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SM 2186 SM 2055 E
Operator’s Manual
Please read these instructions carefully and make sure you understand them before using the one-man sawmill.
TABLE OF CONTENTS
Introduction ....................................... |
3 |
Symbols ............................................. |
4 |
Warning Signs ................................... |
4 |
Safety Regulations ............................ |
5 |
Description ........................................ |
7 |
Installation ....................................... |
16 |
Fuel Handling .................................. |
21 |
Starting and Stopping..................... |
23 |
Use .................................................... |
25 |
Maintenance .................................... |
29 |
Technical Data ................................. |
33 |
2 – English
INTRODUCTION
Introduction
This operator’s manual describes in detail how the one-man sawmill is used and maintained and how servicing is to be carried out. It also describes the measures to be taken for maximum safety and how the safety features are designed and function, as well as how they are inspected, maintained, and repaired if necessary.
NOTE! The section dealing with safety must be read and understood by all those who install, use, or repair the sawmill.
The operator’s manual comprises installation, usage, and the different maintenance procedures that can be performed by the operator. More comprehensive servicing or troubleshooting should be performed by the dealer’s service personnel.
The operator’s manual describes all the requisite safety features and should be read and understood by the user before the sawmill is assembled.
Symbols and warning signs shown on the next page can be found in this operator’s manual and on the oneman sawmill. If a decal on the sawmill has been damaged or is worn, a new warning decal must be applied as soon as possible in order to ensure the greatest possible safety when using the sawmill.
The one-man sawmill shall only be used to cut boards and planks from logs.
The one-man sawmill should be used outdoors and not in enclosed spaces.
English – 3
KEY TO SYMBOLS
Symbols
The symbols below are used in this operator’s manual.
Eye protection and hearing protection should be used.
Boots or work shoes with
steel toecaps and non-slip soles should
be worn.
Eye protection should be used.
Protective gloves should be worn.
Switch off the engine by moving
the stop switch to the STOP position before carrying out any checks or maintenance.
Warning Signs
The decal with the symbols below is found on the oneman sawmill.
Eye protection and hearing protection should be used.
Protective gloves should be worn.
Boots or work shoes with steel toecaps and non-slip soles should be worn.
Read this manual carefully and make sure you understand it before attempting to use the oneman sawmill.
Exercise caution.
4 – English
SAFETY REGULATIONS
Safety Regulations
!WARNING!
A one-man sawmill can be a dangerous tool that can cause serious or fatal injury if used incorrectly or carelessly. It is very important that the person using the one-man bandsaw reads and understands the content of this manual.
Personal Protective Equipment
The person or persons using the one-man sawmill or remaining in its close proximity must be equipped with the personal equipment as set out below:
1.Hearing protection.
2.Eye protection.
3.Approved protective gloves.
4.Boots or work shoes with steel toecaps and nonslip soles.
5.First aid kit.
!WARNING!
Always ensure good ventilation. Exhaust fumes and sawdust can cause injury or allergies.
English – 5
SAFETY REGULATIONS
The One-man Sawmill Safety
Equipment
!WARNING!
The one-man sawmill must never be used if any of the safety devices or guards is damaged or does not work.
There are a number of safety devices and guards in order to prevent accidents when using the sawmill. These are described in the sawmill’s general description. See page 15.
The safety devices and guards also require regular inspection and maintenance. Measures and intervals are documented in the section Maintenance. See page 29-32.
Fuel Safety
!WARNING!
The fuel used in the one-man sawmill has the following hazardous properties:
1.The fluid, its vapour, and its exhaust fumes are poisonous.
2.Can cause skin irritation.
3.Is highly inflammable.
Special safety regulations apply to the fuel used with the one-man sawmill. These are documented in the section Fuel Handling on page 21.
Risk Zone
The risk zone is evident from the picture to the right. No unauthorised persons may be present in the risk zone.
The risk zone should also be kept free of foreign objects and the ground within the risk zone should be flat so that the operator avoids stumbling.
Personnel
The following apply to personnel using the one-man sawmill:
1.Shall have read and understood the content of this operator’s manual.
