JLG T500J Parts Manual

4.4 (5)

Illustrated Parts Manual

Models

T350

&

T500J

3121199

December 30, 2013

REVISION LOG

December 15, 2004 - Original Issue Of Manual (Edited to B/M 0010612 Revision 3) March 15, 2005 - Revised Manual (Edited to B/M 0010612 Revision 5)

August 31, 2005 - Revised Manual (Edited to B/M 0010612 Revision 8) February 15, 2006 - Revised Manual (Edited to B/M 0010612 Revision 14) July 18, 2006 - Revised Manual (Edited to B/M 0010612 Revision 16) November 13, 2006 - Revised Manual (Edited to B/M 0010612 Revision 19) January 31, 2007 - Revised Manual (Edited to B/M 0010612 Revision 20) June 1, 2007 - Revised Manual (Edited to B/M 0010612 Revision 22) January 15, 2008 - Revised Manual (Edited to B/M 0010612 Revision 26) July 31, 2008 - Revised Manual (Edited to B/M 0010612 Revision 27) March 1, 2009 - Revised Manual (Edited to B/M 0010612 Revision 28)

July 2, 2010 - Revised Manual (Edited to B/M 0010612 Revision 31) January 15, 2011 - Revised Manual (Edited to B/M 0010612 Revision 32) May 5, 2011 - Revised Manual (Edited to B/M 0010612 Revision 32) August 1, 2011 - Revised Manual (Edited to B/M 0010612 Revision 33) November 4, 2011 - Revised Manual (Edited to B/M 0010612 Revision 34) March 23, 2012 - Revised Manual (Edited to B/M 0010612 Revision 34) July 6, 2012 - Revised Manual (Edited to B/M 0010612 Revision B) October 3, 2012 - Revised Manual (Edited to B/M 0010612 Revision B) February 8, 2013 - Revised Manual (Edited to B/M 0010612 Revision C) June 1, 2013 - Revised Manual (Edited to B/M 0010612 Revision E) September 1, 2013 - Revised Manual (Edited to B/M 0010612 Revision F) December 30, 2013 - Revised Manual (Edited to B/M 0010612 Revision F)

3121199

T350 & T500J

A

REVISION LOG

B

T350 & T500J

3121199

TABLE OF CONTENTS

FIGURE NO.

TITLE

PAGE NO.

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-1 TONGUE JACK INSTALLATIONS (WITH POLY JACK TIRES) . . . . . . . . . . . . . . . . . . . 1-2 1-2 TONGUE JACK INSTALLATIONS (WITH PNEUMATIC JACK TIRES) . . . . . . . . . . . . . 1-4 1-3 AXLE AND TONGUE INSTALLATION WITH ELECTRIC BRAKES

(ANSI, ANSI EXPORT, AUSTRALIAN & SOUTH AFRICAN SPECS) . . . . . . . . . . . . 1-6 1-4 AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 2IN

BALL (ANSI, ANSI EXPORT & AUSTRALIAN SPEC MACHINES) . . . . . . . . . . . . . . 1-10 1-5 AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 50MM

BALL (ANSI EXPORT, AUSTRALIAN & SOUTH AFRICAN SPEC Machines) . . . . . 1-16 1-6 AXLE AND TONGUE INSTALLATION WITH MECHANICAL BRAKES

(CE SPEC Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 1-7 HYDRAULIC BRAKE COUPLER WITH 2 INCH BALL ASSEMBLY

(ANSI & ANSI EXPORT SPEC MACHINES) (PRIOR TO SN 0030002099) . . . . . . . 1-24 1-8 HYDRAULIC BRAKE COUPLER WITH COMBINATION 2 INCH BALL ASSEMBLY

(ANSI & ANSI EXPORT SPEC MACHINES) (PRIOR TO SN 0030002099) . . . . . . . 1-26 1-9 HYDRAULIC BRAKE COUPLER WITH COMBINATION 2 INCH BALL ASSEMBLY

(ANSI & ANSI EXPORT SPEC MACHINES) (SN 0030002099 TO PRESENT) . . . . 1-28 1-10 HYDRAULIC BRAKE COUPLER WITH 50MM BALL ASSEMBLY (CE SPEC

MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30 1-11 PARKING BRAKE CABLE (ANSI, ANSI EXPORT & AUSTRALIAN SPEC MACHINES

ONLY) AND TRANSPORT LOCK ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32 1-12 ELECTRIC BRAKE & AXLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34 1-13 HYDRAULIC BRAKE ASSEMBLY (ANSI & ANSI EXPORT SPEC MACHINES) . . . . . . 1-38 1-14 MECHANICAL BRAKE ASSEMBLY (CE SPEC MACHINES) . . . . . . . . . . . . . . . . . . . . 1-44 1-15 CHASSIS DRIVE INSTALLATION (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-48 1-16 DRIVE ENABLE VALVE ASSEMBLY (USED WITH DRIVE OPTION ONLY) . . . . . . . . . 1-54 1-17 DRIVE DIRECTIONAL VALVE ASSEMBLY (USED WITH DRIVE OPTION ONLY) . . . . 1-56 1-18 DRIVE MOTOR ASSEMBLY (USED WITH DRIVE OPTION ONLY). . . . . . . . . . . . . . . . 1-58 1-19 CONTROL MODULES AND VALVES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 1-60 1-20 CONTROL VALVE ASSEMBLY (ELECTRIC POWERED MACHINES) . . . . . . . . . . . . . 1-64 1-21 CONTROL VALVE ASSEMBLY (GAS POWERED MACHINES) . . . . . . . . . . . . . . . . . . 1-68 1-22 HONDA ENGINE INSTALLATION (GAS POWERED MACHINES) . . . . . . . . . . . . . . . . 1-72 1-23 BATTERIES INSTALLATION (ELECTRIC POWERED MACHINES)

(PRIOR TO SN 0030001804) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-78 1-24 BATTERIES INSTALLATION (ELECTRIC POWERED MACHINES)

(SN 0030001804 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-80 1-25 MAC BATTERY CHARGER ASSEMBLY (ELECTRIC POWERED MACHINES) . . . . . . 1-82 1-26 DELTA-Q & PRO CHARGING BATTERY CHARGER ASSEMBLIES (ELECTRIC

POWERED MACHINES). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-84 1-27 TAILLIGHTS & MARKERS INSTALLATION (ANSI & ANSI EXPORT SPECS). . . . . . . . 1-86 1-28 TAILLIGHTS & MARKERS INSTALLATION (AUSTRALIAN, CE & SOUTH

AFRICAN SPECS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-88 1-29 SPARE TIRE & WHEEL CHOCKS INSTALLATIONS (OPTIONAL) . . . . . . . . . . . . . . . . 1-92 1-30 FENDERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-96 1-31 FRAME COVERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-100 1-32 OUTRIGGERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-102 1-33 SIDE GUARDS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-106

3121199

T350 & T500J

i

TABLE OF CONTENTS

FIGURE NO.

TITLE

PAGE NO.

