JET 414457 User Manual

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Operating Instructions and Parts Manual

5 x 6-inch Horizontal Band Saw

Model HBS-56S

For use with machi nes with S eri al Num ber s 06080307 and higher

JET

1.0 Warranty and Service

JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.

Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.

• JET products carry a limited warranty which varies in duration based upon the product. (See chart below)

• Accessories carry a limited warranty of one year from the date of receipt.

• Consumable items are defined as expendable parts or accessories expected to become inoperable within a

reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.

Who is Covered

This warranty covers only the initial purchaser of the product from the date of delivery.

What is Co vered

This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance.

Warranty Limitations

Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.

How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to pro vi d e pr o of of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will

explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.

More Information

JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.

How S tate Law A pplies

This warranty gives you specific legal rights, subject to applicable state law.

Limitations on This Warranty

JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTI ES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET

Product Listing with Warranty Period

90 Days – Parts; Consumable items; Light-Duty Air Tools 1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools

NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.

branded products are not sold in Canada by JPW Industries, Inc.

2.0 Table of Contents

Section Page

1.0 Warranty and Service ..................................................................................................................................... 2

2.0 Table of Contents ........................................................................................................................................... 3

3.0 Safety warnings .............................................................................................................................................. 4

4.0 Introduction .................................................................................................................................................... 6

5.0 Specifications ................................................................................................................................................. 6

6.0 Shipping Contents .......................................................................................................................................... 7

6.1 Contents of the Carton ............................................................................................................................... 7

6.2 Hardware .................................................................................................................................................... 7

7.0 Assembly of Stand ......................................................................................................................................... 8

8.0 Assembly of Band Saw .................................................................................................................................. 9

8.1 Mounting Band Saw to Stand ..................................................................................................................... 9

8.2 Pulley Cover and Belt Installation ............................................................................................................... 9

8.3 Stock Stop ................................................................................................................................................ 10

9.0 Grounding Instructions ................................................................................................................................. 10

9.1 General Information .................................................................................................................................. 10

9.2 115 Volt Operation ................................................................................................................................... 10

9.3 Conversion to 230 Volt ............................................................................................................................. 11

9.4 Extension cords ........................................................................................................................................ 11

10.0 Adjustments ............................................................................................................................................... 11

10.1 Squaring Vise to Blade (90° Stop) .......................................................................................................... 11

10.2 Setting 45° Stop ........................................................................................................ ............................. 12

10.3 Setting Downfeed Rate .......................................................................................................................... 12

10.4 Positioning the Vise ................................................................................................................................ 12

10.5 Miter Cuts ............................................................................................................................................... 12

10.6 Blade Tension ........................................................................................................................................ 13

10.7 Blade Tracking ....................................................................................................................................... 13

10.8 Setting Blade Speed ............................................................................................................................... 14

10.9 Belt Tension ........................................................................................................................................... 14

10.10 Blade Guide Assembly ......................................................................................................................... 14

10.11 Guide Bearings ..................................................................................................................................... 14

10.12 Blade Replacement .............................................................................................................................. 15

10.13 Automatic Shut-Off ............................................................................................................................... 15

10.14 Switch Lock-Out ................................................................................................................................... 15

10.15 Vertical Bow Position ............................................................................................................................ 16

11.0 Operation ................................................................................................................................................... 16

12.0 Maintenance ............................................................................................................................................... 17

13.0 Troubleshooting ......................................................................................................................................... 18

14.0 Replacement Parts ..................................................................................................................................... 18

14.1.1 Parts List: HBS-56S Band Saw ........................................................................................................... 19

14.1.2 Bow Assembly ..................................................................................................................................... 22

14.1.3 Bow Assembly (Page 2 of 3) ............................................................................................................... 23

14.1.4 Bow Assembly (Page 3 of 3) ............................................................................................................... 24

14.1.5 Base and Cabinet Assembly ............................................................................................................... 25

15.0 Electrical Connections ................................................................................................................................ 26

3.0 Safety warnings

1. Read and understand the entire owner's manual before attempting assembly or operation.

2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury.

3. Replace the warning labels if they become obscured or removed.

4. This band saw is designed and intended for use by properly trained and experienced personnel only. If you are not familiar w ith the pro per and sa fe operation of a band saw, do not use until proper training and knowledge have been obtained.

5. Do not use this band saw for other than its intended use. If used for other purposes, JET disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.

6. Always wear approved safety glasses/face shields w hile using this band saw. Everyday eyeglasses only have impac t resista nt lenses; t he y ar e not sa fety g lasse s.

