Invacare xlt jr, xlt pro, xlt Excelerator, xlt jr Li’l Excelerator User Manual
DEALER: This manual MUST be given to the user of the product.
USER: BEFORE using this product, read this manual and save for future reference.
For more information regarding Invacare products, parts and services; please visit www.invacare.com
Invacare® Top End® Recreation Handcycles
XLT XLT Jr. XLT PRO
Excelerator™ Li’l Excelerator
EN User Manual
Invacare®
Top End® Recreation Handcycles 2 Part No 1171891
© 2012 Invacare Corporation. All rights reserved. Republication, duplication or modification in whole or in part is prohibited without
prior written permission from Invacare. Trademarks are identified by ™ and ®. All trademarks are owned by or licensed to Invacare
Corporation or its subsidiaries unless otherwise noted.
Shimano and Nexus are registered trademarks of Shimano, Inc.
Phillips is a registered trademark of the Phillips Screw Company
Teflon is a registered trademark of E.I. Du Pont De Nemours and Company.
WD-40 and 3-IN-ONE are registered trademarks of WD-40 Company.
CONTENTS
Part No 1171891
3 Invacare® Top End® Recreation Handcycles
1 GENERAL 6
Symbols.....................................................................................................................................................................................................................................................6
Dealer/Technician Information............................................................................................................................................................................................................6
Warranty Information...........................................................................................................................................................................................................................7
2OVERVIEW 8
Label Locations - XLT...........................................................................................................................................................................................................................8
Label Locations - XLT Jr.......................................................................................................................................................................................................................8
Label Locations - XLT PRO.................................................................................................................................................................................................................9
Label Locations - Excelerator..............................................................................................................................................................................................................9
Label Locations - L’il Excelerator .....................................................................................................................................................................................................10
Typical Product Parameters...............................................................................................................................................................................................................11
Component Identification...................................................................................................................................................................................................................16
Tire Pressure Conversion..................................................................................................................................................................................................................18
3SAFETY 19
General Guidelines...............................................................................................................................................................................................................................19
Proper Fit ...............................................................................................................................................................................................................................................20
Operating Information ........................................................................................................................................................................................................................21
Transferring Into/Out of the Handcycle .........................................................................................................................................................................................25
4 SAFETY INSPECTION/TROUBLESHOOTING 27
Safety Inspection Checklist.................................................................................................................................................................................................................27
Troubleshooting ...................................................................................................................................................................................................................................28
Suggested Maintenance Procedures.................................................................................................................................................................................................29
5 INITIAL SETUP 31
6OPERATION 33
User Manual
DEALER: This manual MUST be given to the user of the product.
USER:
BEFORE using this product, read this manual and save for future reference.
CONTENTS
Invacare® Top End® Recreation Handcycles
4 Part No 1171891
Braking ....................................................................................................................................................................................................................................................37
Using Parking Brake .............................................................................................................................................................................................................................38
Shifting Gears.........................................................................................................................................................................................................................................39
Backing-Up .............................................................................................................................................................................................................................................42
Maneuvering in Tight Areas ...............................................................................................................................................................................................................42
7 RIDING POSITION 43
Using Footrest Strap............................................................................................................................................................................................................................43
Adjusting the Footrest ........................................................................................................................................................................................................................43
Adjusting Hand Crank Height............................................................................................................................................................................................................45
Adjusting the Seat.................................................................................................................................................................................................................................46
Adjusting Back Angle ...........................................................................................................................................................................................................................48
Adjusting Back Height .........................................................................................................................................................................................................................49
8 WHEELS 50
Installing/Adjusting the Rear Wheel and Quick-Release Axles..................................................................................................................................................50
Determining Toe In/Toe Out............................................................................................................................................................................................................51
Adjusting Toe In/Toe Out..................................................................................................................................................................................................................52
Replacing Camber Inserts...................................................................................................................................................................................................................53
Replacing Tire Tube and Tuning/Replacement of Spokes...........................................................................................................................................................53
9 SERVICE PROCEDURES 54
Installing Hand Crank Handles ..........................................................................................................................................................................................................54
Installing Ovalized Aluminum Handles.............................................................................................................................................................................................55
Replacing Fork/Crank Assembly .......................................................................................................................................................................................................56
Replacing the Crank Arms .................................................................................................................................................................................................................61
Installing/Removing/Adjusting the Road Crown Compensator.................................................................................................................................................63
Tension Spring Installation .................................................................................................................................................................................................................65
Installing Seven Speed Shifter Cable.................................................................................................................................................................................................66
Adjusting/Replacing Seven Speed Shifter.........................................................................................................................................................................................67
Installing/Adjusting Seven Speed Hub Chain..................................................................................................................................................................................67
Installing/Adjusting Twenty-Seven Speed Cassette Chain...........................................................................................................................................................70
Replacing the Chain Guard Cover ...................................................................................................................................................................................................71
CONTENTS
Part No 1171891
5 Invacare® Top End® Recreation Handcycles
Replacing the Sprocket Guard..........................................................................................................................................................................................................72
Removing/Installing the Front Wheel..............................................................................................................................................................................................74
Replacing/Adjusting the Parking Brake............................................................................................................................................................................................76
Replacing the Footrest/Footplates...................................................................................................................................................................................................77
Replacing Footrest Strap....................................................................................................................................................................................................................78
Replacing the Leg Guard ....................................................................................................................................................................................................................79
Replacing Seat ....................................................................................................................................................................................................................................... 80
Replacing Seat Upholstery .................................................................................................................................................................................................................81
Replacing Back Upholstery ................................................................................................................................................................................................................82
Replacing the Seat Positioning Strap................................................................................................................................................................................................83
10 OPTIONS 84
Installing Safety Lights..........................................................................................................................................................................................................................84
Installing the Water Bottle ................................................................................................................................................................................................................85
Using Safety Helmet ............................................................................................................................................................................................................................ 85
Installing/Using the Tow Bar..............................................................................................................................................................................................................86
Installing the Computer......................................................................................................................................................................................................................87
Assembling/Adjusting/Using the Handcycle Rack......................................................................................................................................................................... 88
Using the Alignment Gauge...............................................................................................................................................................................................................90
Installing Gloves....................................................................................................................................................................................................................................91
Additional Options .............................................................................................................................................................................................................................. 92
1 GENERAL
Invacare® Top End® Recreation Handcycles
6 Part No 1171891
1 General
1.1 Symbols
Warnings
Signal words are used in this manual and apply to hazards or unsafe practices which could result in personal injury or property damage.