SECTION 2 - TURNTABLE. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . .2-1

2-1 SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS. . . . . . . . . . . . . . . . . . . 2-2 2-2 TURNTABLE BEARING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 2-3 SWING DRIVE MOTOR ASSEMBLY (WHITE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 2-4 SWING DRIVE MOTOR ASSEMBLY (PARKER). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10 2-5 GROUND CONTROL BOX ASSEMBLY AND INSTALLATION. . . . . . . . . . . . . . . . . . . . 2-12 2-6 TURNTABLE MOUNTED COMPONENTS (STROBE LIGHT, ALARM &

ACCESSORY TRAY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 2-7 2500W GENERATOR INSTALLATION (OPTIONAL) (PRIOR TO SN 0030004340). . . . 2-18 2-8 3000W GENERATOR INSTALLATION (OPTIONAL) (SN 0030004340 TO PRESENT) . 2-22

SECTION 3 - BOOM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1 BOOM ASSEMBLY AND INSTALLATION (T350). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 3-2 MAIN BOOM ASSEMBLY (T350) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 3-3 BOOM ASSEMBLY AND INSTALLATION (T500J) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12 3-4 MAIN BOOM ASSEMBLY (T500J) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 3-5 MATERIAL HOOK INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4-1 PLATFORM & ROTATOR INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 4-2 PLATFORM ROTATOR ASSEMBLY (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 4-3 CONSOLE BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5-1 BRAKE RELEASE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5-2 DRIVE ENGAGE CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 5-3 JIB CYLINDER ASSEMBLY (T500J ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 5-4 PLATFORM LEVEL (SLAVE) CYLINDER ASSEMBLY (T350) . . . . . . . . . . . . . . . . . . . . 5-8 5-5 PLATFORM LEVEL (SLAVE) CYLINDER ASSEMBLY (T500J) . . . . . . . . . . . . . . . . . . . 5-10 5-6 LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 5-7 MASTER CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14 5-8 OUTRIGGER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16 5-9 TELESCOPE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6-1 HYDRAULIC DIAGRAM - BOOM & CHASSIS (T350 ALL SPECS) . . . . . . . . . . . . . . . . 6-2 6-2 HYDRAULIC DIAGRAM - BOOM & CHASSIS (T500J). . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 6-3 HYDRAULIC DIAGRAM - DRIVE AND SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 6-4 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7-1 ELECTRICAL COMPONENTS INSTALLATION - ELECTRIC POWERED

MACHINES (PRIOR TO SN 00300001804). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 7-2 ELECTRICAL COMPONENTS INSTALLATION - ELECTRIC POWERED

MACHINES (SN 00300001804 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12 7-3 ELECTRICAL COMPONENTS INSTALLATION - ENGINE POWERED MACHINES . . . 7-22

ii

T350 & T500J

3121199

TABLE OF CONTENTS

FIGURE NO.

TITLE

PAGE NO.

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

8-1 DECAL INSTALLATION (ANSI SPEC PRIOR TO SN 0030000281) . . . . . . . . . . . . . . . 8-2 8-2 DECAL INSTALLATION (ANSI SPEC SN 0030000281 TO PRESENT). . . . . . . . . . . . . 8-6 8-3 DECAL INSTALLATION (COUNTRY SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 8-4 DECAL INSTALLATION (AUSTRALIAN & CE SPECS) . . . . . . . . . . . . . . . . . . . . . . . . . 8-18

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK. . . . . . . . . . . . . . . . . . . . . . . . .9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1 SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

3121199

T350 & T500J

iii

TABLE OF CONTENTS

FIGURE NO.

TITLE

PAGE NO.

iv

T350 & T500J

3121199

SECTION 1

FRAME

3121199

T350 & T500J

1-1

SECTION 1 FRAME

FIGURE 1-1. TONGUE JACK INSTALLATIONS (WITH POLY JACK TIRES)

 

2

5B

5A

 

 

2

3

4

OR

 

 

 

 

2

 

 

 

 

 

1

4

 

 

 

4

 

 

 

 

1

 

 

 

 

 

 

 

 

3

 

 

 

OR

 

2

 

 

 

OR

2

 

 

 

 

2

2

1-2

T350 & T500J

3121199

SECTION 1 FRAME

FIGURE 1-1. TONGUE JACK INSTALLATIONS (WITH POLY JACK TIRES)

ITEM #

PART NUMBER

QTY.

DESCRIPTION

REV.

 

 

 

 

 

 

 

Ref

JACK INSTALLATION (WITH POLY JACK TIRES)

 

 

0274306

Ref

T350 (All Specs)

C

 

0274308

Ref

T500J with Ball Hitch (All Specs Except CE Spec)

B

 

0274486

Ref

T500J with Ball Hitch (CE & South Africa Spec)

B

 

0274453

Ref

T500J with Combination Hitch (ANSI & ANSI Export Specs)

C

1

 

4

Bolt Options:

 

 

0641632

 

3/8in-16NC x 4in

 

 

0641630

 

3/8in-16NC x 3-3/4in

 

 

0641638

 

3/8in-16NC x 4-3/4in

 

2

Use 2840026

1

Jack Assembly (No Service Parts Available Due to the Variety of

 

 

 

 

Jacks Used by either JLG or Supplier. Replace Complete

 

 

 

 

Assembly) (was p/n 2840020)

 

3

3311605

4

Locknut 3/8in-16NC

 

4

4751600

8

Flatwasher 3/8in Regular

 

5

 

AR

Mounting Options:

 

5A

3575757

1

Plate

 

5B

7027727

2

Strap, Mounting

 

 

 

 

 

 

3121199

T350 & T500J

1-3

SECTION 1 FRAME

FIGURE 1-2. TONGUE JACK INSTALLATIONS (WITH PNEUMATIC JACK TIRES)

3

 

 

6B

6A

 

 

 

 

 

 

3

4

8

OR

 

 

 

3

 

 

 

 

1

8

 

 

8

 

 

1

 

 

 

 

 

 

4

 

 

 

OR

3

 

 

OR

3

 

 

 

2

 

 

7D

7B

 

3

3

7A

 

 

 

 

7B

 

 

 

 

 

5

 

7C

7

1-4

T350 & T500J

3121199

SECTION 1 FRAME

FIGURE 1-2. TONGUE JACK INSTALLATIONS (WITH PNEUMATIC JACK TIRES)

ITEM #

PART NUMBER

QTY.

DESCRIPTION

REV.

 

 

 

 

 

 

 

Ref

JACK INSTALLATIONS (WITH PNEUMATIC JACK TIRES)

 

 

0274305

Ref

T350 (ANSI &ANSI Export Specs)

B

 

0274485

Ref

T350 (Australian & CE Specs)

B

 

0274307

Ref

T500J with Ball Hitch (ANSI & ANSI Export Specs)

B

 

0274452

Ref

T500J with Combination Hitch (ANSI & ANSI Export Specs)

B

 

0274486

Ref

T500J (Australian & CE Specs)

B

1

 

4

Bolt Options:

 

 

0641632

 

3/8in-16NC x 4in

 

 

0641630

 

3/8in-16NC x 3-3/4in

 

 

0641638

 

3/8in-16NC x 4-3/4in

 

2

0641826

1

Bolt 1/2in-13NC x 3-1/4in

 

3

2840026

1

Jack Assembly (No Service Parts Available Due to the Variety of

 

 

 

 

Jacks Supplied under the Same P/N. Replace Complete Assem-

 

 

 

 

bly)

 

 

 

Ref

Note: Replacement Jack is supplied with poly wheels.

 

 

 

 

Pneumatic wheels can not be used with replacement jack.

