INSTALLATION |
SEALED GAS COOKTOPS |
MANUAL |
Models: JGC9430 & JGC9536 403 WEST FOURTH STREET, NORTH NEWTON, IA 50208 |
IMPORTANT: Dimensions Shown in Both Inches and Centimeters.
IMPORTANT: Be sure the appliance being installed is equipped for the gas to be supplied. Refer to serial plate on underside of burner box for this information. Do not attempt to convert this appliance for use with a gas other than the type specified.
30 |
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DIMENSIONS |
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inches |
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cm |
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A |
28 |
1/2 |
+ 1/16 |
72.4 |
+ |
0.2 |
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B |
19 |
15/16 + 1/16 |
50.6 |
+ |
0.2 |
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C |
2 |
1/8 |
+ 1/16 |
5.4 |
+ |
0.2 |
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D |
5 |
1/4 |
+ 1/16 |
13.3 |
+ |
0.2 |
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E |
30 |
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+ 1/16 |
76.2 |
+ |
0.2 |
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F |
21 |
1/2 |
+ 1/16 |
54.6 |
+ |
0.2 |
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G |
3 |
13/16 |
+ 1/16 |
9.7 |
+ |
0.2 |
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H |
12 |
1/4 |
+ 1/16 |
31.1 |
+ |
0.2 |
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36
DIMENSIONS
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inches |
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cm |
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A |
34 |
1/2 |
+ 1/16 |
87.6 |
+ |
0.2 |
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B |
19 |
15/16 + 1/16 |
50.6 |
+ |
0.2 |
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C |
2 |
1/8 |
+ 1/16 |
5.4 |
+ |
0.2 |
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D |
5 |
1/4 |
+ 1/16 |
13.3 |
+ |
0.2 |
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E |
35 |
5/16 |
+ 1/16 |
89.7 |
+ |
0.2 |
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F |
21 |
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+ 1/16 |
53.3 |
+ |
0.2 |
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G |
3 |
13/16 |
+ 1/16 |
9.7 |
+ |
0.2 |
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H |
15 |
1/4 |
+ 1/16 |
38.7 |
+ |
0.2 |
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CUTOUT DIMENSIONS
ARE CRITICAL
SPECIAL WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE, MAINTENANCE OR USE OF RANGE CAN RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE.
NOTICE TO INSTALLER: Leave these instructions with the appliance.
NOTICE TO CONSUMER: Retain these instructions for future reference.
8101P502-60
(01-03-00)
Location Of Your Jenn-Air
Appliance
Locate this appliance away from combustible materials such as window curtains and combustible wall decorations.
Minimum horizontal clearance between the edge of the appliance and combustible construction extending from the cooking surface to 18 (45.72 cm) above the cooking surface is:
1 (2.54 cm) at rear
6 (15.24 cm) at sides
(Dimensions apply to both 30 and 36 wide models).
Important Preparation
Suggestions
1.Chamfer all exposed edges of decorative laminate to prevent damage from chipping.
2.Radius corners of cutout and file to insure smooth edges and prevent corner cracking. Recommend 1/4 or 3/8 diameter drill in each corner.
3.Rough edges, inside corners which have not been rounded and forced fits can contribute to cracking of the countertop laminate.
4.Countertop must be supported within 3 (7.62 cm) of cutout.
cm
20.32 cm
FIGURE 1
Preparation Of Countertop
The countertop cutout must be prepared according to the illustration on page 1 of these instructions.
CAUTION: Cutout dimensions are critical. Dimensions must be measured and cut accurately to within + 1/16 (.159 cm) to ensure proper fit.
Installing Cabinetry Over Your
Jenn-Air Cooktop
A = 30 (76.2 cm) minimum vertical clearance between cooking surface and construction above the appliance. This clearance may be reduced to not less than 24 inches (60.96 cm) by protecting the underside of the combustible material or metal cabinet above the cooking surface with not less than 1/4 inch (.635 cm) insulating millboard
covered with sheet metal
not less than 0.0122 inch FIGURE 2 thick.
