JOHNSON |
Issue date |
2017-3-1 |
Edition |
01 |
Doc No. |
SM-TM-AF-011 |
Revision |
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Edition time |
01 |
Page |
33 |
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Johnson Industries (Shanghai) Co.,Ltd
Document: R30 & R50 Service Manual
Approval |
Review |
Editor |
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Kyle. Schweitzer |
Alex Tang |
Dora |
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1
ProductBrowse
Matrix Retail R30 |
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Matrix Retail R50 |
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Specification
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Model Name |
R30 |
R50 |
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Frame |
Frame Type |
New recumbent frame |
New recumbent frame |
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Pedal Type |
Ratcheting Closure |
Ratcheting Closure |
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*JD1A-B |
*JD-62A - Blue |
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Handle Bar Adjustment |
N/A |
N/A |
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Handle Bar Type |
Seat - Painted |
Seat - Painted |
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Mast - Foam |
Mast - Dipped |
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Seat Adjustment |
Aluminum extrusion |
Aluminum extrusion |
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*same as Matrix R1x |
*same as Matrix R1x |
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Seat Bottom Type |
Foam *Same as R20 |
Foam *Same as R40 |
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Seat Back Type |
Mesh |
Mesh |
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*Same as R20 |
*Same as R40 |
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Drive System |
Flywheel Weight |
10.5kg |
N/A |
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Resistance System |
Internal ECB |
Induction Brake |
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Crank Style |
Custom |
Custom |
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Power Supply |
2A |
2A |
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Power Requirements |
110 - 120 Volt circuit |
110 - 120 Volt circuit |
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200 - 220 Volt circuit |
200 - 220 Volt circuit |
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No. Transport Wheels |
2 |
2 |
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Remote Buttons |
No |
On grip pulse |
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Levelers |
Yes |
Yes |
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Contents |
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CHAPTER 1: SERIAL NUMBER LOCATION................................................................................................ |
5 |
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CHAPTER 2: CONSOLE INSTRUCTION |
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2.1 XR/XIR/XER CONSOLE...................................................................................................................... |
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2.2 OPERATION GUIDE........................................................................................................................... |
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2.3 CONSOLE DESCRIPTION-XR ............................................................................................................ |
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2.4 4 SOFTWARE UPDATING.................................................................................................................. |
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2.5 CONSOLE DESCRIPTIONXER/XIR.................................................................................................. |
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CHAPTER 3: TROUBLESHOOTING |
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3.1 |
ELECTRICAL DIAGRAM-CONSOLE............................................................................................... |
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3.3.1 |
XR CONSOLE DIAGRAM.................................................................................................... |
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3.1.2 |
XER/XIR CONSOLE DIAGRAM........................................................................................... |
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3.2 |
ELECTRICAL DIAGRAM-FRAME.................................................................................................... |
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3.2.1 |
R30 FRAME WIRING SCHEMATIC..................................................................................... |
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3.2.2 |
R50 FRAME WIRING SCHEMATIC..................................................................................... |
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3.2 |
ECB/LCB Wiring Instructions........................................................................................................... |
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3.3.1 |
ECB WIRING INSTRUCTIONS (R30) .................................................................................. |
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3.3.2 |
MCB WIRING INSTRUCTIONS(R50)................................................................................... |
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3.4 |
Troubleshooting.............................................................................................................................. |
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3.4.1 NO POWER TO THE CONSOLE ........................................................................................... |
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3.4.2 TROUBLESHOOTING – SPEED DOES NOT DISPLAY.......................................................... |
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3.4.3 TROUBLESHOOTING – NO HAND PULSE RESPONSE ....................................................... |
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3.4.4TROUBLESHOOTING – SPEAKER/AUDIO ISSUES............................................................... |
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3.4.5 TROUBLESHOOTING – RADIO FREQUENCY ISSUES......................................................... |
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3.4.6 TROUBLESHOOTING – NO RPM DISPLAYED...................................................................... |
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3.4.7 TROUBLESHOOTING – NO RESISTANCE OR INCORRECT RESISTANCE ......................... |
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3.4.8 TROUBLESHOOTING – HEART RATE ISSUES..................................................................... |
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3.4.9 TROUBLESHOOTING-HANDLEBAR KEYPAD ISSUE…………………………………………….22 |
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CHAPTER 4: PART REPLACEMENT GUIDE |
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4.1 |
CONSOLE REPLACEMENT ........................................................................................................... |
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4.2 |
HANDLEBAR REPLACEMENT....................................................................................................... |
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4.3 |
PEDAL REPLACEMENT................................................................................................................. |
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4.4 |
CRANK REPLACEMENT................................................................................................................ |
25 |
4.5 |
SIDE COVERS REPLACEMENT..................................................................................................... |
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4.6 |
MCB REPLACEMENT .................................................................................................................... |
27 |
4.7 |
STABILIZER COVERS REPLACEMENT......................................................................................... |
28 |
4.8 |
CUP HOLDER REPLACEMENT...................................................................................................... |
28 |
4.9 |
HEART RATE WIRE REPLACEMENT............................................................................................ |
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4.10 |
SEAT REPLACEMENT................................................................................................................. |
30 |
4.11 |
ADJUSTMENT BAR REPLACEMENT........................................................................................... |
31 |
4.12DRIVE BELT REPLACEMENT………………………………………………………………………………32
4.13DRIVE AXLE REPLACEMENT………………………………………………………………………………33
4
CHAPTER 1: Serial Number Location
1.1Serial Number Location
MATRIX R30/R50 BIKE FRAME
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CHAPTER 2: Console Instruction
2.1 XR/XIR/XER CONSOLE
2.2 OPERATION GUIDE
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CHAPTER 2: Console Instruction
2.3 CONSOLE DESCRIPTION-XR
XR CONSOLE DESCRIPTION
Note: There is a thin, protective sheet of clear plastic on the overlay of the console that should be removed
before use.
