Jet DC-1100VX-CK, DC-1100VX-BK, DC-1100VX-5M User Manual

0 (0)
Jet DC-1100VX-CK, DC-1100VX-BK, DC-1100VX-5M User Manual

Operating Instructions and Parts Manual

DC-1100VX Series Dust Collectors

Now with

DC-1100VX with Bag Filter Kit

DC-1100VX with Canister Kit

JET

 

427 New Sanford Road

Part No. M-708657

LaVergne, Tennessee 37086

Ph.: 800-274-6848

Revision C1 09/2018

www.jettools.com

Copyright © 2014 JET

Warranty and Service

JET® warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.

Warranty Period

The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.

JET products carry a limited warranty which varies in duration based upon the product. (See chart below)

Accessories carry a limited warranty of one year from the date of receipt.

Consumable items are defined as expendable parts or accessories expected to become inoperable within a reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.

Who is Covered

This warranty covers only the initial purchaser of the product from the date of delivery.

What is Covered

This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of these machines in the processing of metal, plastics, or other materials may void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.

Warranty Limitations

Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.

How to Get Technical Support

Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial purchase when calling. If a product requires further inspection, the Technical Service representative will explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.

More Information

JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.

How State Law Applies

This warranty gives you specific legal rights, subject to applicable state law.

Limitations on This Warranty

JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET® branded products are not sold in Canada by JPW Industries, Inc.

Product Listing with Warranty Period

90 Days – Parts; Consumable items

1 Year – Motors; Machine Accessories

2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes

5 Year – Woodworking Machinery

Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools

NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.

2

Table of Contents

 

Warranty and Service...................................................................................................................................................

2

Table of Contents .........................................................................................................................................................

3

Warnings ......................................................................................................................................................................

4

Introduction...................................................................................................................................................................

5

Specifications ...............................................................................................................................................................

6

Unpacking ....................................................................................................................................................................

7

Shipping Content..........................................................................................................................................................

7

Base Unit ..................................................................................................................................................................

7

Canister Filter Kit ......................................................................................................................................................

8

30-Micron Bag Filter Kit ............................................................................................................................................

8

5-Micron Bag Filter Kit ..............................................................................................................................................

8

Base Unit Assembly .....................................................................................................................................................

9

Base .........................................................................................................................................................................

9

Motor and Fan Assembly..........................................................................................................................................

9

Connector Housing...................................................................................................................................................

9

Cone Assembly ......................................................................................................................................................

10

Hose .......................................................................................................................................................................

10

Filter Bag Kit Assembly ..............................................................................................................................................

11

Filter Bag Installation ..............................................................................................................................................

11

Collector Bag Installation (30 Micron Kit) ...............................................................................................................

11

Collector Bag Installation (5 Micron Kit) .................................................................................................................

11

Canister Kit Assembly ................................................................................................................................................

12

Canister Filter .........................................................................................................................................................

12

Collector Bag ..........................................................................................................................................................

12

Electrical Connections................................................................................................................................................

13

Turning the Machine On & Off....................................................................................................................................

13

All Models ...............................................................................................................................................................

13

Remote Control (Optional Accessory) ....................................................................................................................

13

Dust Collector RF Remote Power Control (Optional).................................................................................................

13

Turning the DC-RC On & Off..................................................................................................................................

13

Changing Operating Frequency .............................................................................................................................

14

Installing the DC-RC Remote Power Control (Optional Accessory) .......................................................................

14

Maintenance...............................................................................................................................................................

15

Cleaning the Filter Bag: DC-1100VX-BK and DC-1100VX-5M ..............................................................................

15

Removing the Collector Bag: DC-1100VX-BK........................................................................................................

15

Cleaning the Filter: DC-1100VX-CK .......................................................................................................................

15

Removing the Collector Bag: DC-1100VX-CK and DC-1100VX-5M ......................................................................

15

Motor ......................................................................................................................................................................

15

Connecting the Dust Collector to a Machine ..........................................................................................................

15

Grounding the Dust Collection System...................................................................................................................

15

Parts ...........................................................................................................................................................................

16

Parts Breakdown – DC-1100VX Dust Collectors....................................................................................................

16

Parts List – DC-1100VX Dust Collectors ................................................................................................................

17

Canister Filter Kit (708639B) ..................................................................................................................................

19

30-Micron Filter Bag Kit (708636F) ........................................................................................................................

20

5-Micron Filter Bag Kit (708636MF) .......................................................................................................................

21

Wiring Diagram – DC-1100VX Dust Collectors ..........................................................................................................

22

3

1.Read and understand the entire owner's manual before attempting assembly or operation.

2.Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury.

3.Replace the warning labels if they become obscured or removed.

