Invacare EC-Track Installation & Technical Description

Invacare® EC-Track®
Installation & Technical Description, Installation og teknisk beskrivelse, Installation et description technique, Montering og teknisk beskrivelse, Montering och teknisk beskrivning
enRailsystemforceilinghoistRobin®/Robin
Mover®
daSkinnesystemtilRobin®/RobinMover®
løftemotor
Servicemanual.................................29
frSystèmederailspourlève-personnesurrail
Robin®/RobinMover®
Manueldemaintenance........................55
SkinnesystemfortakmontertRobin®-/Robin
no
Mover®-løfter
Servicehåndbok................................83
svSkensystemförtaklyftenRobin®/RobinMover®
Servicemanual.................................109
PROVIDER:Keepthismanual. TheproceduresinthismanualMUSTbeperformedbyaqualied technician.
©2019InvacareCorporation Allrightsreserved.Republication,duplicationormodicationinwholeorinpartisprohibitedwithoutpriorwritten permissionfromInvacare.Trademarksareidentiedby™and®.AlltrademarksareownedbyorlicensedtoInvacare Corporationoritssubsidiariesunlessotherwisenoted.
Contents
1General.........................................4
1.1Aboutthismanual..............................4
1.2GeneralSafety.................................4
1.3WarrantyInformation...........................4
2Railsystem......................................5
2.1Singlerailsystem..............................5
2.2Traversesystem................................6
2.3RoomTransfer.................................7
2.4Rails,Brackets&Accessories......................8
3Installation.......................................14
3.1GeneralInstallationInstructions....................14
3.2CeilingMountingSystem.........................14
3.2.1ConcreteCeiling.............................14
3.2.2ConcreteCeilingwithSuspendedCeiling...........15
3.2.3WoodenCeiling.............................17
3.3Wallinstallation–endhungrail...................18
3.3.1RailproleMandL..........................18
3.4Wallinstallation–sidehungbracketorside/endhung
bracket.....................................19
3.5Curves......................................19
3.6Railcoupling..................................20
3.6.1RailcouplingforproleMandL................20
3.6.2RailcouplingforproleS......................20
3.7Wallsupportlegs..............................20
3.8Mountingtraversesystem........................21
3.9Installationoftrackswitches......................22
3.10Transitcoupling...............................22
3.10.1Adjustingtheholeinthewall/dooropening.......22
3.10.2Installingthetransitcoupling..................23
3.10.3Installingandconnectingcontrolbuttonand
3.10.4Installingatraversesystemwithlockxturefor
3.10.5Installationofasinglerailforacouplingsystem....24
3.10.6Mountingthepositioningxturesonparallelrail
3.11Installingtheceilinghoisttotherailsystem..........25
3.11.1InstallingRobin®............................25
3.11.2InstallingRobin®Mover......................26
3.12Inspection/checkoftherailsystem...............26
4T echnicalData....................................28
4.1Therailsystem................................28
4.2Dimensionsfordifferenttrackinstallations............28
powersupply..............................24
transitcoupling.............................24
S-proleandM/L-proles.....................24
Invacare®EC-Track®

1General

1.1Aboutthismanual

Thisinstallationmanualisintendedasaninstructionwhen planningandcarryingouttheinstallation.Inorderto ensuresafetywhenhandlingtheproduct,readthemanual carefullyandfollowthesafetyinstructions.
Forpre-saleanduserinformation,pleaseseetheuser manual.FindtheusermanualonInvacare’swebsiteor contactyourInvacarerepresentative(seeaddressesatthe endofthismanual).
Symbolsinthismanual
Inthismanual,hazardsareindicatedbysymbols.The symbolsareaccompaniedbyasignalwordthatindicates theseverityoftherisk.
WARNING Indicatesahazardoussituationthatcould resultinseriousinjuryordeathifitisnot avoided.
CAUTION Indicatesahazardoussituationthatcould resultinminororslightinjuryifitisnot avoided.
IMPORTANT Indicatesahazardoussituationthatcould resultindamagetopropertyifitisnot avoided.
TipsandRecommendations Givesusefultips,recommendationsand informationforefcient,trouble-freeuse.

1.2GeneralSafety

WARNING! Safetyrulesbeforeinstallation
–Allinstallationsmustcomplywiththenational
rulesandstandards. –Useonlyapprovedinstallationcomponents. –Ateverypointofsuspension,theroof/ceiling
structuremustbeabletowithstandastatic
loadofatleast300kg. –Beforemountingarailsystem,theroof,
walls,andoormustbeexaminedcarefully.
Determinetheexactmaterialsinvolvedinthe
roofandwalls.Thisexaminationmustonly
becarriedoutbyasuitablyqualiedperson. –Therailsystemmustbemountedonlyby
suitablyqualiedpersons.
StressT est
InaccordancewiththeEuropeanstandardEN10535,the systemshallbestresstestedwith300kg.Thisshouldbe doneateachxingpoint.Thistestistobecarriedout asatestingofthesubstratum’sabilitytokeeptherail systeminplace.Thistestshallbecarriedoutbyasuitably qualiedperson.

