Invacare Top End XLT, Top End XLT Jr, Top End XLT Pro, Top End XLT Gold, Top End Force Owner's Operator And Maintenance Manual

Owner’s Operator and Maintenance Manual

®

Recumbent Handcycle

Series

™

Top End XLT

Top End XLT Jr.

Top End XLT Pro

Top End XLT Gold

Top End Force

DEALER: This manual MUST be given to
the user of the handcycle.

USER:

this manual and save for future reference.

BEFORE using this handcycle, read

™

For more information regarding

Invacare products, parts, and services,

please visit www.invacare.co.uk

 WARNING

DO NOT USE THIS PRODUCT OR ANY AVAILABLE OPTIONAL
EQUIPMENT WITHOUT FIRST COMPLETELY READING AND
UNDERSTANDING THESE INSTRUCTIONS AND ANY
ADDITIONAL INSTRUCTIONAL MATERIAL SUCH AS OWNER’S
MANUALS, SERVICE MANUALS OR INSTRUCTION SHEETS
SUPPLIED WITH THIS PRODUCT OR OPTIONAL EQUIPMENT. IF
YOU ARE UNABLE TO UNDERSTAND THE WARNINGS,
CAUTIONS OR INSTRUCTIONS, CONTACT A HEALTHCARE
PROFESSIONAL, DEALER OR TECHNICAL PERSONNEL BEFORE
ATTEMPTING TO USE THIS EQUIPMENT - OTHERWISE, INJURY
OR DAMAGE MAY OCCUR.

 ACCESSORIES WARNING

INVACARE PRODUCTS ARE SPECIFICALLY DESIGNED AND
MANUFACTURED FOR USE IN CONJUNCTION WITH INVACARE
ACCESSORIES. ACCESSORIES DESIGNED BY OTHER
MANUFACTURERS HAVE NOT BEEN TESTED BY INVACARE AND
ARE NOT RECOMMENDED FOR USE WITH INVACARE PRODUCTS.

NOTE: Updated versions of this manual are available on www.invacare.co.uk.

Recumbent Handcycle Series 2 Part No 1146024

TABLE OF CONTENTS

TABLE OF CONTENTS

DEALER/TECHNICIAN INFORMATION ............................................... 8

SPECIAL NOTES ................................................................................ 8

LABEL LOCATIONS ......................................................................... 10

TYPICAL PRODUCT PARAMETERS .................................................. 11

Tyre Pressure Conversion .....................................................................................................................13

SECTION 1—GENERAL GUIDELINES ................................................. 14

Proper Fit ...................................................................................................................................................14

Operating Information.............................................................................................................................14

Tyre Pressure ............................................................................................................................................15

Weight Limitation.....................................................................................................................................15

SECTION 2—SAFETY AND HANDLING ............................................. 16

Safety and Handling of the Handcycle..................................................................................................16

Stability and Balance.................................................................................................................................16

A Note to Handcycle Assistants...........................................................................................................16

Percentage of Weight Distribution ......................................................................................................17

Transferring Into/Out of the Handcycle .............................................................................................17

SECTION 3—SAFETY INSPECTION ................................................... 19

Safety Inspection Checklist.....................................................................................................................19

Inspect/Adjust Initially .........................................................................................................................19

Inspect/Adjust Weekly........................................................................................................................20

Inspect/Adjust Monthly.......................................................................................................................21

Inspect/Adjust Periodically.................................................................................................................21

Troubleshooting........................................................................................................................................22

Maintenance...............................................................................................................................................22

Maintenance Safety Precautions .......................................................................................................22

Suggested Maintenance Procedures ................................................................................................22

SECTION 4—INITIAL SETUP ............................................................ 24

Initial Setup.................................................................................................................................................24

Part No 1146024 3 Recumbent Handcycle Series

TABLE OF CONTENTS

TABLE OF CONTENTS

SECTION 5—OPERATION ................................................................ 27

Riding the Handcycle ...............................................................................................................................27

Shifting Gears.............................................................................................................................................28

Seven Speed Hub .................................................................................................................................28

Backing-Up .................................................................................................................................................30

Braking ........................................................................................................................................................30

Reversing Drum Brakes......................................................................................................................30

Hand Brakes/Hands-On Brakes........................................................................................................31

Using Parking Brake .................................................................................................................................31

Steering/Cornering...................................................................................................................................32

SECTION 6—RIDING POSITION ........................................................ 33

Replacing/Adjusting the Footrest and Leg Guard .............................................................................33

Replacing/Adjusting Footrest.............................................................................................................33

Replacing/Adjusting Leg Guard.........................................................................................................33

Using/Replacing Footrest Strap .............................................................................................................34

Using Footrest Strap ...........................................................................................................................34

Replacing Footrest Strap....................................................................................................................34

Adjusting Hand Crank .............................................................................................................................35

Adjusting Hand Crank Height - All Models Except Top End XLT Gold.................................35

Adjusting Top End XLT Gold Hand Crank....................................................................................36

Adjusting Seat Fore/Aft - All Models Except XLT Gold and Top End Force.............................37

Adjusting Seat Fore/Aft - XLT Gold and Top End Force Only .....................................................38

Adjusting Seat Height - All Models Except XLT Gold and Top End Force ................................39

Adjusting Back Angle - All Models Except XLT Gold and Top End Force.................................40

