John Deere AC1-5E OPERATOR’S MANUAL

0 (0)

AC1-5E

AIR COMPRESSOR

CAUTION

RISK OF INJURY! READ ENTIRE MANUAL BEFORE OPERATING! THIS MANUAL IS AN IMPORTANT PART OF THE AIR COMPRESSOR AND MUST REMAIN WITH THIS UNIT!

TABLE OF CONTENTS

 

INTRODUCTION................................................................................................................

3

IMPORTANT ..................................................................................................................

3

INSPECTION......................................................................................................................

3

IMPORTANT SAFETY INSTRUCTIONS.........................................................................

4-7

RISK OF ELECTRIC SHOCK OR ELECTROCUTION................................................

4

RISK OF EXPLOSION OR FIRE .................................................................................

5

RISK OF BURSTING...................................................................................................

5

RISK TO BREATHING.................................................................................................

6

RISK OF BURNS.........................................................................................................

6

RISK OF FLYING OBJECTS .......................................................................................

6

RISK FROM MOVING PARTS.....................................................................................

7

RISK FROM NEGLIGENCE.........................................................................................

7

RISK OF AIR COMPRESSOR DAMAGE ....................................................................

7

FEATURES DRAWINGS....................................................................................................

8

FEATURES REVIEW .........................................................................................................

9

PREPARATION INSTRUCTIONS....................................................................................

12

INITIAL SET-UP.........................................................................................................

12

LOCATION.................................................................................................................

12

ELECTRICAL.............................................................................................................

12

PRE-START CHECKLIST..........................................................................................

12

OPERATING INSTRUCTIONS ........................................................................................

13

START-UP..................................................................................................................

13

SHUTDOWN..............................................................................................................

13

MAINTENANCE INSTRUCTIONS...................................................................................

13

TROUBLESHOOTING................................................................................................

14-17

WARRANTY.....................................................................................................................

18

NOTES.........................................................................................................................

19-21

2

Hand Carry Electric Air Compressor Manual

INTRODUCTION

Congratulations on the purchase of your new Air Compressor! You can be assured your Air Compressor was constructed with the highest level of precision and accuracy. Each component has been rigorously tested by technicians to ensure the quality, endurance and performance of this air compressor.

This operator's manual was compiled for your benefit. By reading and following the simple safety, installation and operation, maintenance and troubleshooting steps described in this manual, you will receive years of trouble free operation from your new Air Compressor. The contents of this manual are based on the latest product information available at the time of publication. The manufacturer reserves the right to make changes in price, color, materials equipment, specifications or models at any time without notice.

IMPORTANT!

A "DANGER, WARNING or CAUTION" safety warning will be surrounded by a "SAFETY ALERT BOX". This box is used to designate and emphasize Safety Warnings that must be followed when operating this air compressor. Accompanying the safety warnings are "Signal Words" which designate the degree or level of hazard seriousness. The "Signal Words" used in this manual are as follows:

DANGER: Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided MAY result in minor or moderate injury or damage to the air compressor.

The symbols set to the left of this paragraph are "Safety Alert Symbols". These symbols are used to call attention to items or procedures that could be dangerous to you or other persons using this equipment.

ALWAYS PROVIDE A COPY OF THIS MANUAL TO ANYONE USING THIS EQUIPMENT. READ ALL INSTRUCTIONS IN THIS MANUAL AND ANY INSTRUCTIONS SUPPLIED BY MANUFACTURERS OF SUPPORTING EQUIPMENT BEFORE OPERATING THIS AIR COMPRESSOR AND ESPECIALLY POINT OUT THE "SAFETY WARNINGS" TO PREVENT THE POSSIBILITY OF PERSONAL INJURY TO THE OPERATOR.

Once the unit has been uncrated, immediately write in the serial number of your unit in the space provided below.

SERIAL NUMBER_________________________________

Inspect for signs of obvious or concealed freight damage. If damage does exist, file a claim with the transportation companyimmediately. Besurethatalldamagedpartsarereplacedanthatthemechanicalandelectricalproblems are corrected prior to operation of the unit. If you require service, contact your Customer Service.