1.3WarrantyInformation

Termsandconditionsofthewarrantyarepartofthe generaltermsandconditionsparticulartotheindividual countriesinwhichthisproductissold.
ContactinformationforyourlocalInvacareofceislocated insidethebackcoverofthismanual.
Givesinformationabouttherequiredtools.
ThisproductfeaturestheCEmark,in compliancewiththeMedicalDevice Regulation2017/745Class1.Thelaunchdate ofthisproductisstatedintheCEdeclaration ofconformity.
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Railsystem

2Railsystem

2.1Singlerailsystem

Asinglerailsystemissuitedinsituationswherethelifting isdoneatspecicorlimitedplaces(e.g.underneaththe track).
Asinglerailsystemconsistsofonestraightrail.Thisrail maybemountedparalleltothewallsordiagonallyinthe room.
Therailsystemcanbeoptionallyextendedwithcurves withanglesof30°,45°,60°and90°.
Therailsystemcanbeinstalledonthewallortheceiling.
Withasinglerailsystemitispossibletohidethe installationintheceilingsothatonlytheopeningofthe railisvisible.
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2.2Traversesystem

Atraversesystemissuitedforcaseswhenanunlimitednumberofliftingplacesisrequiredintheroom.
Atraversesystemconsistsoftwoparallelrailsmountedontheceilingorthewall.Ineachparallelrail,atraversetrolleyis insertedwitchcantravelthefulllengthoftheparallelrails,fromendstoptoendstop.
Acrosstheparallelrailsatraverserailismountedtothetwotraversetrolleys.Thisinstallationcanbecarriedoutin differentways,asshownintheillustrationsbelow.Withahoisttrolleyinsertedinthetraverserail,thehoistcantravel thefulllengthofthetraverserail.
Thesystempermitsanunlimitednumberofliftingplaces,sincethetraversesystemcoverstheentireroom.
Combinationsoftraversesystems
RailsCombinationPossiblecombinations
Parallel:S-Prole
Traverse:S-Prole
Under-hungtraverse:
Between-hungtraverse:
Parallel:S-Prole
Traverse:M-Prole
Parallel:S-Prole
Traverse:L-Prole
Parallel:M-Prole
Traverse:M-Prole
Under-hungtraverse:
Partlybetween-hung traverse:
Under-hungtraverse:
Under-hungtraverse:
Between-hungtraverse:
Partlybetween-hung traverse:
Parallel:M-Prole
Under-hungtraverse:
Traverse:L-Prole
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RailsCombinationPossiblecombinations
Parallel:L-Prole
Under-hungtraverse:
Traverse:L-Prole
Between-hungtraverse:
Partlybetween-hung traverse:
Railsystem

2.3RoomTransfer

Roomtransferwithtwohoists
RoomtransfercanbedonebyusingtwoRobinhoists; oneineachroom.T oeasethisoperation,anInvacare room-to-roomtrolleyisused.
Roomtransferispossibleinbothsingle-orroomcovering installations.Itisimportantthattherailsarelocated asclosetothedoorwayaspossible.Wheninstallinga roomcoveringrailsystemintendedforroomtransfer, thetraverserailmustbeinstalledperpendiculartothe wallwiththedoorway.Thedistancebetweenthetwo endstopbuffersmustnotexceed600mm.Toobtainthe bestpossibleresultduringroomtransfer ,theremustbea minimumdistanceof1.85mbetweentheoorandthe
undersideofthehoist.Thismustbekeptinmindduring installationoftherailsystem.
Roomtransferwithtransit(transitcoupling)
Asanalternativetheroomtransfercanbeachievedby aninstalledtransitcoupling.
Thecouplingcanbeusedtoconnecteithertwotraverse systemsoronetraversesystemandonesinglerailsystem.
Thecouplingisoperatedelectricallybyacontrolbutton mountedonthewall.Thecouplingisdeliveredwitha standardlengthof800mm.
Forfurtherinformationseechapters2.4Rails,Brackets& Accessories,page8and3.10Transitcoupling,page22.
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2.4Rails,Brackets&Accessories