B = 13 (33.02 cm) maximum depth of cabinets installed above cooktop.
Avoid use of cabinets above cooktop for storage space to eliminate associated potential hazards such as reaching over open flames.
Required Adjustments At Time Of Installation
The installation of this appliance must conform with local codes, or in the absence of local codes, with the latest edition of the National Fuel Gas Code ANSI Z223.1 USA or current CAN/CGA-B149 INSTALLATION CODE.
VThis appliance was manufactured for use with Natural Gas. If LP gas is the fuel of choice, follow the conversion to LP procedure found in the installation instructions.
VTest all external connections for gas leaks. Never test for gas leaks with an open flame.
VTest all electrical connections.
2
Check the cooktop serial plate to see if the cooktop is approved for installation in mobile homes and/or recreational park trailers. Serial plate is located on the bottom of the unit.
If approved, the following items are applicable:
Mobile Homes
The installation of a range designed for mobile home installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 [formerly the Federal Standard for Mobile Home Construction and Safety, Title 24 HUD, (Part 280)] or, when such standard is not applicable, the Standard for Manufactured Home Installations, ANSI A225.1/NFPA 501A, or with local codes.
In Canada the range must be installed in accordance with the current CSA Standard C22.1 - Canadian Electrical Code Part 1 and Section Z240.4.1 - Installation Requirements for Gas Burning Appliances in Mobile Homes (CSA Standard CAN/CSA - Z240MH).
Recreational Park Trailers
The installation of a range designed for recreational park trailers must conform with state or other codes or, in the absence of such codes, with the Standard for Recreational Park Trailers, ANSI A119.5-latest edition.
In Canada the range must be installed in accordance with CAN/CSA - Z240.6.2 - Electrical Requirements for R.V.’s (CSA Standard CAN/CSA - Z240 RV Series) and Section Z240.4.2 - Installation Requirements for Propane Appliances and Equipment in R.V.’s (CSA Standard CAN/CSA - Z240 RV Series).
Installation Of Appliance
The installation of this appliance must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1-Latest Edition, or, in Canada, CAN/CGA-B149 Installation Code, Latest Edition.
This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code ANSI/NFPA No. 70-Latest Edition, or, in Canada, current CSA Standard C22.1 Canadian Electrical Code, Part 1.
In The Commonwealth Of Massachusetts:
This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts.
A “T” handle type manual gas valve must be installed in the gas supply line to this appliance.
A flexible gas connector, when used, must not exceed a length of three (3) feet / 36 inches.
All supply piping, except as noted, should use common National Pipe Thread (N.P.T.). For all pipe connections use an approved pipe joint compound resistant to the action of LP gas.
CAUTION: Warranty is void on Jenn-Air equipment installed other than as recommended by manufacturer.
This appliance is designed for use with the appliance gas pressure regulator supplied with this appliance. It must be installed in the gas line ahead of the gas manifold entrance. It is preset for use with natural gas and must be converted, as described on pages 8, 9, and 10, for use with LP gas. (See figures 11 and 12.)
This appliance is designed to operate at a pressure of 5 inches of water column on natural gas or, if converted for use with LP gas (propane or butane), 10 inches water column. Make sure this appliance is supplied with and adjusted for the type of gas for which it is designed.
This appliance was adjusted at the factory for use with natural gas. If, at any time, this appliance is to be used with a different type of gas, all of the conversion adjustments described on pages 8, 9, and 10 must be made by a qualified service technician before attempting to operate the cooktop on that gas. Natural gas should be supplied to the appliance pressure regulator at a line pressure between 6 and 14 inches of water column or, if converted for LP gas, between 11 and 14 inches.
