John Deere 185, 180, 175, 160, 130 User Manual
...
Introduction
FOREWORD
This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.
Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.
N This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.
Technical manuals are divided in two parts: repair and diagnostics. Repair sections tell how to repair the components. Diagnostic sections help you identify the majority of routine failures quickly.
Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.
Binders, binder labels, and tab sets can be ordered by John Deere dealers direct from the John Deere Distribution Service Center.
This manual is part of a total product support program.
FOS MANUALSÐREFERENCE
TECHNICAL MANUALSÐMACHINE SERVICE
COMPONENT MANUALSÐCOMPONENT SERVICE
Fundamentals of Service (FOS) Manuals cover basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes. FOS Manuals are for training new personnel and for reference by experienced technicians.
Technical Manuals are concise guides for specific machines. Technical manuals are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.
Component Technical Manuals are concise service guides for specific components. Component technical manuals are written as stand-alone manuals covering multiple machine applications.
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O53,TMIFC -19-10MAR88 |
TM1351 (18APR90) |
130 - 185 LAWN TRACTORS |
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150196 |
PN=2
Contents
SECTION 10ÐGeneral Information
Group 05ÐSafety
Group 10ÐGeneral Specifications
Group 15ÐCap Screw Torque
Group 20ÐTune-Up
Group 25ÐFuel and Lubrication
Group 30ÐSerial Numbers
SECTION 20ÐEngine
Group 05ÐRemove and Install
Group 10ÐMuffler
SECTION 30ÐFuel and Air System
Group 05ÐFuel Pump and Fuel Tank
SECTION 40ÐElectrical
Group 05ÐElectric PTO Clutch
SECTION 50ÐPower Train
Group 05ÐPowered Wheels Group 10ÐTraction Drive Clutch Group 15Ð5-Speed Transaxle
Group 20ÐHydrostatic TransmissionÐEaton Group 21ÐHydrostatic TransmissionÐSundstrand Group 25ÐHydrostatic DifferentialÐPeerless Group 26Ðhydrostatic DifferentialÐKanzaki
SECTION 220ÐENGINE/FUEL OPERATION AND TESTS
Group 05ÐEngine System Checkout Group 10ÐEngine System Diagnosis
SECTION 240ÐELECTRICAL OPERATION AND TESTS
Group 05ÐElectrical System Checkout Group 10ÐElectrical System Diagnosis
Group 15ÐElectrical System Component Tests Group 20ÐTheory of Operation
SECTION 250ÐPOWER TRAIN OPERATION AND TESTS
Group 05ÐHydrostatic Power Train System Checkout
Group 06ÐGear Power Train System Checkout Group 10ÐHydrostatic Power Train System
Diagnosis
Group 11ÐGear Power Train System Diagnosis Group 15ÐHydrostatic Power Train
Group 16ÐGear Drive Power Train
Index
10
20
30
40
50
SECTION 60ÐSteering and Brakes
Group 05ÐSteering System
Group 10ÐFront Axle
Group 15ÐBrakes and Linkages
Contents
SECTION 80ÐMISCELLANEOUS
Group 05ÐMower Spindles
Group 10ÐMower Lift Linkage
SECTION 210ÐSPECIFICATIONS/OPERATIONAL
CHECKOUT PROCEDURE
Group 01ÐTest and Adjustment
Group 05ÐMachine Operational Checkout
All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.
TM1351-19-18APR90
COPYRIGHT© 1990
DEERE & COMPANY
Moline, Illinois
All rights reserved
A John Deere ILLUSTRUCTION™ Manual
Previous Editions
Copyright 1989, 1988, 1987, 1986 Deere & Company
60
80
210
220
240
TM1351 (18APR90) |
i |
130 - 185 LAWN TRACTORS
150196
PN=267
Contents
10
20
30
40
50
60
80
210
220
240
TM1351 (18APR90) |
ii |
130 - 185 LAWN TRACTORS
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Contents
250
INDX
TM1351 (18APR90) |
iii |
130 - 185 LAWN TRACTORS
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Contents
250
INDX
TM1351 (18APR90) |
iv |
130 - 185 LAWN TRACTORS
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TO JOHN DEERE DEALERS
FILING INSTRUCTIONS
TM-1351 (APR-88)
130, 160, 165, 175, 180, and 185 Lawn Tractors
Discard TM-1351 dated (Feb-87) and replace with this manual dated (Apr-88).