See the information below for definitions of the signal words.
1.2 Dealer/Technician Information
The term “qualified technician” in this manual refers to an Invacare qualified technician or a Shimano® certified bicycle repair technician.
.
DANGER
Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Warning indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
Caution indicates a potentially hazardous situation which, if not avoided, may result in property damage or minor injury or
both.
!
IMPORTANT
Indicates a hazardous situation that could result in damage to property if it is not avoided.
Gives useful tips, recommendations and information for efficient, trouble-free use.
1 GENERAL
Part No 1171891
7 Invacare® Top End® Recreation Handcycles
1.3 Warranty Information
PLEASE NOTE: THE WARRANTY BELOW HAS BEEN DRAFTED TO COMPLY WITH FEDERAL LAW APPLICABLE TO PRODUCTS
MANUFACTURED AFTER JULY 4, 1975.
This warranty is extended only to the original purchaser who purchases this product when new and unused from Invacare or a dealer. This
warranty is not extended to any other person or entity and is not transferable or assignable to any subsequent purchaser or owner. Coverage
under this warranty will end upon any such subsequent sale or other transfer of title to any other person.
This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state.
Invacare warrants the frames when purchased new and unused to be free from defects in materials and workmanship for a period of three (3)
years from the date of purchase from Invacare or a dealer, with a copy of the seller’s invoice required for coverage under this warranty.
Invacare warrants the upholstered materials (seat and back) and remaining components of this product when purchased new and unused to be
free from defects in materials and workmanship for a period of thirteen (13) months from date of purchase from Invacare or a dealer, with a
copy of the seller’s invoice required for coverage under this warranty. If within such warranty periods any such product shall be proven to be
defective, such product shall be repaired or replaced, at Invacare’s option. This warranty does not include any labor or shipping charges
incurred in replacement part installation or repair of any such product. Invacare’s sole obligation and your exclusive remedy under this
warranty shall be limited to such repair and/or replacement.
For warranty service, please contact the dealer from whom you purchased your Invacare product. In the event you do not receive satisfactory
warranty service, please write directly to Invacare at the address at the bottom of this page. Provide dealer’s name, address, the product
model number, date of purchase, indicate nature of the defect and, if the product is serialized, indicate the serial number. Do not return
products to our factory without our prior consent.
LIMITATIONS AND EXCLUSIONS: THE FOREGOING WARRANTY SHALL NOT APPLY TO SERIAL NUMBERED PRODUCTS IF THE
SERIAL NUMBER HAS BEEN REMOVED OR DEFACED, PRODUCTS SUBJECTED TO NEGLIGENCE, ACCIDENT, IMPROPER
OERPATION, MAINTENANCE OR STORAGE, PRODUCTS MODEIFIED WITHOUT INVACARE’S EXPRESS WRITTEN CONSENT
INCLUDING, BUT NOT LIMITED TO, MODIFICATION THROUGH THE USE OF UNAUTHORIZED PARTS OR ATTACHMENTS;
PRODUCTS DAMAGE BY REASON OF REPAIRS MADE TO ANY COMPONENT WITHOUT THE SPECIFIC CONSENT OF INVACARE,
OR TO A PRODUCT DAMAGED BY CIRCUMSTANCES BEYOND INVACARE’S CONTROL, AND SUCH EVALUATION WILL BE
SOLELY DETERMINED BY INVACARE. THE WARRANTY SHALL NOT APPLY TO NORMAL WEAR AND TEAR OR FAILURE TO
ADJERE TO THE PRODUCT INSTRUCTIONS.