Adjusting Back Angle - XLT Gold.........................................................................................................41

Adjusting Back Height - Wide Back Option Only ............................................................................42

SECTION 7—WHEELS ....................................................................... 43

Installing/Adjusting the Rear Wheel and Quick-Release Axles......................................................43

Installing the Rear Wheels with Threaded Axles..............................................................................44

Replacing Tyre/Tube and Tuning/Replacement of Spokes..............................................................44

Tire Pressure .............................................................................................................................................44

Determining/Adjusting Toe In/Toe Out..............................................................................................45

Determining Toe In/Toe Out ...........................................................................................................45

Adjusting Toe In/Toe Out .................................................................................................................46

Replacing Camber Inserts.......................................................................................................................46

Recumbent Handcycle Series 4 Part No 1146024

TABLE OF CONTENTS

TABLE OF CONTENTS

SECTION 8—SERVICE PROCEDURES ................................................. 47

Replacing the Fork/Crank Assembly....................................................................................................47

Replacing the Crank Arms - XLT Gold, XLT PRO and Top End Force .....................................50

Replacing the Left Side Crank Arms................................................................................................50

Replacing the Right Side Crank Arms .............................................................................................50

Installing/Removing/Adjusting the Road Crown Compensator.....................................................51

Installing Road Crown Compensator..............................................................................................51

Removing Road Crown Compensator ...........................................................................................52

Adjusting Road Crown Compensator ............................................................................................52

Installing/Removing/Adjusting the Steering Dampener - For Top End XLT Gold

and Force Only .........................................................................................................................................53

Installing Steering Dampener.............................................................................................................53

Removing Steering Dampener ..........................................................................................................53

Adjusting Steering Dampener ...........................................................................................................53

Installing Seven Speed Shifter Cable.....................................................................................................54

Adjusting/Replacing Seven Speed Shifter.............................................................................................55

Installing/Adjusting Seven Speed Hub Chain ......................................................................................55

Seven Speed Hub Chain Installation ................................................................................................55

Adjusting Seven Speed Hub Chain...................................................................................................56

Installing/Adjusting Twenty-Seven Speed Cassette Chain...............................................................57

Installing Twenty-Seven Speed Cassette Chain.............................................................................57

Adjusting Twenty-Seven Speed Cassette Chain ...........................................................................58

Adjusting/Replacing the Parking Brake ................................................................................................59

Adjusting the Parking Brake ..............................................................................................................59

Replacing the Parking Brake ..............................................................................................................59

Replacing Seat Upholstery......................................................................................................................60

Replacing Back Upholstery.....................................................................................................................61

Replacing Wide Back Upholstery.....................................................................................................61

Replacing Narrow Back Upholstery ................................................................................................61

SECTION 9—OPTIONS ..................................................................... 62

Installing Rear Safety Light......................................................................................................................62

Part No 1146024 5 Recumbent Handcycle Series

TABLE OF CONTENTS

TABLE OF CONTENTS

Batteries .................................................................................................................................................62

Mounting the Safety Light...................................................................................................................62

Operating the Safety Light .................................................................................................................62

Installing the Water Bottle.....................................................................................................................63

Installing/Using the Tow Bar ..................................................................................................................63

Installing the Draft Bumper....................................................................................................................64

Installing the Safety Flag...........................................................................................................................64

Using Safety Helmet.................................................................................................................................64

Installing Seat Positioning Strap.............................................................................................................65

Installing the Computer ..........................................................................................................................65

Installing Hand Crank Handles ..............................................................................................................66

Horizontal Handles/Delrin Handles.................................................................................................66

Vertical Handles ...................................................................................................................................66

Tri-pin Quad Handles .........................................................................................................................66

V or S Crank Handles.........................................................................................................................66

Installing V/S Crankarm Handles...........................................................................................................66

For Models Made Before 7/12/07 ....................................................................................................66

For Models Made After 7/12/07.......................................................................................................67

Installing Gloves ........................................................................................................................................68

Mountain Drive Transmission Option.................................................................................................68

Switching to Mountain Drive Transmission Option ....................................................................68

Mountain Drive Transmission Option Maintenance....................................................................68

Using the Travel Ready Option.............................................................................................................69

Removing/Installing the Camber Bar....................................................................................................69

Removing/Installing the Fork - Travel Ready XLT PRO Equipped with Road

Crown Compensator ..............................................................................................................................70

Removing the Fork ..............................................................................................................................70

Recumbent Handcycle Series 6 Part No 1146024

TABLE OF CONTENTS

TABLE OF CONTENTS

Installing the Fork.................................................................................................................................70

Removing/Installing the Fork - XLT Gold, and Top End Force Equipped with

Steering Dampener ..................................................................................................................................71

Removing the Fork ..............................................................................................................................71

Installing the Fork.................................................................................................................................71

Removing/Installing the Front Wheel - XLT Gold, XLT Pro and XLT with

Speed Cassette Chain..............................................................................................................................72

Removing the Front Wheel...............................................................................................................72

Installing the Front Wheel .................................................................................................................72

Assembling/Using/Adjusting the Handcycle Rack..............................................................................73

Assembling the Handcycle Rack.......................................................................................................73

Using the Handcycle Rack..................................................................................................................73

Adjusting the Handcycle Rack...........................................................................................................74

Using the Alignment Gauge....................................................................................................................75

LIMITED WARRANTY ..................................................................... 79

Part No 1146024 7 Recumbent Handcycle Series

DEALER/TECHNICIAN INFORMATION

DEALER/TECHNICIAN

INFORMATION

The term "qualified technician" in this manual refers to an Invacare qualified technician
or a Shimano® certified bicycle repair technician.