 

4

3311605

4

Locknut 3/8in-16NC

 

5

3311805

1

Locknut 1/2in-13NC

 

6

 

AR

Plate, Mounting Options:

 

6A

3575757

1

T350

 

 

Not Required

0

T500J ANSI &ANSI Export Specs with Ball Hitch

 

 

3575757

1

T500J ANSI &ANSI Export Specs with Combination Hitch

 

 

Not Required

0

T500J Australian & CE Specs with Ball Hitch

 

6B

7027727

2

Strap, Mounting

 

7

4341002

1

Tire and Support Assembly

 

7A

4340992

1

Support

 

7B

See Note

2

Tire, Pneumatic

 

 

 

 

(Note: Not Available - Purchase p/n 4341002)

 

7C

See Note

1

Bolt, Axle 3/4in

 

 

 

 

(Note: Not Available - Purchase p/n 4341002)

 

7D

See Note

1

Locknut 3/4in (Note: Not Available - Purchase p/n 4341002)

 

8

4711600

4

Bolt 5/8in-11NC x 2-1/2in

 

 

 

 

 

 

3121199

T350 & T500J

1-5

SECTION 1 FRAME

FIGURE 1-3. AXLE AND TONGUE INSTALLATION WITH ELECTRIC BRAKES (ANSI, ANSI EXPORT, AUSTRALIAN & SOUTH AFRICAN SPECS)

2

19

16C

19

9

 

 

 

 

 

 

 

 

102

 

 

 

 

 

 

 

102

 

104

 

 

 

 

 

 

 

104

 

 

 

 

 

 

 

 

 

 

 

 

201

 

 

 

 

 

 

101

 

 

 

 

 

 

 

 

 

104

 

 

 

 

 

 

 

 

 

103

 

 

 

 

 

 

 

 

 

39

 

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

41

 

 

 

 

 

 

 

14

 

 

 

 

 

 

 

 

 

 

 

 

101

 

 

 

 

14

 

 

 

 

 

 

 

 

 

36

 

 

 

 

 

6

 

 

31

31

 

 

 

 

 

21

 

 

 

 

 

 

 

 

14

 

36

 

 

 

 

 

 

13

 

 

 

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

 

 

17

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

23

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

27

 

 

 

 

 

TO

 

 

 

3

 

 

 

 

 

 

 

 

34

 

 

 

 

 

BRAKE

 

 

 

 

 

26

 

43

LEVER

 

 

 

 

 

29

 

11

 

 

 

 

3

7

 

 

 

 

 

 

 

 

 

 

 

 

 

19

 

 

 

24

 

 

 

28

 

 

 

50mm Ball

 

 

 

 

25

 

 

 

20

37

 

 

 

10

14

 

 

 

35

 

 

 

 

42

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

43

 

 

 

 

 

 

 

 

 

30

 

2in Ball

16A

35

30

 

 

 

30

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

35 40

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

7

1

5

16B

 

19

9

18

 

 

 

 

 

 

 

 

 

1-6

T350 & T500J

3121199

SECTION 1 FRAME

FIGURE 1-3. AXLE AND TONGUE INSTALLATION WITH ELECTRIC BRAKES (ANSI, ANSI

EXPORT, AUSTRALIAN & SOUTH AFRICAN SPECS)

ITEM #

PART NUMBER

QTY.

DESCRIPTION

REV.

 

 

 

 

 

 

 

Ref

ELECTRIC BRAKE AND TONGUE INSTALLATION

 

 

0273648

Ref

T350 with 2in Ball (ANSI & ANSI Export Specs)

H

 

0273654

Ref

T500J with 2in Ball (ANSI & ANSI Export Specs)

G

 

0274767

Ref

T500J with 50mm Ball (ANSI Export & Australian Specs)

C

 

0275626

Ref

T500J with 50mm Ball (South Africa Specs)

C

1

 

2

Chain, Safety with Hook Options:

 

 

70212

 

2in Ball (ANSI & ANSI Export Specs)

 

 

Not Required

 

50mm Ball (ANSI Export, Australian & South Africa Specs)

 

2

0641422

4

Bolt 1/4in-20NC x 2-3/4in

 

3

0641412

AR

Bolt 1/4in-20NC x 1-1/2in

 

4

Not Used

 

 

 

5

 

AR

Bolt Options:

 

 

0641832

2

Bolt 1/2in-13NC x 4in (2in Ball - ANSI & ANSI Export Specs)

 

 

0711234

4

Bolt (Metric) 12mm x 170mm (50mm Ball - ANSI Export,

 

 

 

 

Australian & South Africa Specs)

 

6

 

2

Bolt Options:

 

 

0642240

 

Bolt 3/4in-10NC x 5in (2in Ball - ANSI & ANSI Export Specs)

 

 

0642246

 

Bolt 3/4in-10NC x 5-3/4in (50mm Ball - ANSI Export, Austra-

 

 

 

 

lian & South Africa Specs)

 

7

 

1

Coupler Assembly - Electric Brake Options (No Repair Parts

 

 

 

 

Available):

 

 

1660273

 

2in Ball (ANSI & ANSI Export Specs)

 

 

1660297

 

50mm Ball (ANSI Export, Australian & South Africa Specs)

 

8

Not Used

 

 

 

9

3311405

6

Locknut 1/4in-20NC

 

10

3311505

2

Locknut 5/16in-18NC

 

11

 

2

Bolt Options:

 

 

0641430

 

Bolt 1/4in-20NC x 3-3/4in (2in Ball - ANSI & ANSI Export

 

 

 

 

Specs)

 

 

0641440

 

Bolt 1/4in-20NC x 5in (50mm Ball - ANSI Export, Australian &

 

 

 

 

South Africa Specs)

 

12

Not Used

 

 

 

13

3312205

2

Locknut 3/4in-10NC

 

14

 

1

Parking Brake Cable Assembly Options (See PARKING BRAKE

 

 

 

 

CABLE (ANSI, ANSI EXPORT & AUSTRALIAN SPEC

 

 

 

 

MACHINES ONLY) AND TRANSPORT LOCK ASSEMBLIES for

 

 

 

 

Breakdown):

 

 

3890043

 

T350

 

 

3890044

 

T500J

 

15

4191706

1

Screw, Rolling Thread 6mm x 12mm

 

16

4360570

1

Breakaway Switch Kit

 

16A

71820

1

Switch, Replacement Breakaway

 

16B

71820-1

1

Replacement Switch Pin & Cable

 

16C

See Note

1

Charger, Replacement Battery (Note: Not Available -

 

 

 

 

Purchase Complete Kit p/n 4360570)

 

17

 

1

Tongue Options:

 

 

Use 4569512

 

T350 Prior to SN 0030002199 (was p/n 4568985)

 

 

4569512

 

T350 SN 0030002199 to Present

 

 

 

 

 

 

3121199

T350 & T500J

1-7

SECTION 1 FRAME

FIGURE 1-3. AXLE AND TONGUE INSTALLATION WITH ELECTRIC BRAKES (ANSI, ANSI

EXPORT, AUSTRALIAN & SOUTH AFRICAN SPECS) (CONTINUED)

ITEM #

PART NUMBER

QTY.

DESCRIPTION

REV.