RailprolesS,M,L
Type
Description
RailproleSMax.length=7.8m
Max.spanwithoutsupport: 2m
RailproleMMax.length=7.8m
Max.spanwithoutsupport: 4m
RailproleLMax.length=7.8m
Max.spanwithoutsupport: 8m
Curves30°,45°,60°,90°
Type
Curve30°
Description
RailproleSwithcurve30° and2x200mmstraightrail
Curve45°
RailproleSwithcurve45° and2x200mmstraightrail
Curve60°
RailproleSwithcurve60° and2x200mmstraightrail
Curve90°
RailproleSwithcurve90° and2x600mmstraightrail
Info
color:white
Info
Allcurveshavearadiusof 400mm.
Allcurvesaresupplied asrightorleftcurves. Characteristicsforrightand left,seechapter3.5Curves,
page19
Ceilingbrackets
Type
Description
Ceilingbracket,QuickCeilingbracketswithhidden
xingparts.T obeused forceilinginstallationof single-railandtraverse systems.
Sizes(WxDxH):
30x68x14mm (forcurves)
70x68x14mm (forordinaryceiling supension)
120x68x14mm (forrailcoupling)
Ceilingbracket,Quick, Traverse
Bracketsfortraverse systemandsidehung wallinstallation
Thebracketismounted beneaththetraversetrolley , attheunderhungandpartly between-hungtraverse assembly.
Info
Installation:Seechapter3.2 CeilingMountingSystem, page14.
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Railsystem
Type
Description
Ceilingbracket,StandardCeilingbracketswithvisible
xingparts
Tobeusedforceiling installationofsingle-railand traversesystems.
Sizes(WxDxH):
30x146x14mm(for curves)
70x146x14mm(for ordinaryceiling supension)
120x146x14mm(for railcoupling)
Standardceilingbracketwith lock
Ceilingbracketwithlock screwmeasuring(70x146). Usedforceilinginstallation, withmin.1perstraight rail.Thisensuresthatthe railisnotdisplacedafter installation.
Sizes(WxDxH):
70x146x14mm
Info
Shims
Type
Shimforstandardceiling bracket
Description
Availableforceilingbrackets in30,70,120mmwidth.
Height:
1mm
3mm
5mm
Info
Shimsaretobeusedin installationstocompensate possibledifferencesofthe heightintheroof/ceiling structure.
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Wallbrackets
Type
Description
Wallbracket,endhungTobeusedwheninstalling
trackstoawall.Theycanbe usedwhenthewallshave sufcientlyhighcarrying capacitywhenmounting straightanddiagonallytoa wall.
Tobeusedwithinserttubes andconsole.
Wallbrackets,sidehungTobeusedwheninstalling
trackssidehung.Canbe appliedifthewallhas sufcientstrength.
Wallbracket,sideandend hung
Tobeusedwheninstalling trackseithersideorend hung.Canbeappliedifthe wallhassufcientstrength.
Inserttubes
Info
Installation:Seechapter3.3 Wallinstallation–endhung rail,page18.
Installation:Seechapter3.4 Wallinstallation–sidehung bracketorside/endhung bracket,page19
Installation:Seechapter3.4 Wallinstallation–sidehung bracketorside/endhung bracket,page19
Type
InserttubeforrailproleM orL
Description
Tobeusedwhenmounting railendhungtowall,when couplingtworails,orwhen mountingrailsdiagonallyin aroom.
Inserttubeforrail proleM:Length800 mm.
Inserttubeforrail proleL:Length1m.
Wallsupportleg,consoleandwallsupportfoot
Type
Description
WallsupportlegTobeusedifthewalldoes
nothavesufcientcarrying capacitywhenmountingthe railtothewall.Maybeused forthemonorailsystemsas wellasthetraversesystems. Leglength:2.6m/3m
WallsupportconsoleTheconsoleisalsoused
togetherwiththeendhung wallbracketwhenmounting straightordiagonal.
WallsupportfootLowfootforroomswithout
skirtingboard
Info
Inserttubeissupplied dependingontheparticular mountingsituation.
Info
Installation:Seechapter3.7 Wallsupportlegs,page20
Highfootforroomswith skirtingboardpanalongthe oor
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EndStop
Railsystem
Type
Description
Info
Endstop Theendstopismounted
atallrailoutlets,which ensuresthatthetrolleysdo notleavetherailsystem.
Whentheendstopis mounted,therubberplugis tofacetowardsthetrolley.
endstopfortraverserail Whenthetraversesystemis
between-hung,thetraverse railsendstopistobe mountedinthetraverse trolley.
Whentherailsaremounted toawall,theendstopisto beplacedsofarintotherail thatthehoistdoesnothit thewall
Insomecountries/localareasthereisademandfordoublesecuringoftheendstops.Suchextrasecuringcanbe achievedbyinstallingoneofthefollowing:
M5x16mmthreadformingscrew(e.g.Bufab/SweboltMRXorequal),10mmfromeachendoftherail,25mm fromtherailunderside(thescrewcanbeinstalledinapre-drilledholeØ4,3mm).
Ø6,3x22mmthreadformingscrew(e.g.Bufab/SweboltR6Borequal),10mmfromeachendoftherail,18 mmfromtherailunderside.
Trolleys
Type
HoistTrolley
Description
The hoist trolley is used for individual mono rail systems as well as traverse systems. The hoist trolley is used when a Robin ceiling hoist is to be mounted in the track system.
TraverseTrolley Thetraversetrolleyisused
whenmountingatraverse system.Foratraverse system,2traversetrolleys arealwaysused.
Room-To-RoomTrolley Theroom-to-roomtrolleyis
usedwhenatransferfrom oneroomtoanotheris required,typicallythrougha doorway.
Info
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Invacare®EC-Track®
RailEndPlugs
Type
Description
RailendplugS,M,LRailendplugsaresupplied
forrailprolesof3sizes. Color:white.
Tobeusedattheclosureof bothendsofallrails.
Mounting:Pressintotherail proleaftertherailsystem ismounted.
Pendles
Type
Description
Pendles,adjustablePendlesareappliedifthere
isaneedforinstallinga lowerrailsystemthanthe originalceilinglevel.Canbe usedinhiddeninstallationas wellasvisibleinstallations.
Sizes(adjustablelength):
200–300mm
280–460mm
440–740mm
Info
Info
Installation:See3.2.2 ConcreteCeilingwith SuspendedCeiling,page15.
TrackSwitch
Type
Description
Trackswitch,manualThetrackswitchismanually
operatedandisinstalled withastandardceiling bracket.Thetrackswitchis usedincombinationwitha ceilinginstalledsinglerail systemwithS-prole,where achangeindirectionis requiredduringmovement ofthepatient.
TransitCoupling
Type
Description
TransitcouplingThetransitcouplingis
operatedelectricallyand mountedwithpendlesin theceilingonbothsidesof thewall.Length:800mm.
Thecouplingisusedfor movementofapatientfrom oneroomtoanother .
intraversesystemswith S-,M,-andL-rails.
Info
Installation:Seechapter3.9 Installationoftrackswitches, page22
Info
Controlbutton(forthe wall),andatransformerare enclosedwhendelivered.
Installation:Seechapter3.6
Railcoupling,page20
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Railsystem
Type
Lockxturefortraverse proleS
Lockxturefortraverse proleM/L
Positioningxturesfor parallelrailS-prole
Description
inasinglerailsystem withonlyS-prolerails.
Tobemountedonthe traverseproleinthe endthatiscoupled.Itis mountedtoensurethatthe traverserailandcoupling arelockedandconnected correctlybeforeroom transfercanbedone.
Tobemountedonthe traverseproleinthe endthatiscoupled.Itis mountedtoensurethatthe traverserailandcoupling arelockedandconnected correctlybeforeroom transfercanbecarriedout.
Tobemountedonthe parallelrail,closetothe coupling,topositionthe traverserailcorrectlyin proportiontothecoupling.
Info
Positioningxturesfor parallelrailM/L-prole
Tobemountedonthe parallelrail,closetothe coupling,topositionthe traverserailcorrectlyin proportiontothecoupling.
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3Installation

