Jungheinrich DFG TFG 316-435 Operating instruction

0 (0)

DFG/TFG 316-435

11.09 -

 

 

 

 

Operating instructions

G

51167624

 

08.11

DFG 316

 

DFG 320

 

DFG 425

 

DFG 430

DFG 435

TFG 316

TFG 320

TFG 425

TFG 430

TFG 435

öJUNGHEINRICH

2

08.11 EN

Declaration of Conformity

Jungheinrich AG, Am Stadtrand 35, D-22047 Hamburg

Manufacturer or agent acting in the European Union

Type

Option

Serial no.

Year of

 

 

 

manufacture

DFG 316

DFG 320

DFG 425

DFG 430

DFG 435

TFG 316

TFG 320

TFG 425

TFG 430

TFG 435

Additional information

On behalf of

Date

GEU Conformity Declaration

The undersigned hereby declare that the powered industrial truck described below in detail complies with the European Directives 2006/42/EC (Machinery Directive) and 2004/108/EEC (Electromagnetic Compatibility - EMC) including amendments as well as the legislative decree to incorporate the directives in national law. The signatories are in each case individually authorized to compile the technical documents.

08.11 EN

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4

08.11 EN

08.11 EN

Foreword

Notes on the operating instructions

The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter and the pages are numbered continuously.

The operator manual details different industrial truck models. When operating and servicing the industrial truck, make sure that the particular section applies to your truck model.

Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the system. No guarantee of particular features of the truck should therefore be assumed from the present operating instructions.

Safety notices and text mark-ups

Safety instructions and important explanations are indicated by the following graphics:

DANGER!

Indicates an extremely hazardous situation. Failure to comply with this instruction will result in severe irreparable injury and even death.

WARNING!

Indicates an extremely hazardous situation. Failure to comply with this instruction may result in severe irreparable injury and even death.

CAUTION!

Indicates a hazardous situation. Failure to comply with this instruction may result in slight to medium injury.

NOTE

Indicates a material hazard. Failure to comply with this instruction may result in material damage.

ZUsed before notices and explanations.

t Indicates standard equipment

oIndicates optional equipment

Copyright

Copyright of these operating instructions remains with JUNGHEINRICH AG.

5

Jungheinrich Aktiengesellschaft

Am Stadtrand 35

22047 Hamburg - Germany

Tel: +49 (0) 40/6948-0

www.jungheinrich.com

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6

Table of Contents

 

A

Correct Use and Application ...................................................

11

1

General....................................................................................................

11

2

Correct application...................................................................................

11

3

Approved application conditions..............................................................

12

4

Proprietor responsibilities ........................................................................

13

5

Adding attachments and/or accessories..................................................

13

B

Truck Description ....................................................................

15

1

Application ...............................................................................................

15

1.1

Truck models and rated capacity.............................................................

15

2

Assemblies and Functional Description...................................................

16

2.1

Assembly Overview .................................................................................

16

2.2

Functional Description .............................................................................

17

3

Technical Specifications ..........................................................................

19

3.1

Performance data ....................................................................................

19

3.2

Dimensions..............................................................................................

22

3.3

Weights....................................................................................................

25

3.4

Mast versions ..........................................................................................

26

3.5

Tyre type..................................................................................................

29

3.6

Engine Data.............................................................................................

30

3.7

EN norms.................................................................................................

31

3.8

Conditions of use.....................................................................................

32

3.9

Electrical requirements ............................................................................

32

4

Identification points and data plates ........................................................

33

4.1

Data plate ................................................................................................

35

4.2

Truck capacity plate.................................................................................

36

4.3

Attachment capacity plate .......................................................................

37

5

Stability ....................................................................................................

37

C

Transport and Commissioning ................................................

39

1

Transport .................................................................................................

39

2

Truck laden..............................................................................................

39

2.1

Centre of gravity of the truck ...................................................................

39

2.2

Lifting the truck by crane .........................................................................

40

2.3

Loading with another industrial truck .......................................................

41

3

Securing the truck during transport .........................................................

42

4

Using the Truck for the First Time ...........................................................

43

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D

Fuelling the Truck....................................................................

45

1

General....................................................................................................

45

1.1

Safety regulations for handling diesel fuel and LPG................................

45

1.2

LPG system relief valve...........................................................................

47

2

Adding diesel ...........................................................................................

48

2.1

Fuelling ....................................................................................................

48

2.2

Fuelling with fuel containers ....................................................................

49

3

LPG containers........................................................................................

50

3.1

LPG bottles..............................................................................................

50

3.2

Liquid gas tank ........................................................................................

53

4

Fuel level indicator...................................................................................

54

4.1

Display unit ..............................................................................................

54

4.2

Level indicator for LPG bottles (o) ...........................................................

54

E

Operation ................................................................................