 

 

 

 

 

17 (cont’d)

4568986

 

T500J (2in Ball - ANSI & ANSI Export Specs)

 

 

4569445

 

T500J (50mm Ball - ANSI Export, Australian)

 

 

4569470

 

T500J (50mm Ball - South Africa Spec)

 

18

0641514

2

Bolt 5/16in-18NC x 1-3/4in

 

19

4751400

15

Flatwasher 1/4in Regular

 

20

 

AR

Bolt Options:

 

 

0641836

2

Bolt 1/2in-13NC x 4-1/2in (2in Ball - ANSI & ANSI Export

 

 

 

 

Specs)

 

 

Not Required

0

50mm Ball - ANSI Export, Australian & South Africa Specs

 

21

4752200

4

Flatwasher 3/4in Regular

 

22

Not Used

 

 

 

23

8580420

AR

Wellnut

 

24

 

AR

Bolt Options:

 

 

0641838

2

Bolt 1/2in-13NC x 4-3/4in (T500J Only) (2in Ball - ANSI &

 

 

 

 

ANSI Export Specs)

 

 

Not Required

0

50mm Ball - ANSI Export, Australian & South Africa Specs

 

25

0903108

1

Bracket, Parking Brake

 

26

1320060

AR

Clamp

 

27

1320061

1

Clamp

 

28

1560016

1

Conduit

 

29

1560017

2

Conduit

 

30

 

AR

Nut Options:

 

 

3311805

3

Locknut 1/2in-13NC (2in Ball - ANSI & ANSI Export Specs)

 

 

3331211

4

Nut M12 x 1.75 (50mm Ball - ANSI Export, Australian & South

 

 

 

 

Africa Specs)

 

31

3450304

4

Pin, Cotter

 

32

4240032

AR

Tiestrap 4in/10cm (Not Shown)

 

33

4240033

AR

Tiestrap 7in/18cm (Not Shown)

 

34

4711400

1

Flatwasher 1/4in Thin

 

35

 

AR

Flatwasher Options:

 

 

4711800

4

Flatwasher 1/2in Thin (2in Ball - ANSI & ANSI Export Specs)

 

 

Not Required

0

50mm Ball - ANSI Export, Australian & South Africa Specs

 

36

4751500

4

Flatwasher 5/16in Regular

 

37

 

AR

Adapter, Tongue Options:

 

 

Not Required

0

T350

 

 

Use 0080291

1

T500J (All Specs except South Africa Spec)

 

 

 

 

(Prior to SN 0030002199 - was p/n 0080265)

 

 

0080291

1

T500J (All Specs except South Africa Spec)

 

 

 

 

(SN 0030002199 to Present)

 

 

Not Required

0

T500J (South Africa Spec)

 

38

 

1

Trailer Plug Harness Options (Not Shown - See ELECTRICAL

 

 

 

 

SECTION for Breakdown):

 

 

4923203

 

2in Ball - ANSI & ANSI Export Specs

 

 

4923318

 

50mm Ball - ANSI Export, Australian & South Africa Specs

 

39

3430506

2

Pin, Clevis

 

40

4711500

2

Flatwasher 5/16inThin

 

41

3450302

2

Pin, Cotter

 

42

4569438

4

Spacer (50mm Ball - ANSI Export, Australian & South Africa

 

 

 

 

Specs Only)

 

 

 

 

 

 

1-8

T350 & T500J

3121199

SECTION 1 FRAME

FIGURE 1-3. AXLE AND TONGUE INSTALLATION WITH ELECTRIC BRAKES (ANSI, ANSI

EXPORT, AUSTRALIAN & SOUTH AFRICAN SPECS) (CONTINUED)

ITEM #

PART NUMBER

QTY.

DESCRIPTION

REV.

 

 

 

 

 

43

4891800

8

Flatwasher 1/2in Hardened (50mm Ball - ANSI Export,

 

 

 

 

Australian & South Africa Specs Only)

 

 

 

Ref

ELECTRIC BRAKE AND AXLE INSTALLATION

 

 

0273699

Ref

T350

B

 

0273700

Ref

T500J

B

101

 

1

Axle Assembly with Electric Brakes Options (See

 

 

 

 

ELECTRICAL BRAKE & AXLE ASSEMBLY for Breakdown):

 

 

0280158

 

T350

 

 

0280159

 

T500J

 

102

0642012

4

Bolt 5/8in-11NC x 1-1/2in

 

103

3312005

4

Locknut 5/8in-11NC

 

104

4892000

8

Flatwasher 5/8in Hardened

 

 

 

Ref

TIRE AND WHEEL INSTALLATION

 

 

 

Ref

T350

 

 

0273610

Ref

ANSI & ANSI Export Specs - Prior to SN 0030002529

B

 

0275210

Ref

ANSI & ANSI Export Specs - SN 0030002529 to Present

C

 

0275210

Ref

Australian & South Africa Specs

C

 

 

Ref

T500J

 

 

0273611

Ref

ANSI & ANSI Export Specs - Prior to SN 0030002529

B

 

0275211

Ref

ANSI & ANSI Export Specs - SN 0030002529 to Present

B

 

0275211

Ref

Australian & South Africa Specs

B

201

 

AR

Tire and Wheel Assembly

 

 

Use 1001109586

2

T350 (205-75-R14) (ANSI & ANSI Export Specs - Prior to

 

 

 

 

SN 0030002529) (Serviced as an Assembly Only)

 

 

 

 

(was p/n 4520323 & 4520613)

 

 

Use 1001109586

2

T350 (205-75-R14) (ANSI & ANSI Export Specs -

 

 

 

 

SN 0030002529 to SN 0030003105 & Australian & South

 

 

 

 

Africa Specs - Prior to SN 0030003105) (Serviced as an

 

 

 

 

Assembly Only) (was p/n 4520613)

 

 

1001109586

2

T350 (215-75-R14) (ANSI & ANSI Export Specs -

 

 

 

 

SN 0030003105 to Present & Australian & South Africa

 

 

 

 

Specs - SN 0030003105 to Present)

 

 

70002204

2

Tire, Replacement (215-75-R14)

 

 

70002205

2

Wheel, Replacement (14 x 6)

 

 

Use 4520614

2

T500J (225-75-R15) (ANSI & ANSI Export Specs - Prior to

 

 

 

 

SN 0030002529) (Serviced as an Assembly Only)

 

 

 

 

(was p/n 4520322)

 

 

4520614

2

T500J (225-75-R15) (ANSI & ANSI Export Specs -

 

 

 

 

SN 0030002529 to Present & Australian & South Africa

 

 

 

 

Specs - All) (Serviced as an Assembly Only)

 

 

 

 

 

 

3121199

T350 & T500J

1-9

JLG T500J Parts Manual

SECTION 1 FRAME

FIGURE 1-4. AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 2IN

BALL (ANSI, ANSI EXPORT & AUSTRALIAN SPEC MACHINES)

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

17

 

2

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

8

17

 

 

 

 

 

 

 

 

 

17

 

17

201

 

 

 

 

 

 

 

 

9

8A

 

 

 

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

14

 

 

 

 

 

 

103

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

19

 

6B

 

 

 

 

 

101

 

 

 

 

 

15

 

 

 

 

 

 

 

12

 

6D

 

 

 

 

 

 

 

21

 

 

 

 

 

 

13

 

 

 

 

 

33

44

 

 

 

 

 

 

 

101

 

 

 

 

 

 

 

 

29

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

 

34

 

 

6C

 

 

 

 

 

 

 

 

 

 

 

42B

 

 

 

 

 

 

 

 

 

6D

 

 

 

35

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

43

 

 

 

 

28

 

 

 

 

 

 

 

 

 

 

 

38

 

 

 

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

33

28

 

 

 

 

 

 

 

 

39

 

 

 

 

 

TO

 

14

 

 

44

40

 

 

1

 

 

BRAKE

 

 

 

 

1

 

 

 

 

 

 

LEVER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

32

 

 

 

3

 

 

OR

 

11

 

 

25

 

 

27

20

 

 

 

 

 

20

 

 

24

 

 

 

 

 

 

 

3

 

 

 

17

 

 

 

 

 

 

 

 

 

26

23

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

17

 

 

44

41

22

 

 

 

 

10

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

43

 

15

 

 

 

 

 

 

 

 

6A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

 

 

 

 

 

33

 

 

 

 

42A

 

 

 

 

35

28

 

 

 

 

6A

 

 

21

33

 

 

 

 

 

 

 

 

 

 

28

 

 

 

 

 

 

 

 

 

6A

 

 

 

17

9

 

18

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-10

T350 & T500J

3121199

SECTION 1 FRAME

FIGURE 1-4. AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 2IN

BALL (ANSI, ANSI EXPORT & AUSTRALIAN SPEC MACHINES)

ITEM #

PART NUMBER

QTY.