New information added to this manual includes:
·All repair specifications moved to Section 10, Group 10
·All test and adjustments specifications moved to Section 210, Group 01
·Sunstrand hydrostatic transmission repair and adjustment.
·Kanzaki differential repair
·Engine symptom/problem diagnostic charts in Section 220, Group 10
·New wiring schematic for new ground system.
The following service information bulletins apply to the 130, 160, 165, 175, 180 and 185 tractors:
TY87-70-6 |
M87-12-6 |
TY87-70-1 |
M87-12-5 |
M87-12-11 |
M87-12-4 |
M87-12-10 |
M87-12-3 |
M87-12-9 |
M87-12-2 |
M87-12-8 |
M87-12-1 |
MX,DEALER -19-07JUN89
TM1351 (18APR90) |
130 - 185 LAWN TRACTORS |
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150196 |
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TM1351 (18APR90) |
130 - 185 LAWN TRACTORS |
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Section 10
General Information 10
Contents
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Page |
Group 05ÐSafety . . . . . . . . . . . . . . . . |
10-05-1 |
Group 10ÐGeneral Specifications |
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Repair Specifications . . . . . . . . . . . . . . |
10-10-1 |
Tractor Specifications . . . . . . . . . . . . . . |
10-10-3 |
Mower Specifications . . . . . . . . . . . . . . |
10-10-4 |
Group 15ÐCap Screw Torque |
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Inch Series Torque Chart . . . . . . . . . . . |
10-15-1 |
Metric Series torque Chart . . . . . . . . . . . |
10-15-2 |
Group 20ÐTune-Up |
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Specifications . . . . . . . . . . . . . . . . . . . |
10-20-1 |
Adjustments . . . . . . . . . . . . . . . . . . . . |
10-20-1 |
Group 25ÐFuel and Lubrication |
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Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . |
10-25-1 |
Engine Oil . . . . . . . . . . . . . . . . . . . . . |
10-25-2 |
Peerless Differential Oil . . . . . . . . . . . . . |
10-25-2 |
Kanzaki Differential Oil . . . . . . . . . . . . . |
10-25-3 |
Eaton Hydrostatic Transmission Oil . . . . . |
10-25-3 |
Substrand Hydrostatic Transmission Oil . . |
10-25-3 |
General Purpose grease . . . . . . . . . . . . |
10-25-4 |
Group 30ÐSerial Numbers |
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Product Identification Numbers . . . . . . . . |
10-30-1 |
Engine Serial Number . . . . . . . . . . . . . . |
10-30-1 |
TM1351 (18APR90) |
10-1 |
130 - 185 LAWN TRACTORS |
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Contents
10
TM1351 (18APR90) |
10-2 |
130 - 185 LAWN TRACTORS |
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RECOGNIZE SAFETY INFORMATION
This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.
Follow recommended precautions and safe operating practices.
UNDERSTAND SIGNAL WORDS
A signal wordÐDANGER, WARNING, or CAUTIONÐis used with the safety-alert symbol. DANGER identifies the most serious hazards.
Safety signs with signal word DANGER or WARNING are typically near specific hazards.
General precautions are listed on CAUTION safety signs. CAUTION also calls attention to safety messages in this manual.
HANDLE FUEL SAFELYÐAVOID FIRES
Handle fuel with care: it is highly flammable. Do not refuel the machine while smoking or when near open flame or sparks.
Always stop engine before refueling machine. Fill fuel tank outdoors.
Prevent fires by keeping machine clean of accumulated trash, grease, and debris. Always clean up spilled fuel.
TM1351 (18APR90) |
10-05-1 |
Group 05
Safety
10
05
1
T81389 -UN-07DEC88
O53,ALERT -19-16JUN87
TS187 -19-30SEP88
O53,SIGNAL -19-07OCT85
TS202 -UN-23AUG88
053,FIRE1 -19-23APR87
130 - 185 LAWN TRACTORS
150196
PN=5
Safety
WEAR PROTECTIVE CLOTHING
10
05 Wear close fitting clothing and safety equipment
2 appropriate to the job.
PROTECT AGAINST NOISE
Prolonged exposure to loud noise can cause impairment or loss of hearing.
Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises.
PRACTICE SAFE MAINTENANCE
Understand service procedure before doing work. Keep area clean and dry.