THE FOREGOING EXPRESS WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY OTHER WARRANTIES WHATSOEVER, WHETHER
EXPRESS OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE, AND THE SOLE REMEDY FOR VIOLATIONS OF ANY WARRANTY WHATSOEVER, SHALL BE LIMITED TO REPAIR OR
REPLACEMENT OF THE DEFECTIVE PRODUCT PURSUANT TO THE TERMS CONTAINED HEREIN. THE APPLICATION OF ANY
IMPLIED WARRANTY WHATSOEVER SHALL NOT EXTEND BEYOND THE DURATION OF THE EXPRESS WARRANTY PROVIDED
HEREIN. INVACARE SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES WHATSOEVER.
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGE, OR
LIMITATION OF HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE EXLUSION AND LIMITATION MAY NOT BE
APPLICABLE.
THIS WARRANTY SHALL BE EXTENDED TO COMPLY WITH STATE/PROVINCIAL LAWS AND REQUIREMENTS.
2 OVERVIEW
Invacare® Top End® Recreation Handcycles
8 Part No 1171891
2 Overview
2.1 Label Locations - XLT
2.2 Label Locations - XLT Jr.
Backrest MUST be adjusted properly. Refer to
owner’s manual. Otherwise, user’s elbows may
contact rear wheels during use. Operate with
caution.
P/N 1154264 Rev A
WARNING
ALWAYS keep fingers and
hands away from the chain
while using the handcycle,
otherwise injury may occur.
P/N 1154265 Rev A
WARNING
Backrest MUST be adjusted properly. Refer to
owner’s manual. Otherwise, user’s elbows may
contact rear wheels during use. Operate with
caution.
P/N 1154264 Rev A
WARNING
ALWAYS keep fingers and
hands away from the chain
while using the handcycle,
otherwise injury may occur.
P/N 1154265 Rev A
WARNING
2 OVERVIEW
Part No 1171891
9 Invacare® Top End® Recreation Handcycles
2.3 Label Locations - XLT PRO
2.4 Label Locations - Excelerator
Backrest MUST be adjusted properly. Refer to
owner’s manual. Otherwise, user’s elbows may
contact rear wheels during use. Operate with
caution.
P/N 1154264 Rev A
WARNING
ALWAYS keep fingers and
hands away from the chain
while using the handcycle,
otherwise injury may occur.
P/N 1154265 Rev A
WARNING
Backrest MUST be adjusted properly. Refer to
owner’s manual. Otherwise, user’s elbows may
contact rear wheels during use. Operate with
caution.
P/N 1154264 Rev A
WARNING
ALWAYS keep fingers and
hands away from the chain
while using the handcycle,
otherwise injury may occur.
P/N 1154265 Rev A
WARNING
2 OVERVIEW
Invacare® Top End® Recreation Handcycles
10 Part No 1171891
2.5 Label Locations - L’il Excelerator
Backrest MUST be adjusted properly. Refer to
owner’s manual. Otherwise, user’s elbows may
contact rear wheels during use. Operate with
caution.
P/N 1154264 Rev A
WARNING
ALWAYS keep fingers and
hands away from the chain
while using the handcycle,
otherwise injury may occur.
P/N 1154265 Rev A
WARNING
2 OVERVIEW
Part No 1171891
11 Invacare® Top End® Recreation Handcycles
2.6 Typical Product Parameters
XLT
Seat Width: 15 or 17 inches (38.1 to 43.2 cm)
Seat Depth: 15 inches (38.1 cm)
Seat-to-Floor (approx.): 12, 13, or 14 inches (30.48, 33.02, or 35.56 cm) with 2 inch (5.1 cm) cushion
Back Style: Adjustable Back Angle 90° - 110°
Back Height Fixed/Adjustable Angle: 20 inches (Narrow, Tall) (50.8 cm)
Footrest: Adjustable Fore and Aft
Side - Wheel Clearance: 2 inches - * 2½ inches (5.08 - 6.35 cm)
Rear Axle: Quick-Release
Rear Wheel Camber: 15° - Standard
Wheels/Tires: 26-inch Spoke High Performance (66.04 cm)
Brakes: Internal reversing drum brakes and parking brake
Handles: Ergonomic
Crankset: Alloy Crankset
Hub: FRONT - Shimano Nexus® 7 Speed Hub
REAR - Precision Black Anodized w/½-inch Quick Release Stainless Axles
Spokes: 14 Gauge Stainless
Shift Levers: Shimano indexed twist grip with gear display
Gears: 7 Speed
Seat and Back Cushion: Standard
Upholstery: Nylon
Weight: 35 lbs (16 kg)
Shipping Weight: 65 lbs (30 kg)
Weight Limitation: 250 lbs (114 kg)
Options: Standard Options: Safety Flag, Chainguard, Trunk Restraint and cushion
Other Options: Mirror, Backpack Hydration System, Computer, Tow Bar, Safety Lights, Helmet, Quad Gloves, Mountain
Drive, Bike Rack, Water Bottle and Cage, Tri-pin Quad Handles, Leg Guard Attachment, Alignment Gauge, Crutch Holder,
Click Straps, Tool and Tire Repair Kit, Quad Twist Shift Adaptation
2 OVERVIEW
Invacare® Top End® Recreation Handcycles
12 Part No 1171891
XLT Jr.
