JLG 10MSP Parts Manual

4 (2)

Illustrated Parts Manual

Model

10MSP

P/N

3121229

November 1, 2013

3121229 10MSP A

REVISION LOG

January 1, 2006 - Original Issue Of Manual (Edited to B/M 0010680 Revision 3)

May 15, 2006 - Revised Manual (Edited to B/M 0010680 Revision 3

October 31, 2006 - Revised Manual (Edited 0010680 to Revision 6)

March 1, 2007 - Revised Manual (Edited 0010680 to Revision 7)

November 16, 2007 - Revised Manual (Edited 0010680 to Revision 10)

January 15, 2008 - Revised Manual (Edited 0010680 to Revision 10)

August 27, 2008 - Revised Manual (Edited 0010680 to Revision 11)

August 18, 2009 - Revised Manual (Edited 0010680 to Revision 12)

February 24, 2011 - Revised Manual (Edited 0010680 to Revision 13)

May 27, 2011 - Revised Manual (Edited 0010680 to Revision 13)

August 15, 2011 - Revised Manual (Edited 0010680 to Revision 14)

November 15, 2011 - Revised Manual (Edited 0010680 to Revision 14)

February 28, 2012 - Revised Manual (Edited 0010680 to Revision 14)

July 10, 2012 - Revised Manual (Edited 0010680 to Revision C)

September 28, 2012 - Revised Manual (Edited 0010680 to Revision C)

February 6, 2013 - Revised Manual (Edited 0010680 to Revision D)

May 6, 2013 - Revised Manual (Edited 0010680 to Revision D)

August 6, 2013 - Revised Manual (Edited 0010680 to Revision D)

November 1, 2013 - Revised Manual (Edited 0010680 to Revision D)

B 10MSP 3121229

REVISION LOG

3121229 10MSP i

TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-1 BASE MOUNTED COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-2 DRIVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

1-3 COVERS AND TIE-DOWNS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

SECTION 2 - CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1 PUMP MOTOR ASSEMBLY AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2-2 BATTERY CHARGER AND PLUG INSTALLATION (PRIOR TO SN 0130010886) . . . . 2-6

2-3 BATTERY CHARGER AND PLUG INSTALLATION (SN 0130010886 TO PRESENT) . . 2-8

2-4 BATTERIES, SWITCHES, HORN AND BEACON LIGHT INSTALLATION . . . . . . . . . . . 2-12

2-5 GROUND COMPONENTS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

2-6 PLATFORM CABLES AND CONTROLS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 2-18

2-7 CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20

SECTION 3 - MAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1 MAST ASSEMBLY AND INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4-1 PLATFORM INSTALLATION (ALL SPECS TO PRESENT & AUSTRALIAN SPEC

PRIOR TO SN 0130018678). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

4-2 PLATFORM INSTALLATION (AUSTRALIAN SPEC ONLY) (SN 0130018678 TO

PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

4-3 MATERIAL TRAY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4-4 OPTIONAL BICYCLE CARRIERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4-5 OPTIONAL RUG CARRIER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

4-6 OPTIONAL FLUORESCENT TUBE CADDY ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . 4-12

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5-1 LIFT CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) (PRIOR TO

SN 0130011099). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5-2 LIFT CYLINDER ASSEMBLY (SERVICE REPLACEMENT) (SN 0130011099 TO

PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6-1 HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7-1 ELECTRICAL COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

8-1 DECAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

ii 10MSP 3121229

FIGURE NO. TITLE PAGE NO.

TABLE OF CONTENTS

3121229 10MSP 1-1

SECTION 1

BASE

1-2 10MSP 3121229

SECTION 1 BASE

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION

101

107

111

102

108

103

104

110

105

201

203

204

205

202

FRONT

302

303

304

305

306

307

301

309

REAR

306

302

303

304

305

308

307

301

3121229 10MSP 1-3

SECTION 1 BASE

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0274893 Ref BASE ASSEMBLY F

1 0100081 AR Compound, Locking

2 0274904 1 Frame Assembly (See Items 101-111 for Breakdown)

3 0630580 10 Bolt, Wheel

4 0641609 13 Bolt 3/8in-16NC x 1-1/8in

5 0940132 1 Bumper, Chassis

6 3020039 AR Lubricant Loctite #51049

7 3160323 2 Drive Motor Assembly (See Drive Assembly for Breakdown)