DESCRIPTION

REV.

 

 

 

 

 

 

 

Ref

HYDRAULIC BRAKE AND TONGUE INSTALLATIONS

 

 

0273647

Ref

T350 Prior to SN 0030002099 with 2in Ball

I

 

0273649

Ref

T350 Prior to SN 0030002099 with Combination 2in Ball

E

 

0275907

Ref

T350 SN 0030002099 to Present

D

 

0273653

Ref

T500J Prior to SN 0030002099 with 2in Ball

H

 

0273655

Ref

T500J Prior to SN 0030002099 with Combination 2in Ball

F

 

0275908

Ref

T500J SN 0030002099 to Present

C

1

70212

2

Chain, Safety with Hook

 

2

0641406

AR

Bolt 1/4in-20NC x 3/4in

 

3

0641412

AR

Bolt 1/4in-20NC x 1-1/2in

 

4

Not Used

 

 

 

5

 

2

Bolt Options:

 

 

0642240

 

Prior to SN 0030002099 with 2 inch Ball

 

 

0642244

 

Prior to SN 0030002099 with Combination 2 inch Ball

 

 

0642244

 

SN 0030002099 to Present

 

6

 

1

Coupler Assembly - Hydraulic Brake Options:

 

6A

1660265

 

Prior to SN 0030002099 with 2in Ball (See HYDRAULIC

 

 

 

 

BRAKE COUPLER WITH 2 INCH BALL ASSEMBLY (ANSI &

 

 

 

 

ANSI EXPORT SPEC MACHINES) for Breakdown)

 

6B

1660279

 

Prior to SN 0030002099 with 2in Ball Combination (See

 

 

 

 

HYDRAULIC BRAKE COUPLER WITH COMBINATION 2

 

 

 

 

INCH BALL ASSEMBLY (ANSI & ANSI EXPORT SPEC

 

 

 

 

MACHINES) for Breakdown)

 

6C

1660278

 

Prior to SN 0030002099 with 2in Ball Combination

 

 

See Note

1

Latch Repair Kit - 1660278 Coupler (Note: Not Available -

 

 

 

 

Purchase p/n 1660278)

 

6D

 

 

With 2in Ball Combination (See HYDRAULIC BRAKE

 

 

 

 

COUPLER WITH COMBINATION 2 INCH BALL ASSEMBLY

 

 

 

 

(ANSI & ANSI EXPORT SPEC MACHINES for Breakdown)

 

 

Use 1001116350

 

SN 0030002099 to SN 0030003343 (was p/n 1660307)

 

 

1001116350

 

SN 0030003343 to Present

 

7

Not Used

 

 

 

8

2902349

1

Brake Line Kit (Includes qty 2 of these items: 12in Steel Lines

 

 

 

 

with Fittings, 18in Hoses, Mounting Angles and Clamps. Also,

 

 

 

 

Includes qty 1 Tee Fitting with Mounting Bracket)

 

8A

7027890

2

Replacement Hose Only

 

9

3311405

AR

Locknut 1/4in-20NC

 

10

3311505

2

Locknut 5/16in-18NC

 

11

 

AR

Bolt Options:

 

 

0641430

 

1/4in-20NC x 3-3/4in

 

 

0641440

 

1/4in-20NC x 5in

 

12

3312205

2

Locknut 3/4in-10NC

 

13

 

1

Parking Brake Cable Assembly Options (See PARKING BRAKE

 

 

 

 

CABLE (ANSI, ANSI EXPORT & AUSTRALIAN SPEC

 

 

 

 

MACHINES ONLY) AND TRANSPORT LOCK ASSEMBLIES for

 

 

 

 

Breakdown):

 

 

3890041

 

T350

 

 

3890042

 

T500J

 

 

 

 

 

 

3121199

T350 & T500J

1-11

SECTION 1 FRAME

FIGURE 1-4. AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 2IN BALL (ANSI, ANSI EXPORT & AUSTRALIAN SPEC MACHINES) (CONTINUED)

ITEM #

PART NUMBER

QTY.

DESCRIPTION

REV.

 

 

 

 

 

14

 

1

Tongue Options:

 

 

4569512

 

T350 (was p/n 4568985)

 

 

4568986

 

T500J

 

15

 

1

Brake Line Options:

 

 

4569096

 

T350

 

 

4569097

 

T500J

 

16

Not Used

 

 

 

17

4751400

AR

Flatwasher 1/4in Regular

 

18

0641514

2

Bolt 5/16in-18NC x 1-3/4in

 

19

4752200

4

Flatwasher 3/4in Regular

 

20

8580420

AR

Wellnut

 

21

 

1

Bolt Options:

 

 

0641836

 

Prior to SN 0030002099 with 2 inch Ball

 

 

0641838

 

Prior to SN 0030002099 with Combination 2 inch Ball

 

 

0641838

 

SN 0030002099 to Present

 

22

0641838

2

Bolt 1/2in-13NC x 4-3/4in (T500J Only)

 

23

0903108

1

Bracket, Parking Brake

 

24

1320060

AR

Clamp

 

25

1320061

1

Clamp (T500J Only - Not Shown)

 

26

1560016

1

Conduit

 

27

1560017

AR

Conduit

 

28

3311805

AR

Locknut 1/2in-13NC

 

29

3450304

4

Pin, Cotter

 

30

3820017

2

Rivet

 

31

4240032

AR

Tiestrap 4in/10cm (Not Shown)

 

 

4240033

AR

Tiestrap 7in/18cm (Not Shown)

 

32

4711400

AR

Flatwasher 1/4in Thin

 

33

4711800

AR

Flatwasher 1/2in Thin

 

34

4751500

2

Flatwasher 5/16in Regular

 

35

 

AR

Adapter, Tongue Options:

 

 

Not Required

0

T350

 

 

0080291

1

T500J (was p/n 0080265)

 

36

Not Used

 

 

 

37

2300006

AR

Fluid, Brake - DOT3 (Not Shown)

 

38

 

AR

Bolt Options:

 

 

Not Required

0

Prior to SN 0030002099 with 2 inch Ball (Supplied with

 

 

 

 

Coupler Item 6A)

 

 

0641832

3

Bolt 1/2in-13NC x 4in

 

 

0641836

3

Bolt 1/2in-13NC x 4-1/2in

 

39

 

AR

Bolt 5/8in-11NC x 4-1/4in

 

 

Not Required

0

Prior to SN 0030002099 with 2 inch Ball

 

 

0642034

2

Prior to SN 0030002099 with Combination 2 inch Ball

 

 

Not Required

0

SN 0030002099 to Present (Supplied with Coupler Item 6D)

 

40

 

AR

Locknut 5/8in-11NC

 

 

Not Required

0

Prior to SN 0030002099 with 2 inch Ball

 

 

3312005

2

Prior to SN 0030002099 with Combination 2 inch Ball

 

 

Not Required

0

SN 0030002099 to Present (Supplied with Coupler Item 6D)

 

41

0721005

1

Screw, Machine #10-24NC x 5/8in (With 2 inch Ball Only)

 

 

4751000

2

Flatwasher #10 Regular (With 2 inch Ball Only)

 

 

 

 

 

 

1-12

T350 & T500J

3121199

SECTION 1 FRAME

FIGURE 1-4. AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 2IN BALL (ANSI, ANSI EXPORT & AUSTRALIAN SPEC MACHINES) (CONTINUED)

ITEM #

PART NUMBER

QTY.