Seat Width: 14 inches (35.56 cm)
Seat Depth: 15 inches (38.1 cm)
Seat-to-Floor (approx.): 12, 13, or 14 inches (30.48, 33.02, or 35.56 cm) with 2 inch (5.1 cm) cushion
Back Style: Adjustable Back Angle 90° - 110°
Back Height Fixed/Adjustable Angle: 11-14 inches (Wide) (27.44 - 35.56 cm)
16½ inches (Narrow, Tall) (41.9 cm)
Footrest: Adjustable Fore and Aft
Side - Wheel Clearance: 2 inches - 2½ inches (5.08 - 6.35 cm)
Rear Axle: Quick-Release
Rear Wheel Camber: 15° - Standard
Wheels/Tires: 20-inch Cruiser (50.8 cm)
Brakes: Internal reversing drum brakes and parking brake
Handles: Ergonomic, Vertical foam covered or Horizontal foam covered
Crankset: Alloy Crankset
Hub: FRONT - Shimano Nexus 7 Speed Hub
REAR - Precision Black Anodized w/½-inch Quick Release Stainless Axles
Spokes: 14 Gauge Stainless
Shift Levers: Shimano indexed twist grip with gear display
Gears: 7 Speed
Seat and Back Cushion: Foam Insert Standard
Upholstery: Nylon
Weight: 30-35 lbs (14 - 16 kg)
Shipping Weight: 65 lbs (30 kg)
Weight Limitation: 250 lbs (114 kg)
Options: Standard Options: Safety Flag, Chainguard, Trunk Restraint and cushion
Other Options: Mirror, Backpack Hydration System, Computer, Tow Bar, Safety Lights, Helmet, Quad Gloves, Mountain
Drive, Bike Rack, Water Bottle and Cage, Tri-pin Quad Handles, Leg Guard Attachment, Alignment Gauge, Crutch Holder,
Click Straps, Tool and Tire Repair Kit, Quad Twist Shift Adaptation
2 OVERVIEW
Part No 1171891
13 Invacare® Top End® Recreation Handcycles
XLT PRO
Seat Width: 15 or 17 inches (38.1 to 43.2 cm)
Seat Depth: 15 inches (38.1 cm)
Seat-to-Floor (approx.): 12, 13 and 14 inches (30.48, 33.02, and 35.56 cm) with 2” (5.1 cm) cushion
Back Style: Adjustable Back Angle 90° - 110°
Back Height Fixed/Adjustable Angle: 18½ inches (Narrow, Tall) (50.8 cm)
Footrest: Adjustable Fore and Aft
Side - Wheel Clearance: 2 inches - * 2½ inches (5.08 - 6.35 cm)
Rear Axle: Quick-Release
Rear Wheel Camber: 15° - Standard (38.1 cm)
Wheels/Tires: 26-inch Spoke High Performance (66.04 cm)
Brakes: Rapid fire hands-on brake mounted on right pedal. Parking brake on L frame
Handles: Ergonomic, Vertical, Ovalized Aluminum mounted on Top End V crankset
Crankset: Top End V Crankset
Hub: FRONT - Shimano/Top End Components w/ 27 Speed External Cassette
REAR - Precision Black Anodized w/½-inch Quick Release Stainless
Spokes: 14 Gauge Stainless
Shift Levers: Rapid fire hands-on shifter mounted on right handpedal for lower derailler, Manual shifter for upper derailler/chainrings.
Gears: 27 Speed
Seat and Back Cushion: Foam Insert Standard
Upholstery: Nylon
Weight: 30 lbs (14 kg)
Shipping Weight: 65 lbs (30 kg)
Weight Limitation: 250 lbs (114 kg)
Options: Standard Options: Safety Flag, Chainguard, Trunk Restraint and cushion
Other Options: Computer, Tow Bar, Safety Lights, Helmet, Bike Rack, Water Bottle and Cage, Leg Guard
Attachment, Alignment Gauge, Backpack Hydration System, Crutch Holder, Click Straps, Safety Mirrors
2 OVERVIEW
Invacare® Top End® Recreation Handcycles
14 Part No 1171891
Excelerator
Seat Width: 17 or 20 inches (43.2 cm or 50.8 cm)
Seat Depth: 15 inches (38.1 cm)
Seat-to-Floor (approx.): Fixed 20/18 inches (50.8 cm/45.7 cm)
Back Style: Rigid
Back Height (Adjustable): 11-14 inches (27.9 - 35.6 cm) with a 90° angle
Footrest: Adjustable Height/Angle
Side - Wheel Clearance: 2 inches - * 2½ inches (5.1 - 6.4 cm)
Rear Axle: Quick-Release
Rear Wheel Camber: 9° - Standard
Wheels/Tires: 24-inch Spoke Cruiser Tires (61 cm)
Brakes: Hand Crank (internal), Parking Brake
Handpedals: Ergonomic
Hub: FRONT - Shimano Nexus® 7 Speed Hub with Internal Drum Brake
REAR - Precision Black Anodized w/1/2-inch Quick Release Stainless Axles
Spokes: 14 Gauge Stainless
Shift Levers: Shimano Indexed Twist Grip
Gears: 7 Speed
Seat and Back Cushion: Foam Insert
Upholstery: Nylon Foldover
Weight: 50 lbs (23 kg)
Shipping Weight: 80 lbs (26 kg)
Weight Limitation: 350 lbs (159 kg)
Options: Standard Options: Safety Flag, Chainguard, Trunk Restraint and cushion
Other Options: Computer, Tow Bar, Safety Light, Helmet, Gloves, Mountain Drive, Bike Rack, Water Bottle and Cage,