8 3311605 1 Locknut 3/8in-16NC

9 3760115 2 Ring, Retaining

10 3760496 2 Ring, Retaining

11 4071113 AR Shim .015in

12 4071114 AR Shim .036in

13 4240147 1 Strap, Static

14 2 Tire & Wheel Assembly Options:

Use 1001098810 Prior to SN 0130011864 (was p/n 4520281

1001098810 SN 0130011864 to Present

15 4520342 1 Spindle (Left Side)

16 4520343 1 Spindle (Right Side)

17 2 Tire & Wheel Assembly Options:

Use 1001114467 Prior to SN 0130008686 (Was p/n 4520326)

See Note SN 0130008685 to SN 0130009365 (Note: Tire & Wheel

Assemblies used in this range of SNs vary between old & new

style - Use p/n 1001114467 as replacement.)

Use 1001114467 SN 0130009366 to SN 0130011759 (was p/n 4520565)

Use1001114467 SN 0130011759 to SN 0130013970 (was p/n 1001100840)

1001114467 SN 0130013970 to Present

18 4711600 1 Flatwasher 3/8in Narrow

19 8882970 AR Coating, Clear

20 0100011 AR Locking Compound

0274904 Ref FRAME ASSEMBLY I

101 0440306 2 Bearing, Ball

102 0440307 2 Bearing, Roller

103 0440308 2 Bearing, Race

104 0641413 6 Bolt 1/4in-20NC x 1-5/8in

105 2360750 1 Frame

106 3020029 AR Grease (Not Shown)

107 3271405 6 Locknut 1/4in-20NC

108 3960590 2 Seal

109 Not Used

110 4341155 2 Mount, Caster

111 4711400 6 Flatwasher 1/4in Narrow

1-4 10MSP 3121229

SECTION 1 BASE

0274078 Ref BUMPERS INSTALLATION (OPTIONAL) C

201 0641408 13 Bolt 1/4in-20NC x 1in

202 0940152 2 Bumper, Side

203 0940153 1 Bumper, Front

204 3311405 13 Locknut 1/4in-20NC

205 4751400 26 Flatwasher 1/4in Wide

0240103 Ref GUIDE ROLLER ATTACHMENT (OPTIONAL) B

301 0100011 AR Locking Compound

302 0641606 10 Bolt 3/8in-16NC x 3/4in

303 0641617 4 Bolt 3/8in-16NC x 2-1/8in

304 0903120 4 Bracket, Top Roller

305 0903121 4 Bracket, Bottom Roller

306 3311605 8 Locknut 3/8in-16NC

307 4520352 4 Wheel

308 4 Hardware Options:

0641606 Bolt 3/8in-16NC x 3/4in (Prior to SN 0130015906)

3900283 Screw Button Head 3/8in-16NC x 3/4in (SN 0130015906 to

Present)

309 2 Bolt Options:

0641606 Bolt 3/8in-16NC x 3/4in (Prior to SN 0130015906)

0641609 Bolt 3/8in-16NC x 1-1/8in (SN 0130015906 to Present)

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121229 10MSP 1-5

SECTION 1 BASE

FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-6 10MSP 3121229

SECTION 1 BASE

FIGURE 1-2. DRIVE ASSEMBLY

101

107

103

103A

102

106

102A

102C

204

202

201

200

205

206

207

208

3121229 10MSP 1-7

SECTION 1 BASE

FIGURE 1-2. DRIVE ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Use 3160323 Ref SPINDLE/HUB ASSEMBLY

1 Use 3160323 1 Spindle

2 Use 7024756 1 Hub

3 Use 7024758 1 Ring, Input

4 Use 70000210 1 Gear, Input Sun

5 Use 70000210 3 Gear, Input Planet

6 Use 70000210 3 Pin, Input Planet

7 Use 70000210 1 Carrier

8 Use 70000210 1 Gear, Output Sun

9 Use 70000212 3 Gear, Output Planet

10 Use 70000212 3 Pin, Output Planet

11 Use 7024747 1 Cover

12 to 13 Not Used

14 See Note 2 Bearing (Note: Use Items 201,203,205 & 206)

15 Not Used

16 See Note 1 Seal, Lip (Note: Use Items 201 & 205)

17 70000215 1 Seal, Lip

18 Use 70000210 3 Ring, Retaining

19 Use 7024747 1 Ring, Retaining

20 70000191 1 O-Ring

21 Use 7024747 1 Thrustwasher

22 Not Used

23 Use 70000210 1 Plate, Thrust

24 Use 70000210 1 Ring, Retaining

25 See Note 6 Thrustwasher (Note: Use Items 202 & 206)

26 See Note 3 Bushing, Planet (Note: Use Items 202 & 206)

27 See Note 1 Ring, Retaining (Note: Use Items 203 & 205)

29 Use 7024747 2 Plug

30 to 31 Not Used

32 Use 70000212 3 Thrustwasher, Tanged

3160323 Ref DRIVE MOTOR ASSEMBLY B

101 Use 3160323 1 Hub/Spindle Assembly (Includes Items 1-32)

102 Use 70000211 1 Electric Motor Assembly

102A Use 70000213 4 Brush

102B Use 70000213 1 Indicator, Wear (Not Shown)