SPECIAL NOTES

Signal words are used in this manual and apply to hazards or unsafe practices which
could result in personal injury or property damage. Refer to the table below for
definitions of the signal words.

SIGNAL WORD MEANING

DANGER

WARNING

CAUTION

Danger indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.

Warning indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.

Caution indicates a potentially hazardous situation which, if not avoided,
may result in property damage or minor injury or both.

NOTICE

THE INFORMATION CONTAINED IN THIS DOCUMENT IS SUBJECT TO
CHANGE WITHOUT NOTICE.

HANDCYCLE USER

As a manufacturer of handcycles, Invacare endeavors to supply a handcycle to meet
many needs of the end user. However, final selection of a handcycle to be used by an
individual rests solely with the user and his/her health care professional capable of
making such a selection.

HANDCYCLE TIE-DOWN RESTRAINTS AND SEAT POSITIONING STRAPS

Invacare recommends that handcycle users NOT be transported in vehicles of any
kind while in a handcycle. As of this date, the Department of Transportation has not
approved any tie-down systems for transportation of a user while in a handcycle, in
a moving vehicle of any type.

With regard to restraints – seat/chest positioning straps – it is the obligation of the
dealer, therapists and other healthcare professionals to determine if a seat/chest
positioning strap is required to ensure the save operation of this equipment by the
user. SERIOUS INJURY CAN OCCUR IN THE EVENT OF A FALL FROM THE
PRODUCT.

Recumbent Handcycle Series 8 Part No 1146024

SPECIAL NOTES

 WARNING

ALWAYS wear your seat positioning strap. Inasmuch as the seat positioning strap is
an option on this handcycle (you may order with or without the seat positioning
strap), Invacare strongly recommends ordering the seat positioning strap as an
additional safeguard for the handcycle user. The seat positioning strap is a position­ing belt only. It is not designed for use as a safety device withstanding high stress
loads such as auto or aircraft safety belts. If signs of wear appear, belt MUST be
replaced IMMEDIATELY.

Part No 1146024 9 Recumbent Handcycle Series

LABEL LOCATIONS

Backrest MUST be adjusted properly. Refer to
owner’s manual. Otherwise, user’s elbows may
contact rear wheels during use. Operate with
caution.

P/N 1154264 Rev A

WARNING

ALWAYS keep fingers and

hands away from the chain

while using the handcycle,

otherwise injury may occur.

P/N 1154265 Rev A

WARNING

NOTE: XLT Gold shown. Labels located at the same places on other models.

LABEL LOCATIONS

Recumbent Handcycle Series 10 Part No 1146024

TYPICAL PRODUCT PARAMETERS

TYPICAL PRODUCT PARAMETERS

TOP END XLT TOP END XLT JR

Seat Width: 14 to 20 inches (35.56 to 50.8 cm) 14 inches (35.56 cm)

Seat Depth: 15 inches (38.1 cm) 15 inches (38.1 cm)

Seat-to-Floor (approx.): 12, 13, or 14 inches (30.48, 33.02, or

35.56 cm)

Back Style: Adjustable Back Angle 90° - 110° Adjustable Back Angle 90° - 110°

Back Height Fixed/
Adjustable Angle:

Footrest: Adjustable Fore and Aft Adjustable Fore and Aft

Side - Wheel Clearance: 2 inches - * 2½ inches (5.08 - 6.35 cm) 2 inches - 2½ inches (5.08 - 6.35 cm)

Rear Axle: Quick-Release or Threaded Quick-Release

Rear Wheel Camber: 15° - Standard 15° - Standard

Wheels/Tires: 26-inch Spoke High Performance

Brakes: Internal reversing drum brakes and

Handles: Ergonomic, Vertical foam covered or

Crankset: Alloy Crankset Alloy Crankset

Hub: FRONT - Shimano Nexus® 7 Speed Hub

11-14 inches (Wide) (27.44 - 35.56 cm)
20 inches (Narrow, Tall) (50.8 cm)

(66.04 cm)
24-inch Cruiser or *Knobby (55.88 cm)

parking brake

Delrin®

REAR - Precision Black Anodized
w/½-inch Quick Release Stainless Axles

12, 13, or 14 inches (30.48, 33.02, or

35.56 cm)

11-14 inches (Wide) (27.44 - 35.56 cm)
16½ inches (Narrow, Tall) (50.8 cm)

20-inch Cruiser (50.8 cm)

Internal reversing drum brakes and parking
brake

Ergonomic, Vertical foam covered or
Horizontal foam covered

FRONT - Shimano Nexus 7 Speed Hub
REAR - Precision Black Anodized w/½-inch
Quick Release Stainless Axles

Spokes: 14 Gauge Stainless 14 Gauge Stainless

Shift Levers: Shimano Shimano

Gears: 7 Speed 7 Speed

Seat Cushion: Foam Insert - Optional Foam Insert - Optional

Upholstery: Nylon Nylon

Weight: 35 lbs (15.9 kg) 30-35 lbs (13.6 - 15.9 kg)