55

1

Safety Regulations for the Operation of the Forklift Truck.......................

55

2

Displays and Controls..............................................................................

57

2.1

Control panel with display unit.................................................................

59

3

Preparing the Truck for Operation ...........................................................

62

3.1Checks and operations to be performed before starting daily operation . 62

3.2

Entry and exit...........................................................................................

63

3.3

Trucks with reduced headroom X (o) ......................................................

63

3.4

Setting up the operator position...............................................................

64

3.5

Seat Belt ..................................................................................................

68

4

Industrial Truck Operation .......................................................................

69

4.1

Safety regulations for truck operation......................................................

69

4.2

Preparing the truck for operation .............................................................

71

4.3

Parking the truck securely .......................................................................

74

4.4

Emergency Disconnect............................................................................

75

4.5

Travel.......................................................................................................

76

4.6

Steering ...................................................................................................

77

4.7

Brakes .....................................................................................................

78

4.8

Adjusting the forks ...................................................................................

80

4.9

Replacing the forks..................................................................................

81

4.10

Lifting, transporting and depositing loads ................................................

82

4.11

Operating the lift mechanism and integrated attachments ......................

84

4.12

Safety instructions for operating additional attachments .........................

89

4.13

Operating additional attachments for the SOLO-PILOT ..........................

92

4.14

Fitting additional attachments..................................................................

94

5

Towing trailers .........................................................................................

96

6

Optional equipment .................................................................................

98

6.1

Steel cab..................................................................................................

98

6.2

Sliding windows .......................................................................................

99

6.3

Panel door ...............................................................................................

100

6.4

Operator position extension.....................................................................

100

6.5

Backrest extension ..................................................................................

101

6.6

Heating and air conditioning system........................................................

102

6.7

Removable load backrest ........................................................................

104

6.8

Fire extinguisher ......................................................................................

104

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6.9

Rockinger coupling with hand lever or remote control.............................

105

6.10

Camera system .......................................................................................

106

6.11

Optional equipment for working in areas with heavy accumulation of dust

107

6.12

Roof window wiper ..................................................................................

107

6.13

Tilt angle display......................................................................................

108

6.14

Speed reduction ......................................................................................

108

6.15

Reversing Block.......................................................................................

108

6.16

Direction switch mounted to the steering column ....................................

108

6.17

Temperature control system....................................................................

109

7

Troubleshooting.......................................................................................

110

7.1

Troubleshooting.......................................................................................

110

7.2

Operating the truck without its own drive system ....................................

113

F

Industrial Truck Maintenance ..................................................

117

1

Operational Safety and Environmental Protection...................................

117

2

Maintenance Safety Regulations.............................................................

118

3

Servicing and Inspection .........................................................................

123

4

Maintenance checklist DFG.....................................................................

123

4.1

Owner ......................................................................................................

123

4.2

Customer Service ....................................................................................

127

5

Maintenance checklist TFG .....................................................................

135

5.1

Owner ......................................................................................................

135

5.2

Customer Service ....................................................................................

139

6

Lubricants and Lubrication Schedule ......................................................

148

6.1

Handling consumables safely..................................................................

148

6.2

Lubrication Schedule ...............................................................................

150

6.3

Consumables...........................................................................................

151

7

Maintenance and repairs .........................................................................

154

7.1

Preparing the truck for maintenance and repairs ....................................

154

7.2

Opening the rear panel............................................................................

154

7.3

Unlocking the engine bonnet ...................................................................

155

7.4

Checking the wheel attachments.............................................................

156

7.5

Hydraulic system .....................................................................................

157

7.6

Engine maintenance................................................................................

160

7.7

Checking electrical fuses.........................................................................

173

7.8

Starter battery..........................................................................................

177

7.9

Exhaust system .......................................................................................

178

7.10

Seat belt maintenance.............................................................................

179

7.11

Transmission ...........................................................................................

179

7.12

Brake .......................................................................................................

180

7.13

Restoring the truck to service after maintenance and repairs .................

181

8

Decommissioning the industrial truck ......................................................

182

8.1

Prior to decommissioning ........................................................................

183

8.2

During decommissioning .........................................................................

183

8.3

Restoring the truck to service after decommissioning .............................

184

9

Safety tests to be performed at intervals and after unusual incidents .....

185

10

Final de-commissioning, disposal............................................................

186

11

Human vibration measurement ...............................................................

186

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08.11 EN

A Correct Use and Application

1General

The industrial truck described in the present operating instructions is designed for lifting, lowering and transporting load units.

It must be used, operated and serviced in accordance with the present instructions. Any other type of use is beyond the scope of application and can result in damage to personnel, the industrial truck or property.

2Correct application

NOTE

The maximum load and load distance are indicated on the load chart and must not be exceeded.

The load must rest on the load handler or be lifted by an attachment approved by the manufacturer.