DESCRIPTION

REV.

 

 

 

 

 

 

3311005

1

Locknut #10-24NC (With 2 inch Ball Only)

 

42

 

1

Lanyard Options (Not Used SN 0030002099 to

 

 

 

 

SN 0030002199):

 

42A

1060380

 

10in/25.4cm Length

 

42B

1060799

 

11-1/2in/29cm Length

 

43

3420592

1

Hairpin (Not Used SN 0030002099 to SN 0030002199)

 

44

3760170

1

Ring, Split (Prior to SN 0030002099 Only with Combination 2

 

 

 

 

inch Ball)

 

 

 

Ref

HYDRAULIC BRAKE AND AXLE INSTALLATION

 

 

0273608

Ref

T350 All Machines Except SNs 0030000121-0030000140,

B

 

 

 

0030000142,0030000143 & 0030000153

 

 

9984242

Ref

T350 SNs 0030000121-0030000140, 0030000142,0030000143 &

A

 

 

 

0030000153 Only

 

 

0273609

Ref

T500J

B

101

 

1

Axle Assembly with Hydraulic Brakes Options (See HYDRAULIC

 

 

 

 

BRAKE ASSEMBLY (ANSI & ANSI EXPORT SPEC MACHINES

 

 

 

 

for Breakdown):

 

 

0280154

 

T350 Except SNs 0030000121-0030000140, 0030000142,

 

 

 

 

0030000143 & 0030000153

 

 

Use 0280154

 

T350 SNs 0030000121-0030000140, 0030000142,

 

 

 

 

0030000143 & 0030000153 Only (was p/n 9984240)

 

 

0280155

 

T500J

 

102

0642012

4

Bolt 5/8in-11NC x 1-1/2in

 

103

3312005

4

Locknut 5/8in-11NC

 

104

4892000

8

Flatwasher 5/8in Hardened

 

105

9984241

8

Spacer (Not Shown) (T350 SNs 0030000121-0030000140,

 

 

 

 

0030000142,0030000143 & 0030000153 Only)

 

 

 

Ref

TIRE AND WHEEL INSTALLATION

 

 

 

Ref

T350

 

 

0273610

Ref

ANSI & ANSI Export Specs - Prior to SN 0030002529

B

 

0275210

Ref

ANSI & ANSI Export Specs - SN 0030002529 to Present

C

 

0275210

Ref

Australian Specs

C

 

 

Ref

T500J

 

 

0273611

Ref

ANSI & ANSI Export Specs - Prior to SN 0030002529

B

 

0275211

Ref

ANSI & ANSI Export Specs - SN 0030002529 to Present

B

 

0275211

Ref

Australian Specs

B

201

 

AR

Tire and Wheel Assembly

 

 

Use 1001109586

2

T350 (205-75-R14) (ANSI & ANSI Export Specs - Prior to

 

 

 

 

SN 0030002529) (Serviced as an Assembly Only) (was

 

 

 

 

p/n 4520323 & 4520613)

 

 

Use 1001109586

2

T350 (205-75-R14) (ANSI & ANSI Export Specs -

 

 

 

 

SN 0030002529 to SN 0030003105 & Australian Specs -

 

 

 

 

Prior to SN 0030003105) (Serviced as an Assembly Only)

 

 

 

 

(was p/n 4520613)

 

 

1001109586

2

T350 (215-75-R14) (ANSI & ANSI Export Specs -

 

 

 

 

SN 0030003105 to Present & Australian Specs -

 

 

 

 

SN 0030003105 to Present)

 

 

 

 

 

 

3121199

T350 & T500J

1-13

SECTION 1 FRAME

FIGURE 1-4. AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 2IN BALL (ANSI, ANSI EXPORT & AUSTRALIAN SPEC MACHINES) (CONTINUED)

ITEM #

PART NUMBER

QTY.

DESCRIPTION

REV.

 

 

 

 

 

 

70002204

2

Tire, Replacement (215-75-R14)

 

 

70002205

2

Wheel, Replacement (14 x 6)

 

 

Use 4520614

2

T500J (225-75-R15) (ANSI & ANSI Export Specs - Prior to

 

 

 

 

SN 0030002529) (Serviced as an Assembly Only) (was p/n

 

 

 

 

4520322)

 

 

4520614

2

T500J (225-75-R15) (ANSI & ANSI Export Specs -

 

 

 

 

SN 0030002529 to Present & Australian Specs - All)

 

 

 

 

(Serviced as an Assembly Only)

 

 

 

 

 

 

1-14

T350 & T500J

3121199

SECTION 1 FRAME

FIGURE 1-4. AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 2IN BALL (ANSI, ANSI EXPORT & AUSTRALIAN SPEC MACHINES) (CONTINUED)

ITEM #

PART NUMBER

QTY.

DESCRIPTION

REV.

 

 

 

 

 

 

 

 

 

 

3121199

T350 & T500J

1-15

SECTION 1 FRAME

FIGURE 1-5. AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 50MM BALL (ANSI EXPORT, AUSTRALIAN & SOUTH AFRICAN SPEC MACHINES)

37

18

19

41

16

7 44

25

31

 

5

 

42

 

17

26 45

22

27

 

43

 

2

 

 

 

 

42

2

 

 

 

21

 

 

 

42

 

 

 

21

42

 

 

 

42

21A

201

 

23

 

23

 

 

 

30

36

 

 

 

 

 

 

 

 

103

 

 

 

 

 

101

 

 

 

31

 

 

 

 

31

 

 

101

 

 

 

3

 

43

 

 

28

 

 

11

28

 

 

40

42

 

 

 

47

31

37

3 TO 11

BRAKE 40

LEVER 47

15

 

10

24

31

 

14

12

 

 

 

 

47

42

23

6

 

 

 

29

32

 

 

 

 

 

 

 

13

38

45

39

40

 

 

8

4

 

 

30

9

 

 

26

1

 

 

 

 

 

45

 

 

 

 

 

 

 

1-16

T350 & T500J

3121199

SECTION 1 FRAME

FIGURE 1-5. AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 50MM BALL (ANSI EXPORT, AUSTRALIAN & SOUTH AFRICAN SPEC MACHINES)

ITEM #

PART NUMBER

QTY.

DESCRIPTION

REV.