4.This dust collector is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a dust collector, do not use until proper training and knowledge have been obtained.

5.Do not use this dust collector for other than its intended use. If used for other purposes, JET disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.

6.Always wear approved safety glasses/face shields while using this dust collector. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.

7.Before operating this dust collector, remove tie, rings, watches and other jewelry, and roll sleeves up past the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips are recommended. Do not wear gloves.

8.Wear ear protectors (plugs or muffs) during extended periods of operation.

9.Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.

10.Make certain the switch is in the OFF position before connecting the machine to the power supply.

11.Make certain the machine is properly grounded.

12.Make all machine adjustments or maintenance with the machine unplugged from the power source.

13.Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on.

14.Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately.

15.Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

16.Provide for adequate space surrounding work area and non-glare, overhead lighting.

17.Keep the floor around the machine clean and free of scrap material, oil and grease.

18.Keep visitors a safe distance from the work area. Keep children away.

19.Make your workshop child proof with padlocks, master switches or by removing starter keys.

20.Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury

21.Do not use the dust collector for anything except wood dust. Materials such as liquids, metal shavings, metal dust, screws, glass, plastic or rock can cause sparks and/or damage when coming into contact with any part of the dust collector.

22.Use recommended accessories; improper accessories may be hazardous.

23.Maintain tools with care. Follow instructions for lubricating and changing accessories.

24.Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do not use your hands.

25.Do not stand on the machine. Serious injury could occur if the machine tips over.

26.Never leave the machine running unattended. Turn the power off and do not leave the machine until it comes to a complete stop.

27.Remove loose items and unnecessary work pieces from the area before starting the machine.

4

28.Never place hands near the inlet of the machine.

29.Always make certain machine is off and unplugged when making any connections to the inlet.

WARNING: This product can expose you to chemicals including lead which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to http://www.p65warnings.ca.gov.

WARNING: Drilling, sawing, sanding or machining wood products generates wood dust and other substances known to the State of California to cause cancer. Avoid inhaling dust generated from wood products or use a dust mask or other safeguards for personal protection.

Wood products emit chemicals known to the State of California to cause birth defects or other reproductive harm. For more information go to http://www.p65warnings.ca.gov/wood.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or possible machine damage.

This means that if precautions are not heeded, it may result in serious injury or possibly even death.

- - SAVE THESE INSTRUCTIONS - -

Introduction

This manual is provided by JET covering the safe operation and maintenance procedures for model DC-1100VX Series Dust Collectors. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed to provide consistent, long-term operation if used in accordance with instructions set forth in this manual. If there are any questions or comments, please contact either your local supplier or JET. JET can also be reached at our website: www.jettools.com.

5

Specifications

 

 

DC-1100VX-BK (Base Machine with 30 Micron Filter Bag Kit) ......................................................................

708657K

DC-1100VX-5M (Base Machine with 5 Micron Filter Bag Kit) ........................................................................

708658K

DC-1100VX-CK (Base Machine with Canister Filter Kit)................................................................................

708659K

Base Machine (All Models)

 

 

Model....................................................................................................................................................

 

DC-1100VX

Stock Number for Base Machine only.........................................................................................................

 

708657

Impeller Diameter................................................................................................................................................

 

11

Sound Rating at 3 foot distance ................................................................................................................

 

70-80 db

1-Hose Connection Diameter (in.).........................................................................................................................

 

6

2-Hose Connection Diameter (in.).........................................................................................................................

 

4

Air Flow (CFM) ...............................................................................................................................................

 

1,100

Velocity at 4” (FPM)........................................................................................................................................

 

8,464

Static Pressure (inch of water) .........................................................................................................................

 

10.5

Overall Dimensions, approx. (with filter kit installed) (in.)............................................................

37L x 28W x 79H

Motor ................................................................

TEFC, 1-1/2 HP, 1PH, 115/230V, Prewired 115V, 11/5.5 A, 60Hz

Power cord length (ft.)...........................................................................................................................................

 

6

Hose length (in.)..................................................................................................................................................

 

70

Net Weight, approximate (lbs)...........................................................................................................................

 

103

30 Micron Filter Bag Kit

 

 

Stock Number............................................................................................................................................

 

708636F

Filter Bag Efficiency.......................................................................................................

 

96% of 30 micron particles

Filter Bag Length, installed (in.)...........................................................................................................................

 

32

Filter and Collector Bag Diameter (in.)................................................................................................................

 

20

Collector Bag Capacity (cu. ft.)...........................................................................................................................

 

5.3

Collector Bag Length (in.)....................................................................................................................................

 

29

5 Micron Filter Bag Kit

 

 

Stock Number.........................................................................................................................................

 

708636MF

Filter Bag Efficiency.................................................