The load must rest on the back of the fork carriage and centrally between the forks.

Lifting and lowering of loads.

Transporting lowered loads over short distances.

Do not travel with a raised load (>30 cm).

Do not carry or lift passengers.

Do push or pull load units.

Occasional towing of trailer loads.

When towing trailer loads the load must be secured on the trailer.

The permissible trailer load must not be exceeded.

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3Approved application conditions

DANGER!

Do not exceed the permissible surface and spot load limits on the travel routes. At blind spots get a second person to assist.

The driver must ensure that the loading dock / ramp cannot move or come loose during loading / unloading.

Operation in industrial and commercial environments.

Permissible temperature range -20 to 40°C.

Operation only on secure, level surfaces with sufficient capacity.

Operation only on routes that are visible and approved by the proprietor.

Negotiating inclines up to a maximum of 15 %.

Do not negotiate inclines crosswise or at an angle. Transporting loads downhill.

Operation in partially public traffic.

WARNING!

Extreme conditions

XSpecial equipment and authorisation are required if the truck is to be constantly used in extreme conditions, especially in dusty or corrosive atmospheres.

XThe truck is not authorised for use in areas at risk of explosion.

XIn adverse weather conditions (thunder, lightning) the industrial truck must not be operated outside or in endangered areas.

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4Proprietor responsibilities

For the purposes of the present operating instructions the “proprietor” is defined as any natural or legal person who either uses the industrial truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting) the proprietor is considered the person who, in accordance with existing contractual agreements between the owner and user of the industrial truck, is charged with operational duties.

The proprietor must ensure that the industrial truck is used only for the purpose for which it is intended and that there is no danger to life and limb of the user and third parties. Furthermore, accident prevention regulations, safety regulations and operating, servicing and repair guidelines must be followed. The proprietor must ensure that all users have read and understood these operating instructions.

NOTE

Failure to comply with the operating instructions shall invalidate the warranty. The same applies if improper work is carried out on the truck by the customer or third parties without the permission of the manufacturer.

5Adding attachments and/or accessories

Adding accessories

The mounting or installation of additional equipment which affects or enhances the performance of the forklift truck requires the written permission of the manufacturer. Local authority approval may also need to be obtained.

Local authority approval does not however constitute the manufacturer’s approval.

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14

08.11 EN

B Truck Description

1Application

The DFG/TFG 316-435 is a four-wheel IC motor sit-down forklift truck. The DFG series are diesel engine trucks, while the TFG series are fitted with a petrol engine for LPG operation.

The DFG/TFG 316-435 is a cantilever counterbalanced truck which can lift, transport and deposit loads using the load handler attached in front.

Closed bottom pallets can also be lifted.

The DFG/TFG 316-435 is equipped with a hydrodynamic drive. The left pedal is a combination of crawl speed and brake pedal, and activates the rapid lift function during slow travel. The middle pedal is a standard brake as well as emergency brake pedal.

1.1Truck models and rated capacity

The rated capacity depends on the model. The rated capacity can be derived from the model description.

DFG316

DFG Model name

3Series

16 Rated capacity x 100 kg

The rated capacity does not generally match the permissible capacity. The capacity can be found on the load chart attached to the rack.

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2Assemblies and Functional Description

2.1Assembly Overview

1

2

3

4

5

6

7

8

9

14

13

12

11

10

Item

Description

Item

Description

 

 

 

 

 

 

1

t

Overhead guard

9

t

Lift mechanism control

 

 

 

 

 

 

2

t

Driver's seat

10

t

Engine Cover

 

 

 

 

 

 

3

t

Steering wheel

11

t

Steer axle

 

 

 

 

 

 

4

t

Control / display unit

12

t

Trailer coupling

 

 

 

 

 

 

5

t

Mast

13

t

Counterweight

 

 

 

 

 

 

6

t

Fork carriage

14

t

LPG bottle (TFG only)

 

 

 

 

 

 

7

t

Fork

 

 

 

 

 

 

 

 

 

8

t

Drive

 

 

 

 

 

 

 

 

 

 

t =

Standard equipment

 

o =

Optional equipment

 

 

 

 

 

 

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2.2Functional Description

Chassis

The chassis, in conjunction with the counterweight, forms the supporting base structure of the truck. It is used to support the main components.

The hydraulic oil reservoir is integrated on the right-hand side and the fuel tank for the DFG series is on the left side in the chassis.

Operator position and overhead guard

The overhead guard (1) comes in a range of models and protects the driver from falling objects and other external influences.

All the controls are ergonomically arranged. The steering column and driver's seat can be adjusted individually.

The controls and warnings on the display unit (4) enable the system to be monitored during operation, thereby ensuring a very high level of safety.

Steering

The steer cylinder of the hydrostatic steering is integrated in the steer axle (11) and is controlled by the power steering. The steer axle is fully floating in the chassis to ensure excellent grip even on non-level surfaces.