A)LCD DISPLAY WINDOW: Displays workout feedback, program profile and more.
B)GO/PAUSE: Press to start, pause or resume your workout.
C)STOP: Press to stop your workout. Press and hold for 3 seconds to reset the console.
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CHAPTER 2: Console Instruction
2.3CONSOLE DESCRIPTION-XR-CONTINUED
D) ENTER: Confirm eachprogram setting.Presstochangedisplayfeedbackduring workout.Pressandhold to scan.
E)ARROWS: Used to adjust program settings.
F)NUMBER KEYPAD: Used to enter XID login or program data during program setup. Also used to adjust speed/resistance level during workout. Press to confirm setting.
G)BACK: Go to previous program setting.
H) WI-FI CONNECT & SYNC: Press to connect to wireless Internet. See BEFORE YOU BEGIN section for
more info.
I)PASSPORT CONNECT & SYNC: Press to connect your Passport box for Virtual Active programming. Passport Player is sold at your retailer or at www.passportplayer.com
J)ENERGY SAVER LIGHT: Indicates if machine is in energy saver mode. Press any key to wake up the machine.
K)READING RACK: Holds reading material or electronic device.
XR DISPLAY DESCRIPTION
A) TIME: Is always shown in the larger, central portion of the display. Shown as minutes: seconds. View
the time remaining or the time elapsed in your workout.
B)INCLINE: Shown as percent. Indicates the incline of your walking or running surface (Treadmills and Ascents only).
C)DISTANCE: Shown as Miles or Kilometers* based on your default setting. Indicates distance traveled or distance remaining during your workout.
D)SPEED: Shown as MPH or KPH* based on your default setting. Indicates how fast the footpads/pedals are moving.
E)CALORIES: Total calories burned or calories remaining to burn during your workout.
F)HEART RATE: Shown as BPM (beats per minute). Used to monitor your heart rate (when wearing a wireless heart rate strap or when contact is made with both pulse grips).
G)RESISTANCE (RES): Shows the current resistance level (Bikes, Ellipticals, Ascents only).
H)RPM: Revolutions Per Minute (Bikes, Ellipticals, Ascents only).
I)WATTS: Displays current user power output (Bikes, Ellipticals, Ascents only).
J)PACE: Indicates how many minutes it takes to complete a mile based on your current speed (Treadmills only).
K)PROGRAM PROFILE: The dot matrix will show the program profile as you progress through your workout. Profile represents incline, resistance or speed (depending on model type and workout type).
L)PASSPORT: Indicates Passport box connection is present.
M)WI-FI: Indicates wireless connection is present and the strength (low, medium, high). Flashes when Wi-Fi is trying to connect.
* Default is set during console install. If logged in with XID, the default is set by user profile.
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CHAPTER 2: Console Instruction
2.4 Software Updating
Update console software with the software updating tool.
b.Load the software update onto the USB flash drive. Insert the USB flash drive into the USB port; the console will update automatically.
c.If the software has updated successfully, the console will start initial setup and display the software version.
d.Remove the USBflashdrive.
2.5CONSOLE DESCRIPTION-XER/XIR
XER/XIR CONSOLE DESCRIPTION
Note: There is a thin protective sheet of clear plastic on the overlay of the console that should be removed before use. The XER and XIR have a fully-integrated touchscreen display. All information required for workouts is explained onscreen. Exploration of the interface is highly encouraged.
A)GO: Press to begin a quick start program.
B)PROGRAM BUTTONS: Press to select from a number of preset programs.
C)USER MENU: Select an existing User, Guest or add a User.
D)USER SETUP: Allows you to edit User Information.
E)SETTINGS MENU: Access to Volume Controls, Bluetooth Pairing, Wi-Fi Setup, Sync Passport, Machine defaults and more.
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CHAPTER 2: Console Instruction
F)HEADPHONE JACK: Plug your headphones into the console to use them instead of the console speakers.
G)AUDIO IN: Plug your media player into the console using the included audio adaptor cable.
H)ENERGY SAVER LIGHT: Indicates if machine is in energy saver mode. Press a speed/incline/resistance button to wake up the machine.
*USB PORT: Access media from compatible devices (XIR only) or use to charge devices that draw up to 5 amp. Also used for software updates.
I)SPEAKERS: Audio plays through the speakers.
J)READING RACK: Holds reading material or electronic device.
*
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CHAPTER 3: Troubleshooting
3.1ELECTRICAL DIAGRAM-CONSOLE
3.1.1 XR CONSOLE DIAGRAM
3.1.2 XER/XIR CONSOLE DIAGRAM
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