If the line pressure supplying the appliance pressure regulator exceeds 14 W.C. (any gas), an external regulator must be installed in the gas line ahead of the appliance regulator to reduce the pressure to no more than 14 W.C. Failure to do this can result in malfunction and damage to the appliance.
Insure this appliance is adjusted for the type of gas supplied to it and that the gas supply pressure to the appliance regulator is within the proper pressure range.
SIf no other appliance is to be installed in the cabinetry below this unit, proceed as instructed under paragraph 1, page 4.
SIf this unit is to be installed over a Jenn-Air Model JJW8530, JJW9530, W30400P, or JJW8130 Electric Wall Oven proceed as instructed under paragraph 2, page 5.
SDo not remove protective cap from pipe stub at manifold entrance until ready to join gas supply piping to appliance.
NOTE: In Canada, gas utilization codes prohibit use of street elbows. Use standard pipe elbows and make modifications to these instructions as necessary.
3
Connecting Appliance To Gas Supply
A QUALIFIED SERVICEMAN OR GAS APPLIANCE INSTALLER MUST MAKE THE GAS SUPPLY CONNECTION. Leak testing of the appliance shall be conducted by the installer according to the instructions given.
Gas supply piping MUST conform to all local, municipal and state building codes and local utility regulations.
1.IF NO OTHER APPLIANCE IS TO BE INSTALLED BELOW THIS COOKTOP
Join the appliance pressure regulator supplied with this appliance to the entrance threads of the Gas Manifold. The appliance regulator is marked with a directional arrow indicating correct direction of gas flow. Ensure the appliance regulator is installed with the arrow pointing toward the gas manifold entrance. Tighten the appliance regulator to 20 to 30 ft-lbs of torque.
I M P O R T A N T
Never tighten to more than 35 ft-lbs of torque. Always use an approved pipe joint compound resistant to the action of LP gas.
Install the appliance in its counter cutout.
Make the gas connection to the inlet of the appliance pressure regulator with 1/2 NPT male pipe threads.
Install a manual shut-off valve in an accessible location in the gas line ahead of the appliance pressure regulator and external to this appliance for the purpose of turning on or shutting off gas to the appliance.
Make additional pipe connections as necessary ahead of the shut-off valve to the gas supply source. Assure all pipe joint connections are gas tight.
I M P O R T A N T
Apply a non-corrosive leak detection fluid to all joints and fittings in the gas connection between the supply line shut-off valve and the cooktop. Include gas fittings and joints in the cooktop if connections were disturbed during installation. Check for leaks! Bubbles appearing around fittings and connections will indicate a leak. If a leak appears, turn off supply line gas shut-off valve, tighten connections, turn on the supply line gas shut off valve, and retest for leaks. Never test for gas leaks with an open flame.
ILLUSTRATIVE GAS SUPPLY PIPING
(3/8 N.P.T.)
ALL SUPPLY SIDE
PIPE JOINTS
1/2 N.P.T.
FIGURE 3
4
2.IF THIS UNIT WILL HAVE A JENN-AIR MODEL JJW8530, JJW9530, W30400P, or JJW8130 ELECTRIC WALL OVEN INSTALLED BELOW THIS COOKTOP.
NOTE 1: This appliance and its gas and electrical supply sources must be installed before the wall oven is installed. See illustration (Electrical Wiring Information - page 7; figure 6) for recommended electrical supply source locations.
NOTE 2: It may be necessary to extend gas supply piping for this appliance into adjacent under-counter cabinetry when a wall oven is installed below this appliance.
Join a 3/8 NPT pipe elbow (locally available) to the male threads at the manifold entrance. When joined, ensure open threads of the elbow face toward the left side of the appliance. Install the appliance in its counter cutout.