3.1GeneralInstallationInstructions

Beforeinstallingarailsystem,acarefulandaccurate measuringoftheroomisessential.Itisequallyimportant todeterminetheconditionoftheceiling,thewallsand theoorinordertodecidewhethertomounttherailson theceilingoronthewalls.Next,youneedtodecidehow manyliftingplacesareneededintheroom.
Whendeningtheliftingplaces,anindividualassessment isrequired,whichtakesintoconsiderationthebuildofthe individualuserandnumberofnurses.
Thefollowingplacementoftypicalliftingplacesmaybe usedasarecommendedguideline:
Bed1mfrominsideofthebed
headend
Toilet150mmfromthefront
edge
Bathtub
Changingtable1mfromtheheadendof
1/3wayup(sitting position),½wayup (recliningposition)
thetable
Wheninstallingrailswithbracketsdirectlyontheceiling, makesurethattheceilingisevenandhorizontal.(Shims ofrespectively1mm,3mmand5mmthickness,maybe usedtoleveloutanyunevenness.)
Keyholefortheinstallationpoint
AnyEC-Tracksystemmustbepreparedwithaninstallation pointforthehoist.
Thisinstallationpointappearsasa32mmroundmilled grooveonthebottomoftherailinwhichthehoististo beinstalled.Thismilledgrooveiscalledkeyhole.
Wheninstallingtherailsystem,itiscrucialthatthis installationpointisplacedaccordingtotheinstructions below.
1.Generally,thekeyholemustalwaysbeplacedasclose aspossibletotheendofarail.However,itmustbe atleast250mmawayfromtherailend.
2.Iftherailgoesfromwalltowall,itshouldbeplaced min.400mmfromtherailproleend.
3.Ifatraversesystemismounted,thekeyholeshould beplacedascloseaspossibleacrosstheendofthe rail.However,itmustbeatleast250mmawayfrom therailend. Ifthetraverserailcontinuesallthewayouttothe walls,itshouldbeplacedmin.400mmfromtheend oftherail.
Whenmeasuringfortheselectedrailsystem,takeinto considerationasuitableparkingplaceforthehoistwhenit isnotinuse.Asuitablespotcouldbenearawall,where thehoistchargerismountedonthewall.
Checkthecustomizedrailaswellasthebracketsandother accessoriesagainstthedrawing.
Checkthatanyburrsandmetalshavingshavebeen removedfromtherailstopreventthisdebrisfromgetting stuckinthetrolleywheelsproducingnoiseanderratic operation.
Incaseofsinglerailsandcurvedrailsneedingcoupling, usetheenclosedpipepins.
1.Pushthepipepinshalfwayintotheonerail.Holes aredrilledtoØ3.2mmintherailthattheprevious mentionedrailistobeconnectedto.Thenthenext railisinsertedoverthepipepins.
2.Pushthenextrailintotheprotrudingpins.Donot drillfurtherholesintherstrail.
3.Mountthebracketforrailcoupling.
When installing a traverse system where the parallel rails are running from wall to wall, the minimum distance from rail to wall must be 60 mm, insert the traverse trolley and the rail end stop into the parallel rails before installation. If not, the parallel rails must end min. 350 mm from the wall to permit subsequently installation of the trolley.