Wheels

All wheels are located within the truck geometry. A choice of pneumatic or superelastic tyres are available.

Engine

High performance, water-cooled diesel and LPG engines with long useful lives and low consumption and emission levels.

Electrical system

12 volt system with threephase alternator. A start block prevents malfunctions when the truck is powered up. For diesel engines, a rapid pre-heat system is installed; LPG motors have an electronic ignition system for rapid and trouble-free engine starting. The key switch is used to stop the engine.

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Drive system

A power shift gear with radiator and torque converter transfers the force to the drive axle (8).

The travel direction switch on the left hydraulic control lever regulates forward/reverse travel and the neutral position.

Brakes

The brake pedal actuates two drum brakes which are applied to the drive wheels. An additional slow travel / brake pedal facilitates creep speed applications. The pedal should not be used for normal braking purposes. Worn drum brakes are automatically adjusted. The parking brake operates through mechanical actuation of the parking brake lever on the drum brake via Bowden cables.

Hydraulic system

A multi-pilot valve allows for sensitive operation of the functions via the controls. A speed-controlled hydraulic pump ensures a proportionate and efficient supply to the hydraulic functions.

Mast

Two or three-stage masts, optionally with free lift function; narrow mast sections ensure excellent visibility of the forks and attachments. Fork carriage and mast run on permanently lubricated and hence maintenance-free support rollers.

Attachments

The trucks can be optionally fitted with mechanical and hydraulic attachments.

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3Technical Specifications

All technical details refer to standard trucks. Values indicated with *) may vary, depending on the

types of equipment used (e.g. mast, cabin, tyres etc.).

ZTechnical data specified in accordance with VDI 2198. Technical modifications and additions reserved.

3.1Performance data

DFG 316/320

 

Description

 

DFG 316

DFG 320

 

 

 

 

 

 

 

Q

Capacity

 

1600

2000

kg

where C = 500 mm)1)

 

 

 

 

C

Load centre distance

500

500

mm

 

 

 

 

 

 

 

Travel speed*

with /

18.3/19.1

18.0/18.8

km/h

 

without load

 

 

 

 

 

 

 

 

 

 

Lift speed, with / without

0.61/0.62

0.60/0.62

m/s

 

load

 

 

 

 

 

Lowering speed

with /

0.55/0.49

0.57/0.49

m/s

 

without load

 

 

 

 

Gradeability 2)*

23

20

%

 

with / without load

 

 

 

 

 

 

 

 

 

 

 

Acceleration*

with /

5.2/4.6

5.4/4.8

s

 

without load to 15 m

 

 

 

 

 

 

 

 

 

 

Available working

160

160

bar

 

pressure for attachments

 

 

 

 

 

 

 

 

 

 

Oil flow for attachments

45

45

l/min

 

 

 

 

 

 

1)for vertical mast.

2)The values shown represent the maximum gradeability to overcome short differences in height and surface unevenness (surface edges). The truck must not operate on inclines of more than 15%.

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TFG 316/320

 

Description

 

TFG 316

TFG 320

 

 

 

 

 

 

 

Q

Capacity

 

1600

2000

kg

where C = 500 mm)1)

 

 

 

 

C

Load centre distance

500

500

mm

 

 

 

 

 

 

 

Travel speed*

with /

18.7/19.5

18.5/19.3

km/h

 

without load

 

 

 

 

 

 

 

 

 

 

Lift speed, with / without

0.61/0.63

0.60/0.63

m/s

 

load

 

 

 

 

 

Lowering speed

with /

0.55/0.49

0.57/0.49

m/s

 

without load

 

 

 

 

Gradeability 2)*

25

22

%

 

with / without load

 

 

 

 

 

 

 

 

 

 

 

Acceleration*

with /

5.1/4.7

5.2/4.5

s

 

without load to 15 m

 

 

 

 

 

 

 

 

 

 

Available working

160

160

bar

 

pressure for attachments

 

 

 

 

 

 

 

 

 

 

Oil flow for attachments

45

45

l/min

 

 

 

 

 

 

1)for vertical mast.

2)The values shown represent the maximum gradeability to overcome short differences in height and surface unevenness (surface edges). The truck must not operate on inclines of more than 15%.