Join a 3/8 NPT pipe nipple to the elbow using a pipe section of sufficient length to extend, horizontally, beyond the left side of the wall oven. (To accomplish this it may be necessary to extend the pipe section into adjacent cabinetry.) Join additional 3/8 NPT elbow(s) and pipe nipples, as necessary, to accomplish the following:
Join the outlet of the appliance pressure regulator supplied with this appliance to the male threads of the newly installed gas supply piping. Install the appliance regulator in a location which will be accessible beside or below the wall oven. Insure the appliance regulator is installed with its directional arrow pointing in the direction of gas flow. Tighten the appliance regulator to 20 to 30 ft-lbs of torque.
I M P O R T A N T
Never tighten to more than 35 ft-lbs of torque. Always use an approved pipe joint compound resistant to the action of LP gas.
Locate and join a manual shut-off valve in an accessible location in the gas line ahead of the appliance regulator and external to the appliance for the purpose of turning on or shutting off gas to the appliance.
Make additional pipe connections as necessary ahead of the shut-off valve to the gas supply source. Assure all pipe joint connections are gas tight.
I M P O R T A N T
Apply a non-corrosive leak detection fluid to all joints and fittings in the gas connection between the supply line shut-off valve and the cooktop. Include gas fittings and joints in the cooktop if connections were disturbed during installation. Check for leaks! Bubbles appearing around fittings and connections will indicate a leak. If a leak appears, turn off supply line gas shut-off valve, tighten connections, turn on the supply line gas shut off valve, and retest for leaks. Never test for gas leaks with an open flame.
ILLUSTRATIVE GAS SUPPLY PIPING
(WALL OVEN INSTALLED BELOW 30 COOKTOP)
(3/8 N.P.T.)
ALL UNIT SIDE |
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ALL SUPPLY SIDE |
PIPE JOINTS |
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PIPE JOINTS |
3/8 N.P.T. |
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1/2 N.P.T. |
FIGURE 4
Note, regarding Figure 4, above:
SFor convenience in service a union (not shown: locally available) should be included in the piping illustrated in figure 4, in a location most practical for the installation. Generally, a practical location is in the cabinet below this appliance, near the manifold entrance, rather than in an adjoining cabinet.
SIf the alternative piping method shown in figure 5 is selected for the installation, no union is required. (The flexible appliance connector illustrated provides the union joints necessary for servicing.) When a dividing wall is present and a flexible connector is used it is recommended for convenience, in both installation and service, the flexible connector, itself, pass through the dividing wall. Any flexible connector used with this appliance must satisfy all requirements stated in the text accompanying figure 5.
5
Alternative Piping Methods To
Connect Appliance To Gas Supply
A QUALIFIED SERVICEMAN OR GAS APPLIANCE INSTALLER MUST MAKE THE GAS SUPPLY CONNECTION. Leak testing of the appliance shall be conducted by the installer according to the instructions given.
Unless prohibited by local codes or ordinances, a new A.G.A. - Certified, flexible metal appliance connector may be used to connect this appliance to its gas supply. The connector must be no more than 5 feet in length. Per figure 5, use appropriate flare union adapter at each end of the flexible connector. If a flexible connector is used assure that both the appliance pressure regulator and manual shut-off valve are joined solidly to other permanent hard piping (either gas supply or the appliance manifold) so as to be physically stationary. See illustrations below:
CAUTION: Do not attempt to attach the flexible connector directly to an external pipe thread. Connection requires flare union adapters.
I M P O R T A N T
Apply a non-corrosive leak detection fluid to all joints and fittings in the gas connection between the supply line shut-off valve and the range. Include gas fittings and joints in the range if connections were disturbed during installation. Check for leaks! Bubbles appearing around fittings and connections will indicate a leak. If a leak appears, turn off supply line gas shut-off valve, tighten connections, turn on the supply line gas shut off valve, and retest for leaks. Never test for gas leaks with an open flame.
Pressure Testing
The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.5 kPa).
This appliance, as well as its individual shut-off valve, must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 1/2 PSIG (3.5 kPa).
When checking appliance regulator function, make certain pressure of natural gas supply is between 6 and 14 inches of water column or, if converted for LP gas, between 11 and 14 inches.