Tri-pin Quad Handles, V Crankset, Auto-style Restraint, Mirror, Crutch Holder and Strap, Quad Twist Shifter Adaptation
2 OVERVIEW
Part No 1171891
15 Invacare® Top End® Recreation Handcycles
L’il Excelerator
Seat Width: 14 inches (35.6 cm)
Seat Depth: 14 inches (35.6 cm)
Seat-to-Floor (approx.): Fixed 17.5/15.5 inches (44.5 cm/39.4 cm)
Back Style: Rigid
Back Height (Adjustable): 11-14 inches (27.9 - 35.6 cm)
Footrest: Adjustable Height/Angle
Side - Wheel Clearance: 2 inches - * 2½ inches (5.1 - 6.4 cm)
Rear Axle: Quick-Release
Rear Wheel Camber: 9° - Standard
Wheels/Tires: 20-inch Spoke Cruiser Tires (50.8 cm)
Brakes: Hand Crank (internal), Parking Brake
Handpedals: Horizontal
Hub: FRONT - Shimano Nexus® 7 Speed Hub with Internal Drum Brake
REAR - Precision Black Anodized w/1/2-inch Quick Release Stainless Axles
Spokes: 14 Gauge Stainless
Shift Levers: Shimano Indexed Twist Grip with Gear Display
Gears: 7 Speed
Seat Cushion: Foam Insert
Upholstery: Nylon Foldover
Weight: 40 lbs (18 kg)
Shipping Weight: 70 lbs (32 kg)
Weight Limitation: 250 lbs (114 kg)
Options: Standard Options: Safety Flag, Chainguard, Trunk Restraint and cushion
Other Options: Safety Light, Helmet, Gloves, Bike Rack, Water Bottle and Cage, Auto-Style Restraint, Mirror, Quad Twist
Shifter Adaptation, Crutch Holder
2 OVERVIEW
Invacare® Top End® Recreation Handcycles
16 Part No 1171891
2.7 Component Identification
XLT
XLT Jr.
Hand Crank Assembly with
Reversing Drum Brake
Back
Rear Wheel
Seat
Chain
Footrest and Safety Straps
Hand Pedal
Parking Brake
Seat Positioning Strap
Front Wheel with Internal
Geared Hub
Safety flag not
shown.
Shifter not shown.
Chain Guard
Safety Flag Holder
Road Crown Compensator
Hand Crank Assembly with Reversing Drum Brake
Back
Rear Wheel
Seat
Chain
Footrest and Safety Straps
Shifter
Hand Pedal
Seat Positioning Strap
Front Wheel
with Internal
Geared Hub
Safety flag not
shown.
Parking brake
not shown.
Chain
Guard
Safety Flag Holder
Road Crown Compensator
2 OVERVIEW
Part No 1171891
17 Invacare® Top End® Recreation Handcycles
XLT PRO
Excelerator
Hand Crank Assembly
Back
Rear Wheel
Seat
Chain
Rapid-Fire Hand Brake/Shifter for Front Cassette
Footrest and Safety Straps
Chain Guard
Seat Positioning Strap
Upper Chain Ring Shifter
Front Wheel with External Geared Hub
Safety flag not
shown.
Safety Flag Holder
Road Crown Compensator
Front Wheel with Internal Geared Hub
Back
Hand Crank Assembly with Reversing Drum Brake
Chain
Footrest and Safety Straps
Shifter
Parking Brake
Safety flag not
shown.
Hand Pedal
Rear Wheel
Seat Positioning Strap
Seat
Safety Flag Holder
Tension Spring
2 OVERVIEW
Invacare® Top End® Recreation Handcycles
18 Part No 1171891
L’il Excelerator
2.8 Tire Pressure Conversion
PSI rating is printed on the side of the tire.
Conversion formula: 1 psi = 6.895 kPa (approx. 7 kPa).
PSIKILOPASCALSPSIKILOPASCALS
50 345 90 621
55 379 95 655
60 414 100 690
65 448 105 724
70 483 110 758
75 517 115 793
80 552 120 827
85 586
Rear Wheel
Back
Hand Crank Assembly with Reversing Drum Brake
Chain
Footrest and Safety Straps
Shifter
Parking Brake
Seat Positioning Strap
Seat
Hand Pedal
Front Wheel with Internal Geared Hub
Safety Flag Holder
Tension Spring
3 SAFETY
Part No 1171891
19 Invacare® Top End® Recreation Handcycles
3 Safety
The safety section contains important information for the safe operation and use of this product.
3.1 General Guidelines
WARNING
DO NOT use this product or any available optional equipment without first completely reading and understanding these
instructions and any additional instructional material such as owner’s manuals, service manuals or instruction sheets supplied
with this product or optional equipment. If you are unable to understand the warnings, cautions or instructions, contact a
healthcare professional, dealer or technical personnel before attempting to use this equipment - otherwise, injury or damage
may occur.
A qualified technician MUST perform the initial set up of this wheelchair. Also, a qualified technician must perform all
procedures specifically indicated in the manual.