Shipping Weight: 65 lbs (29.5 kg) 65 lbs (29.5 kg)

Weight Limitation: 250 lbs (113.4 kg) 250 lbs (113.4 kg)

Options: Mirror, Backpack Hydration System,

Computer, Tow Bar, Horizontal Han­dles, Safety Lights, Helmet and Flag, Seat
Positioning Strap, Quad Cuffs, Quad
Gloves, Mountain Drive, Bike Rack,
Water Bottle and Cage, Tri-pin Quad
Handles, Threaded Axles, Leg Guard
Attachment, Alignment Gauge, Crutch
Holder, Indoor Training Roller

Cordless Computer, Helmet, Quad Cuffs,
Quad Gloves, Seat Positioning Strap, Safety
Flag, Mirror, Safety Lights, Water Bottle and
Cage, Leg Guard Attachment, Crutch
Holder, Bike Rack, Cushion, Towbar for
handcycle, Backpack Hydration System,
Alignment Gauge, Mountain Drive, Tri-pin
Quad Handles.

*NOTE: Knobby tires will reduce side wheel clearance to approximately 1-inch (2.54 cm).

Part No 1146024 11 Recumbent Handcycle Series

TYPICAL PRODUCT PARAMETERS

TOP END XLT PRO TOP END XLT GOLD

Seat Width: 14 to 18 inches (35.56 to 45.72 cm) 14 to 18 inches (35.56 to 45.72 cm)

Seat Depth: 15 inches (38.1 cm) 15 inches (38.1 cm)

Seat-to-Floor (approx.): 12, 13 and 14 inches (30.48, 33.02, and

35.56 cm)

Back Style: Adjustable Back Angle 90° - 110° Adjustable Back Angle 50° - 90°

Back Height Fixed/
Adjustable Angle:

Footrest: Adjustable Fore and Aft Adjustable Fore and Aft

Side - Wheel Clearance: 2 inches - * 2½ inches (5.08 - 6.35 cm) 2 inches - 2½ inches (5.08 - 6.35 cm)

Rear Axle: Quick-Release or Threaded Quick-Release or Threaded

Rear Wheel Camber: 15° - Standard (38.1 cm) 9° - Standard (22.86 cm)

Wheels/Tires: 26-inch Spoke High Performance (66.04 cm)

Brakes: Rapid fire hands-on brake mounted on right

Handles: Ergonomic, Vertical, Ovalized Aluminum

Crankset: Top End V Crankset Top End S or V Crankset

Hub: FRONT - Shimano/Top End Components

11-14 inches (Wide) (27.94 - 35.56 cm)
18½ inches (Narrow, Tall) (50.8 cm)

24-inch Cruiser or *Knobby (55.88 cm)

pedal. Parking brake on L frame

mounted on Top End V crankset

w/ 27 Speed External Cassette
REAR - Precision Black Anodized w/½-inch
Quick Release Stainless or Threaded Axles

9 inches (22.86 cm)

12 inches (Wide) (30.48 cm)
18 inches (Narrow, Tall) (45.72 cm)

26-inch Spoke High Performance.
(66.04 cm)
24-inch Cruiser or *Knobby (55.88 cm)

Rapid fire hands-on brake mounted on
right pedal. Parking brake on L frame

Ergonomic, Vertical, Ovalized Aluminum
mounted on Top End S or V crankset

FRONT – Shimano/Top End Components
w/ 27 Speed External Cassette
REAR - Precision Black Anodized
w/½-inch Quick Release Stainless Axles or
Threaded Axles

Spokes: 14 Gauge Stainless 14 Gauge Stainless

Shift Levers: Rapid fire hands-on shifter mounted on right

handpedal for lower derailler, Manual shifter
for upper derailler/chainrings.

Gears: 27 Speed 27 Speed

Seat Cushion: Foam Insert - Optional Foam Insert - Optional

Upholstery: Nylon Nylon-Adjustable Tension

Weight: 30 lbs (13.6 kg) 30 lbs (13.6 kg)

Shipping Weight: 65 lbs (29.5 kg) 65 lbs (29.5 kg)

Weight Limitation: 250 lbs (113.4 kg) 250 lbs (113.4 kg)

Options: Computer, Tow Bar, Safety Lights,

Helmet, Flag, Bike Rack, Water Bottle and
Cage, Carbon Fiber Wheels, Leg Guard
Attachment, Welded Seat, Travel Option,
Alignment Gauge, Backpack Hydration Sys­tem, Crutch Holder,
Drafting Bumper, Indoor Training Roller

Rapid fire hands-on shifter mounted on
right handpedal for lower derailler, Manual
shifter for upper derailler/chainrings.

Computer, Tow Bar, Safety Lights, Hel­met, Flag, Bike Rack, Water Bottle and
Cage, Fixed seat frame, Alignment Gauge,
Backpack Hydration System, Carbon Fiber
Wheels, Crutch Holder, Drafting Bumper,
Titanium Parts, Indoor Training Roller

*NOTE: Knobby tires will reduce side wheel clearance to approximately 1-inch (2.54 cm).

Recumbent Handcycle Series 12 Part No 1146024

TYPICAL PRODUCT PARAMETERS

Tyre Pressure Conversion

NOTE: PSI rating is printed on the side of the tyre.