Mi-T-M® Corporation, 8650 Enterprise Drive, Peosta, IA 52068 1-877-JD-KLEEN / (1-877-535-5336) Fax 563-556-1235 Monday - Friday 8:00 a.m. - 5:00 p.m. CST

Please have the following information available for all service calls: 1. Model Number

2. Serial Number

3. Date and Place of Purchase

Hand Carry Electric Air Compressor Manual

3

IMPORTANT SAFETY INSTRUCTIONS

WARNING: When using this product, basic precautions should always be observed, including the following:

READ ALL SAFETY INSTRUCTIONS BEFORE USING AIR COMPRESSOR

 

HAZARD

POTENTIAL CONSEQUENCE

PREVENTION

 

RISK OF

Serious injury or death could

Make sure the air compressor is

 

 

ELECTRIC SHOCK

occur if the air compressor is

plugged into a properly grounded

 

OR

not properly grounded. Your

outlet which provides correct

 

ELECTROCUTION

air compressor is powered by

voltage and adequate fuse

 

 

electricity and may cause electric

protection. Disconnect when not

 

 

shock or electrocution if not used

in use.

 

 

properly.

 

 

 

 

Electrical shock may occur from

Check power cord for signs of

 

 

electrical cord.

crushing, cutting or heat damage.

 

 

 

Replace faulty cord before use.

 

 

 

Keep all connections dry and off

 

 

 

the ground. Do not allow electrical

 

 

 

cords to lay in water or in such a

 

 

 

position where water could come

 

 

 

 

 

 

in contact with them. Do not touch

 

 

 

plug with wet hands.

 

 

 

Do not pull on the electrical cord to

 

 

 

disconnect from the outlet.

 

 

Electrical shock may occur if

Never operate air compressor in

 

 

air compressor is not operated

wet conditions or outdoors when it

 

 

properly.

is raining.

 

 

 

Never operate air compressor with

 

 

 

safety guards/covers removed or

 

 

 

damaged.

 

 

Serious injury or death may occur

Any electrical wiring or repairs

 

 

if electrical repairs are attempted

performed on this air compressor

 

 

by unqualified persons.

should be done by Authorized

 

 

 

Service Personnel in accordance

 

 

 

with National and Local electrical

 

 

 

codes.

 

 

 

Before opening any electrical

 

 

 

enclosure, always shut off the

 

 

 

air compressor, relieve pressure

 

 

 

and unplug the air compressor

 

 

 

from the power source. Allow air

 

 

 

compressor to cool down. Never

 

 

 

assume the air compressor is safe

 

 

 

to work on just because it is not

 

 

 

operating. It could restart at any

 

 

 

time! Service in a clean, dry, flat

 

 

 

area.

4

Hand Carry Electric Air Compressor Manual

IMPORTANT SAFETY INSTRUCTIONS

READ ALL SAFETY INSTRUCTIONS BEFORE USING AIR COMPRESSOR

 

HAZARD

POTENTIAL CONSEQUENCE

PREVENTION

 

RISK OF

Serious injury or death may occur

Always operate air compressor

 

EXPLOSION OR FIRE

from normal electrical sparks in

in a well ventilated area free of

 

 

motor and pressure switch

flammable vapors, combustible

 

 

 

dust, gases or other combustible

 

 

 

materials.

DO NOT SMOKE if spraying flammable material. Locate the air compressor at least 20 feet away from the spray area. (An additional hose may be required.)

Serious injury may occur if any air

Never place objects against or on

compressor ventilation openings

top of air compressor. Operate air

are restricted, causing the air

compressor at least 12 inches away

compressor to overheat and start

from any wall or obstruction that

a fire.

would restrict proper ventilation.

RISK OF

Serious injury or death may occur

Drain air tank daily or after each use

BURSTING

from an air tank explosion if air

to prevent moisture buildup in the air

 

tanks are not properly maintained. tank.

 

 

If air tank develops a leak, replace

 

 

the air tank immediately. Never

 

 

repair, weld or make modifications to

 

 

the air tank or its attachments. Use

 

 

only genuine Manufacturer repair

 

 

parts for your air compressor.

 

 

Never make adjustments to the

 

 

factory set pressures.

 

Serious injury may occur from

Never exceed manufacturers

 

an air compressor malfunction or

maximum allowable pressure rating

 

exploding accessories if incorrect

of attachments.

 

system components, attachments

Because of extreme heat, do not

 

or accessories are used.

 

 

use plastic pipe or lead tin soldered

 

 

joints for a discharge line.

 

 

Never use air compressor to inflate

 

 

small, low pressure objects such as

 

 

toys.

Hand Carry Electric Air Compressor Manual

5

 

IMPORTANT SAFETY INSTRUCTIONS

READ ALL SAFETY INSTRUCTIONS BEFORE USING AIR COMPRESSOR

HAZARD

POTENTIAL CONSEQUENCE

PREVENTION

RISK TO

Serious injury or death could occur

Never inhale air from the air

BREATHING

from inhaling compressed air. The

compressor either directly or from

 

air stream may contain carbon

a breathing device connected to

 

monoxide, toxic vapors or solid

the air compressor.