08.11 EN

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DFG 425-435

 

Description

 

DFG 425

DFG 430

DFG 435

 

 

 

 

 

 

 

 

Q

Capacity

 

2500

3000

3500

kg

(where C = 500 mm)1)

 

 

 

 

 

C

Load centre distance

500

500

500

mm

 

 

 

 

 

 

 

 

Travel speed*

with /

17/19

18/19

18/19

km/h

 

without load

 

 

 

 

 

 

 

 

 

 

 

 

Lift speed, with / without

0.53/0.60

0.53/0.60

0.49/0.54

m/s

 

load

 

 

 

 

 

 

Lowering speed

with /

0.55/0.45

0.55/0.45

0.55/0.42

m/s

 

without load

 

 

 

 

 

 

 

 

 

 

 

 

 

Gradeability 2)*

with /

27

23

18

%

 

without load

 

 

 

 

 

 

 

 

 

 

 

 

 

Acceleration*

with /

4.9/4.3

5.6/4.8

5.7/4.9

s

 

without load to 15 m

 

 

 

 

 

 

 

 

 

 

 

 

Available working pressure

160

160

160

bar

 

for attachments

 

 

 

 

 

 

 

 

 

 

 

 

Oil flow for attachments

60

60

60

l/min

 

 

 

 

 

 

 

TFG 425-435

 

Description

 

TFG 425

TFG 430

TFG 435

 

 

 

 

 

 

 

 

Q

Capacity

 

2500

3000

3500

kg

(where C = 500 mm)1)

 

 

 

 

 

C

Load centre distance

500

500

500

mm

 

 

 

 

 

 

 

 

Travel speed*

with /

17/19

18/19

18/19

km/h

 

without load

 

 

 

 

 

 

 

 

 

 

 

 

Lift speed, with / without

0.50/0.60

0.45/0.60

0.41/0.53

m/s

 

load

 

 

 

 

 

 

Lowering speed

with /

0.55/0.45

0.55/0.45

0.55/0.42

m/s

 

without load

 

 

 

 

 

 

 

 

 

 

 

 

 

Gradeability 2)*

with /

27

23

19

%

 

without load

 

 

 

 

 

 

 

 

 

 

 

 

 

Acceleration*

with /

5.4/4.7

6.1/5.1

6.3/5.4

s

 

without load to 15 m

 

 

 

 

 

 

 

 

 

 

 

 

Available working pressure

160

160

160

bar

 

for attachments

 

 

 

 

 

 

 

 

 

 

 

 

Oil flow for attachments

60

60

60

l/min

 

 

 

 

 

 

 

1)for vertical mast.

2)The values shown represent the maximum gradeability to overcome short differences in height and surface unevenness (surface edges). The truck must not operate on inclines of more than 15%.

08.11 EN

21

3.2Dimensions

DFG/TFG 316/320

 

Description

 

VFG

 

 

 

 

 

 

 

 

DFG/TFG 316

DFG/TFG 320

 

 

 

 

 

 

a/2

Safety distance

100

100

mm

 

 

 

 

 

h1

Mast height retracted*

2185

2185

mm

h2

Free lift*

150

150

mm

h3

Lift*

3300

3300

mm

h4

Mast height extended*

3920

3920

mm

h6

Overhead guard height*

2145

2145

mm

h7

Seat height*

1049

1049

mm

h10

Coupling height

380

380

mm

a

Mast tilt, fwd.*

7

7

°

 

 

 

 

 

ß

Mast tilt, back*

7

7

°

 

 

 

 

 

l1

Length, including forks*

3386

3406

mm

l2

Headlength*

2236

2256

mm

b1

Overall width*

1080

1080

mm

s/e/l

Fork dimensions*

40x100x1150

40x100x1150

mm

 

 

 

 

 

m1

Ground clearance with

120

120

mm

 

load below mast*

 

 

 

 

 

 

 

 

m2

Ground clearance

130

130

mm

 

centre wheelbase*

 

 

 

 

 

 

 

 

 

Fork carriage ISO 2328

2 A

2 A

mm

 

class / type A, B

 

 

 

 

 

 

 

 

b3

Fork carriage width

980

980

mm

Ast

Working aisle width for

3818

3840

mm

 

pallets 800 x 1200

 

 

 

 

longit.

 

 

 

 

 

 

 

 

Ast

Working aisle width for

3618

3640

mm

 

pallets 1000 x 1200

 

 

 

 

traverse

 

 

 

 

 

 

 

 

Wa

Turning radius

2020

2042

mm

 

 

 

 

 

b13

Smallest turning radius

560

560

mm

x

Load distance*

398

398

mm

 

 

 

 

 

c

Load centre of gravity

500

500

mm

 

 

 

 

 

y

Wheelbase

1495

1495

mm

 

 

 

 

 

*) The data listed in the table corresponds to the standard version.