98% of 5 micron particles; 92% of 3 micron; 74% of 1 micron

Filter Bag Length, installed (in.)...........................................................................................................................

 

32

Filter and Collector Bag Diameter (in.)................................................................................................................

 

20

Collector Bag Capacity (cu. ft.)...........................................................................................................................

 

5.3

Collector Bag Length, installed (in.) ....................................................................................................................

 

29

Canister Filter Kit

 

 

Stock Number............................................................................................................................................

 

708639B

Canister Length (in.)............................................................................................................................................

 

25

Canister Efficiency................................................................

86% of 1 micron particles; 98% of 2 micron particles

Collector Bag Diameter (in.)................................................................................................................................

 

20

Collector Bag Capacity (cu. ft.)...........................................................................................................................

 

5.3

Collector Bag Length, installed (in.) ....................................................................................................................

 

29

IR Remote Control Unit (Optional Accessory)

 

Stock Number (main unit and remote control switch) (115V only) ...........................................................

708636C

Stock Number (Remote Control Switch only)............................................................................................

 

708636T

The above specifications were current at the time this manual was published, but because of our policy of

continuous improvement, JET reserves the right to change specifications at any time and without prior notice,

without incurring obligations.

 

 

Read and understand the entire contents of this manual before attempting set-up or operation! Failure to comply may cause serious injury.

6

Unpacking

The table below lists the shipping cartons that are included with the models of the DC-1100VX Dust Collector.

1.Locate your particular model and verify that you have received all of the correct cartons.

2.Check contents of each carton against the ship-ping content listings on this and the following page.

3.Report any damage to your distributor.

4.Do not discard any shipping material until after the dust collector has been assembled and is running properly.

 

 

Base Unit (SN 708657)

30M Filter Bag Kit (SN 708636F)

5M Filter Bag Kit (SN 708636MF)

 

Canister Filter Kit (SN 708639B)

 

 

 

 

 

 

 

 

DC-1100VX-BK

x

x

 

 

 

 

DC-1100VX-CK

x

 

 

 

x

 

DC-1100VX-5M

x

 

x

 

 

 

Table – DC-1100VX Dust Collector cartons

Hardware Bag for Base Unit

(SN DC1100-HP)

 

16 – M8 x 16 Hex Cap Screws (K)

22 – M8 Flat Washers (L)

8 – M6 x 12 Pan Head Flange Screws (M) 6 – M8 Hex Nuts (N)

Base Unit Hardware

Hardware Bag for Cone Assembly (SN DC1100-HP2)

1 – M8 x 16 Hex Cap Screw (O)

1 – M8 Flat Washer (P)

1 – M8 Hex Nut (R)

4 – M6 x 12 Hex Cap Screws (S)

4 – M6 Hex Nuts (T)

Cone Assembly Hardware

Shipping Content

Base Unit

(SN 708657)

1 – Housing (A)

2 – Hose Clamps (B)

1 – Hose (C)

1 – Impeller (Motor/Fan Assembly) (D)

1 – Inlet Port (E)

1 – Impeller Cover (F)

3 – Support Legs (G)

1 – Base (H)

4 – Casters (J)

1 – Cone (K)

1 – Support Bracket (L)

1 – Owner's Manual (not shown)

1 – Warranty Card (not shown)

1 – Hardware Bag, Base Unit (SN DC1100-HP)

1 – Hardware Bag, Cone Assly. (SN DC1100-HP2)

Base Machine Shipping Contents

7

Canister Filter Kit

30-Micron Bag Filter Kit

 

 

 

 

(SN 708639B)

 

(SN 708636F)

1

– Handle (O)

1

– Upper Bag Hanger (Y)

1

– Canister Filter (P)

1

– Hanger Bracket (Z)

1

– Snap Ring (Q)

1

– Collector Bag (X)

5

– Collector Bags (R)

1

– Filter Bag (W)

1

– Canister Filter Hardware Bag (SN DC1100-CHP)

1

– Retainer Strap (AA)

 

Contains:

 

 

 

(2)

M10

Hex Nuts (S)

 

 

 

(2)

M10

Flat Washers (T)

 

 

 

(1)

M10

Lock Washer (U)

 

 

 

(4)

Knobs (V)

 

 

Filter Bag Kit Contents

5-Micron Bag Filter Kit

(SN 708636MF)

1 – Upper Bag Hanger (BB)

1 – Hanger Bracket (CC)

1 – Filter Bag (DD)

5 – Collector Bags (EE)

1 – Retainer Strap (FF)

1 – Snap Ring (GG)

Canister Filter Kit Contents

Canister Filter Hardware

(SN DC1100-CHP)

Canister Filter Hardware

8

Loading...
+ 16 hidden pages