Never lubricate or service machine while it is moving. Keep hands, feet, and clothing from power-driven parts. Disengage all power and operate controls to relieve pressure. Lower equipment to the ground. Stop the engine. Remove the key. Allow machine to cool.
Securely support any machine elements that must be raised for service work.
Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any buildup of grease, oil, or debris.
Disconnect battery ground cable (-) before making adjustments on electrical systems or welding on machine.
TM1351 (18APR90) |
10-05-2 |
TS206 -UN-23AUG88
O53,WEAR2 -19-23APR87
TS207 -UN-23AUG88
O53,NOISE -19-23APR87
TS218 -UN-23AUG88
O53,SERV -19-21DEC87
130 - 185 LAWN TRACTORS
150196
PN=6
Safety
AVOID HIGH-PRESSURE FLUIDS
Escaping fluid under pressure can penetrate the skin causing serious injury.
Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure.
Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.
If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury may call the Deere & Company Medical Department in Moline, Illinois, or other knowledgeable medical source.
10
05
3
X9811 -UN-23AUG88
O53,FLUID -19-01DEC88
TM1351 (18APR90) |
10-05-3 |
130 - 185 LAWN TRACTORS |
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150196 |
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Safety
10
05
4
TM1351 (18APR90) |
10-05-4 |
130 - 185 LAWN TRACTORS |
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Group 10 |
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General Specifications |
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REPAIR SPECIFICATIONS |
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SECTION 20ÐEngine |
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10 |
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10 |
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Item |
Specification |
1 |
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PTO Mounting Cap Screw Torque . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . 56 N´m (45 lb-ft) |
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SECTION 40ÐElectric PTO Clutch |
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Item |
Specification |
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PTO Clutch Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . 0.41 mm (0.016 in.) |
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SECTION 50ÐPower Train |
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Item |
Specification |
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Powered Wheels |
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Wheel Hub-to-Axle Housing Clearance . . . . . . . . . . . . . . . . . . . . . . |
. . . 0.25Ð1.02 mm (0.010Ð0.040 in.) |
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Traction Drive Clutch |
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Belt Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . 94 mm (3.70 in.) |
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Belt Guide Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . 5 mm (0.20 in.) |
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5-Speed Transaxle |
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Needle Bearings |
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Output Pinion and Input Shaft Depth . . . . . . . . . . . . . . . . . . . . . . . |
. . . 3.43Ð3.81 mm (0.135Ð0.150 in.) |
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Transaxle Cover Cap Screw Torque . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . 12 N´m (100 lb-in.) |
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Hydrostatic Transmission |
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Eaton |
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Dump Valve Shaft Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . 3 N´m (30 lb-in.) |
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Body-to-Cover Cap Screw Torque . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . 20 N´m (180 lb-in.) |
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Oil Reservoir Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . 14 N´m (124 lb-in.) |
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Control Arm Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 0.70Ð2.50 mm (0.028Ð0.098 in.) |
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Control Lever Spring Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . 42 mm (1.700 in.) |
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Sundstrand |
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Center Section-to-Transmission Cap Screw Torque . . . . . . . . . . . . . |
. . . . . . . . . . . . . 17 N´m (150 lb-in.) |
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Drain Plug Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . 15 N´m (130 lb-in.) |
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Transmission Oil Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . 850 cc (28.7 fl oz) |
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Hydrostatic Differential |
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Peerless |
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Ring Gear Cap Screw Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . 10 N´m (88 lb-in.) |
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Differential Cover Cap Screw Torque . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . 11 N´m (97 lb-in.) |
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Differential Carrier-to-Case Thrust Surface Maximum Wear . . . . . . . . |
. . . . . . . . . . . . 1.02 mm (0.040 in.) |
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M21,1010S,A1 -19-13MAY88
TM1351 (18APR90) |
10-10-1 |
130 - 185 LAWN TRACTORS |
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150196 |
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General Specifications/Repair Specifications |
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SECTION 50ÐPower Train (cont'd) |
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10 |
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10 |
Item |
Specification |
2 |
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Hydrostatic Differential (cont'd) |
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Kanzaki |
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Idle Gear I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
21.01Ð21.03 mm (0.827Ð0.828 in.) |
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Idler Shaft O.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