ACCESSORIES WARNINGS
Invacare products are specifically designed and manufactured for use in conjunction with Invacare accessories. Accessories
designed by other manufacturers have not been tested by Invacare and are not recommended for use with Invacare
products.
!
NOTICE
THE INFORMATION CONTAINED IN THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE.
Check all parts for shipping damage and test before using. In case of damage, DO NOT use. Contact Invacare/Carrier for
further instruction.
3 SAFETY
Invacare® Top End® Recreation Handcycles
20 Part No 1171891
3.2 Proper Fit
The handcycle MUST be adjusted to fit the rider. Check the seat position, back angle, quick-release axles, footrest fore/aft position, hand crank height for
proper fit and smooth operation of your handcycle.
• The rider MUST be able to see over the hand crank.
• The rider MUST have a slightly bent elbow when the hand pedals are toward the front of the handcycle (farthest from the rider’s face).
• The rider’s knees MUST not obstruct hand crank operation.
• XLT Series - the rider MUST have a slight bend at the knee when feet are in the footrests. Feet should be flat against footrest hoop.
• XLT Series requires a 18” turning radius. If leg touches tire during turn and the user cannot sense this, a leg guard attachment is recommended.
• Excelerator Series - the rider MUST have a 90° bend at the knee when feet are in the footrests.
• Excelerator Series - Footrests MUST be adjusted to allow a minimum of a 2-inch clearance between the bottom of the footrest and the ground.
3 SAFETY
Part No 1171891
21 Invacare® Top End® Recreation Handcycles
3.3 Operating Information
WARNING - RISK OF INJURY OR DAMAGE
HANDCYCLE USER
As a manufacturer of handcycles, Invacare endeavors to supply a handcycle to meet many needs of the end user. However,
final selection of a handcycle to be used by an individual rests solely with the user and his/her health care professional capable
of making such a selection
TRANSPORT
Invacare recommends that a handcycle user is NOT transported in vehicles of any kind while in a handcycle. As of this date,
the Department of Transportation has not approved any tie-down systems for transportation of a user while in a handcycle,
in a moving vehicle of any type.
SEAT POSITIONING STRAP
SERIOUS INJURY CAN OCCUR IN THE EVENT OF A FALL FROM THE PRODUCT.
ALWAYS wear your seat positioning strap. Invacare strongly recommends using the seat positioning strap as an additional
safeguard for the handcycle user. The seat positioning strap is a positioning belt only. It is not designed for use as a safety
device withstanding high stress loads such as auto or aircraft safety belts. If signs of wear appear, the belt MUST be replaced
IMMEDIATELY
BRAKES
(XLT PRO Model Only) If the brake cable show signs of wear or if it has become tangled because of improper
transportation techniques, the cable MUST be replaced or the brake may fail. Should the primary brake fail, the parking brake
can be used a backup emergency brake.
(ALL HANDCYCLE Models) Before riding your handcycle, ALWAYS check the function of the brakes. Be sure that the
brakes and all other features of your handcycle are operating properly.
3 SAFETY
Invacare® Top End® Recreation Handcycles
22 Part No 1171891
WARNING - RISK OF INJURY OR DAMAGE
Care, consideration and practice MUST be taken and observed in the following safety points. Otherwise, injury or damage
may occur.
Safe use requires the close attention of the user as well as the assistant. This user manual points out the most common procedures and
techniques involved in the safe operation and maintenance of the handcycle. It is important to practice and master these safe techniques
until you are comfortable in maneurvering the handcycle.
A helmet MUST ALWAYS be worn when operating the handcycle.
Shoes MUST ALWAYS be worn and feet MUST be secured to the footrests with the straps when operating the handcycle.
Before riding your handcycle, ALWAYS check the function of the brakes. Be sure that the brakes and all other features of your handcycle
are operating properly.
ALWAYS keep fingers and hands away from the chain while using the handcycle.
The Backrest MUST be adjusted properly. Otherwise, user’s elbows may contact rear wheels during use. Operate with caution.
DO NOT let children play near the handcrank or the chain. Otherwise, injury or damage may occur.
The user is responsible for normal upkeep and maintaining the handcycle in proper operating condition.
The manufacturer is not responsible for failure, damage or injury caused by improper operation or maintenance by the end-user.
To determine and establish your particular safety limits, practice transferring activities in the presence of a qualified health care professional
before attempting active use of the handcycle.
Care MUST be taken when operating on roads, streets or highways. Use safety flag when operating on roads, streets or highways. The safety
flag is an option for these handcycle models.
Operation of the handcycle is subject to all traffic rules and regulations. (This may include the use of a safety lights and reflectors for
dusk/night riding.) Give pedestrians the right of way.
Slow down when turning or cornering, otherwise injury or damage may occur.
3 SAFETY
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23 Invacare® Top End® Recreation Handcycles
WARNING - RISK OF INJURY OR DAMAGE
Use proper hand signals when turning.
Slow down at all street intersections and observe to the right, to the left and back to right again before proceeding.
DO NOT attempt to move up or down an incline with an ice or oil film. Avoid all surface hazards.
DO NOT attempt to ride over curbs or obstacles or speed bumps. Doing so may cause your handcycle to "bottom out"
and/or turn over and cause bodily harm or damage to the handcycle.