3.2CeilingMountingSystem

3.2.1ConcreteCeiling
Whenreferringtomountinginconcreteceilings,we differentiatebetweenmassiveconcrete(factorymoulded concreteelements,prestressedconcretesurfaces,armored concrete)andhollowsurfaces.
MountingwithQuickCeilingBracket
Whenusingquickceilingttings,allceilingttingsareto bemountedintheceiling.Thentherailmaybemounted inthese.Atleast3ceilingttingsshallbeusedperrail. Theremustsubsequentlybemax.700mmbetweeneach tting.Theremustbemax.200mmfromtheendofthe railtothersttting.
When installing a mono rail system or a traverse rail in a traverse system, it is important that the rail at one end stops min. 160 mm from the wall to permit subsequently installation of the hoist trolley.
At secondary installation of Robin Mover the distance must be minimum 300 mm.
14
Measureuptoallttingsatthesametime.Itisimportant thatthedrilledholesareonastraightline.Theprecise markingfortheholesistobecarriedoutusinglaser technique,chalkline,etc.
Mountinginmassiveconcreteandhollowsurfaces:
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1.Drillholeswitha15mmhammerdrilltoadepthof 54mm.Blowholesclean.
2.InsertM12strokeanchorsintothehole(e.g.Hilti HKD-SM12orequal). Whenusingasettingtool(e.g.HiltiHSD-GM12x50 orequal),theanchorwillbecorrectlyfastenedinthe concrete.
3.Mountthequickttingbyscrewingthepre-mounted threadedrodinthestrokeanchor . Itisimportantthatanadhesiveisusedonatting andnutwhenthethreadedrodismountedtotting.
Inordertoensuretheachievementofmax. strength,thethreadedrodshouldbescrewedmin. 14mmintotheanchor.
Whenusingastrokeanchorincombination withthequickbracket,optimumaccuracyisa requirement.Asanalternative,twocomponent adhesivemortarforconcretecanberecommended.
Whenallttingsaremounted,pushthehoisttrolley intotherail.Thehoisttrolleymayfacebothways.If thetraversetrolleyistobemountedintotherail,itis importantthatthisfacescorrectlyinconnectiontothe followingmountingofthetraverserail.
Theendstopismountedinbothendsoftherail.Theend stopispushedintotherailwiththerubberplugrst,and fastenedinitiallylooselywithyourngers.
Liftuptherail,adjustthelengthofitandfastenitinto allceilingttings.
Placetheadjustableendstopscorrectlyandtighten appropriately.Itisimportantthattheendstopisplaced sothatthehoistdoesnothitthewall.
Forparallelrailsinatraversesystem,itisimportantthat theendstopisplacedsothatthetraversetrolleyshitthe endstopatthesametime.
MountingwithStandardCeilingBracket
Theceilingbracketsarepushedontotherailand distributedwithmax.2mbetweeneachbracketand200 mmfromthelastbracketattheendoftherail.Useat leastthreebracketsperrail.Itisrecommendedtousean unevennumberofbrackets,ifonlyonepersonisinstalling therail.Thus,onebracketisplacedonthecentercreating balancewhentherailishungintherstbolt.
Inatleastoneendoftherail,useabracketwith lockingscrewtobesecuredtotherail.
1.Measurefortheholefortheoneexpansionboltof thecenterbracket. Drilltheholetoadepthofapprox.80mmwithan 8mm.impactdrillbit.Theholeisdeeperthanthe expansionboltlengthtofacilitatedismountinglater on.Fordismounting,youcanthendrivetheboltfully ininsteadofpullingitout.
2.DriveanexpansionboltM8x75(e.g.HiltiHSAor equal)in,leavingsufcientroomforthebracket thickness(6mm),thelockingwasher(2mm)andthe nut(7mm)plusalittleallowance.Whenyouhave driveninthebolt,removethenutandthewasher.
3.Insertthehoisttrolleyintherail.Thetrolleycanbe orientedinbothdirections.
4.Ifyouareinstallingthetraversetrolley,makesurethat itiscorrectlyorientedforthesubsequentinstallation ofthetraverserail.
5.Installendstopsatbothendsoftherail.Insertthe adjustableendstopsintherailwiththerubberplug siderstandthesteelplatetowardstothebottomof therail.Fingertightenthescrews.
6.Lifttherailinplace,mountthewashersandnutsand tightenthemlightly.Adjusttheraillengthwiseand anglewise,andtightenthenut.
7.Drilltheholeforthebracketintheoneendofthe railbutontheoppositesideoftherail.Drivein theexpansionbolt,makethenaladjustmentsand tighten. Next,drilltheremainingholesatoneendofthe bracketslot.Ifthedrillbithitsareinforcementbar beforetheholeis(50mm)deep,simplydrillatthe otherendoftheslot.Ifthedrillhitsthereinforcement barsagain,movethebracketapprox.20-25mmalong therail.Thebracketwillthencoverthefailedholes.
Iftheholedepthisbetween50-70mm,use anextensionboltM8x57.
8.Driveintheremainingexpansionbolts,placethe washersandnutsandtighten.
9.Positiontheadjustablerailstopscorrectlyandtighten. Makesuretopositiontheendstopssothatthehoist doesnothitthewall. Wheninstallingparallelrailinatraversesystem,be suretopositiontheendstopsattheexactsame pointstoensurethatthetraversetrolleyhittheend stopssimultaneously.
3.2.2ConcreteCeilingwithSuspendedCeiling
Forroomswithsuspendedceilingswhicharedifcultto dismount,itisrecommendedtochooseasolutionwith wall-mountedorwallsupportmountedrails.
Ifthefalseceilingcanbeeasilyremovedorincaseofa newmountingofaxedsuspendedceiling,werecommend aninstallationwithloweringbracketsforaestheticreasons. Forthissolution,usethelowestrailproleS.
