O P E R A T O R ’ S M A N U A L
OVERSEEDER
TR1048
TR1060
TR1072
5WPMAN0100 (Rev. 2/16/2009)
TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the Frontier dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.
TO THE OWNER:
Read this manual before operating your Frontier equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your selling dealer.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Frontier dealer has trained mechanics, genuine Frontier service parts, and the necessary tools and equipment to handle all your needs.
Use only genuine Frontier service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
Model: ______________________________ |
Date of Purchase: _____________________ |
Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety.
2 Introduction
Frontier (Rev. 2/4/2009)
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SAFETY RULES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 DEALER CHECK LISTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 PARTS
DRIVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 FRAME & ROLLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 - 19 SEEDBOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 - 21 BOLT TORQUE CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5WPMAN0100 (Rev. 2/16/2009) |
Introduction 3 |
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SPECIFICATIONS
OVERSEEDER |
TR1048 |
TR1060 |
TR1072 |
Working Width |
47" (119 cm) |
59" (150 cm) |
71" (180 cm) |
Overall Width |
58" (147 cm) |
70" (178 cm) |
82" (208 cm) |
Roller Pins |
1/2" x 1-3/4" |
1/2" x 1-3/4" |
1/2" x 1-3/4" |
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(13 x 44 mm) |
(13 x 44 mm) |
(13 x 44 mm) |
Bearing (Self-Aligning) |
Six 1" (25 mm) |
Six 1" (25 mm) |
Six 1" (25 mm) |
Front Roller Positions |
Adjustable for increased agitation |
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Roller Diameter: Front & Rear |
8" (20 cm) |
8" (20 cm) |
8" (20 cm) |
Hitch |
Cat. 1 |
Cat. 1 |
Cat. 1 |
Implement Code |
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for Tractor Ballast |
34.8 |
43.4 |
52.0 |
Tractor HP Requirement |
65 hp Max. |
65 hp Max. |
65 hp Max. |
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(48 kw) |
(48 kw) |
(48 kw) |
Weight W/Seedbox |
690 lbs. |
860 lbs. |
1030 lbs. |
(Mass) |
(314 kg) |
(391 kg) |
(468 kg) |
Seedbox Capacity |
3 Bushel |
4 Bushel |
5 Bushel |
(Liter) |
(91 l) |
(121 l) |
(151 l) |
Seed Distribution Method |
Metered gear with flow adjustment lever |
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GENERAL INFORMATION
The purpose of this manual is to assist you in operating and maintaining your overseeder. Read it carefully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data. Some information may be general in nature due to unknown and varying operating conditions. However, through experience and these instructions, you should be able to develop procedures suitable to your particular situation.
The illustrations and data used in this manual were current at the time of printing but, due to possible inline production changes, your machine may vary slightly in
detail. We reserve the right to redesign and change the machines as may be necessary without notification.
Some illustrations in this manual show the equipment with safety shields removed to provide a better view. This equipment should never be operated with any necessary safety shielding removed.
Throughout this manual, references are made to right and left directions. These are determined by standing behind the equipment facing the direction of forward travel.
4 Introduction |
5WPMAN0100 (Rev. 2/16/2009) |
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.
In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.
!LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.
TRAINING
Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replacement manuals and safety decals are available from your dealer.) Failure to follow instructions or safety rules can result in serious injury or death.
If you do not understand any part of this manual and need assistance, see your dealer.
Know your controls and how to stop engine and attachment quickly in an emergency.
Operators must be instructed in and be capable of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to operate this equipment without proper instructions.
Never allow children or untrained persons to operate equipment.
PREPARATION
Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
Make sure attachment is properly secured, adjusted, and in good operating condition.
Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.
Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)
A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.
Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.
TRANSPORTATION
Always comply with all state and local lighting and marking requirements.
Never allow riders on power unit or attachment.
Do not operate or transport on steep slopes.
Use extreme care and reduce ground speed on slopes and rough terrain.
Do not operate or transport equipment while under the influence of alcohol or drugs.
OPERATION
Keep bystanders away from equipment.
Do not operate or transport equipment while under the influence of alcohol or drugs.
Operate only in daylight or good artificial light.
Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.