ILLUSTRATIVE ALTERNATIVE PIPING
Manifold
Entrance
Appliance Pressure Regulator, Supplied (Observe directionality of Gas Flow)
Flare Union Adaptor
1/2 N.P.T. Flexible Appliance Connector (5 ft. max.)
3/8 N.P.T.
Flare Union Elbow
Adaptor
3/8 N.P.T. Flexible Appliance Connector (5 ft. max.)
Flare Union Adaptor |
Flare Union Adaptor |
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Gas Shut-Off Valve |
Appliance Pressure |
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Regulator, Supplied |
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(Observe |
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directionality of Gas |
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1/2 N.P.T. Pipe |
Flow) |
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(Stationary Supply Pipe) |
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1/2 N.P.T. Pipe |
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Nipple |
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Gas Shut-Off Valve |
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1/2 N.P.T. Pipe |
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(Stationary Supply |
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Pipe) |
FIGURE 5
6
Electrical Wiring Information
This appliance is equipped with a grounded type power cord. A grounded outlet must be provided. It is recommended, for convenience, the outlet be located (with reference to figure 6) as in A or B, below:
A.If no other appliance is to be installed below this appliance: within either the shaded area or the cross hatched area shown in figure 6.
B.If a Model JJW8530, JJW9530, W30400P, or JJW8130 Electric Wall Oven is to be installed below this appliance, either:
1.within the cross hatched area of figure 6, or,
2.within an adjacent cabinet.
If a wall oven is to be installed below this appliance and the counter units outlet is to be mounted within the cross hatched area of figure 6:
1.The cabinet’s lower front panel, below the oven, must be made removable for access to the outlet.
2.A clearance hole for the power cord’s plug (1-1/4 (3.18 cm) dia is recommended) must be provided through the oven’s floor support shelf and, if necessary, through the slats supporting the shelf. The clearance hole should be located as near as practical to the rear of the shelf.
If the outlet is to be mounted in either a left or right adjacent cabinet, a clearance hole, as described above, must be provided in the dividing wall between the cabinets. Figure 4; page 5, illustrates a typical (left side) dividing wall. The clearance hole (not shown in figure 4)
can be located as is convenient in this left wall or in the corresponding right wall.
In planning any installation, note that the free length of this appliance’s power cord, extending beyond a point 3-3/4 (9.53 cm) left of the nominal center of the rear wall of the burner box, when viewed from the front of the unit, is approximately 46 (117 cm).
User may experience occasional circuit tripping if Ground Fault Circuit Interrupter (GFCI) outlet or breaker is in use.
Electrical Grounding Instructions
This appliance is equipped with a (three-prong) grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded receptacle. Do not cut or remove the grounding prong from this plug.
THIS APPLIANCE MUST BE DISCON-
NECTED FROM ITS ELECTRICAL SUPPLY
AT THE WALL RECEPTACLE BEFORE
SERVICING THE APPLIANCE.
3 13/16
9.7 cm
29 3/8
74.61 cm
37 3/16
94.46 cm
3 1/2 (8.89 cm) WIDE |
4 MAX. |
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SLATS WHEN A WALL |
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10.16 cm |
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OVEN IS INSTALLED |
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CABINET BOTTOM |
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BELOW 30 MODEL |
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FIGURE 6 |
7
Converting Appliance For Use
With LP Gas
Propane conversion is to be performed by a JENN-AIR AUTHORIZED SERVICER (or other qualified agency) in accordance with the manufacturer’s instructions and all codes and requirements of the authority having jurisdiction. Failure to follow instructions could result in serious injury or property damage. The qualified agency performing this work assumes responsibility for this conversion.
Electrical power and gas must be turned off prior to conversion.
This appliance was adjusted at the factory for use with natural gas. To convert it for use with LP gas (propane or butane), each of the following modifications must be performed: (A, B, and C)
A.REPLACE ALL ORIFICE SPUDS
Step 1: Remove the grates and burner caps.