MountingwithPendlingBrackets
Inthecaseofceilingmounting,itmayoftenbenecessary topendletheraildownward.Thisneedmayariseinthe evenofmountinginaroomwithasuspendedceiling, whereyouhavetopendlebetweentheoriginalceilingand thesuspendedceiling,oriftheceilingissohighthatyou havetopendletheraildowninordertoensurethatthe hoist’sliftingintervalsareusedaswellaspossible.
Therearemorepossibilitieswhencarryingoutamounting withpendles:
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A–Pendlingusingthreadedrodsandroundspacerpipes, cuton-siteattheinstallationplace.Mountingbyusingthis methodisdescribedindetailinthissection.
B–Mountingusingadjustablependles.Thispendle consistsofanupperandlowerpart.Bypushingtheupper partontotheoutsideofthelowerpart,theadjustable pendlemaycoveragiveninterval.Asstandard,apendle canbesuppliedwiththefollowingintervals:
200–300mm
280–460mm
440–740mm
Whenthecorrectpendlespacinghasbeendeterminedin connectionwiththeassembly,thependleispulledout tothislength,andfastenedwithascrew.Thenaholeis drilledallthewaythroughtoanM8x65bolttolockthe pendleinthedesiredlength.
Theupperpartofthependleshouldbemountedinthe ceilingasdescribedinchapters3.2.1ConcreteCeiling,
page14
and3.2.3WoodenCeiling,page17aswhen
mountingwithstandardbracket.
Thelowerpartofthependleshouldbeattachedtothe nalstandardceilingtting,asshowninthesketchbelow:
1.Pendle,upperpart
2.Pendleunderpart
3.Spacerpipethroughloweredceiling,Ø15
4.Standardceilingbracket
5.Throughlockingbolt,M8x65
Thependlemayalsobesuppliedwithpredetermined dimensions,avoidingadjustmenton-site.
Rememberalsotoorderceilingbracketswhen orderingpendle.
M8lockednuts,2pcs.
AluminiumpipesØ40,2pcs.
Ceilingbracket(standard),1pcs.
Removablesuspendedceiling.
M8threadedrods,2pcs.
Lockingwashers,2pcs.11x35x2.
(AnHKDanchorcanbeusedasanalternative,whichthe rodsarexeddirectlyinto).
1.Togettherightlengthofthependlingbrackets,use thedistancebetweentheconcreteceilingandthe lowerfaceofthesuspendedceilingasyourstarting point. Thisdistanceisusedtodeterminethelengthofthe pendlebracketpipeandthethreadedrod.Their lengthmustequalthepreviouslymeasureddistance describedabove.
2.Wheninstalling,rstinstalltheyokeforthecenter ceilingbracket.Todothis,followtheinstructions fortheinstallationdirectlyinaconcreteceiling.In thiscase,however,theholesaredrilledforboth expansionsboltsatthesametime.
3.Whendrivingintheexpansionbolts,leaveapprox. 15mmprotrudingbelowthenut,sothatyoucan screwthecouplingnutontoittohalfitslength. Counter-tightenthecouplingnutagainsttheexpansion boltnut.Measurefortheholeinasuspendedceiling anddrill/cutthisholetoØ40mm.
4.AttachanM8nutontothethreadedrod(approx.20 mmontotherod)andscrewtherodintothecoupling nutuntilithitstheexpansionboltandcounter-tighten thenut.
5.Aftercompletion,pushthetwoaluminiumpipesinto theholesandfastentherailasdescribedintheusual instructioninstructions.
Thedistancebetweenthesuspendedceilingand theceilingbracketmustbemin.1-5mmto preventdamagestothefalseceiling.
FixedSuspendedCeiling
Incaseofaxedsuspendedceiling,therailinstallationis carriedoutintwosteps.Theloweringbrackettherefore needstobesecuredwithoutthesupportfromtheceiling bracket.
RemovableSuspendedCeiling
Incaseofaremovablesuspendedceiling,thespaceabove thesuspendedceilingisaccessibleandpendlebrackets andrailcanbeinstalledatthesametime.
Concreteceiling.
ExpansionboltsM8x75,2pcs.
Yokes,(Steelplateforeveninstallationsurface),2 pcs.3mm.
M8nuts,6pcs.
Concreteceiling.
ExpansionboltsM8x75,2pcs.
Yoke(Steelplateforeveninstallationsurface),1pcs. 3mm.
M8nuts,4pcs.
M8couplingnuts,2pcs.(Collectingsleeve).
161586749-C
M8couplingnuts,2pcs.
M8lockingnuts,2pcs.
AluminiumpipesØ40,2pcs.
DistancepipesØ20(ornutsandwashers),2pcs.
Ceilingbracket(standard),1pcs.
Suspendedceiling.
Installation
M8threadedrods,2pcs.
Lockingwashers,2pcs.
(AHKDanchorcanbeusedasanalternative,whichthe rodsarexeddirectlyinto).
1.Cutthependlebracketpipetoalengthequallingthe distancemeasuredbetweentheconcreteceilingand thelowerfaceofthesuspendedceilingminus50mm. Thislengthisappropriateforadoublegypsumlayerin theceilingandanextraallowanceof12mm.
2.Cutthethreadedrodtoalengthequallingthedistance betweentheconcreteceilingandthelowerfaceof thesuspendedceilingminus10mm.
3.Wheninstalling,rstinstallthetopyokeforthecenter bracketoftherailInstalltheyokeasdescribedin theinstallationinstructionsfordirectinstallationina concreteceiling.Inthiscase,however,drillbothholes fortheexpansionboltsatthesametime.
4.Whendrivingintheexpansionbolts,leaveapprox. 15mmtoprotrudingbelowthenut,sothatyou canscrewthecouplingnutontoittoitshalflength. Counter-tightenthecouplingnutagainsttheexpansion boltnut.
5.Attachanutapprox.20mmontothethreadedrod andscrewthethreadedrodintothecouplingnut,until ittouchestheexpansionbolt,andcounter-tighten thenut.
6.Attachthebottomyokeandsecureitwithnuts.
