the sweep roller	28
Replace the sweep roller	28
Adjusting and replacing
sealing strips	29
Replace the dust filter	30
Replacing the filter box
seal	30
Changing fuses	30

Fault instructions	30
Accessories	31
Technical data	31
EC conformity declaration	32

18

Operating instructions

KM 100/100 R / KM 100/100 R P

English

For your own safety!

General notes

It is mandatory to read and observe this prior to using the appliance!

— Notify your sales outlet if during unpacking you detect damage that has occurred in transit.

! Read the operating instructions of your appliance prior to putting it into operation, especially the safety information.

—The warning signs and information labels attached to the unit provide important advice on its safe operation.

—In addition to the instructions in the operating instructions, general safetyand accident prevention-regulations from lawgivers must be followed.

Use

!The unit shall be exclusively used in accordance with the specifications given in these operating instructions.

!Prior to utilization the appliance and its working facilities must be checked regarding their proper condition and that they operate safely. It must not be used if its

condition is not faultless.

—The unit is intended for sweeping insideand outside surfaces.

—No modifications permitted on the machine.

—Never absorb explosive liquids, inflammable gases or undiluted acids and solvents! This includes petrol, paint thinner or fuel oil, which can form explosive fumes due to the swirling suction air, in addition acetone, undiluted acids and solvents, since they corrode the materials used for the appliance.

—Do not sweep up/absorb burning or smouldering objects.

Only if expressly marked as such is this appliance suitable for sucking up health-hazardous dust types.

Observe the safety-related notes given in the operating instructions.

—Suitable only for the surfaces listed in the operating instructions.

—The appliance may be used on only the areas cleared for its use by the factory owner or a person authorized by him.

—Keep clear of the danger area. Its operation in explosion hazardous locations is prohibited.

—The following applies generally: Keep combustible materials away from the machine (danger of explosions-/fire).

Operation

—The rules, regulations and stipulations applying to motor vehicles must always be observed.

—The operator must use the unit in accordance with its intended purpose. She must adapt her mode of operation to the local conditions and when working with the appliance keep a look out for third parties, especially children.

—The appliance may only be used by persons instructed in its handling or who have proved their capability of operating it and who are expressely authorized to use it.

—The unit must not be operated by

children and youths.

!To prevent unauthorized utilization of appliances provided with an ignition key the ignition key must be removed.

!The appliance must never be left unattended as long as the motor is running. The operator may not leave the appliance until the motor is turned off, the appliance is safeguarded against unintentional motion, if necessary the parking brake actuated and

the ignition key removed.

—On slopes the angle of inclination to the side and in the direction of motion must not exceed the value given in the operating instructions.

Transport

!The motor must be turned off when the appliance is transported.

!Secure the machine with guy belts, ropes or chains.

!Immobilise the machine at the wheels with chocks.

Maintenance

!The unit must be switched off and, if necessary, the ignition key removed prior to cleaning it, performing maintenance work on it, replacing parts or resetting it to a different operation.

!For battery-run appliances the battery plug must be pulled out of the socket prior to work on the electrical equipment, i.e. the battery is to be disconnected.

—Repairs may only be carried out by approved customer service centres or by technical personnel trained in this field which are familiar with all relevant safety regulations.

—Industrially used appliances in changing locations are subject to the safety inspection according to VDE 0701.

—Use only the main brushes/side brushes fitted in the unit or specified in the operating instructions. Using other main brushes/side brushes can be detrimental to safety.

—The unit may not be cleaned with a hoseor a high pressure water jet (danger of short circuits or other damages).

Accessories and spare parts

—Only accessories and spare parts cleared by the manufacturer may be used. Genuine accessories and spare parts guarantee that the unit can be operated safely and trouble-free.

Riding appliances

—Riding appliances are not approved for public highways. Please ask your retailer for the conversion kit for streetworthiness.

—Giving companions lifts is not permissible.

—Riding appriances may be set in motion only from the seat.

Battery driven appliances

— Warranty is valid only when you use the batteries and charging units recommended by Kärcher.

!It is mandatory to comply with the battery manufacturer's operating instructions. Heed the statutory recommendations on handling batteries.

!Never leave a battery in a run down condition but recharge it as soon as possible.

!Keep the batteries always clean and dry to prevent leaking currents. Protect it from contamination, for example, by metallic dust.

!When mounting the batteries in the KM 100/100 R make absolutely sure you also install the battery terminal fuse. (see maintenance work, chapter on replacing fuses)

!Do not place tools or similar objects on the battery. Hazard of short circuits and explosion.

!Do not under any circumstances work with an open flame, create sparks or smoke near a battery or in a battery recharging room. Explosion hazard.

!Do not touch hot parts, for example, the driving engine (hazard of burns).

19

Operating instructions

KM 100/100 R / KM 100/100 R P

English

!Take care when handling accumulator acid. Heed the relevant safety regulations!

!Used batteries are to be disposed of in an environmentally friendly way, according to EC-guideline 91/157 EWG.

Safety features

Safety features are provided for the protection of the operator, and it is forbidden to disconnent them or circumvent their operation.