Step 2: Remove burner base by removing 2 screws. (See figure 7).
Step 3: Firmly press 9/32 (or 7mm) nut driver over the orifice spud (figure 7) and loosen spud by turning counterclockwise. Carefully lift nut driver out of burner throat. Orifice spud should be captured in the recess. Repeat this step for each burner.
REMOVAL OF ORIFICE SPUD
FIGURE 7
INSTALLATION OF LP ORIFICE
SPUDS & CHOKES
Step 4: Locate the LP orifice spud packet included in the literature packet. The spuds have small numbers stamped on the side. This number codes the orifice diameter and its correct burner location. Figures 8 and 9 show the correct LP orifice spud location.
Step 5: Carefully install the orifice spud in the appropriate burner throat by turning clockwise to tighten. Tighten to a torque of 15 to 20 inch-lbs.
8
Step 6: Place 9.2k burner choke(s) into right rear and left front orifice holder with chamfer facing down. (See figure 10).
FIGURE 10
Step 7: Place 15k burner choke into center orifice holder. (See figure 11).
Step 8: Replace burner base, caps, and grates. Tighten screws (do not cross thread) to 25-30 in lbs.
Step 9: Save the orifices removed from the appliance for future use.
FIGURE 11
B.INVERT CAP IN APPLIANCE PRESSURE REGULATOR (See figure 12)
With the appliance installed, the appliance regulator should be located as shown in figure 3 or 4.
CONVERSION OF APPLIANCE PRESSURE
REGULATOR
C.LOW FLAME ADJUSTMENT (See figure 13)
This appliance is shipped from the factory with low and high flame settings adjusted for use with natural gas. To set for use with LP proceed as follows:
1. Remove control knob from valve stem.
CAUTION: NEVER USE A METAL BLADE TO PRY KNOB OFF. IF KNOB CANNOT BE EASILY REMOVED, TUCK THE FOLDS OF A CLOTH DISHTOWEL UNDER THE KNOB AND PULL THE TOWEL UPWARD WITH STEADY, EVEN PRESSURE.
2.Carefully remove rubber grommet.
3.Locate the valve adjustment screw. See figure 13.
4.Insert a slender, thin-blade screwdriver into knob hole and engage blade with slot in adjusting screw.
5.Turn the adjusting screw clockwise until tight (5-7 in-lbs max.). Do not over tighten.
6.Replace rubber grommet and control knob.
7.Repeat for remaining burners.
VIEW THROUGH KNOB HOLE
FIGURE 13
9
After the above operation, the burner will produce a stable, steady blue flame of minimum size. The setting should be checked by turning knob from high to low several times without extinguishing the flame.
The above operation will automatically provide the proper flame size at medium setting.
After Conversion Steps A, B and C have been completed, check the appearance of each burner flame at the Hi and Lo settings against figure 14. If the flames appear too large or too small, review each step to make sure it was completed correctly.
FLAME APPEARANCE AT HI AND LO
4.For Step 5: Locate the brass natural gas orifice spuds that were originally installed in this appliance before its conversion for use with LP gas. Observe the number on each of the spuds and note the correct burner location for each spud as shown in figures 15 and 16.
Installation Of Natural Gas Orifice Spuds
5 BURNER MODEL (36 WIDE)
FIGURE 14
To Convert Appliance For Use
With Natural Gas
Electrical power and gas must be turned off prior to conversion.
If this appliance has been converted for use with LP gas, each of the following modifications must be performed to convert the unit back to natural gas.
A.REPLACE ALL ORIFICE SPUDS.
1.Perform Steps 1 and 2 on page 8.
2.Remove chokes from the left front, center and right rear orifice holder (see figures 10 and 11). As required a simple paper clip can be used to remove the left front and right rear choke.
3.Perform Step 3 on page 8.
FIGURE 15
FIGURE 16
10
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