16.99Ð17.00 mm (0.668Ð0.669 in.) |
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Cam Lever Shaft O.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
19.97Ð20.03 mm (0.786Ð0.788 in.) |
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Cam Lever Shaft Bore I.D. (Cover) . . . . . . . . . . . . . . . . . . . . . . . . . |
20.10Ð20.20 mm (0.791Ð0.795 in.) |
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Cam Lever Shaft Bore I.D. (Housing) . . . . . . . . . . . . . . . . . . . . . . . . |
20.05Ð20.08 mm (0.789Ð0.790 in.) |
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Actuator Thickness (Includes Ball) . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 9.10Ð9.30 mm (0.358Ð0.366 in.) |
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Disc Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 1.90Ð2.10 mm (0.075Ð0.083 in.) |
|
Plate Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 2.40Ð2.60 mm (0.094Ð0.102 in.) |
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Axle Housing (Needle Bearing) O.D. . . . . . . . . . . . . . . . . . . . . . . . . |
24.98Ð25.00 mm (0.983Ð0.984 in.) |
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Counter Gear I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
20.01Ð20.03 mm (0.788Ð0.789 in.) |
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Pinion Drive O.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
20.00Ð20.02 mm (0.787Ð0.788 in.) |
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Pinion Shaft O.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
13.97Ð13.98 mm (0.549Ð0.550 in.) |
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Pinion Gear I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
14.03Ð14.05 mm (0.552Ð0.553 in.) |
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Differential Case (Axle End) I.D. . . . . . . . . . . . . . . . . . . . . . . . . . . . |
20.08Ð20.10 mm (0.790Ð0.791 in.) |
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Ring Gear Cap Screw Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 26 N´m (230 lb-in.) |
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Bearing Retainer Tapping Bolts |
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New Case Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . 29 N´m (22 lb-ft) |
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Used Case Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 25 N´m (221 lb-in.) |
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Axle Tapping Bolts |
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New Case Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . 29 N´m (22 lb-ft) |
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Used Case Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 25 N´m (221 lb-in.) |
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Ring Gear-to-Pinion Drive Gear Backlash . . . . . . . . . . . . . . . . . . . . . . |
. 0.15Ð0.30 mm (0.006Ð0.012 in.) |
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Cam Lever Shaft Tapping Bolt |
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New Case Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . 29 N´m (22 lb-ft) |
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Used Case Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 25 N´m (221 lb-in.) |
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Case Cover Tapping Bolts |
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New Case Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . 29 N´m (22 lb-ft) |
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Used Case Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 25 N´m (221 lb-in.) |
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Drain Plug Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 15 N´m (130 lb-in.) |
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SECTION 60ÐSteering and Brakes |
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Item |
Specification |
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Brake Disk Gap Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . 0.50 mm (0.020 in.) |
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SECTION 80ÐMiscellaneous |
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Item |
Specification |
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Mower Spindle |
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Maximum Mower Spindle Rolling Torque . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . 0.07 N´m (0.60 lb-in.) |
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Spindle Mounting Bolt Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 25 N´m (221 lb-in.) |
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Mower Blade Cap Screw Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . 75 N´m (55 lb-ft) |
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Mower Drive Sheave Nut Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . 125 N´m (92 lb-ft) |
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M21,1010S,A2 -19-13MAY88 |
TM1351 (18APR90) |
10-10-2 |
130 - 185 LAWN TRACTORS |
|
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150196 |
PN=10
General Specifications/Tractor Specifications
TRACTOR SPECIFICATIONS
ENGINE
Manufacture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KAWASAKI Engine Model Number
130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC290V 160/165 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FB460V 175 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC420V 180/185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FC540V
Horsepower
130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 160/165 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.5 175 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 180/185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . One Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Four
Speeds
Full throttle, no load . . . . . . . . . . . . . . . . . . 3350 ± 100 rpm Slow idle, no load . . . . . . . . . . . . . . . . . . . . 1400 ± 100 rpm
Spark Plug Type
130 . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion RN11YC 160/165 . . . . . . . . . . . . . . . . . . . . . . . . . . Champion RCJ8 NGK-BMR4A 175 . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion RN11YC
180/185 . . . . . . . . . . . . . . . . . . . . . . . . Champion RN11YC Spark Plug Gap
130, 175, 180/185 . . . . . . . . . . . . . . . . . . . . 0.70Ð0.80 mm (0.028Ð0.031 in.)
160/165 . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.60Ð0.70 mm (0.024Ð0.028 in.)