NOTE: Conversion formula: 1 psi = 6.895 kPa (approx. 7 kPa).

PSI KILOPASCALS

50 345

55 379

60 414

65 448

70 483

75 517

80 552

85 586

90 621

95 655

100 690

105 724

110 758

115 793

120 827

Part No 1146024 13 Recumbent Handcycle Series

SECTION 1—GENERAL GUIDELINES

SECTION 1—GENERAL GUIDELINES

 WARNING

SECTION 1 - GENERAL GUIDELINES contains important information for the safe
operation and use of this product.

Proper Fit

The handcycle MUST be adjusted to fit the rider. For a proper fit:

• The rider MUST be able to see over the hand crank.

• The rider MUST have a slightly bent elbow when the hand pedals are toward the front
of the handcycle (farthest from the rider's face).

• The rider MUST have a slight bend at the knee when feet are in the footrests. Feet
should be flat against footrest hoop.

• XLT Series requires a 18' turning radius. If leg touches tire during turn and user cannot
sense this, a leg guard attachment is recommended.

• The rider's knees MUST not obstruct hand crank operation.

Check the seat position, back angle, quick-release on threaded axles, footrest fore/aft
position, hand crank height for proper fit and smooth operation of your handcycle.

Operating Information

Wear your helmet at all times when riding the handcycle.

Before riding your handcycle, check your brakes. Be sure that the brakes and all other
features of your handcycle are operating properly.

ALWAYS keep fingers and hands away from the chain while using the handcycle.

Backrest MUST be adjusted properly. Otherwise, user’s elbows may contact rear wheels
during use. Operate with caution.

DO NOT let children play near the handcrank or the chain. Otherwise, injury or damage
may occur.

The user is responsible for normal upkeep and maintaining the handcycle in proper
operating condition.

The manufacturer is not responsible for failure, damage or injury caused by improper
operation or maintenance by the end-user.

To determine and establish your particular safety limits, practice transferring activities in
the presence of a qualified health care professional before attempting active use of the
handcycle.

Before attempting to transfer in or out of the handcycle, every precaution should be taken
to reduce the gap distance. Position the handcycle on level ground and as close as possible
to the object you are transferring into or out of.

The object you are transferring into or out of MUST also be secured before attempting any
transfer.

Recumbent Handcycle Series 14 Part No 1146024

SECTION 1—GENERAL GUIDELINES

Top End XLT, XLT jr., and XLT Gold Models Only - The parking brake of the handcycle
MUST be engaged before attempting any transfer.

Top End XLT Pro Model Only - This model may be ordered with or without a parking
brake. If ordered without a parking brake, the handcycle MUST be positioned securely
against a stable object before any transfer is attempted. If ordered with the optional
parking brake, the parking brake MUST be engaged before attempting any transfer.

Care MUST be taken when operating on roads, streets or highways.

Operation of the handcycle is subject to all traffic rules and regulations. (This may include
the use of a safety lights and reflectors for dusk/night riding.)

Give pedestrians the right of way.

Slow down at all street intersections and observe to the right, to the left and back to right
again before proceeding.

Use proper hand signals when turning.

DO NOT attempt to move up or down an incline with an ice or oil film.

DO NOT attempt to ride over curbs or obstacles or speed bumps. Doing so may cause
your handcycle to "bottom out" and/or turn over and cause bodily harm or damage to the
handcycle.

DO NOT attempt to lift the handcycle by any removable (detachable) parts. Lifting by
means of any removable (detachable) parts of an handcycle may result in injury to the
user or damage to the handcycle.

DO NOT stand on the seat or frame of the handcycle.

Avoid all surface hazards.

DO NOT carry any riders.

DO NOT carry any items that may obstruct your view or prohibit you from operating the
handcycle properly.

DO NOT attempt to adjust or clean the internal gear hub with reversing drum brake. This
should only be performed by a bicycle professional.

Tyre Pressure

DO NOT use your handcycle unless it has the proper tyre pressure (p.s.i.). DO NOT
overinflate the tyres. Failure to follow these suggestions may cause the tyre to explode
and cause bodily harm.

DO NOT ride on a flat or underinflated tires. Riding on flat or underinflated tyres can
cause injury, as well as, damage to the tyre, tube and handcycle.

Weight Limitation

The Invacare Top End XLT handcycles have a weight limitation of 250 lbs (113.4 kg).

Part No 1146024 15 Recumbent Handcycle Series

SECTION 2—SAFETY AND HANDLING

SECTION 2—SAFETY AND
HANDLING

Safety and Handling of the Handcycle

Requires the close attention of the user as well as the assistant. This manual points out the
most common procedures and techniques involved in the safe operation and
maintenance of the handcycle. It is important to practice and master these safe techniques
until you are comfortable in maneuvering the handcycle.

Use this information only as a basic guide. The techniques that are discussed on the
following pages have been used successfully by many.

Individual users often develop skills to deal with daily living activities that may differ
from those described in this manual. Invacare recognizes and encourages each individual
to try what works best for him/her in overcoming obstacles that they may encounter.
Techniques in this manual are a starting point for the new handcycle user and assistant
with safety as the most important consideration for all.

Stability and Balance

For stability and proper operation of your handcycle, you MUST at all times maintain
proper balance. Your handcycle should remain upright and stable during normal daily
activities when operated correctly.

Invacare recommends using seat positioning straps for additional safety.