DO NOT attempt to lift the handcycle by any removable (detachable) parts. Lifting by means of any removable (detachable)
parts of an handcycle may result in injury to the user or damage to the handcycle.
DO NOT stand on the seat or frame of the handcycle.
DO NOT carry any riders.
DO NOT carry any items that may obstruct your view or prohibit you from operating the handcycle properly.
DO NOT attempt to adjust or clean the internal gear hub with reversing drum brake. This should only be performed by a
bicycle professional.
TIRE PRESSURE
DO NOT use your handcycle unless it has the proper tire pressure. DO NOT overinflate the tires. Failure to follow these
suggestions may cause the tire to explode and cause bodily harm.
DO NOT ride on a flat or under inflated tires. Riding on flat or underinflated tires can cause injury, as well as, damage to the
tire, tube and handcycle wheels.
3 SAFETY
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24 Part No 1171891
WARNING - RISK OF INJURY OR DAMAGE
WEIGHT LIMITATION
The Invacare XLT series handcycles have a weight limitation of 250 lbs (113.4 kg).
The Invacare Excelerator handcycle has a weight limitation of 350 lbs (158.7 kg).
The Invacare L’il Excelerator handcycle has a weight limitation of 250 lbs (113.4 kg)
.
STABILITY AND BALANCE
For stability and proper operation of your handcycle, you MUST at all times maintain proper balance. Turning and cornering
affects the stability and balance of the handcycle and user. Your handcycle should remain upright and stable during turns and
cornering when operated correctly.
Invacare recommends using seat positioning strap for additional safety.
A NOTE TO HANDCYCLE ASSISTANTS
When learning assistance techniques for the handcycle, have an experienced assistant help you before attempting it alone.
When you are assisting with a transfer to/from the handcycle, remember to use good body mechanics. Keep your back
straight and bend your knees when lifting or positioning the handcycle for the end-user.
Also, be aware of detachable parts. These must NEVER be used for lifting supports or to move the handcycle, as they may be
inadvertently released, resulting in possible injury to the user and/or assistant.
PERCENTAGE OF WEIGHT DISTRIBUTION
Transferring in and out of the handcycle, turning and cornering will cause a change to the normal balance, the center of
gravity, and the weight distribution of the handcycle. To determine and establish your particular safety limits, practice
transferring activities in several combinations in the presence of a qualified health care professional before attempting a
transfer alone.
Proper positioning is essential for your safety.
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25 Invacare® Top End® Recreation Handcycles
3.4 Transferring Into/Out of the Handcycle
1. Position the handcycle on level ground and as close as possible along side the object to/from which you are transferring.
2. If possible, position the handcycle at a 45° angle to the object to/from which you are transferring.
3. If installed, apply the parking brake on the handcycle.
4. Position the hand pedals as far forward as possible. This will create more room to transfer.
5. Secure object that you are transferring into or out of. Apply wheel locks (if installed) if the object is a handcycle.
6. Lift and place left leg past the front frame across the seat and over the center tube.
7. Place one hand on far side of seat.
8. Shift body weight onto object while transferring.
9. To transfer out of the handcycle, reverse the procedure and use the backrest to push off.
WARNING - RISK OF INJURY OR DAMAGE
Before attempting to transfer in or out of the handcycle, every precaution should be taken to reduce the gap distance.
Position the handcycle on level ground and as close as possible to the object you are transferring into or out of.
The object you are transferring into or out of MUST also be secured before attempting any transfer.
The parking brake of the handcycle MUST be engaged before attempting any transfer.
CAUTION
When transferring, position yourself as far forward as possible in the seat. This will prevent damage to the upholstery.
This activity may be performed independently provided you have adequate mobility and upper body strength.
If necessary, lift the front wheel off the ground and rotate the front tire.
During independent transfer, little or no seat platform will be beneath you. Although it may be difficult to wedge the
transfer board between the handcycle seat and the handcycle seat, use a transfer board if necessary.
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26 Invacare® Top End® Recreation Handcycles
Handcycle Pedals
(rotate to the 3 o’clock position)
Footrest
Seat Frame
The steps below are specifically for transfer to/from a wheelchair and DO NOT
correspond to the steps in the procedure on the previous page. Follow a similar
procedure to transfer to/from an object other than a wheelchair. Refer to the steps
on the previous page for more information.
STEP A: Shift body weight to the edge of the wheelchair upholstery closest to the
handcycle.
STEP B: Lift and place LEFT leg across seat.
STEP C: Place LEFT hand on the left side of handcycle seat frame, NOT on crank.
STEP D: Place RIGHT hand on the wheelchair frame.
STEP E: Lift and shift weight down into handcycle seat.
STEP F: Place both legs onto handcycle footrests and secure safety straps.
STEP G: Adjust the handcycle seat. Refer to Adjusting the Seat
on page 46.
Handcycle
Wheelchair
WARNING - RISK OF INJURY OR
DAMAGE
If installed on handcycle, parking brake and wheel locks
MUST be engaged.
WHEELCHAIRS
Wheel locks are not brakes.
Engaging the wheel locks may not prevent the wheelchair
from moving on all floor surfaces including those that may
be wet or slick. ALWAYS exercise caution when
transferring into or out of the wheelchair.