08.11 EN

22

DFG / TFG 425-435

 

Description

 

VFG

 

 

 

 

 

 

 

 

 

DFG/TFG 425

DFG/TFG 430

DFG/TFG 435

 

 

 

 

 

 

 

a/2

Safety distance

100

100

100

mm

 

 

 

 

 

 

h1

Mast height retracted*

2280

2280

2215

mm

h2

Free lift*

150

150

150

mm

h3

Lift*

3300

3300

2900

mm

h4

Mast height extended*

3910

3910

3670

mm

h6

Overhead guard height*

2220

2250

2250

mm

h7

Seat height*

1082

1112

1112

mm

h10

Coupling height

380

380

380

mm

a

Mast tilt, fwd.*

6

6

6

°

 

 

 

 

 

 

ß

Mast tilt, back*

8

8

8

°

 

 

 

 

 

 

l1

Length, including forks*

3690

3810

3945

mm

l2

Headlength*

2540

2660

2795

mm

b1

Overall width*

1174

1300

1300

mm

s/e/l

Fork dimensions*

40x120x1150

45x125x1150

50x125x1150

mm

 

 

 

 

 

 

m1

Ground clearance with

125

125

140

mm

 

load below mast*

 

 

 

 

 

 

 

 

 

 

m2

Ground clearance

130

150

165

mm

 

centre wheelbase*

 

 

 

 

 

 

 

 

 

 

 

Fork carriage ISO 2328

2 A

3 A

3 A

mm

 

class / type A, B

 

 

 

 

 

 

 

 

 

 

b3

Fork carriage width

1120

1120

1120

mm

Ast

Working aisle width for

4163

4285

4470

mm

 

pallets 800 x 1200

 

 

 

 

 

longit.

 

 

 

 

 

 

 

 

 

 

Ast

Working aisle width for

3963

4085

4270

mm

 

pallets 1000 x 1200

 

 

 

 

 

traverse

 

 

 

 

 

 

 

 

 

 

Wa

Turning radius

2290

2370

2550

mm

 

 

 

 

 

 

b13

Smallest turning radius

725

725

750

mm

x

Load distance*

473

515

520

mm

 

 

 

 

 

 

c

Load centre of gravity

500

500

500

mm

 

 

 

 

 

 

y

Wheelbase

1685

1685

1785

mm

 

 

 

 

 

 

*) The data listed in the table corresponds to the standard version.

08.11 EN

23

Jungheinrich DFG TFG 316-435 Operating instruction

α β

08.11 EN

24

3.3Weights

ZAll dimensions in kg.

DFG/TFG 316/320

 

DFG 316

DFG 320

TFG 316

TFG 320

 

 

 

 

 

Truck weight*

2870

3280

2840

3250

 

 

 

 

 

Axle load w.o. load front /

1340/1530

1360/1920

1330/1510

1350/1900

rear*

 

 

 

 

 

 

 

 

 

Axle load with load front /

3940/530

4600/680

3930/520

4580/670

rear*

 

 

 

 

 

 

 

 

 

*) The data listed in the table corresponds to the standard version.

DFG 425/430/435

 

DFG 425

DFG 430

DFG 435

 

 

 

 

Truck weight*

4290

4730

5028

 

 

 

 

Axle load w.o. load front /

2050/2240

2078/2719

2028/3000

rear*

 

 

 

 

 

 

 

Axle load with load front /

5990/800

6960/907

7530/1000

rear*

 

 

 

 

 

 

 

*) The data listed in the table corresponds to the standard version.

TFG 425/430/435

 

TFG 425

TFG 430

TFG 435

 

 

 

 

Truck weight*

4190

4630

4928

 

 

 

 

Axle load w.o. load front /

2010/2180

2038/2659

1988/2940

rear*

 

 

 

 

 

 

 

Axle load with load front /

5950/740

6920/847

7490/940

rear*

 

 

 

 

 

 

 

*) The data listed in the table corresponds to the standard version.

08.11 EN

25

3.4Mast versions

ZAll dimensions in mm

DFG/TFG 316/320

Mast table

VDI3596

 

Free lift

Height retracted

Height

Mast

Lift h3

weight

Description

 

h2

h1

extended h4

(kg)

 

 

 

 

 

 

 

 

 

 

 

 

2900

150

1985

3520

440

 

 

 

 

 

 

 

3100

150

2085

3720

450

 

 

 

 

 

 

 

3300

150

2185

3920

465

 

 

 

 

 

 

ZT

3600

150

2335

4220

485

 

 

 

 

 

3800

150

2435

4420

500

 

 

 

 

 

 

 

 

4000

150

2535

4620

525

 

 

 

 

 

 

 

4500

150

2835

5120

565

 

 

 

 

 

 

 

5000

150

3085

5620

600

 

 

 

 

 

 

 

2900

1290

1940

3550

465

 

 

 

 

 

 

 

3100

1390

2040

3750

480

 

 

 

 

 

 

 

3300

1490

2140

3950

490

 

 

 

 

 

 

ZZ

3600

1640

2290

4250

515

 

 

 

 

 

 

 

3800

1740

2390

4450

545

 

 

 

 

 

 

 

4000

1840

2490

4650

555

 

 

 

 

 

 

 

4500

2140

2790

5150

600

 

 

 

 

 

 

 

4200

1290

1940

4850

590

 

 

 

 

 

 

 

4350

1340

1990

5000

600

 

 

 

 

 

 

 

4500

1390

2040

5150

610

 

 

 

 

 

 

DZ

4800

1490

2140

5450

630

 

 

 

 

 

 

 

5000

1565

2215

5650

650

 

 

 

 

 

 

 

5500

1740

2390

6150

700

 

 

 

 

 

 

 

6000

1940

2590

6650

740

 

 

 

 

 

 

Special trucks are not included in this overview.