2.Must not be under the influence of alcohol or medication, nor suffering from tiredness.
3.Good lighting is required when using the sawmill outside daylight hours.
4.Shall not be a minor.
5.Earthed circuit breaker recommended.
Safety During Use
The safety regulations that apply while using the oneman sawmill are documented in their respective areas under the section Use on page 25-28.
The operator should observe the following safety measures before and during use:
1.Check that all safety devices and guards are fitted and undamaged.
2.Check that no fuel has been spilt on the outside of the tank or on the ground.
3.Ensure that there are no people or animals within the one-man sawmill’s risk zone.
4.The stopping and locking devices required to fasten the log shall be used in the intended manner. See pages 25-28.
5.Adjust the scale and check that the bandsaw moves freely over the short and long log supports by the red markings on the scale. See page 19, FIG. 34.
FIG. 1 |
|
|
5 m |
3 m |
3 m |
|
3 m |
6 – English
DESCRIPTION
One-man sawmill chain saw engine
The one-man sawmill consists of two main parts:
• The carriage with engine and saw
• Rails
1. Rail sections (2) |
13. Underlying support wheel |
|
2. Log lifter |
14. |
Scale pointer with scale |
3. Timber supports (short and long) |
15. Indicator |
|
4. Log bolster |
16. Handlebars |
|
5. Log lock |
17. Throttle |
|
6. Adjustment nut |
18. Throttle lock |
|
7. Saw carriage |
19. Throttle cable |
|
8. Protective loop |
20. Support foot |
|
9. Vibration damping plate |
21. Scraper |
|
10. Skid rail |
22. |
Rail stop |
11. Idler adjustment screw for saw height |
23. |
Machine plate |
12. Height setting lock |
24. |
Bar and chain |
Tools and operator’s manual
A. Open ended spanner 13-15 mm
B. Open ended spanner 17-19 mm
C. Socket spanner
D. Combination spanner 13-19
E. Combination spanner
F. Allen key 6 mm
G. Allen key 4 mm
H. This operator’s manual
English – 7
DESCRIPTION
One-man Sawmill Electric Motor
The one-man sawmill consists of two main parts:
•The carriage with motor and saw
•Rails
1.Rail sections (2)
2.Log lifter
3.Timber supports (short and long)
4.Log bolster
5.Log lock
6.Adjustment nut
7.Saw carriage
8.Protective loop
10.Skid rail
11.Idler adjustment screw for saw height
12.Height setting lock
13.Underlying support wheel
14.Scale pointer with scale
15.Indicator
16. Handlebars
20.Support foot
21.Scraper
22.Rail stop
23.Machine plate
24.Bar and chain
25.Oil tank
26.Motor console
27.Connector with phase inverter
28.Electric motor
29.Start button electric motor
32.Stop button electric motor
37.Safety switch
Tools and operator’s manual
A.Open ended spanner 13-15 mm
B.Open ended spanner 17-19 mm
C.Socket spanner
D.Combination spanner 13-19
E.Combination spanner
F.Allen key 6 mm
G.Allen key 4 mm
H.This operator’s manual
8 – English
DESCRIPTION
One-man sawmill with electric motor and feed
The one-man sawmill consists of three main parts: - The carriage with motor and chain
- Feed unit - Rails
1. Rail sections (2) |
21. Scraper |
|
2. Log lifter |
22. |
Rail stop |
3. Timber supports (short and long) |
23. |
Machine plate |
4. Log bolster |
25. |
Oil tank |
5. Log lock |
26. |
Motor console |
6. Adjustment nut |
27. Connector with phase inverter |
|
7. Saw carriage |
28. Electric motor |
|
8. Protective loop |
29. Start button electric motor |
|
10. Skid rail |
30. Start button feed |
|
11. Idler adjustment screw for saw height |
31. Control for variable feed |
|
12. Height setting lock |
32. Stop button electric motor |
|
13. Underlying support wheel |
33. Feed wheel with cable |
|
14. Scale pointer with scale |
34. Cable adjustment |
|
15. Indicator |
35. Feed motor |
|
16. Handlebars |
36. Electric cable with connector |
|
20. Support foot |
37. Safety switch |
|
Tools and operator’s manual
A. Open ended spanner 13-15 mm
B. Open ended spanner 17-19 mm
C. Socket spanner
D. Combination spanner 13-19
E. Combination spanner
F. Allen key 6 mm
G. Allen key 4 mm
H. This operator’s manual
English – 9
DESCRIPTION
Saw carriage (FIG. 2)
The saw carriage comes in the same version for all one-man sawmill models and comprises the following parts:
•Steel structure with runner wheels against the rails and guides for the saw’s up and down movement.