Avoidpaintonthebottomsectionofthe threadedrodsuntiltheinstallationiscomplete.
7.Preparetherestoftheinstallationpointsaftera carefulandaccuratemeasuring. Firststepoftheinstallationisnowcompleteand theconstructionofthesuspendedceilingcanbe completed.
Inthenalinstallation,positionthedistancepipeinthe suspendedceiling.Thispipewillprotectthesuspended ceiling.Cutthedistancepipetoalengthcreatinga distanceof1-5mmbetweenthelowerfaceofthe suspendedceilingandtheupperfaceoftheinstallation bracket;insteadofpipes,nutsandwasherscanbeused toensuretherecommendeddistance.
3.2.3WoodenCeiling
CAUTION!
–Donotinstallrailstoawoodenceilingwith
tensionscrews,suchascoachscrews.
–Donotinstallrailstoawoodenceilingwith
plainwoodscrews,withouthavingperformed ariskassessment.
QuickBracket
Itisprovidedthattheceilingtimberworkisaccessible fromabove.Whenbeingmountedintheceilingtimber work,exchangeshouldbeplacedasreinforcement.When reinforcing,itisimportanttoselectexchangewoodthat isdimensionedtotoleratethedistancebetweentwo ceilingbeams,sosufcientcarryingcapacityisachieved. Whenhavingmarkeduptoallceilingbracketsinthe ceiling,youshouldexaminewhetherthereisfreespace abovetheceilingmaterial.Whenthisisdone,holeswith adiameterofØ12.5mmaredrilledthroughtheceiling material.Theholesmaynowbelocalizedfromabove, theycanbepreparedfortheexchanges,andyoumay measurehowlongthethreadedrodsshouldbe.The exchangeshouldcoveratleasttwoceilingbeamsoneach sideofthesuspensionpoint.Whenusingexchanges, two45x95mmexchangesshouldbeplacedparallelto eachother,atadistanceof14mm,providingapassage foranM12threadedrod.Fordeterminingthelengthof thethreadedrod,determinetheceilingbeam’sheight+ lengthofexchangewood+ceilingmaterial+60mmfor washerandnuts.
Placetheadaptedthreadedrodbetweentheexchange woodandputinawasherandnutbeforethethreaded rodisguidedfurtherdownthroughtheceilingandposition itwithanaluminiumplate,atighteningwasherandnut overtheexchangewood.Thealuminiumplateisscrewed intotheexchangewoodfromthetop.Letapproximately 25mmthreadedrodprotrudedownundertheceiling material.Aquickceilingbracketmaynowbescrewedonto thethreadedrodbeneaththeceilingmaterial.Theceiling bracketisfastenedwithanM12lownut.Thethreaded rodistobescrewedentirelythroughthenut,butmust protrudefurtherdownthatbelowthetting.
Whenmountingthebracketandnut,itisimportantto useadhesiveonbracketaswellasnut.Whenallbrackets aremounted,liftuptherail,adjustthelengthandsecure it.Beforetherailisfasteneduptotheceiling,whichis donefromabovetheceiling,itshouldbecheckedthatthe exchangewoodisrestingonbothceilingbeams.Ifnot, somethingshouldbeplacedbetween.
Thenutovertheexchangewoodisnowsecuredcarefully untilthebracketliesevenlywiththeceilingmaterial.Itis importantnottotightensomuchthattheceilingmaterial ispulledupbetweentheceilingbeams.Whenthisis done,asteelplateisplacedinaroundthethreadedrod belowtheexchangewood,andthenutissecuredupinto thesteelplate,thuslockingtheposition.
Finally,alocknutissecuredagainstthenutontheupside oftheexchangewood.Trolleys,endstopandrailend plugsaremountedasdescribedinsection5.2.1.
StandardBracket
Insomecases,mountingtoaceilingtimberworkmaybe analternativetomountingtowallorwallsupport.
1586749-C
ThreadedrodsM10,2pcs.
M10nuts4pcs.
Yoke1pcs.
Braces45x90x1500mm,2pcs.
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Invacare®EC-Track®
Beamlayer.
Underroof/ceiling.
Ceilingbracket,1pcs.
LockingnutsM10,2pcs.
Washer,2pcs.11x35x2.
In some cases, installation with passing screws may be an alternative to wall or wall support installation.
This requires that the roof beam layer can be accessed from above. This is often the case in one-storied houses. To reinforce the roof beam layer, exchanges of 45x95 mm are placed edgeways.
Instead of the expansion bolts, a M10 threaded rod of appropriate length is used. An installation plate (yoke rests on top of the braces.
The exchange must rest on the roof beams on both sides of the suspension. If this is not possible, the exchange must be secured to prevent them from tilting when loaded.
The minimum number of three mounting points per rail for concrete ceiling does not apply to wooden ceilings. Here, the max. free span determines the number of mounting points.
The rest of the installation process is similar to the process for concrete ceilings. It is, however, necessary to drill both holes for the center bracket (the standard bracket at the same time.
Cut the threaded rods to appropriate length and attach the washers and M10 nuts locking nuts.
The threaded rods are to be screwed from below and up through the yoke. The yoke is fastened from above to the exchanges with nails and screws.
Before the rail is fastened to the ceiling, which is done from above, you should double-check that the exchange wood is resting on two ceiling beams. If not, something should be placed between.
Be careful when tightening the nuts to prevent damage to the suspended ceiling.