 

particles.

 

 

Sprayed materials such as paint,

Operate air compressor only in

 

paint solvents, paint remover,

a well ventilated area. Follow all

 

insecticides, weed killers, etc.

safety instructions provided with

 

contain harmful vapors and

the materials you are spraying.

 

poisons.

Use of a respirator may be

 

 

required when working with some

 

 

materials.

RISK

Serious injury could occur

Never allow any part of your body

OF BURNS

from touching exposed metal

or other materials to make contact

 

parts. These areas can remain

with any exposed metal parts on

 

the air compressor.

 

hot for some time after the air

 

 

 

compressor is shutdown.

 

RISK

Soft tissue damage can occur

Always wear safety glasses to

OF FLYING OBJECTS

shield the eyes from flying debris.

from the compressed air stream.

 

 

 

 

Never point the air stream at any

 

 

 

 

part of your body, anyone else or

 

 

animals.

 

 

Never leave pressurized air in

 

 

the air compressor. Shut off air

 

 

compressor and relieve pressure

 

 

when storing or attempting

 

 

maintenance.

 

Serious injury can occur from

Always maintain a safe distance

 

 

from people and animals while

 

loose debris being propelled at a

 

operating the air compressor.

 

high speed from the compressed

 

 

 

air stream.

Do not move the air compressor

 

 

 

 

while air tank is under pressure.

 

 

Do not attempt to move the air

 

 

compressor by pulling on the

 

 

hose.

6

Hand Carry Electric Air Compressor Manual

IMPORTANT SAFETY INSTRUCTIONS

READ ALL SAFETY INSTRUCTIONS BEFORE USING AIR COMPRESSOR

 

HAZARD

POTENTIAL CONSEQUENCE

 

PREVENTION

 

 

 

RISK FROM

Risk of bodily injury from moving

 

Before performing maintenance,

 

MOVING PARTS

parts. This air compressor cycles

 

always turn off air compressor.

 

 

 

automatically when the pressure

 

Bleed pressure from the air

 

 

 

switch is in the "On/Auto" position.

 

hose and unplug electrical cord

 

 

 

 

 

from outlet. All repairs to the air

 

 

 

 

 

compressor should be made by an

 

 

 

 

 

Authorized Service person. Never

 

 

 

 

 

assume the air compressor is safe

 

 

 

 

 

to work on just because it is not

 

 

 

 

 

operating. It could restart at any

 

 

 

 

 

time!

 

 

 

 

 

Do not operate without protective

 

 

 

 

 

covers/guards. Always unplug the

 

 

 

 

 

 

 

 

 

 

air compressor before removing

 

 

 

 

 

any guard. Replace damaged

 

 

 

 

 

covers/guards before using the air

 

 

 

 

 

compressor.

 

 

 

 

 

 

 

RISK FROM

Risk of injury from negligent use.

 

Never allow children or

 

NEGLIGENCE

 

 

adolescents to operate this air

 

 

 

 

 

compressor!

 

 

 

 

 

Stay alert-watch what you are

 

 

 

 

 

doing. Do not operate the air

 

 

 

 

 

compressor when fatigued or

 

 

 

 

 

under the influence of alcohol or

 

 

 

 

 

drugs.

 

 

 

 

 

Know how to stop the air

 

 

 

 

 

compressor. Be thoroughly

 

 

 

 

 

familiar with controls.

 

 

 

 

 

 

 

RISK

Risk of major repair.

 

Do not operate air compressor

 

OF AIR COMPRESSOR

 

 

without an air filter.

 

DAMAGE

 

 

Do not operate air compressor in a

 

 

 

 

 

 

 

 

 

 

corrosive environment.

 

 

 

 

 

Always operate the air compressor

 

 

 

 

 

in a stable, secure position to

 

 

 

 

 

prevent air compressor from

 

 

 

 

 

falling.

 

 

 

 

 

Follow all maintenance

 

 

 

 

 

instructions listed in this manual.

 

 

 

 

 

 

! SAVE THESE INSTRUCTIONS !

Hand Carry Electric Air Compressor Manual

7

John Deere AC1-5E OPERATOR’S MANUAL

ELECTRIC AIR COMPRESSOR FEATURES

AC1-HE15-05J-122000-RD

1.

Decal-Danger/Caution

12.

Air Intake Filter

2.