A Note to Handcycle Assistants

When learning assistance techniques for the handcycle, have an experienced assistant
help you before attempting it alone.

When you are assisting with a transfer to/from the handcycle, remember to use good
body mechanics. Keep your back straight and bend your knees when lifting or
positioning the handcycle for the end-user.

Also, be aware of detachable parts. These MUST NEVER be used for lifting supports or
to move the handcycle, as they may be inadvertently released, resulting in possible injury
to the user and/or assistant.

Recumbent Handcycle Series 16 Part No 1146024

SECTION 2—SAFETY AND HANDLING

Percentage of Weight Distribution

Transferring in and out of the handcycle will cause a change to the normal balance, the
center of gravity, and the weight distribution of the handcycle. To determine and establish
your particular safety limits, practice transferring activities in several combinations in the
presence of a qualified health care professional before attempting a transfer alone.

Proper positioning is essential for your safety.

Transferring Into/Out of the Handcycle

 WARNING

Before attempting to transfer in or out of the handcycle, every precaution should be
taken to reduce the gap distance. Position the XLT on level ground and as close as
possible to the object you are transferring into or out of.

The object you are transferring into or out of MUST also be secured before
attempting any transfer.

TOP END XLT, XLT JR. AND XLT GOLD MODELS ONLY - The parking brake of
the handcycle MUST be engaged before attempting any transfer.

TOP END XLT PRO MODEL ONLY - This model may be ordered with or without a
parking brake. If ordered without a parking brake, the handcycle MUST be
positioned securely against a stable object before any transfer is attempted. If
ordered with the optional parking brake, the parking brake MUST be engaged
before attempting any transfer.

CAUTION

When transferring, position yourself as far back as possible in the seat. This will pre­vent damage to the upholstery.

NOTE: For this procedure, refer to FIGURE 2.1 on page 18.

NOTE: This activity may be performed independently provided you have adequate mobility and
upper body strength.

1. Position the handcycle on level ground and as close as possible along side the object
to/from which you are transferring.

2. If possible, position the handcycle at a 45° angle to the object to/from which you are
transferring.

3. If installed, apply the parking brake on the handcycle.

4. Position the handcycle handles as far forward as possible. This will create more room
to transfer.

NOTE: If necessary, lift the front wheel off the ground and rotate the front tyre.

5. Secure object that you are transferring into or out of. Apply wheel locks (if installed)
if the object is a handcycle.

Part No 1146024 17 Recumbent Handcycle Series

SECTION 2—SAFETY AND HANDLING

STEP A: Shift body weight to the edge of the

wheelchair upholstery closest to the handcycle.

 WARNING

If installed, parking brake
MUST be secured.

STEP B: Lift and

place LEFT leg past

front frame across

seat and over

center tube.

STEP C: Place LEFT hand on the left

side of handcycle seat frame, NOT on

hand crank.

STEP D: Place RIGHT

hand on the

wheelchair frame.

STEP F: Place both legs onto

handcycle footrests and secure

safety straps.

STEP E: Lift and shift weight

down into handcycle seat.

 WARNING

Wheel locks MUST be
engaged if installed.

Handcycle Pedals

(positioned toward

the front of the

handcycle).

Footrest

Seat Frame

*NOTE: The steps in FIGURE 1 are specifically for transfer to/from a wheelchair and DO NOT
correspond to the steps in the procedure on the previous page. Follow a similar procedure to
transfer to/from an object other than a wheelchair. Refer to the steps on the previous page for
more information.

NOTE: Handcycle shown for clarity.

H

a

n

d

c

y

c

l

e

W

h

e

e

l

c

h

a

i

r

NOTE: During independent transfer, little or no seat platform will be beneath you. Although it
may be difficult to wedge the transfer board between the handcycle seat and the handcycle seat, use
a transfer board if necessary.

NOTE: Refer to STEPS A-F in FIGURE 2.1 for details regarding transfer to/from a handcycle.

6. Shift body weight onto object while transferring.

7. Lift and place left leg past front frame across seat and over center tube.

FIGURE 2.1 Transferring Into/Out of the Handcycle

Recumbent Handcycle Series 18 Part No 1146024

SECTION 3—SAFETY INSPECTION

SECTION 3—SAFETY INSPECTION

Safety Inspection Checklist

NOTE: Every six months, take your Top End XLT to a qualified technician for a thorough
inspection and servicing. Regular cleaning will reveal loose or worn parts and enhance the smooth
operation of your Top End XLT. For safe and proper operation, your handcycle MUST be cared for
just like any other vehicle. Routine maintenance will extend the life and efficiency of your Top End
XLT.

NOTE: Invacare recommends that the following adjustments be performed by a qualified
technician. Initial adjustments should be made to suit your personal body structure and preference.
Thereafter follow these maintenance procedures.

Inspect/Adjust Initially

❑ Inspect for bent or broken frame.

❑ Inspect parking brake - Adjust brake shoes to front rim. Check for worn or missing

shoes. Check for wax or oil on rim.

❑ Ensure cable anchor is attached securely to brake arm.

❑ Ensure internal stopping brakes engages easily.

CAUTION

As with any vehicle, the wheels/castors and tyres should be checked periodically for
cracks, flat spots and wear, and should be replaced.