ELECTRICAL SYSTEM |
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Battery, John Deere |
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(TY6109) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 12 Volt |
255 amp cold cranking capacity |
|
capacity at 25 amp |
|
Alternator Charging Capacity |
|
130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 13 Amp |
160/165 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 13 Amp |
175 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 13 Amp |
180/185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 15 Amp |
Ignition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
Solid State |
CAPACITIES |
|
|
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . |
8.3 L (2.2 gal) |
Engine Oil, Without Filter |
|
|
130 . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . |
. 1.1 L (2.3 pt) |
160/165 . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . |
. . 1.4 L (3 pt) |
175 . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . |
. 1.3 L (2.7 pt) |
180/185 . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . |
. 1.6 L (3.4 pt) |
Engine Oil, With Filter |
|
|
160/165 . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . |
. 1.6 L (3.4 pt) |
175 . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . |
. 1.7 L (3.6 pt) |
180/185 . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . |
. 2.0 L (4.2 pt) |
Transaxle |
|
|
130/160/180 . . . . . . . . . . . . . . . . . . . . . |
. . . . |
. 1.1 L (2.3 pt) |
Hydrostatic Transmission |
|
|
165/175/185 . . . . . . . . . . . . . . . . . . . . . |
. . . . |
. 0.7 L (1.5 pt) |
Differential |
|
|
165/175/185 . . . . . . . . . . . . . . . . . . . . . |
. . . . |
. 0.7 L (1.5 pt) |
TRAVEL SPEEDS AT 3300 RPM |
|
|
First Gear-Transaxle |
|
|
130/160/180 . . . . . . . . . . . . . . . . . . . . . |
2.2 |
km/h (1.4 mph) |
180 w/46 in. Mower . . . . . . . . . . . . . . . . |
2.4 |
km/h (1.5 mph) |
Second Gear |
|
|
130/160/180 . . . . . . . . . . . . . . . . . . . . . |
3.5 |
km/h (2.2 mph) |
180 w/46 in. Mower . . . . . . . . . . . . . . . . |
3.8 |
km/h (2.4 mph) |
Third Gear |
|
|
130/160/180 . . . . . . . . . . . . . . . . . . . . . |
5.3 |
km/h (3.3 mph) |
180 w/46 in. Mower . . . . . . . . . . . . . . . . |
5.6 |
km/h (3.5 mph) |
Fourth Gear |
|
|
130/160/180 . . . . . . . . . . . . . . . . . . . . . |
6.7 |
km/h (4.2 mph) |
180 w/46 in. Mower . . . . . . . . . . . . . . . . |
7.2 |
km/h (4.5 mph) |
Fifth Gear |
|
|
130/160/180 . . . . . . . . . . . . . . . . . . . . . |
7.8 |
km/h (4.9 mph) |
180 w/46 in. Mower . . . . . . . . . . . . . . . . |
8.5 |
km/h (5.3 mph) |
Hydrostatic Transmission |
|
|
Forward . . . . . . . . . . . . . . . . . . . . . . . . |
0-8 km/h (0-5 mph) |
|
Reverse . . . . . . . . . . . . . . . . . . . . . . . |
0-4 km/h (0-2.5 mph) |
|
APPROXIMATE WEIGHT |
|
|
130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . |
184 kg (405 lb) |
160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . |
202 kg (445 lb) |
165 and 175 . . . . . . . . . . . . . . . . . . . . . . . |
. . . |
213 kg (470 lb) |
180 with 30 in. Mower . . . . . . . . . . . . . . . . |
. . . |
220 kg (485 lb) |
180 with 46 in. Mower . . . . . . . . . . . . . . . . |
. . . |
236 kg (520 lb) |
180 with 38 in. Mower . . . . . . . . . . . . . . . . |
. . . |
231 kg (510 lb) |
10
10
3
M21,1010S,A3 -19-16MAY88
TM1351 (18APR90) |
10-10-3 |
130 - 185 LAWN TRACTORS |