Decal-Warning/Operation/Maintenance

13.

Motor Thermal Overload

3.

Air Tank Drain Valve

14.

Protective Cover

4.

Pump Oil Drain

15.

Ventilation Openings

5.

Oil Dipstick

16.

Electric Power Cord

6.

Easy Start Valve

17.

Check Valve

7.

DecalWarning: Hot Surface

18.

Pressure Regulator

8.

Pick-up Handle

19.

Safety Relief Valve

9.

Outlet Fitting

20.

Motor/Pressure Switch

10.

Outlet Pressure Guage

21.

Pump Discharge Line

11.

Air Tank Pressure Guage

 

 

8

Hand Carry Electric Air Compressor Manual

EXPLODED VIEW & EXPLANATION OF AIR COMPRESSOR FEATURES

 

 

MOTOR/PRESSURE SWITCH: This switch is used to start or stop the air

 

 

compressor. Pull the switch up to the "ON" position will provide automatic

 

 

power to the pressure switch which will allow the motor to start when the

 

 

air tank pressure is below the factory set "cut-in" pressure. When the air

 

 

tankpressurereachesthefactoryset"cut-out"pressure,thepressureswitch

 

 

stopsthemotor. Forsafetypurposes,thisswitchalsohasapressurerelease

 

 

valve located in the switch designed to automatically release compressed

 

 

air from the air compressor pump head and its discharge line when the air

 

 

compressor reaches "cut-out" pressure or is shut off. This allows the motor

 

 

to restart freely. Push the switch down to the "OFF" position will remove

 

 

power from the pressure switch and stop the air compressor.

8

8

MOTOR THERMAL OVERLOAD: The electric motor has a manual ther-

 

mal overload protector. If the motor overheats for any reason, the thermal overload will cut off power to prevent the motor from being damaged. Wait until the motor is cool before pressing the thermal overload button to reset and begin working again.

AIR INTAKE FILTER: This filter is designed to clean air coming into the pump. To ensure the pump continually receives a clean, cool, dry air supply this filter must always be clean and ventilation opening free from obstructions. The filter element can be removed and cleaned by using warm, soapy water. Rinse the filter element and air dry. Replace filter element when necessary.

CHECK VALVE: This valve prevents the air tank pressure from flowing back into the air compressor head. To inspect the check valve, relieve all pressure in the tank, remove the valve plug and clean or replace the valve disc.

 

18

AIR TANK PRESSURE GAUGE: The air tank pressure gauge indicates

 

the reserve air pressure in the air tank (s).

 

 

10

 

OUTLET PRESSURE GAUGE: The outlet pressure gauge indicates the

 

air pressure available at the outlet side of the regulator. This pressure

 

 

11is controlled by the regulator and is always less or equal to the air tank pressure.

PRESSURE REGULATOR: The air pressure coming from the air tank is controlled by the regulator knob. Turn the pressure regulation knob clockwise to increase discharge pressure, and counterclockwise to decrease discharge pressure.

Hand Carry Electric Air Compressor Manual

9

EXPLODED VIEW & EXPLANATION OF AIR COMPRESSOR FEATURES

AIR TANK DRAIN VALVE: The drain valve is used to remove moisture from the air tank(s) after the air compressor is shut off. NEVER attempt to open the drain valve when more than 10 PSI of air pressure is in the air tank!

To open the drain valve, turn the knob counterclockwise. Keep the air compressor in such a position that all condensation will flow out.

SAFETY RELIEF VALVE: This valve is designed to prevent system failures by relieving pressure from the system when the compressed air reaches a predetermined level. The valve is preset by the manufacturer and must not be modified in any way. To verify the valve is working properly, pull on the ring. Air pressure should escape. When the ring is released, it will reset.

EASY START VALVE: The oil lube models have this feature. This valve relieves a portion of the compressed air which allows the motor to start easier. The valve automatically closes at a preset pressure which allows a full volume of compressed air to go into the air tank.

5OIL DIPSTICK: The dipstick will register the amount of oil in the pump. Oil level should be checked on a daily basis to ensure it does not exceed the maximum notch or fall below the minimum notch on the dipstick. If low, add SAE 30W non-detergent oil.

4PUMP OIL DRAIN: The removal of the drain plug will allow the air compressor lubricants to be changed. To remove drain plug, turn counterclockwise and pull.

AIR COMPRESSOR PUMP: To compress air, the piston moves up and down in the cylinder. On the downstroke, air is drawn in through the air intake valve while the exhaust valve remains closed. On the upstroke, air is compressed, the intake valve closes and compressed air is forced out through the exhaust valve, into the discharge line, through the check valve and into the air tank.