EMERGENCY STOP pushbutton

—For an instant stop of all operations.

—To unlatch it turn it slighly to the left or the right and then release it.

Seat contact switch

—If the machine is left during operation, the engine switches off via the seat contact switch.

Risk of overturning on too high gradients!

Danger!

The machine could topple over when driving and turning on slopes.

—Drive only on slopes up to 18 % in the travelling direction.

—At right angles to direction of travel only negotiate gradients up to a maximum of 15 %.

Risk of overturning when taking bends rapidly!

Danger!

The machine can topple-over when driving fast around curves.

! Drive slowly in curves.

Danger of tipping over given an unstable travelling surface!

Danger!

The machine can tip over given an unstable travelling surface.

!Move the machine exclusively on a solid travelling surface.

Danger of tipping over given a sideways incline that is too large!

Danger!

The machine can tip over given an incline of more than 15 %.

For our environment

Caution, danger to the environment from used batteries!

Do not dispose of exhausted batteries as ordinary household garbage.

!Ensure environmentally compatible disposal.

Endangerung of environment by packaging materials!

Domestic rubbish is not the proper place for used packaging materials.

!Make sure that they are ecologically recycled.

Intended use

—This sweeper is intended for sweeping insideand outside surfaces.

—It is not intended for use on public traffic routes.

—It is not suitable for healthhazardous dusts.

Function description - sweeping machine

The KM 100/100 R sweeper operates according to the throwover principle.

—The side brush (3) cleans corners and edges of the sweeping surface and transports the dirt in the path of the main brush.

—The rotating main brush (4) transports the dirt directly into the debris container (5).

—The dust swirled up in the container is separated by way of the dust filter (2) and the filtered, clean air removed by the suction turbine (1).

Control elements

1. Steering wheel

2.Raising/lowering coarse-dirt flap pedal

3.Forward driving/reversing drive pedal

1. Horn

2.Elapsed-time meter

3.Raising/lowering main brush

4.Raise/lower side brush

5.Filter de-duster

6.EMERGENCY-STOP switch

7.Key-operated switch

8.Drive system overload warning

9.Main brush overload warning

10.Battery charge indicator

20

Operating instructions

KM 100/100 R / KM 100/100 R P

English

	Machine components			Open/close unit cover

1. Unit cover			Open unit cover		! Insert the stay bar into the
2.	Debris container (bilateral)		! Swivel unit cover upwards at the		adapter at the suction turbine
3.	Coarse-dirt flap		provided handle grip
4.	Roller				! To close the unit cover pull the
5.	Side brush				stay bar out of the holder and
					engage it in the bracket in the
					unit cover
Before first operating
The sweeper has an electric drive.
The machine can be pushed only if
the trigger is pulled away from the
			When opened the unit cover is
wheel.
(See chapter: Moving the sweeper			secured by a stay bar.
without its own drive)

Operating sweeping machine without automotive power

Danger!

Prior to manually releasing the parking brake the sweeper is to be secured against movement.

After the parking brake is released the sweeper coasts unbraked.

!Pull the brake lever away from the wheel and hold it tight in this

position

—The function of the parking brake is thus out of action and the sweeper can be pushed

Unloading instructions

Warning!

Generally it is not permitted for the parking brake to be released when loading the machine.

—The machine was secured on a pallet with stretch belts or ropes

for safe transport. Proceed as follows when unloading:

!Cut the plastic packing tape and remove the film.

!Remove the blocks for securing the wheels and drive the machine off the pallet using a suitable ramp.

Warning!

Do not use a fork lifter for unloading; the machine can be damaged by it.

! Pull stay bar out of the bracket

21

Operating instructions

KM 100/100 R / KM 100/100 R P

English

Before every operation			Commissioning					Switching on the machine
General notes			Adjust driver seat					! Sit on the driver seat
! Stand sweeper on a flat surface								! Do NOT actuate the drive pedal!
! Turn off key switch (position "0")								Note:
								The machine is equipped with a
Testing and maintenance								seat contact switch. The machine is
								switched off and the parking brake
work								is automatically applied when the
! Check charge condition of								driver leaves his seat.
battery *
! Check side brushes *
			! Open unit cover, engage stay bar			! Unscrew the 4 screws at the seat
! Check main brush *
! Empty the swept material						contact switch plate
container						! Remove the plate
! Check tyre inflation pressure *						! Turn the seat forward
* See maintenance work chapter for
instructions

! Slightly loosen wing nuts of seat	! Unscrew 4 screws of seat	! The main brush and side brush
runners	mounting	switches are in their upper
! Push the seat into the	! Shift seat and refasten with	position
	screws
appropriate position	! Remount seat contact switch
! Retighten wing nuts	plate
Note:
There is a further adjustment
possibility if the adjusting range is
insufficient

! Turn the key switch to position "I"

Run machine

Danger

Do not stand up when driving – danger of falling.

Prior to start of the machine

!The main brush and side brush switches are in their upper position

!Switching on the machine

Drive forwards

! Slowly press the driving pedal

22