|
|
150196 |
PN=11
General Specifications/Mower Specifications
|
MOWER SPECIFICATIONS |
|
|
|
|
10 |
Item |
30-Inch |
38-Inch |
46-Inch |
|
10 |
|
||||
Type |
Rotary |
Rotary |
Rotary |
|
|
4 |
Cutting Blades |
One |
Two |
Three |
|
|
|
||||
|
Blade Length |
762 mm (30 in.) |
496 mm (19.50 in.) |
407 mm (16 in.) |
|
|
Cutting Width |
762 mm (30 in.) |
965 mm (38 in.) |
1170 mm (46 in.) |
|
|
Cutting Height |
25.40Ð102 mm |
25.40Ð102 mm |
38.10 . . . . . . . |
102 mm |
|
|
(1.00Ð4.00 in.) |
(1.00Ð4.00 in.) |
(1.50Ð4.00 in.) |
|
|
Specifications and design subject to change without notice. |
|
M21,1010S,A4 |
-19-16MAY88 |
|
|
|
|
|
||
TM1351 (18APR90) |
10-10-4 |
130 - 185 LAWN TRACTORS |
|
|
150196 |
PN=12
Group 15
Cap Screw Torque
CAP SCREW TORQUE VALUES
TS300 -UN-09AUG89
-UN-09AUG89
TS299
|
Inch Cap Screw Head Markings |
|
|
||||
|
INCH CAP SCREW TORQUE VALUES |
|
|
||||
|
|
|
Cap Screw Grade |
|
|
||
Bolt |
|
SAE 2 |
|
SAE 5 |
SAE 8 |
||
Diameter Wrench |
|
|
|
|
|
|
|
(A) |
Size |
N´m |
lb-ft N´m |
lb-ft |
N´m lb-ft |
||
1/4ª |
7/16ª |
7 |
(5) |
11 |
(8) |
16 |
(12) |
5/16ª |
1/2ª |
14 |
(10) |
23 |
(17) |
33 |
(24) |
3/8ª |
9/16ª |
24 |
(18) |
41 |
(30) |
54 |
(40) |
7/16ª |
5/8ª |
41 |
(30) |
68 |
(50) |
95 |
(70) |
1/2ª |
3/4ª |
61 |
(45) |
102 |
(75) |
142 |
(105) |
9/16ª |
13/16ª |
88 |
(65) |
142 |
(105) |
203 |
(150) |
5/8ª |
15/16ª |
122 |
(90) |
197 |
(145) |
278 |
(205) |
3/4ª |
1-1/8ª |
217 |
(160) |
353 |
(260) |
495 |
(365) |
7/8ª |
1-5/16ª |
224 |
(165) |
563 |
(415) |
800 |
(590) |
1ª |
1-1/2ª |
332 |
(245) |
848 |
(625) |
1193 |
(880) |
1-1/4ª |
1-7/8ª |
665 |
(490) |
1492 |
(1100) |
2393 |
(1765) |
N CAUTION: Use only metric tools on metric hardware. Other tools may not fit properly. They may slip and cause injury.
DO NOT use these values if a different torque value or tightening procedure is listed for a specific application. Torque values listed are for general use only. Check tightness of cap screws periodically.
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical grade.
Metric Cap Screw Head Markings
|
METRIC CAP SCREW TORQUE VALUES |
|
|||
|
|
Markings on Cap Screw Heads |
|||
Bolt |
|
8.8 |
|
10.9 |
|
Diameter Wrench |
|
|
|
|
|
(A) |
Size |
N´m |
lb-ft |
N´m |
lb-ft |
5 mm |
8 mm |
6 |
(4.5) |
9 |
(6.5) |
6 mm |
10 mm |
10 |
(7.5) |
15 |
(11) |
8 mm |
13 mm |
25 |
(18) |
35 |
(26) |
10 mm |
16 mm |
50 |
(37) |
75 |
(55) |
12 mm |
18 mm |
85 |
(63) |
130 |
(97) |
16 mm |
24 mm |
215 |
(159) |
315 |
(232) |
20 mm |
30 mm |
435 |
(312) |
620 |
(457) |
24 mm |
36 mm |
750 |
(553) |
1070 |
(789) |
30 mm |
46 mm |
1495 |
(1103) |
2130 |
(1571) |
Fasteners should be replaced with the same or higher grade. If higher grade fasteners are used, these should only be tightened to the strength of the original.
Make sure fastener threads are clean and you properly start thread engagement. This will prevent them from failing when tightening.
Tighten plastic insert or crimped steel-type lock nuts to approximately 50 percent of amount shown in chart. Tighten toothed or serrated-type lock nuts to full torque value.
10
15
1
|
|
O53,TORQ3 -19-07OCT88 |
TM1351 (18APR90) |
10-15-1 |
130 - 185 LAWN TRACTORS |
|
|
150196 |
PN=13
Cap Screw Torque/Metric Series torque Chart
METRIC SERIES TORQUE CHART
10
15
2
N CAUTION: Use only metric tools on metric hardware. Other tools may not fit properly. They may slip and cause injury.