It is recommended these air compressors not be operated at more than a 50% duty cycle. This means an air compressor that pumps air longer than 50% of one hour is considered misuse. Maximum air compressor pumping time per hour is 30 minutes.

10

Hand Carry Electric Air Compressor Manual

WARNING

THE FOLLOWING PAGES CONTAIN OPERATING AND MAINTENANCE INSTRUCTIONS.

DO NOT ATTEMPT TO OPERATE THIS AIR COMPRESSOR UNTIL YOU HAVE READ AND UNDERSTOOD ALL SAFETY PRECAUTIONS AND INSTRUCTIONS

LISTED IN THIS MANUAL.

INCORRECT OPERATION OF THIS UNIT CAN CAUSE SERIOUS INJURY!!

DO NOT ALTER OR MODIFY THIS EQUIPMENT IN ANY MANNER!

Hand Carry Electric Air Compressor Manual

11

101 to 150 Feet 8 AWG
151 to 250 Feet 6 AWG
3. Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the compressor.
4. Examine cords before using. Do not use the compressor if its cord is damages. Do not use a damaged extension cord.
5. Keep cords away from heat and sharp edges. Do not pull on a cord to disconnect a plug -- grasp the plug.
6. Always shut off the compressor Pressure Switch before unplugging the compressor.
PRE-START CHECKLIST:
1. USE OF AN EXTENSION CORD IS NOT RECOMMENDED because it could cause the compressor motor to overheat. It's preferable to use additional air hose instead of an extension cord.
2. If use of an extension cord is unavoidable, be sure to use one heavy enough to carry the current your compressor will draw. Minimum cord sizes is as follows:
ELECTRICAL:
Wire Gauge
12 AWG
10 AWG
Cord Length
Up to 25 Feet
26 to 100 Feet

WARNING

RISKOFEXPLOSIONORFIRE CAUSING SERIOUS INJURY OR DEATH!

Do not allow the motor or Motor/ Pressure Switch to come in contact with flammable vapors, combustible dust, gases or other combustiblematerials. Anelectric spark may cause an explosion or fire.

When using the air compressor for spray painting, place the air compressor as far away from the workareaaspossible,usingextra air hoses instead of extension cords.

DANGER

RISK OF ELECTROCUTION!

Improper connection of the equipment-groundingconductor can result in a risk of shock or electrocution. Check with a qualified electrician or service personnel if you are in doubt as to whether the outlet is properly grounded. Do not use any type of adapter with this product. If repair or replacement of the cord or plug is necessary, do not connect the grounding wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.

PREPARATION INSTRUCTIONS

INITIAL SET-UP:

1.Remove the air compressor from the carton.

2.Read safety warnings before setting-up air compressor.

3.If your unit contains oil, remove the oil travel plug and insert the oil dipstick. Ensure the oil level in the air compressor pump is adequate. If low, add SAE non-detergent oil as recommended below:

Ambient Temperature

SAE Viscosity

0-32°F

SAE 10W

32-80°F

SAE 20W

60-103°F

SAE 30W

LOCATION:

1.In order to avoid damaging the air compressor, do not incline the air compressor transversely or longitudinally more than 10°.

2.Place air compressor at least 12 inches away from obstacles that may prevent proper ventilation. Do not place air compressor in an area: -where there is evidence of oil or gas leaks.

-where flammable gas vapors or materials may be present. -where air temperatures fall below 32°F or exceed 104°F.

-where extremely dirty air or water could be drawn into the air compressor.

WARNING

RISK OF ELECTRICAL SHOCK!

Thisproductmustbegrounded.If there should be a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding type plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded inaccordancewithalllocalcodes and ordinances.

WARNING

RISK OF BODILY INJURY!

Never attempt to open the Air Tank Drain Valve when more than 10 PSI of air pressure is in

the air tank!

12

1.Check oil level. Add if necessary.

2.Remove any moisture in the air compressor air tank. NEVER attempt to open the Air Tank Drain Valve when more than 10 PSI of air pressure is in the air tank! Remove excessive pressure with an air tool, then open the Air Tank Drain Valve in the bottom of the air tank. Close tightly when drained.

3.Make sure the Motor/Pressure Switch is in the "OFF" position.

4.Make sure the Safety Relief Valve is working correctly.

5.Make sure all guards and covers are in place and securely mounted.

Hand Carry Electric Air Compressor Manual

Loading...
+ 28 hidden pages