Never allow riders on power unit or attachment.
(Safety Rules continued on next page)
OS1048M-1072M Safety Rules (Rev. 6/11/2004)
Safety 5
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.
Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.
Look down and to the rear and make sure area is clear before operating in reverse.
Use extreme care when working close to fences, ditches, other obstructions, or on hillsides.
Do not operate or transport on steep slopes.
Do not stop, start, or change directions suddenly on slopes.
Use extreme care and reduce ground speed on slopes and rough terrain.
Watch for hidden hazards on the terrain during operation.
Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.
Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt.
NEVER GO UNDERNEATH EQUIPMENT. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak-down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death.
•Service work does not require going underneath.
•Read Operator's Manual for service instructions or have service performed by a qualified dealer.
Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.
MAINTENANCE
Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key, and unfasten seat belt.
NEVER GO UNDERNEATH EQUIPMENT. Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak-down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death.
•Service work does not require going underneath.
•Read Operator's Manual for service instructions or have service performed by a qualified dealer.
Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.
Make sure attachment is properly secured, adjusted, and in good operating condition.
Keep all persons away from operator control area while performing adjustments, service, or maintenance.
Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.
Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)
STORAGE
Block equipment securely for storage.
Keep children and bystanders away from storage area.
6 Safety
OS1048M-1072M Safety Rules (Rev. 6/11/2004)
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
6 - PN 5WP20106
Red Reflector
PRODUCT IDENTIFICATION NUMBER |
LENEXA, KS, U.S.A. |
3 - Serial Number Plate
2 - PN 5WP1002423
WARNING
TO AVOID SERIOUS INJURY OR DEATH:
Read Operator's Manual before operating, servicing or repairing equipment. Follow all safety rules and instructions. (Manuals are available from your selling dealer.)
Never allow riders.
Keep bystanders away from equipment during operation.
Operate from tractor seat only.
Keep all shields in place and in good condition.
Lower equipment to ground, stop engine, remove key and set brake before dismounting tractor.
Never allow children or untrained persons to operate equipment.
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.
9 - PN 5WP24611
SMV Sign
DANGER
SHIELD MISSING
Do not operate.
Put shield on.
18868-B
5 - PN 5WP18868
4 - PN 5WP15502
WARNING
ROTATING COMPONENTS
Do not operate without cover in place.
Look and listen for rotation. Do not open cover until all components have stopped.
CONTACT WITH ROTATING PARTS
CAN CAUSE SERIOUS INJURY.
15502--B
(Safety Decals continued on next page)
5WPMAN0100 (Rev. 5/2/2008) |
Safety 7 |
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SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
(Safety Decals continued from previous page)
WARNING
FALLING OFF CAN RESULT IN BEING RUN OVER.
Tractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times.
Buckle Up! Keep seat belt securely fastened.Allow no riders.
RAISED IMPLEMENT CAN DROP AND CRUSH.
Never go underneath raised implement which can drop from equipment or tractor 3-point hitch hydraulic leak down, hydraulic system failures, movement of control levers or mechanical linkage failures.
Service work does not require going underneath implement. Read manual instructions.
FALLING OFF OR GOING UNDERNEATH IMPLEMENT
CAN RESULT IN SERIOUS INJURY OR DEATH.
55121--C
1 - PN 5WP55121
7 - PN 5WP1003751
8 - PN 5WP1003750
WARNING
ENTANGLEMENT AND
FALLING HAZARD
Do not stand on rollers while machine is in operation or parked.
Failure to follow these instructions could result in serious injury or
death. |
1003750 |
WARNING
CRUSHING AND PINCHING HAZARD
Be extremely careful handling various parts of the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.
Operate tractor controls from tractor seat only.
Do not stand between tractor and implement when tractor is in gear.
Make sure parking brake is engaged before going between tractor and implement.
Stand clear of machine while in operation or when it is being raised or lowered.
FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. 1003751-A
BE CAREFUL!
Use a clean, damp cloth to clean safety decals.
Avoid spraying too close to decals when using a pressure washer; high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come off.
Replacement safety decals can be ordered free from your dealer.
8 Safety |
5WPMAN0100 (Rev. 5/2/2008) |
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