08.11 EN

26

DFG/TFG 425/430

 

 

 

Mast table

 

 

 

 

 

 

 

 

 

VDI3596

Lift h3

Free lift h2

 

Retracted

Extended

Mast

Description

 

425/430

 

height h1

height h4 425/430

weight (kg)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2900

150

 

2115

3510/3670

700

 

 

 

 

 

 

 

 

3100

150

 

2215

3710/3870

720

 

 

 

 

 

 

 

 

3300

150

 

2315

3910/4070

740

 

 

 

 

 

 

 

 

3500

150

 

2415

4110/4270

760

 

 

 

 

 

 

 

 

3700

150

 

2515

4310/4470

780

 

 

 

 

 

 

 

 

4000

150

 

2665

4610/4770

830

 

 

 

 

 

 

 

ZT

4300

150

 

2865

4910/5070

865

 

 

 

 

 

 

 

 

4500

150

 

2965

5110/5270

885

 

 

 

 

 

 

 

 

4700

150

 

3065

5310/5470

905

 

 

 

 

 

 

 

 

5000

150

 

3215

5610/5770

935

 

 

 

 

 

 

 

 

5500

150

 

3515

6110/6270

995

 

 

 

 

 

 

 

 

5800

150

 

3665

6410/6570

1025

 

 

 

 

 

 

 

 

6000

150

 

3765

6610/6770

1045

 

 

 

 

 

 

 

 

2900

1480/1380

 

2080

3500/3600

735

 

 

 

 

 

 

 

 

3100

1580/1480

 

2180

3700/3800

755

 

 

 

 

 

 

 

 

3300

1680/1580

 

2280

3900/4000

780

 

 

 

 

 

 

 

ZZ

3500

1780/1680

 

2380

4100/4200

800

 

 

 

 

 

 

3700

1880/1780

 

2480

4300/4400

820

 

 

 

 

 

 

 

 

 

 

4000

2030/1930

 

2630

4600/4700

850

 

 

 

 

 

 

 

 

4300

2230/2130

 

2830

4900/5000

904

 

 

 

 

 

 

 

 

4500

2330/2230

 

2930

5100/5200

930

 

 

 

 

 

 

 

 

4400

1480/1380

 

2080

5000/5100

920

 

 

 

 

 

 

 

 

4700

1580/1480

 

2180

5300/5400

950

 

 

 

 

 

 

 

 

5000

1680/1580

 

2280

5600/5700

980

 

 

 

 

 

 

 

DZ

5500

1880/1780

 

2480

6100/6200

1040

 

 

 

 

 

 

 

 

6000

2080/1980

 

2680

6600/6700

1100

 

 

 

 

 

 

 

 

6500

2280/2180

 

2880

7100/7200

1175

 

 

 

 

 

 

 

 

7000

2480/2380

 

3080

7600/7700

1235

 

 

 

 

 

 

 

08.11 EN

27

DFG/TFG 435

 

 

 

Mast table

 

 

 

 

 

 

 

 

VDI3596

Lift h3

Free lift h2

 

Retracted

Extended

Mast

Description

 

 

 

height h1

height h4

weight (kg)

 

2900

150

 

2228

3683

700

 

 

 

 

 

 

 

 

3300

150

 

2428

4083

740

 

 

 

 

 

 

 

ZT

3800

150

 

2678

4583

810

 

 

 

 

 

 

4300

150

 

2978

5083

875

 

 

 

 

 

 

 

 

 

 

4800

150

 

3228

5583

920

 

 

 

 

 

 

 

 

5000

150

 

3328

5783

940

 

 

 

 

 

 

 

 

4200

1330

 

2093

4963

920

 

 

 

 

 

 

 

 

4500

1430

 

2193

5263

950

 

 

 

 

 

 

 

DZ

4800

1530

 

2293

5563

980

 

 

 

 

 

 

5300

1730

 

2493

6063

1040

 

 

 

 

 

 

 

 

 

 

5800

1930

 

2693

6563

1100

 

 

 

 

 

 

 

 

6300

2130

 

2893

7063

1180

 

 

 

 

 

 

 

Special trucks are not included in this overview.

08.11 EN

28

3.5Tyre type

NOTE

When replacing tyres/rims fitted at the factory, always use original spare parts or tyres approved by the manufacturer. Otherwise the manufacturer's specification cannot be guaranteed.