 

 

 

 

 

 

 

Ref

HYDRAULIC BRAKE AND TONGUE INSTALLATIONS

 

 

0274766

Ref

T350 with 50mm Ball (ANSI Export & Australian Specs)

E

 

0275629

Ref

T350 with 50mm Ball (South Africa Specs)

E

 

0274772

Ref

T500J with 50mm Ball (ANSI Export Specs)

 

 

 

 

(Note: Information Not Available at Time of Printing)

 

1

 

AR

Adapter, Tongue Options:

 

 

0080282

1

T350 (ANSI Export & Australian Spec)

 

 

0080286

1

T350 (South Africa Spec)

 

 

See Note

0

T500J (Note: Not Available for Purchase)

 

2

0641406

5

Bolt 1/4in-20NC x 3/4in

 

3

0641412

2

Bolt 1/4in-20NC x 1-1/2in

 

4

0641416

1

Bolt 1/4in-20NC x 2in

 

5

0641430

2

Bolt 1/4in-20NC x 3-3/4in

 

6

0641514

2

Bolt 5/16in-18NC x 1-3/4in

 

7

0642240

2

Bolt 3/4in-10NC x 5in

 

8

0711227

4

Bolt (Metric) 12 x 100mm

 

9

0711229

2

Bolt (Metric) 12 x 120mm

 

10

0903108

1

Bracket, Parking Brake

 

11

1320060

2

Clamp

 

12

1320061

1

Clamp

 

13

1321676

2

Clamp

 

14

1560016

1

Conduit

 

15

1560017

1

Conduit

 

16

1660298

1

Coupler, 50mm Ball (Note: No Service Parts Breakdown at

 

 

 

 

Time of Printing)

 

17

1684524

1

Cylinder, Master Brake Assembly (Note: No Service Parts

 

 

 

 

Breakdown at Time of Printing)

 

18

2221272

1

Fitting

 

19

2221273

1

Fitting

 

20

2300006

AR

Fluid, Brake - DOT3 (Not Shown)

 

21

2902349

1

Brake Line Kit (Includes qty 2 of these items: 12in Steel Lines

 

 

 

 

with Fittings, 18in Hoses, Mounting Angles and Clamps. Also,

 

 

 

 

Includes qty 1 Tee Fitting with Mounting Bracket)

 

21A

7027890

2

Replacement Hose Only

 

22

2980130

1

Lever, Pivot

 

23

3311405

7

Locknut 1/4in-20NC

 

24

3311505

2

Locknut 5/16in-18NC

 

25

3312205

2

Locknut 3/4in-10NC

 

26

3331211

6

Nut M12 x 1.75

 

27

3371910

1

Pin, Roll

 

28

3450304

4

Pin, Cotter

 

29

3460557

1

Pipe, Brake Line Assembly

 

30

3820017

4

Rivet, Pop

 

31

 

1

Parking Brake Cable Assembly Options (See PARKING BRAKE

 

 

 

 

CABLE (ANSI, ANSI EXPORT & AUSTRALIAN SPEC

 

 

 

 

MACHINES ONLY) AND TRANSPORT LOCK ASSEMBLIES for

 

 

 

 

Breakdown):

 

 

3890041

 

T350

 

 

 

 

 

 

3121199

T350 & T500J

1-17

SECTION 1 FRAME

FIGURE 1-5. AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 50MM BALL (ANSI EXPORT, AUSTRALIAN & SOUTH AFRICAN SPEC MACHINES) (CONTINUED)

ITEM #

PART NUMBER

QTY.

DESCRIPTION

REV.

 

 

 

 

 

31 (cont’d)

3890042

 

T500J

 

32

4071122

1

Shim, Spacer

 

33

4240032

AR

Tiestrap 4in/10cm (Not Shown)

 

34

4240033

AR

Tiestrap 7in/18cm (Not Shown)

 

35

4460121

6

Terminal, Wire Cap (Not Shown)

 

36

4569096

1

Tube, Hydraulic Brake

 

37

 

1

Tongue Options:

 

 

4569447

 

T350

 

 

See Note

 

T500J (Note: Not Available for Purchase)

 

38

4569450

2

Tube, Spacer

 

39

4641496

1

Valve, 10lb. Residual Pressure

 

40

4711400

3

Flatwasher 1/4in Thin

 

41

4740571

2

Flatwasher, Copper

 

42

4751400

16

Flatwasher 1/4in Regular

 

43

4751500

4

Flatwasher 5/16in Regular

 

44

4752200

4

Flatwasher 3/4in Regular

 

45

4812100

10

Flatwasher 12mm

 

46

 

1

Trailer Plug Harness Options (Not Shown - See ELECTRICAL

 

 

 

 

SECTION for Breakdown):

 

 

4923268

 

Prior to SN 0030002169

 

 

4923317

 

SN 0030002169 to Present

 

47

8580420

3

Wellnut

 

 

 

Ref

HYDRAULIC BRAKE AND AXLE INSTALLATION

 

 

0273608

Ref

T350

B

 

0273609

Ref

T500J

B

101

 

1

Axle Assembly with Hydraulic Brakes Options (See HYDRAULIC

 

 

 

 

BRAKE ASSEMBLY (ANSI & ANSI EXPORT SPEC MACHINES

 

 

 

 

for Breakdown):

 

 

0280154

 

T350

 

 

0280155

 

T500J

 

102

0642012

4

Bolt 5/8in-11NC x 1-1/2in

 

103

3312005

4

Locknut 5/8in-11NC

 

104

4892000

8

Flatwasher 5/8in Hardened

 

 

 

 

 

 

1-18

T350 & T500J

3121199

SECTION 1 FRAME

FIGURE 1-5. AXLE AND TONGUE INSTALLATION WITH HYDRAULIC BRAKES - WITH 50MM BALL (ANSI EXPORT, AUSTRALIAN & SOUTH AFRICAN SPEC MACHINES) (CONTINUED)

ITEM #

PART NUMBER

QTY.

DESCRIPTION

REV.

 

 

 

 

 

 

 

Ref

TIRE AND WHEEL INSTALLATION

 

 

 

Ref

T350

 

 

0273610

Ref

ANSI & ANSI Export Specs - Prior to SN 0030002529

B

 

0275210

Ref

ANSI & ANSI Export Specs - SN 0030002529 to Present

C

 

0275210

Ref

Australian & South Africa Specs

C

 

 

Ref

T500J

 

 

0273611

Ref

ANSI & ANSI Export Specs - Prior to SN 0030002529

B

 

0275211

Ref

ANSI & ANSI Export Specs - SN 0030002529 to Present

B

 

0275211

Ref

Australian & South Africa Specs

B

201

 

AR

Tire and Wheel Assembly

 

 

Use 1001109586

2

T350 (205-75-R14) (ANSI & ANSI Export Specs - Prior to

 

 

 

 

SN 0030002529) (Serviced as an Assembly Only) (was

 

 

 

 

p/n 4520323 & 4520613)

 

 

Use 1001109586

2

T350 (205-75-R14) (ANSI & ANSI Export Specs -

 

 

 

 

SN 0030002529 to SN 0030003105 & Australian & South

 

 

 

 

Africa Specs - Prior to SN 0030003105) (Serviced as an

 

 

 

 

Assembly Only) (was p/n 4520613)

 

 

1001109586

2

T350 (215-75-R14) (ANSI & ANSI Export Specs -

 

 

 

 

SN 0030003105 to Present & Australian & South Africa

 

 

 

 

Specs - SN 0030003105 to Present)

 

 

70002204

2

Tire, Replacement (215-75-R14)

 

 

70002205

2

Wheel, Replacement (14 x 6)

 

 

Use 4520614

2

T500J (225-75-R15) (ANSI & ANSI Export Specs - Prior to

 

 

 

 

SN 0030002529) (Serviced as an Assembly Only) (was p/n

 

 

 

 

4520322)

 

 