Check tightness of cap screws periodically. Torque values listed are for general use only. Do not use these values if a different torque value or tightening procedure is listed for a specific application.
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical grade.
TS234 -19-19DEC88
Fasteners should be replaced with the same or higher grade. If higher grade fasteners are used, these should only be tightened to the strength of the original.
Make sure fastener threads are clean and you properly start thread engagement. This will prevent them from failing when tightening.
Tighten cap screws having lock nuts to approximately 50 percent of amount shown in chart.
|
|
-19-08MAY95 |
|
|
053,TORQ4 -19-22JAN88 |
TM1351 (18APR90) |
10-15-2 |
150196TS235 |
130 - 185 LAWN TRACTORS |
PN=14
Group 20
Tune-Up
TUNE-UP SPECIFICATIONS
Spark Plug Gap
130, 175, 180/185 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.70Ð0.80 mm (0.028Ð0.031 in.) 160/165 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.60Ð0.70 mm (0.024Ð0.028 in.) Spark Plug Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 N´m (133 lb-in.) Idle Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1400 rpm High Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3350 rpm
10
20
1
M21,1020S,A2 -19-16MAY88
TUNE-UP SPECIFICATIONS
Perform tune-up adjustments in the following order to improve the efficiency and operation of the tractor.
Tune-Up Adjustment |
Section |
Group |
1.Clean engine and cooling system.
2.Clean air cleaner.
3.Check or replace fuel filter.
4.Check battery electrolyte level.
5. |
Check spark. |
220 |
10 |
|
6. |
Check spark plug. |
220 |
10 |
|
7. |
Check compression. |
220 |
10 |
|
8. |
Adjust carburetor and engine speeds. |
220 |
10 |
|
9. |
Check crankcase breather. |
CTM-5 |
|
|
10. |
Check crankcase vacuum. |
220 |
10 |
|
11. |
Check and adjust governor. |
220 |
10 |
|
12. |
Check and adjust brakes. |
60 |
15 |
|
13. |
Check and adjust hydrostatic control lever |
|
|
|
linkage. |
250 |
10 |
||
14. |
Check hydrostatic control lever friction |
|
|
|
adjustment. |
250 |
10 |
||
15. |
Adjust steering axle. |
60 |
10 |
|
16. |
Check tire pressure. |
|
05 |
|
M21,1020S,A1 -19-18APR88
TM1351 (18APR90) |
10-20-1 |
130 - 185 LAWN TRACTORS |
|
|
150196 |
PN=15
Tune-Up/Adjustments
10
20
2
TM1351 (18APR90) |
10-20-2 |
130 - 185 LAWN TRACTORS |
|
|
150196 |
PN=16
FUEL
N CAUTION: Handle fuel carefully. Always stop engine before refueling. Fill fuel tank outdoors. If engine is hot, let engine cool several minutes before you add fuel. Do not smoke while you fill the fuel tank or service the fuel system. Fill fuel tank only to bottom of filler neck.
IMPORTANT: DO NOT mix oil with gasoline.
Unleaded fuel is recommended. Regular leaded gasoline with an anti-knock index of 87 or higher may be used. Avoid switch from unleaded to regular gasoline to prevent engine damage.
Use of gasohol is acceptable as long as the ethyl alcohol blend does not exceed 10 per cent. Unleaded gasohol is preferred over leaded gasohol.
Fuel tank capacity is 2-1/2 gal (9.5 L).
Lift seat. Fill fuel tank at end of each day's operation. This helps to keep condensation out of fuel tank.
TM1351 (18APR90) |
10-25-1 |
Group 25
Fuel and Lubrication
10
25
1
TS185 -UN-23AUG88
M21,FLS,A -19-03APR87
130 - 185 LAWN TRACTORS
150196
PN=17
Fuel and Lubrication/Peerless Differential Oil
GASOLINE ENGINE OIL
10
25 Use oil viscosity based on the expected air temperature 2 range during the period between oil changes.
John Deere PLUS-4® engine oil is recommended.
Other oils may be used if they meet API Service
Classification SF or SE.
Oils meeting Military Specification MIL-L-46167A may be used as arctic oils.