4 SAFETY INSPECTION/TROUBLESHOOTING
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27 Invacare® Top End® Recreation Handcycles
4 Safety Inspection/Troubleshooting
4.1 Safety Inspection Checklist
Initial adjustments should be made to suit your personal body structure and preference. Thereafter follow these maintenance procedures:
Inspect/Adjust Initially and Weekly
Inspect for bent or broken frame.
Inspect parking brake - Adjust brake shoes to front rim. Check for worn or missing shoes. Check for wax or oil on rim.
Ensure cable anchor is attached securely to brake arm.
Ensure the brakes are working before you begin a ride. When fully applied, the handcycle should come to a complete stop.
Ensure axle nuts are tight. Wheel should be centered in fork. Keep wheel bearings adjusted and keep spokes tight and wheel in proper alignment.
Inspect rim and fork assembly for damage.
Ensure axle nut and wheel mounting nuts are secure.
Ensure that the rear wheels are properly secured to the frame.
Inspect wheels for excessive side movement or binding when lifted and spun.
Inspect for flat spots, wear and proper inflation.
Inspect chain/chain guard for damage, rust, tension and stretch. Adjust if necessary. Lubricate each link (3-IN-ONE® oil or a quality bike lubricant).
Check for damage or looseness.
Adjust shifter/brake cables according to shifter/brake manufacturer's instructions (included with the handcycle).
Inspect front fork. Keep tight and lubricate (All purpose grease).
Inspect footrest mounting hardware is tight and footrest secure.
Inspect footrest straps for wetness and/or damage.
Inspect seat positioning strap (if installed) for any signs of wear. Ensure buckle latches or hook and loo fastener is secure. Verify hardware that
attaches strap to frame is secure and undamaged. Replace if necessary.
Every six months or as necessary, take your handcycle to a qualified technician for a thorough inspection and servicing. Regular cleaning
will reveal loose or worn parts and enhance the smooth operation of your handcycle. For safe and proper operation, your handcycle
MUST be cared for just like any other vehicle. Routine maintenance will extend the life and efficiency of your handcycle.
CAUTION
As with any vehicle, the wheels/castors and tires should be checked periodically for cracks, flat spots and wear, and should be replaced.
4 SAFETY INSPECTION/TROUBLESHOOTING
Invacare® Top End® Recreation Handcycles
28 Part No 1171891
Inspect upholstery for rips or sagging.
Clean upholstery with light detergent and water.
Check that all labels are present and legible. Replace if necessary.
Ensure that axles are free of debris.
Inspect/Adjust Periodically
Inspect upholstery for rips or sagging.
Clean upholstery with light detergent and water.
Inspect hand grips for looseness. If loose, replace.
Check that all labels are present and legible. Replace if necessary.
4.2 Troubleshooting
Veers
Right
Veers
Left
Sluggish Turn
or Performance
Wheel
Flutter
Squeaks
and Rattles
Looseness
in Handcycle
Solutions
X X Check road crown compensator and adjust to neutral
X X X X Check tires for correct and equal pressure
XX Check hardware and adjustment.
X X X X Check for loose axle nuts.
X X Check spokes and nipples.
X X X Check chain for proper tension and adjustment.
X X Check that goose neck fittings are secure.
4 SAFETY INSPECTION/TROUBLESHOOTING
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29 Invacare® Top End® Recreation Handcycles
4.3 Suggested Maintenance Procedures
1. Before using your handcycle, make sure all nuts and bolts are tight. Check all parts for damage or wear and replace. Check all parts for proper
adjustment.
2. Check brakes.
• Check cables for signs of wear or fraying and replace to avoid failure.
• Squeeze the brake lever firmly or pedal backwards and check for proper brake function.
• Adjust for pad wear if necessary.
• Check pads for wear and replace if necessary.
• Ensure rotors are free of foreign substances and oils.
3. Check parking brake cable and shifter adjustment cables for proper adjustment and operation. Refer to Adjusting/Replacing Seven Speed Shifter
on page 67 and Replacing/Adjusting the Parking Brake
on page 76.
4. Clean/oil quick-release axles and or threaded once a week with a Teflon® lubricant.
5. Keep quick-release axles free of dirt and lint to ensure positive locking and proper operation.
WARNING - RISK OF INJURY OR DAMAGE
After any adjustments, repair or service and before use, make sure all attaching hardware is tightened securely. Otherwise injury or
damage may result.
DO NOT overtighten hardware attaching to the frame. This could cause damage to the frame tubing.
WARNING - RISK OF INJURY OR DAMAGE
Damaged brakes may not stop the handcycle. Injury or damage may occur. Always check brakes before each use of the handcycle.
WARNING - RISK OF INJURY OR DAMAGE
DO NOT use WD-40®, 3-IN-ONE® oil or other penetrating lubricants on quick-release axles. Otherwise, binding and/or damage to
the handcycle can occur.
WARNING - RISK OF INJURY OR DAMAGE
DO NOT use the handcycle unless it has the proper tire pressure (p.s.i.). DO NOT overinflate the tires. Failure to follow these
suggestions may cause the tire to explode and cause bodily harm.
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