102C Use 70000213 4 Spring, Brush

102D Use 70000213 1 Bearing (Not Shown)

103 Use 70000214 1 Brake Assembly

103A 70000935 1 Disc, Brake (Part of Kit)

104 to 105 Not Used

106 Use 70000211 2 Bolt

107 Use 70000214 3 Bolt

1-8 10MSP 3121229

SECTION 1 BASE

Ref KIT OPTIONS:

Repair Kit Options:

200 7024747 1 Cover Kit (Includes Items 11, 19-21 & 29)

201 7024748 1 Main Seal & Bearing Kit (Includes Items 14, 16 & 20)

202 70000210 1 Input Carrier Kit (Includes Items 4-8, 18, 20 & 23-26)

203 7024758 1 Input Ring Kit (Includes Items 3, 14, 20 & 27)

204 70000211 1 Motor Kit (Includes Items 17, 102 & 106)

205 7024756 1 Hub Kit (Includes Items 2, 14, 16, 20 & 27)

206 70000212 1 Output Planet Kit (Includes Items 9, 10, 14, 20, 25, 26 & 32)

207 70000213 1 Brush & Bearing Kit (Includes Items 102A-102D)

208 70000214 1 Brake Kit (Includes Items 103 & 107)

FIGURE 1-2. DRIVE ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121229 10MSP 1-9

SECTION 1 BASE

FIGURE 1-2. DRIVE ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-10 10MSP 3121229

SECTION 1 BASE

FIGURE 1-3. COVERS AND TIE-DOWNS INSTALLATION

101

102

103

104

13A

13B

3121229 10MSP 1-11

SECTION 1 BASE

FIGURE 1-3. COVERS AND TIE-DOWNS INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

0274901 Ref COVER INSTALLATION C

1 0100011 AR Locking Compound

2Not Used

3 0641616 4 Bolt 3/8in-16NC x 2in (Prior to SN 0130015319)

4 0903222 1 Brace

5 0940049 2 Stopper, Hood

6 1 Cover, Battery and Frame Options:

Use 1001120531 Prior to SN 0130015319 (was p/n 1671141)

1001120531 SN 0130015319 to Present

7 1671143 1 Cover, Mast

8 1671146 1 Cover, Rear Bumper

9 1671298 1 Cover, Front Hood

10 Not Used

11 3300454 9 Nut 1/4in-20NC

12 3900258 22 Screw Button Head 1/4in-20NC x 3/4in

13 1 Support Options:

13A 4341067 Prior to SN 0130015319

13B 1001121648 SN 0130015319 to Present

14 4711600 4 Flatwasher 3/8in Narrow

15 4751400 19 Flatwasher 1/4in (Wide)

16 4751500 4 Flatwasher 5/16in (Wide)

17 1380169 1 Clip

18 3900174 1 Screw, Thumb

19 3760308 1 Retainer

20 0641617 2 Bolt 3/8in-16NC x 2-1/8in (SN 0130015319 to Present)

21 3311605 2 Locknut 3/8in-16NC (SN 0130015319 to Present)

0240114 Ref TIE-DOWNS INSTALLATION A

101 0811610 4 Screw 3/8in-16NC x 1-1/4in

102 3311605 4 Locknut 3/8in-16NC

103 3760365 2 Tie-Ring

104 4711600 4 Flatwasher 3/8in Narrow

1-12 10MSP 3121229

SECTION 1 BASE

FIGURE 1-3. COVERS AND TIE-DOWNS INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121229 10MSP 2-1

SECTION 2

CONTROLS

2-2 10MSP 3121229

SECTION 2 CONTROLS

FIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION

102

107

108

101

3121229 10MSP 2-3

SECTION 2 CONTROLS

FIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3600392 1 PUMP/MOTOR ASSEMBLY D