TS239 -19-09NOV88
O53,GAS -19-05FEB88
PEERLESS DIFFERENTIAL OILÐALL 165, 175 AND 185 (S.N. Ð475000)
Use oil viscosity as shown on the temperature chart for the expected air temperature range during the drain interval.
SAE 90 oil is recommended in the differential. Other oils shown in the chart can also be used. DO NOT mix oils of different viscosities.
IMPORTANT: DO NOT put SAE 90 oil in the hydrostatic transmission.
X9322 -19-30SEP88
|
|
M21,1025S,A1 -19-13MAY88 |
TM1351 (18APR90) |
10-25-2 |
130 - 185 LAWN TRACTORS |
|
|
150196 |
PN=18
Fuel and Lubrication/Substrand Hydrostatic Transmission Oil
KANZAKI DIFFERENTIAL OILÐ185 (S.N. 475001Ð )
SAE 10W30 engine oil with an API classification of SE, CC or CD is recommended in the differential. DO NOT mix oils of different viscosities.
IMPORTANT: DO NOT put SAE 90 oil in the hydrostatic transmission or differential.
10
25
3
M21,1025S,A2 -19-13MAY88
EATON HYDROSTATIC TRANSMISSION OILÐALL 165, 175 AND 185 (S.N.
Ð475000)
IMPORTANT: DO NOT use type F automatic transmission fluid or any other type oil other than specified. Oil must be from a sealed plastic or all metal can to avoid any moisture.
SAE 30 engine oil with an API classification of SE, CC or CD is recommended in the transmission. SAE 20 or 40 engine oil can also be used depending on temperature range during the service interval.
M21,1025S,A3 -19-13MAY88
SUNDSTRAND HYDROSTATIC
TRANSMISSION OILÐ185 (S.N. 475001Ð )
SAE 10W 30 engine oil with an API classification of SE,
CC or CD is recommended in the transmission.
M21,1025S,A4 -19-13MAY88
TM1351 (18APR90) |
10-25-3 |
130 - 185 LAWN TRACTORS |
|
|
150196 |
PN=19
Fuel and Lubrication/General Purpose grease
GENERAL PURPOSE GREASE
10
25 Use grease as shown on the temperature chart for the 4 expectedinterval. air temperature range during the service
John Deere Multipurpose Grease is recommended. If other greases are used, use:
ÐSAE Multipurpose Grease.
ÐMultipurpose Grease containing 3 to 5 percent molybdenum disulfide.
At temperatures below -22ÊF (-30ÊC), use arctic greases such as those meeting Military Specification MIL-G-10924C.
X9326 -19-30SEP88
M21,FLJ,05 -19-12MAY83
TM1351 (18APR90) |
10-25-4 |
130 - 185 LAWN TRACTORS |
|
|
150196 |
PN=20
Group 30
Serial Numbers
PRODUCT IDENTIFICATION NUMBER
10
30
1
M38557 -UN-29AUG88
M21,1030S,1 -19-13FEB86
ENGINE SERIAL NUMBER
M38600 -UN-29AUG88
M21,1030S,2 -19-13FEB86
TM1351 (18APR90) |
10-30-1 |
130 - 185 LAWN TRACTORS |
|
|
150196 |
PN=21
Serial Numbers/Engine Serial Number
10
30
2
TM1351 (18APR90) |
10-30-2 |
130 - 185 LAWN TRACTORS |
|
|
150196 |
PN=22
Section 20
Engine
Contents
Page
20
Group 05ÐRemove and Install
Kawasaki Engine RepairÐUse CTM-5 . . . 20-05-1 Other Materials . . . . . . . . . . . . . . . . . . 20-05-1 Remove and Install Engine
130 . . . . . . . . . . . . . . . . . . . . . . . . 20-05-1 160 and 165 . . . . . . . . . . . . . . . . . . 20-05-3 175, 180 and 185 . . . . . . . . . . . . . . . 20-05-6
Group 10ÐMuffler
Replace Muffler
130 . . . . . . . . . . . . . . . . . . . . . . . . 20-10-1 160 and 165 . . . . . . . . . . . . . . . . . . 20-10-2 175, 180 and 185 . . . . . . . . . . . . . . . 20-10-3
TM1351 (18APR90) |
20-1 |
130 - 185 LAWN TRACTORS |
|
|
150196 |
PN=247
Contents
20
TM1351 (18APR90) |
20-2 |
130 - 185 LAWN TRACTORS |
|
|
150196 |
PN=248
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