•One screw for the saw’s vertical adjustment. The screw is operated by a crank and is equipped with an index plate.
•Handle with operating mechanism.
•Vibration damping plate (One-man sawmill with chain saw engine)
•Motor console (One-man sawmill with electric motor)
•Bar and chain
•Chain oil tank for the chain (One-man sawmill with electric motor)
A suitable chain saw is also installed on the saw carriage.
Frame (FIG. 3) and (FIG. 4)
The carriage frame consists of welded square tubing with requisite corner reinforcement for stability during cutting. The console is installed in the saw carriage for the saw unit’s up and down movement. On the underside of the frame are four runners, fitted with bearings, with slots for securing and smooth running along the rails. The carriage is equipped with two adjustable bearings, which run against the underside of the rails, to prevent it from lifting.
Height Setting (FIG. 4)
The saw unit is secured vertically by a screw. A crank (11) is fitted on the top section of the screw, and is used to set the exact dimension of the timber thickness. One turn of the crank moves the bandsaw blade 5 mm. The height of the bar above the rails’ cross members is read on the scale (14). There are two red markings on the scale that indicate the lowest saw height with the timber support raised, one red line for the long timber support and one red line for the short one. CAUTION! Sawing under the respective markings will damage the chain and there will be a risk of sparking.
Handlebars (FIG. 4)
The saw carriage is operated and moved forwards using handlebars (16), which are located on the lefthand side of the saw carriage. The handlebars are equipped with a throttle for start lock (17, 18). On the one-man sawmill with feed, the handlebars are used for feeding when you want to approach the end of the log to calculate the saw yield.
FIG. 2 |
FIG. 3 |
FIG. 4 |
14 |
11 |
17 |
18 |
16 |
10 – English
DESCRIPTION
Chain oil tank (FIG. 5) |
FIG. 5 |
|
Chain sawmill with electric motor |
||
|
||
On the saw carriage for sawmills that are fitted with an |
|
|
electric motor, the oil tank (25) for chain oil is located |
|
|
on the electric motor. The chain oil is pumped via a |
|
|
hose by a chain oil pump that is installed under the |
25 |
|
clutch drum in the console. The pump supplies the bar |
|
|
with chain oil when the sawmill is running. |
|
Motor console for electric motor |
FIG. 6 |
(FIG. 6) |
|
The chain sawmill with electric motor is fitted with a console in which the motor, transmission and bar are installed. The console is installed in the saw carriage and is adjusted vertically with the idler adjustment screw. The console runs on skid rails with adjustable plastic guides.
Vibration damping plate for the chain saw (FIG. 7)
The chain saw is secured in a vibration-free plate (9) that is screwed into the saddle. The vibration-free plate is supplied with an adjustment option, where the position of the saw in relation to the rails can be adjusted. The saddle is installed in the saw carriage and is adjusted vertically with an idler adjustment screw.
Bar and chain (FIG. 7)
The bar and chain (A) are installed on the engine console (electric sawmill) and installed on the chain saw in accordance with the chain saw’s operator’s manual. The bar has the same mounting on both the sawmill with the chain saw and the electric saw mill.
Feed unit for chain sawmill with electric motor (FIG. 8)
The feed unit (A) is installed in the left-hand end of the rail profile and is connected to the saw carriage by a cable. The chain is started from the feed unit and the feeding speed can be controlled variably.
FIG. 7
A 9 
FIG. 8 |
A |
English – 11 |
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