4520614

2

T500J (225-75-R15) (ANSI & ANSI Export Specs -

 

 

 

 

SN 0030002529 to Present & Australian & South Africa

 

 

 

 

Specs - All) (Serviced as an Assembly Only)

 

 

 

 

 

 

3121199

T350 & T500J

1-19

20-1

T500J & T350

3121199

1

10

2533 4

12

30

T-500J

 

 

 

 

 

 

T500J

 

 

 

 

 

 

MIDDLE

 

 

 

 

 

 

SUPPORT

25 15

 

 

2

 

43

42

 

 

5

23

 

21

 

25

8

 

 

 

 

 

 

 

 

 

 

32

 

 

 

 

 

 

 

 

19

 

 

 

22

 

 

 

 

 

9

 

 

 

15 25

 

 

 

 

 

2

 

 

19

28

16

 

26

 

 

 

 

 

13

17

6

28

14

27

 

27

3

11

12

7

17

30

29

 

 

 

 

T-350

101

 

 

201

12

11 30

29

 

40

42

USE EXISTING

 

 

BOLT

24

T350 & T500J

FRT SUPPORT 44

24

 

OR

14

33

24

 

 

 

2

 

 

26

18

24

34

35

21

26 13

102 105

 

SPEC (CE

201

MACHINES)

 

105

101

FIGURE

1 SECTION

AND AXLE .6-1

FRAME

BRAKES MECHANICAL WITH INSTALLATION TONGUE

 

 

SECTION 1 FRAME

FIGURE 1-6. AXLE AND TONGUE INSTALLATION WITH MECHANICAL BRAKES (CE SPEC

MACHINES)

ITEM #

PART NUMBER

QTY.

DESCRIPTION

REV.

 

 

 

 

 

 

 

Ref

HYDRAULIC BRAKE AND TONGUE INSTALLATIONS

 

 

0273651

Ref

T350 with 50mm Ball (Machines without Drive Option)

D

 

0275379

Ref

T350 with 50mm Ball (Machines with Drive Option)

C

 

0273657

Ref

T500J with 50mm Ball (Machines without Drive Option)

D

 

0273658

Ref

T500J with 50mm Ball (Machines with Drive Option)

B

1

 

AR

Adapter, Hitch

 

 

0080266

1

T350

 

 

Not Required

 

T500J

 

2

0641412

AR

Bolt 1/4in-20NC x 1-1/2in

 

3

0641608

AR

Bolt 3/8in-16NC x 1in

 

4

 

2

Bolt Options:

 

 

0711225

 

T350 (Bolt 12mm x 85mm)

 

 

0711631

 

T500J (Bolt 16mm x 140mm)

 

5

0711227

2

Bolt 12mm x 100mm (T350 Only)

 

6

 

2

Bolt Options:

 

 

0642240

 

T350 (Bolt 3/4in-10NC x 5in)

 

 

0642244

 

T500J (Bolt 3/4in-10NC x 5-1/2in)

 

7

0903215

1

Bracket, Brake Rod Support (Without Drive Option Only)

 

8

1320061

AR

Clamp

 

9

1560016

AR

Conduit Options:

 

 

 

2

T350

 

 

 

4

T500J

 

10

 

1

Coupler Assembly - Hydraulic Brake Options (See HYDRAULIC

 

 

 

 

BRAKE COUPLER WITH 50MM BALL ASSEMBLY (CE SPEC

 

 

 

 

MACHINES) for Breakdown):

 

 

1660282

 

T350

 

 

1660283

 

T500J

 

11

 

4

Nut Options:

 

 

3290801

 

T350 (Nut M8)

 

 

3291001

 

T500J (Nut M10)

 

12

3291001

3

Nut M10

 

13

3311405

AR

Locknut 1/4in-20NC

 

14

3311605

2

Locknut 3/8in-16NC

 

15

 

AR

Nut M12

 

 

3331205

4

T350 (Nut M12)

 

 

3291605

2

T500J (Nut M16)

 

16

3312205

2

Locknut 3/4in-10NC

 

17

3575853

1

Plate, Equalizer (Parking Brake) (Without Drive Option Only)

 

18

3575869

1

Plate, Support (Parking Brake)

 

19

 

1

Rod Options (Without Drive Option Only):

 

 

3841696

 

T350

 

 

3841697

 

T500J

 

20

4240032

AR

Tie-Strap 4in/10cm (Not Shown)

 

21

4341040

1

Support, Brake Rod

 

22

 

1

Tube, Tongue Options:

 

 

4569182

 

T350

 

 

4569220

 

T500J

 

 

 

 

 

 

3121199

T350 & T500J

1-21

SECTION 1 FRAME

FIGURE 1-6. AXLE AND TONGUE INSTALLATION WITH MECHANICAL BRAKES (CE SPEC

MACHINES) (CONTINUED)

ITEM #

PART NUMBER

QTY.

DESCRIPTION

REV.

 

 

 

 

 

23

4711400

AR

Flatwasher 1/4in Thin

 

24

 

AR

Flatwasher Options:

 

 

4711600

8

T350 (3/8in Thin)

 

 

4751600

4

T500J (3/8in Regular)

 

25

 

AR

Flatwasher Options:

 

 

4812100

8

T350 (Flatwasher M12)

 

 

4812300

4

T500J (Flatwasher M16)

 

26

4751400

AR

Flatwasher 1/4in Regular

 

27

4751600

2

Flatwasher 3/8in Regular

 

28

4752200

4

Flatwasher 3/4in Regular

 

29

 

4

Flatwasher Options:

 

 

4811900

 

T350 (M8)

 

 

4812000

 

T500J (M10)

 

30

4812000

3

Flatwasher M10

 

31

 

1

Harness Options (Not Shown - See ELECTRICAL SECTION for

 

 

 

 

Breakdown):

 

 

 

 

T350 Options:

 

 

4923268

 

Prior to SN 0030005642

 

 

1001155254

 

SN 0030005642 to Present

 

 

4923269

 

T500J

 

32

8580420

AR

Wellnut

 

33

 

AR

Stop, Hitch Options:

 

 

4220259

 

T350

 

 

4220260

 

T500J

 

34

 

2

Nut Options

 

 

3311605

 

T350 (Locknut 3/8in-16NC)

 

 

3311608

 

T500J (Serrated Flange Nut 3/8in-16NC)

 

35

0100011

AR

Compound, Locking

 

36 to 39

Not Used

 

 

 

40

0641538

1

Bolt 5/16in-18NC x 4-3/4in (T500J Only)

 

41

Not Used

 

 

 

42

3311505

1

Locknut 5/16in-18NC (T500J Only)

 

43

4751500

2

Flatwasher 5/16in Regular (T500J Only)

 

44

0903216

1

Bracket, Support (T500J Only)

 

 

 

Ref

BRAKE AND AXLE INSTALLATION

 

 

0273652

Ref

T350

D

 

0273656

Ref

T500J

C

101

 

1

Axle Assembly with Brakes Options (See MECHANICAL

 

 

 

 

BRAKE ASSEMBLY (CE SPEC MACHINES) for Breakdown):

 

 

0280186

 

T350

 

 

0280187

 

T500J

 

102

0642012

4

Bolt 5/8in-11NC x 1-1/2in

 

103

Not Used

 

 

 

104

3312005

4

Locknut 5/8in-11NC

 

105

4892000

8

Flatwasher 5/8in Hardened

 

 

 

 

 

 

1-22

T350 & T500J

3121199

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