7. Before operating this band saw, remove tie, rings, watches and other jewelry, and roll sleeves up past the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips are recommended. Do not wear gloves.

8. Wear ear protectors (plugs or muffs) during extended periods of operation.

9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead based paint.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.

10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.

11. Make certain the switch is in the OFF position before connecting the machine to the power supply.

12. Make certain the machine is properly grounded.

13. Make all machine adjustments or maintenance with the machine unplugged from the power source.

14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adj usting wrenches are removed from the machine before turning it on.

15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately.

16. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of m oving parts, breakage of parts, mounting a nd any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

17. Provide for adequate space surrounding work area and non-glare, overhead lighting.

18. Keep the floor around the machine clean and free of scrap material, oil and grease.

19. Keep visitors a safe distance from the work area. Keep children away.

20. Make your workshop child proof with padlocks, master switches or by removing starter keys.

21. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury.

22. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other moving parts. Do not overreach or use excessive force to perform any machine operation.

23. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and safer.

24. Use recommended accessories; improper accessories may be hazardous.

25. Maintain tools with care. Keep blades sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories.

26. Make sure the work piece is securely clamped in the vise. Never use your hand to hold the work piece.

27. Turn off the machine before cleaning. Use a brush or com pressed air to remove chips or debri s — do not use your hand s.

28. Do not stand on the machine. Serious injury could occur if the machine tips over.

29. Never leave the machine running unattended. Turn the power off and do not leave the machine until the blade comes to a complete stop.

30. Remove loose items and unnecessary work pieces from the area before starting the machine.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or

possible machine damage.

even death.

Thi s means that if precauti ons are not heeded, it may result in serious inj ury or possibly

- - SAVE THESE INSTRUCTIONS - -

4.0 Introduction

This manual is provided by JET covering the safe operation and maintenance procedures for a JET Model HBS-56S Horizontal Band Saw. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed to provide years of tro uble free operation if used in accorda nce with instructions set forth i n this manual. If there are any questions or comments, please contact either your local supplier or JET. JET c an also be reached at our web site: www.jettools.com.

5.0 Specifications

Model Number .......................................................................................................................................... HBS-56S

Stock Number ............................................................................................................................................. 414457

Round Capacity at 90° (in.) ................................................................................................................................... 5

Round Capacity at 45° (in.) ............................................................................................................................. 2-3/4

Rectangle Capacity at 90° (in.) ....................................................................................................................... 5 x 6

Rectangle Capacity at 45° (in.) ................................................................................................................. 2-3/4 x 4

Throat Depth (in.) .................................................................................................................................................. 5

Vise Swivels (deg.) ....................................................................................................................................... 0 to 60

Blade Size (in.) ................................................................................................................................................... 1/2

Blade Wheel Diameter (in.) ............................................................................................................................. 7-1/2

Blade Speeds (SFPM) .................................................................................................................. 80, 120 and 200

Bed Height (in.) ............................................................................................................................................. 29-3/4

Motor ............................................................................................ TEFC, 1/2HP, 1Ph, 115/230V (pre-wired 115V)

Overall Dimensions (L x W x H)(in.) .............................................................................................. 41.3 x 18.1 x 22

Net Weight (lbs.) ............................................................................................................................................... 172

Shipping Weight (lbs.) ........................................................................................................ ............................... 176

The above specifications were current at the time this manual was published, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.

6.0 Shipping Contents

Open carton and check for shipping damage. Report any damage immediately to your distributor and shipping agent. Do not discard any shipping material until the band saw is assembled and running properly.

6.1 Contents of the Carton

01 Band Saw (not shown) 01 Belt Guard (A) 01 Side Plate - left (B) 01 Side Plate - right (C) 01 Front Door (D) 01 Wheel Base (E) 01 Plate - bottom (F) 02 Feet (G) 01 Front Door Knob (H) 01 Belt Guard (J) 02 Wheels (K) 01 Handle (L) 01 V-Belt (M) 01 Work Stop Assembly (N) 01 Axle (O) 01 Chip Pan (P) 01 Owner's Manual (not shown) 01 Warranty Card (not shown)

Compare the contents of your container with the following parts list to make sure all parts are intact. Missing parts, if any, should be reported to your distributor. Read the instruction manual thoroughly for assembly, maintenance and safety ins tructions.