1 7027943 Ref Pump Components Kit

1A Use 7027943 1 Pump

1B Use 7027943 1 Seal

1C 7011021 1 Seal

1D Use 7027943 1 Seal

1E 7010928 4 Screw

1F 7011033 1 Screw

1G Use 7027943 1 Lockwasher

1H Use 7027943 1 Retainer

1J 7011016 1 Coupler

2 7027944 Ref Adaptor Components Kit

2A 7011025 1 Seal

2B 7011011 2 Screw

2C Use 7027944 1 Plug

2D Use 7027944 1 Adaptor

2E 7011013 1 Retainer

2F Use 7027944 1 Plug, Plastic (Not Shown)

2G Use 7027944 1 Plug, Steel

2H Use 7027944 1 Seat Assembly

2J Use 7027944 1 Plug

3 7027945 Ref Relief Valve Components Kit

3A 7011008 1 Spring

3B 7011017 1 Spring

3C 7011009 1 Screw, Adjustment

3D Use 7027945 1 Gasket

3E 7011004 1 Cap

3F Use 7027945 1 Ball

4 7027946 Ref Tube Components Kit

4A 7011024 1 Seal

4B Use 7027946 1 Seal

4C Use 7027946 1 Washer

4D 7011031 1 Ring, Retaining

4E 7011032 1 Ring, Retaining

4F Not Used

4G 7027946 1 Tube

4H 7027946 1 Tube

4J 7027946 1 Tube

4K 7011029 1 Strainer

4L 7011034 1 Spacer

5 7027947 Ref Tank Components Kit

5A Use 7027947 1 Tank

5B Use 7027947 4 Screw

5C 7011027 1 Magnet

5D Use 7027947 1 Label

5E 7011069 1 Breather/Dipstick

6 See Note 1 Label (Not Shown) (Note: Not Available for Purchase)

2-4 10MSP 3121229

SECTION 2 CONTROLS

7 7027948 1 Motor Assembly

Use 7027948 1 Brush Kit

8 7027949 Ref Return Port Components Kit

8A Use 7027949 1 Seal

8B Use 7027949 1 Seal

8C Use 7027949 1 Washer

8D Use 7027949 1 Body, Return Port

9 2221185 1 Fitting, 90°

10 2110606 1 Fitting, Straight

PUMP/MOTOR INSTALLATIONS

0273546 Ref Standard Hydraulic Oil E

0274181 Ref Fire Resistant Hydraulic Oil A

101 0100011 AR Locking Compound

102 0641606 2 Bolt 3/8in-16NC x 3/4in

103 to 106 Not Used

107 3600392 1 Pump/Motor Assembly (See Items 1-10 for Breakdown)

108 1704412 1 Decal - Hydraulic Oil (Stamp Appropriately)

109 1.2 gals Oil, Hydraulic Options (Not Shown):

2300021 Standard Hydraulic Oil

2300014 Fire Resistant Hydraulic Oil

FIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121229 10MSP 2-5

SECTION 2 CONTROLS

FIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

2-6 10MSP 3121229

SECTION 2 CONTROLS

FIGURE 2-2. BATTERY CHARGER AND PLUG INSTALLATION (PRIOR TO SN 0130010886)

20A

101

3121229 10MSP 2-7

SECTION 2 CONTROLS

FIGURE 2-2. BATTERY CHARGER AND PLUG INSTALLATION (PRIOR TO SN 0130010886)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref BATTERY CHARGER INSTALLATIONS

0274897 Ref ANSI - Charger with Plug C

0274898 Ref Australian - Charger without Plug B

0274899 Ref ANSI - Charger without Plug C

0274900 Ref ANSI - Charger with Plug/Cord Reel C

1 0100011 AR Locking Compound

2 0400241 1 Battery Charger Assembly (No Serviceable Parts Available)

3 0610131 1 LED Board

4 1060689 1 Cord, Electrical

5 3911016 4 Screw #10-24NC x 1in

3311001 2 Nut #10-24NC (Charger with Australian Plug Only)

6 4191706 4 Screw 6mm x 12mm

7 AR Cover, Terminal Options:

4460802 1 Charger with Plug

4460802 1 Charger without Plug

Not Required 0 Charger with Plug/Cord Reel

8 AR Terminal, Inlet Options:

8A 4460803 1 Charger with ANSI Plug

4460940 1 Charger with Australian Plug

Not Required 0 Charger without Plug

8B 4120046 1 Socket, Cord Reel Stop (Charger with ANSI Plug/Cord Reel

Only)

9 to 19 Not Used

Ref Note: Items 20-23 used with Charger with Plug/Cord Reel

only.