❑ Ensure axle nuts are tight. Wheel should be centered in fork. Keep wheel bearings

adjusted and keep spokes tight and wheel in proper alignment.

❑ Inspect rim and fork assembly for damage.

❑ Ensure axle nut and wheel mounting nuts are secure.

❑ Inspect wheels for excessive side movement or binding when lifted and spun.

❑ Inspect for flat spots, wear and proper inflation.

❑ Inspect chain/chain guard for damage, rust, tension and stretch. Adjust if necessary.

Lubricate each link (3-in-1 oil® or a quality bike lubricant). Check for damage or
looseness.

❑ Adjust shifter/brake cables according to shifter/brake manufacturer's instructions

(included with the handcycle).

❑ Inspect front fork. Keep tight and lubricate (All purpose grease).

❑ Inspect footrest mounting hardware is tight and footrest secure.

❑ Inspect footrest straps for wetness and/or damage.

Part No 1146024 19 Recumbent Handcycle Series

SECTION 3—SAFETY INSPECTION

❑ Inspect seat positioning strap for any signs of wear. Ensure buckle latches. Verify

hardware that attaches strap to frame is secure and undamaged. Replace if necessary.

❑ Inspect upholstery for rips or sagging.

❑ Clean upholstery with light detergent and water.

❑ Check that all labels are present and legible. Replace if necessary.

❑ Ensure that castors are free of debris.

Inspect/Adjust Weekly

❑ Inspect parking brake - Adjust brake shoes to front rim. Check for worn or missing

shoes. Check for wax or oil on rim.

❑ Ensure cable anchor is attached securely to brake arm.

❑ Ensure internal stopping brakes engages easily.

CAUTION

As with any vehicle, the wheels/castors and tyres should be checked periodically for
cracks, flat spots and wear, and should be replaced.

❑ Ensure axle nuts are tight. Wheel should be centered in fork. Keep wheel bearings

adjusted and keep spokes tight and wheel in proper alignment.

❑ Inspect rim and fork assembly for damage.

❑ Ensure axle nut and wheel mounting nuts are secure.

❑ Inspect wheels for excessive side movement or binding when lifted and spun.

❑ Inspect for flat spots, wear and proper inflation.

❑ Inspect chain/chain guard for damage, rust, tension and stretch. Adjust if necessary.

Lubricate each link (3-in-1 oil or a quality bike lubricant). Check for damage or
looseness.

❑ Adjust shifter/brake cables according to shifter/brake manufacturer's instructions

(included with the handcycle).

❑ Inspect front fork. Keep tight and lubricate (All purpose grease).

❑ Inspect footrest mounting hardware is tight and footrest secure.

❑ Inspect footrest straps for wetness and/or damage.

❑ Inspect seat positioning strap for any signs of wear. Ensure buckle latches. Verify

hardware that attaches strap to frame is secure and undamaged. Replace if necessary.

❑ Inspect upholstery for rips or sagging.

❑ Ensure that casters are free of debris.

Recumbent Handcycle Series 20 Part No 1146024

SECTION 3—SAFETY INSPECTION

Inspect/Adjust Monthly

❑ Inspect for bent or broken frame.

❑ Ensure that castors are free of debris.

Inspect/Adjust Periodically

❑ Inspect for bent or broken frame.

❑ Inspect parking brake - Adjust brake shoes to front rim. Check for worn or missing

shoes. Check for wax or oil on rim.

❑ Ensure cable anchor is attached securely to brake arm.

❑ Ensure internal stopping brakes engages easily.

CAUTION

As with any vehicle, the wheels/casters and tires should be checked periodically for
cracks, flat spots and wear, and should be replaced.

❑ Ensure axle nuts are tight. Wheel should be centered in fork. Keep wheel bearings

adjusted and keep spokes tight and wheel in proper alignment.

❑ Inspect rim and fork assembly for damage.

❑ Ensure axle nut and wheel mounting nuts are secure.

❑ Inspect wheels for excessive side movement or binding when lifted and spun.

❑ Inspect for flat spots, wear and proper inflation.

❑ Inspect chain/chain guard for damage, rust, tension and stretch. Adjust if necessary.

Lubricate each link (3-in-1 oil or a quality bike lubricant). Check for damage or
looseness.

❑ Adjust shifter/brake cables according to shifter/brake manufacturer's instructions

(included with the handcycle).

❑ Inspect front fork. Keep tight and lubricate (All purpose grease).

❑ Inspect footrest mounting hardware is tight and footrest secure.

❑ Inspect footrest straps for wetness and/or damage.

❑ Inspect seat positioning strap for any signs of wear. Ensure buckle latches. Verify

hardware that attaches strap to frame is secure and undamaged. Replace if necessary.

❑ Inspect upholstery for rips or sagging.

❑ Clean upholstery with light detergent and water.

❑ Inspect hand grips for looseness. If loose, replace.

❑ Check that all labels are present and legible. Replace if necessary.

❑ Ensure that castors are free of debris.

Part No 1146024 21 Recumbent Handcycle Series

SECTION 3—SAFETY INSPECTION

Troubleshooting

VEERS

RIGHT

VEERS

LEFT

SLUGGISH

TURN OR

WHEEL

FLUTTERS

PERFORMANCE

XX X X

XX

XXXX

XXX

XX

SQUEAKS

AND

LOOSENESS IN

HANDCYCLE

RATTLES

XX

SOLUTIONS

Check tires for
correct and
equal pressure.