If you have any queries please contact the manufacturer's customer service department.

DFG/TFG 316/320

 

 

 

 

 

 

 

Description

DFG / TFG

 

 

 

 

 

 

 

 

316

320

 

 

 

 

 

 

 

SE*

6.50 - 10

6.50 - 10

 

 

 

 

 

 

 

Pneumatic*

6.50 - 10-14PR

6.50 - 10-14PR

 

Front tyres

 

 

 

 

Tyre pressure

max 10.0

max 10.0

 

 

bar

 

 

 

 

 

 

 

 

 

 

 

Torque NM

200

200

 

 

 

 

 

 

 

SE*

18x7-8

18x7-8

 

 

 

 

 

 

 

Pneumatic*

18x7-8 14PR

18 x 7-8-14PR

 

Rear tyres

 

 

 

 

Tyre pressure

max 9.0

max 9.0

 

 

bar

 

 

 

 

 

 

 

 

 

 

 

Torque NM

200

200

 

 

 

 

 

 

DFG/TFG 425/435

 

 

 

 

 

 

 

Description

 

DFG / TFG

 

 

 

 

 

 

 

 

425

430

435

 

 

 

 

 

 

SE*

7.0 - 12

28 x 9 - 15

250 x 15

 

 

 

 

 

 

Pneumatic*

7.0 - 12-16PR

28 x 9 - 15-

250 x 15-16PR

 

14PR

Front tyres

 

 

 

 

 

 

 

Tyre pressure

10

9

8,25

 

 

bar

 

 

 

 

 

 

 

 

 

 

Torque NM

380

380

380

 

 

 

 

 

 

SE*

6.50 x 10

6.50 x 10

6.50 x 10

 

 

 

 

 

 

Pneumatic*

6.50 x 10-

6.50 x 10-

6.50 x 10-

 

14PR

14PR

14PR

Rear tyres

 

 

 

 

 

Tyre pressure

10

10

10

 

 

bar

 

 

 

 

 

 

 

 

 

 

Torque NM

200

200

200

 

 

 

 

 

*) The models listed in the table correspond to the standard version. Other tyres can be used depending on the truck's equipment.

08.11 EN

29

3.6 Engine Data

DFG 316/320

 

 

 

 

 

 

 

 

 

 

 

Description

DFG 316

DFG 320

 

 

 

 

 

 

 

 

 

Cylinder/cubic capacity

4/2505

4/2505

cm³

 

 

 

 

 

 

 

 

Idle speed

680

680

rpm

 

 

 

 

 

 

 

 

Rated speed (without load)

2350

2350

rpm

 

 

 

 

 

 

 

 

Engine output

28

28

kW

 

 

 

 

 

 

 

 

Fuel consumption

2,5

2,85

l/h [kg/h]

 

 

60 VDI duty cycles/h

 

 

 

 

 

 

 

 

 

 

 

TFG 316/320

 

 

 

 

 

 

 

 

 

 

 

Description

TFG 316

TFG 320

 

 

 

 

 

 

 

 

 

Cylinder/cubic capacity

4/2065

4/2065

cm³

 

 

 

 

 

 

 

 

Idle speed

850

850

rpm

 

 

 

 

 

 

 

 

Rated speed (without load)

2700

2700

rpm

 

 

 

 

 

 

 

 

Engine output

29

29

kW

 

 

 

 

 

 

 

 

Fuel consumption

2,2

2,4

l/h [kg/h]

 

 

60 VDI duty cycles/h

 

 

 

 

 

 

 

 

 

 

 

DFG 425-435

 

 

 

 

 

 

 

 

 

 

Description

DFG 425

DFG 430

DFG 435

 

 

 

 

 

 

Cylinder/cubic capacity

4/3331

4/3331

4/3331

cm³

 

 

 

 

 

 

Idle speed

680

680

680

 

rpm

 

 

 

 

 

Rated speed (without load)

2350

2350

2350

rpm

 

 

 

 

 

 

Engine output

40

40

40

 

kW

 

 

 

 

 

 

Fuel consumption

3,5

3,8

4,0

 

l/h [kg/h]

60 VDI duty cycles/h

 

 

 

 

 

 

 

 

 

 

 

TFG 425-435

Description

TFG 425

TFG 430

TFG 435

 

 

 

 

 

 

Cylinder/cubic capacity

4/2488

4/2488

4/2488

cm³

 

 

 

 

 

Idle speed

850

850

850

rpm

 

 

 

 

 

Rated speed (without load)

2700

2700

2700

rpm

 

 

 

 

 

Engine output

36

36

36

kW

 

 

 

 

 

Fuel consumption

3,6

3,9

4,1

l/h [kg/h]

60 VDI duty cycles/h

 

 

 

 

 

 

 

 

 

08.11 EN

30

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