6.2 Hardware

02 1/4” x 1/2” Hex Cap Screw (Q) 04 3/8" x 1-1/4" Hex Cap Screw (R)

12 5/16” x 3/4” Hex Cap Screw (S)

04 5/16” x 1-1/2” Hex Cap Screw (T)

33 5/16” Flat Washers (U)

04 10 x 23 x t2 Flat Washer (V) 04 5/8” x 30 x t3 Flat Washer (W) 02 1/4" Flat Washer (X) 02 3x25 Cotter Pin (Y)

16 5/16” Hex Nut (Z)

01 3/16” x 1/2" Cross Point Round Head

Hardware (Actual Size)

Read and understand the en tire contents of this manual before att empting set-up

or operation! Failure t o co mply may cause serious injury.

01 3/16” Hex Nut (not shown) 01 5/16” Nylon Nut (not shown)

Contents of the Carton

Screw (not shown)

7.0 Assembly of Stand

Tools required for assembly:

Two 1/2-inch wrench (Note: A ratchet wrench may speed assembly time.)

1. A ssemble left (A) and right (B) side plates with six 5/16"x3/4" hex cap screws (C1), twelve 5/16” flat washers (D1) and six 5/16" hex nuts (E1). Tighten the hex nuts.

2. Turn the assembly (from Step 1) on its back (door opening up) and mount the bottom plate (F) with two 5/16"x3/4" hex cap screws (C2), four 5/16” flat washers (D2) and two 5/16" hex nuts (E2). Tighten the hex nuts.

3. Install the two rubber feet (G) on the bottom of the left plate (A).

4. Turn the assembly upside down and install the

wheel base (H) with four 5/16"x3/4" hex cap screws (C3), eight 5/16” flat washers (D3) and

four 5/16" hex nuts (E3).

5. Insert the axle (J) through the holes of the wheel base (H).

6. Install a wheel (K) and two 5/8”x30 flat

washers (L) on each end of the axle. Insert cotter pins (M) through holes on each end of

the axle and bend the ends of the cotter pins to secure the wheel on the axle.

7. Install the handle (N) to the left si de plate (A) with four 5/16”x1-1/2” hex cap screws (O), four 5/16” flat washers (D4) and four 5/16" hex nuts (E4). Tighten the hex nuts.

8. Install the door (P). The upper hinge pin is spring loaded and must be retracted to mount the door to the cabinet.

9. Install the door lock knob with a 5/16" flat washer (D5) and 5/16" nylon nut (R).

Installation of the chip pan (R) is described in Mounting Band Saw to Stand on the following page.

Figure 1

8.0 Assembly of Band Saw

Tools required for assembly:

– cross point (Phillips) screwdriver – 3mm and 4mm hex wrenches (provided) – 1/2" and 9/16" wrenches

Remove any plastic or holding straps from around the band saw. Areas of the machine have been given a protective coating at the factory. This should be removed using a soft cloth moistened with kerosene or a clea ner-degreaser. Do not use gasoline, paint thinner, or lacq uer thinner as these will damage painted surfaces. Do not use an abrasive pad.

8.1 Mounting Band Saw to Stand

Referring to Figure 2:

1. Place the chip pan (D) on the stand (E). The side with the mounting holes further from the edge (F) must be towards the left.

When moving the band saw, the cutting head, or “bow”, should be in the down position.

8.2 Pulley Cover and Belt Installation

1. The knob (A, Figure 3) should be loosened so

that the motor is allowed to drop freely.

Figure 3

2. Slide the pulley cover down over the pulley

shafts as shown in Figure 3. (Slide it onto the gearbox pulley shaft first, then the motor pulley shaft.)

Figure 2

2. Using an assistant, place the band saw (C) onto the stand on top of the chip pan (D).

3. Align the holes at the four corners of the saw and chip pan with the holes in the stand. Make sure the front of the band saw faces the same direction as the JET logo on the stand (see photo on cover of this manual).

4. Install a 3/8"x1-1/4" hex cap screw (A) with 10 x 23 x t2 flat washer (B) in each of the four holes. Tighten the hex cap screws with a 1/2" wrench.

3. Secure the pulley cover with two 1/4-20 x 1/2” hex ca p scr ews a nd f lat w asher s (B , Fig ure 3) using a 10mm wrench. Use the slots to adj ust the guard so that it will not interfere with the pulleys.

4. Lift up on the m otor and install the belt around the pulley grooves, as shown in Figure 4. Allow the motor to drop back down, then push it down farther to tension the belt. (For further information on belt tension and belt position on the grooves, see page 15.)

5. Tighten the knob (A, Figure 3).

6. Close the pulley cover a nd secure it with the pan head screw and hex nut.

Remove the bracket and two screws (not shown) which secured the bow during shipment. Retain these items in case they are needed for future transporting of the band saw.

Figure 4

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