20 3680057 1 Reel, Charger Cord

20A 0791508 1 Screw 5/16in-18NC x 1in

21 4751500 1 Flatwasher 5/16in Wide

22 0791406 1 Screw 1/4in-20NC x 3/4in

23 3575423 1 Angle, Mounting

101 Use 2915230 1 BATTERY CHARGER REPROGRAM CONTROLLER KIT

(WAS P/N 1600466)

2-8 10MSP 3121229

SECTION 2 CONTROLS

FIGURE 2-3. BATTERY CHARGER AND PLUG INSTALLATION (SN 0130010886 TO PRESENT)

104

208

207

106

105

205

202

204

206

203

102

103

101

201

301

3121229 10MSP 2-9

SECTION 2 CONTROLS

FIGURE 2-3. BATTERY CHARGER AND PLUG INSTALLATION (SN 0130010886 TO

PRESENT)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

Ref BATTERY CHARGER INSTALLATIONS

0274898 Ref ANSI/ANSI Export - Charger without Plug F

0274900 Ref ANSI - Charger with Plug/Cord Reel F

1 0100011 AR Locking Compound

2 1 Battery Charger Assembly Options (No Serviceable Parts

Available):

Use 1001110117 SN 0130010886 to SN 0130013545 (was p/n 0400241)

1001102932 SN 0130013545 to SN 0130016980

1001136381 SN 0130016980 to Present

3 0610131 1 LED Board

4 1060689 1 Cord, Electrical

5Not Used

6 4191706 4 Screw 6mm x 12mm

7Not Used

8 4120046 1 Terminal, Inlet Socket, Cord Reel Stop (Charger with ANSI Plug/

Cord Reel Only)

Ref Note: Items 9-12 used with Charger with Plug/Cord Reel

only.

9 3680057 1 Reel, Charger Cord

9A 0791508 1 Screw 5/16in-18NC x 1in

10 4751500 1 Flatwasher 5/16in Wide

11 0791406 1 Screw 1/4in-20NC x 3/4in

12 3575423 1 Angle, Mounting

Ref CHARGER PLUG INSTALLATIONS (ANSI/ANSI EXPORT/

AUSTRALIAN SPECS)

1001097449 Ref Charger Plug 110V (ANSI/ANSI Export/CSA/Japanese Spec) B

1001097455 Ref Charger Plug 220V (Australian Spec) C

1001097456 Ref Charger Plug No Plug (ANSI Export Spec) A

101 0100011 AR Locking Compound

102 3911016 AR Screw #10-24NC x 1in

103 4460802 1Cover, Terminal

104 1 Terminal, Inlet Options:

4460803 1001097449 Installation

4460940 1001097455 Installation

Not Required 1001097456 Installation

105 3311001 2 Nut #10-24NC (1001097455 Installation Only)

106 4761000 2 Lockwasher #10 (1001097455 Installation Only)

2-10 10MSP 3121229

SECTION 2 CONTROLS

Ref CHARGER PLUG INSTALLATIONS (CE SPECS ONLY)

1001097450 Ref Charger Plug 220V Post Ground B

1001097451 Ref Charger Plug 220V Side Ground B

1001097452 Ref Charger Plug 220V Keyed Ground B

1001097453 Ref Charger Plug 110V IEC 60309 Yellow B

1001097454 Ref Charger Plug 110V IEC 60309 Blue B

1001097456 Ref Charger Plug No Plug A

201 0100011 AR Locking Compound

202 0721004 4 Screw #10-24NC x 1/2in

203 3571584 1 Plate, Plug Inlet

204 4460428 1 Connector, Strain Relief

205 1 Terminal, Male Options:

4461202 1001097450 Installation

4461205 1001097451 Installation

4461249 1001097452 Installation

4461196 1001097453 Installation

4461199 1001097454 Installation

Not Required 1001097456 Installation

206 4711000 4 Flatwasher #10

207 3911016 AR Screw #10-24NC x 1in (1001097456 Installation Only)

208 4460802 1 Cover, Terminal (1001097456 Installation Only)

301 Use 2915230 1 BATTERY CHARGER REPROGRAM CONTROLLER KIT

(WAS P/N 1600466)

FIGURE 2-3. BATTERY CHARGER AND PLUG INSTALLATION (SN 0130010886 TO PRESENT)

(CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121229 10MSP 2-11

SECTION 2 CONTROLS

FIGURE 2-3. BATTERY CHARGER AND PLUG INSTALLATION (SN 0130010886 TO PRESENT)

(CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

+ 65 hidden pages