Check road
crown compen­sator or XLT
Gold dampener
hardware and
adjustment

Check for loose
axle nuts.

Check spokes
and nipples.

Check chain for
proper tension
and adjustment.

Check that
goose neck fit­tings are secure.

Maintenance

Maintenance Safety Precautions

 WARNING

After any adjustments, repair or service and before use, make sure all attaching
hardware is tightened securely - otherwise injury or damage may result.

CAUTION

DO NOT overtighten hardware attaching to the frame. This could cause damage to
the frame tubing.

Suggested Maintenance Procedures

1. Before using your handcycle, make sure all nuts and bolts are tight. Check all parts for
damage or wear and replace. Check all parts for proper adjustment.

2. Check parking brake cable and shifter adjustment cables for proper adjustment and
operation. Refer to Service Procedures

on page 47.

Recumbent Handcycle Series 22 Part No 1146024

SECTION 3—SAFETY INSPECTION

3. If equipped, keep quick release axles free of dirt and lint to ensure positive locking and
proper operation. Refer to Installing/Adjusting the Rear Wheel and Quick-Release
Axles on page 43.

 WARNING

DO NOT use WD-40®, 3-in-1 oil, or other penetrating lubricants on quick-release
axles. Otherwise, binding and/or damage to the handcycle may occur.

4. Clean/oil quick-release axles once a week with a Teflon® lubricant.

5. Keep optional quick release levers on axle tubes free of dirt and lint to ensure positive
locking and proper operation.

 WARNING

DO NOT use the handcycle unless it has the proper tyre pressure (p.s.i.). DO NOT
overinflate the tyres. Failure to follow these suggestions may cause the tire to
explode and cause bodily harm.

6. Recommended tyre pressure is listed on the side wall of the tire. If tire needs replaced,
see local bike shop.

CAUTION

As with any vehicle, the wheels and tyres should be checked periodically for cracks
and wear, and should be replaced.

7. The wheels and tyres should be checked periodically for cracks and wear, and should
be replaced if damaged.

8. Check chain for slack and readjust.Refer to Installing/Adjusting Seven Speed Hub
Chain on page 55 or Installing/Adjusting Twenty-Seven Speed Cassette Chain on
page 57.

9. Regularly check for loose spokes in the front and rear wheels. If loose, have them
aligned at your local bike shop.

10. Check road crown compensator and steering dampner for proper operation. Refer to
Installing/Removing/Adjusting the Road Crown Compensator
Installing/Removing/Adjusting the Steering Dampener - For Top End XLT Gold and
Force Only on page 53.

11. Check upholstery for sagging, rips or tears. Refer to Replacing Seat Upholstery on
page 60 and Replacing Back Upholstery on page 61.

on page 51 and

12. Check alignment of front wheel. If it wobbles or takes too much effort to turn by hand,
have it aligned at your local bicycle shop.

Part No 1146024 23 Recumbent Handcycle Series

Initial Setup

SECTION 4—INITIAL SETUP

 WARNING

After any adjustments, repair or service and before use, make sure all attaching
hardware is tightened securely - otherwise injury or damage may result.

DO NOT operate the handcycle if the hand crank obstructs your view. If the hand
crank obstructs your view, adjust the hand crank height before using the handcycle ­otherwise injury or damage may occur.

Initial Setup

NOTE: For this procedure, refer to FIGURE 4.1 on page 25 and FIGURE 4.2 on page 26.

NOTE: Invacare recommends that the following procedures be performed by a qualified technician.

TOOLS REQUIRED:

Adjustable Wrench (10-12 inches) ½-inch Box Wrench

5, 8 and 32 mm Wrench ½-inch Socket Wrench

3/16-inch Allen Wrench Medium Flat Screwdriver

¼-inch Allen Wrench Medium Phillips Screwdriver

1. Install and adjust rear wheels (Installing/Adjusting the Rear Wheel and Quick-Release
Axles on page 43 or Installing the Rear Wheels with Threaded Axles on page 44).
Ensure quick-release axles or threaded axles secure wheels to the handcycle.

2. Adjust footrest (Replacing/Adjusting the Footrest and Leg Guard on page 33) so that
there is a slight bend in the knee.

3. Adjust hand crank assembly (Adjusting Hand Crank on page 35) if unable to see over
hand crank or if knees obstruct hand crank rotation.

4. Adjust chain length (Adjusting Seven Speed Hub Chain on page 56 or Adjusting
Twenty-Seven Speed Cassette Chain on page 58) if crank has been adjusted.

5. If installed, ensure parking brake functions properly (Adjusting/Replacing the
Parking Brake on page 59). Check tension and adjust parking brake cable if necessary.

6. Check brakes to make sure brakes work properly.

7. If back height is adjustable, adjust back height (Adjusting Back Height - Wide Back
Option Only on page 42).

8. Adjust seat position/upholstery (Adjusting Seat Fore/Aft - All Models Except XLT
Gold and Top End Force on page 37, Adjusting Seat Height - All Models Except XLT
Gold and Top End Force on page 39 and/or Replacing Seat Upholstery on page 60).

9. Adjust the hand crank. Refer to Adjusting Hand Crank on page 35.

10. Check that all hardware is tight.

Recumbent Handcycle Series 24 Part No 1146024