John Deere BZ13788, BZ100157 User Manual

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GreenStar Equipment

for

7000 Series Forage

Harvesters

BZ13788, BZ100157

INSTALLATION INSTRUCTIONS

GreenStar Equipment for 7000

Series Forage Harvesters (BZ13788,

BZ100157)

Z103757 13DEC06 (ENGLISCH)

7000 Series Forage Harvesters

John Deere Werke Zweibru¨cken

Z103757 (13DEC06)

COPYRIGHT 2006

DEERE & COMPANY

European Office Mannheim

All rights reserved

A John Deere ILLUSTRUCTION Manual

Z103757-19-13DEC06

Installation Instructions

Contents of Bundle BZ13788

ZX1037465 –UN–13SEP05

A—Z73362 Plate (1x)

D—AZ59199 Job computer (1x)

G—AZ101120 Wiring harness

J—PF80209 Bracket (1x)

B—Z72204 Plate (1x)

E—H204964 Decal (1x)

(1x)

K—AZ71569 Connector (1x)

C—AZ57754 Holder (1x)

F—N302284 Decal (1x)

H—AZ63280 Potentiometer

 

 

 

(1x)

 

NOTE: The bundle contains a hardware bag.

 

 

OUZXMAG,0002081 –19–03AUG05–1/1

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Installation Instructions

 

 

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John Deere BZ13788, BZ100157 User Manual

Installation Instructions

Contents of Bundle BZ100157

A

B

E

C

D

ZX1039590

A—Z102720

Support (1x)

C—AZ102637 Cover Plate

D—Z102760 Fixing Plate (1x)

E—AZ102820 Sensor Support

B—Z101939

Shield (1x)

 

 

(1x)

ZX1039590 –UN–06SEP06

NOTE: The bundle contains a hardware bag including

screws, (6x) 19M7867 M8X25 screws, (3x)

(7x) 14M7298 M8 flange nuts, (2x) 14M7396

19M7897 M8X35 screws and (2x) 24M7207

M8 self locking nuts, (10x) 19M7865 M8X16

8.4X24X2 washers.

 

 

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Installation Instructions

Contents of Bundle BZ100157—Continued

ZX1039634 –UN–31JUL06

A—Z103667 Bracket (2x)

B—Z103666 Template (1x)

C—19M7865 Cap Screw M8X16

D—14M7298 Flange Nut M8

 

 

(4x)

(4x)

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Installation Instructions

 

 

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Installation Instructions

Parts to Order

A

ZX1039591

A—BZ100165 NIR Sensor (1x)

B—AZ101740 Wear Plate for

 

High arc Spout (1x)

To complete the bundle BZ100157 installation the parts or bundles above illustrated must be ordered separately.

Z103757 (13DEC06)

4

B

C

ZX1039591 –UN–12JUL06

C—Z101953 Wear Plate for Flat

Spout (1x)

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Installation Instructions

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Installation Instructions

Mount and Dismount Safely With the

Moisture Sensor

Hold handrail with one hand and carry the moisture sensor with the other.

Maintain Stability

Keep work surfaces dry and clean. Maintain balance while transporting and installing the moisture sensor onto the forage harvester’s spout.

Care should also be observed while servicing the sensor.

ZX1039668

ZX1039921 –UN–06SEP06

OUCC002,0002373 –19–06SEP06–1/1

ZX1039668 –UN–29AUG06

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Installation Instructions

 

 

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Installation Instructions

Modify High Arc Spout

ZX1039636 –UN–12JUL06

On machines with old high arc type spout, proceed as follows to install NIR sensor brackets:

1.On both sides of the spout, release the side wear plate fixing screws (A) and rear wear plate fixing screws (B). Remove and discard rear wear plate. Remove both side wear plates.

2.Install template Z103666 (C) over spout as shown using original hardware (A). Pull up template Z103666

(C)to set it correctly in position then tighten fixing screws (A).

3.Mark area (D) to cut a hole 102 mm (4.01 in.) diameter then drill two holes 11x20 mm (0.43x0.78 in.) at locations (E).

4.Install brackets Z103667 (F) on template Z103666 (C) with four screws 19M7865 M8X16 and flange nuts 14M7298. Make sure brackets (F) are in contact with spout sides then weld at front and rear of the brackets

(F)(see arrows) on spout.

IMPORTANT: Grind spout sides at locations where weld will be carried out.

5.Remove template Z103666 (C) then finalize welding process on top of brackets Z103667 (F) (see arrow).

ZX1039639 –UN–12JUL06 ZX1039638 –UN–12JUL06 ZX1039637 –UN–12JUL06

A—Fixing Screws B—Fixing Screws C—Template Z103666 D—Area to Cut E—Drilling Holes F—Brackets Z103667

 

–UN–12JUL06

 

ZX1039640

Continued on next page

OUCC002,000233C –19–12OCT06–1/2

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Installation Instructions

IMPORTANT: Grind weld at top of brackets Z103667

(F) so that weld surface is flush with the bracket surface.

6. Cut out previously marked area (D).

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