3.3 Wall installation – end hung rail

The following are recommendations only. Alternatively, expansion bolts with the similar thickness and quality can be applied. Always follow the recommendations from your supplier.
For freely suspended installation, the end of the rails may be attached to the wall with wall brackets or wall support. Choose wall support, if you are in doubt of the load bearing capacity of the wall material. When installing freely suspended rails, the max. rail length must be observed, depending on the selected rail prole. The distance between the walls must be max. 2 m for rail prole S , 4 m for rail p role M an d 8 m for ra il prole L.
If you need to mount or dismount a hoist trolley after installation, the distance from one wall to the rail must be at least 160 mm. At secondary installation of Robin Mover, the distance must be minimum 300 mm. If you need to mount or dismount the traverse trolley after installation, the distance between the one wall and the rail must be at least 350 mm. (Minimum distance from rail to wall must always be 60 mm. If you have a wall-mounted rail prole S , y ou c annot m ount o r d ismount t he trolley after installation.
3.3.1RailproleMandL
Wheninstallingwallbracketsorwallsupportlegs,leavea gapfromtheceilingtotheupperedgeofthewallbracket oroorsupport.Thegapshouldbeatleast:
80mmforrailproleM
150mmforrailproleL
Whenusingwallsupportlegs,cutthesupportlegprole toanappropriatelengthattheoorend.
Remembertomakeallowancefortheoorsupport foot.
Incaseofskirtingboards,eitherusethehighwallsupport foot,orcutawaytheskirtingboard.
Alwaysinstallwallsupportlegsrightatthewallintheir fulllength.
Markforholesusingalevel,anddrilltheholes.
Concretewall
Whenmountingafreelyhangingrailintoaconcretewall, awallbracketshouldbeusedformounting.
Formounting,werecommendusingeitherexpansionbolts M10x68(e.g.HiltiHSAorequal),drillingdepthmin.60 mm,Ø10,oradhesivemortar(e.g.HiltiHIT-HY150and HASM10orequal),drillingdepthmin.95mm,Ø12(when mountedinwetrooms,usestainlesssteelHASquality A4-70).
Brickwall
Whenmountingintobricks,ordinarywallbracketsshould beused.However,werecommendusingoorsupportsif thebrickwallisveryporous.
Formountingintomassivebricks,werecommendusing adhesivemortar(e.g.HiltiHIT-HY50andHASM10or equal),drillingdepthmin.90mmin½brickand170mm in1/1brick,Ø12.,(whenmountedinwetrooms,use stainlesssteelHASqualityA4-70).
Formountinginhollowbricks,werecommendusingeither aframesheerconnector(e.g.HiltiHRDUGTorequal), drillingdepthmin.80mm,Ø10,oradhesivemortar(e.g. HiltiHIT-HY20,andHASM10orequal),drillingdepthmin. 95mm,Ø16.
Formountingintoporousbrickwork,werecommendusing adhesivemortar(e.g.HiltiHIT-HY50andHASM10or equal),drillingdepthmin.90mmin½brickand170
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Installation
RL
mmin1/1brick,Ø12.Ifwallsupportsareusedwhen mounting,useHASM8,drillingdepthmin.80mm,Ø10.
Lightweightconcrete
Whenmountinginlightconcrete,youmayeitherusewall bracketsorwallsupports,dependingontheconditionof thewall.Formounting,werecommendusingadhesive mortar(e.g.HiltiHIT-HY50andHASM10orequal), drillingdepthmin.90mm,Ø12(M8formountingofwall supports).
Youmayalsousealightconcretesheerconnector(e.g. HiltiHGN,HUD-110Lorequal),drillingdepthmin.90 mm,Ø10/HUD-18L,drillingdepthmin.80mm,Ø8.
Gypsumwall
Referalsotochapter3.7Wallsupportlegs,page20.
1.Completetheinstallationofthewallbracketorthe wallsupportlegwithconsole,wallsupportfootand plugsforcoveringthescrewholes.
2.Insertthehoisttrolleyorthetraversetrolleyintherail. Thehoisttrolleycanbeorientedinbothdirections, whereastheorientationofthetraversetrolleymust correspondtothelayoutofthetraversesystem.
3.Insertendstopsatbothendsoftherailand nger-tightenthematrst.
4.Inserttheinsertiontubeintherail.Theholeinthe tubemustfaceoutwards.
5.Lifttherailwhileholdingontotheinsertiontubeto preventitfromslidingintotherail.
6.Mounttheinsertiontubeontheconsoleatthewall bracketorthewallsupportleg.
7.Adjusttheraillengthwisetoachievethecorrect distancebetweenthewallandtherail.
8.Theremustbeanoverlapofatleast300mmbetween therailandtheinsertiontube.Checktoverifyby lookingthroughtheinspectionholeonthesideofthe rail.Theinspectionholeislocatedexactly300mm fromtheendoftherail
9.Whentherailisproperlypositioned,drillaØ7mm holethroughtherailandtheinsertiontube,approx. 100mmfromtheendoftherail.Securetherailin positionwithpassingboltsM6withlockingnuts.
10.Afterpositioningtherail,adjusttheendstoptoits properposition.Whenpositioningtheendstop, makesurethatthehoistwillnothitthewall.Witha traversesystem,ensurethatthetwotraversetrolleys hittheendstopsimultaneously.
Angular,wall-mounted
Therailcanbemounteddiagonallyintheroom.Therail mustbeangledmax.45°.
Themountingiscarriedoutasdescribedforordinarywall mountingwithorwithoutwallsupports.However ,the tubeisdeliveredpreparedforangledmounting.
3.4Wallinstallation–sidehungbracket
orside/endhungbracket
Wheninstallingarailsystemsidehung,theparallelrails canbeinstalledclosetothewall.
Wheninstallingarailsystemsidehung,thewallmusthave suchstrength,thatwallsupportlegsareunnecessary.
WheninstallingSprole,2000mmisthemaximum distancebetweeneachxationpoint,butatleast3points arenecessary.
WheninstallingMprole,4000mmisthemaximum distancebetweeneachxationpoint,butatleast3points arenecessary.
Alwaysmeasurethedistancebetweenbothwalls accurately,inthecorrectheightandlocationofthesystem. Thewallbracketcanbeadjusted+/-6mm.Ifmoreis required,useaplateof6mmbetweenbracketandwall.
Finalappearanceisinuencedbytheparallelism betweenwallandrail.Beaccurate.
Thetraversesystemmeasurementshere,istheroomsize measured,deducted206mm(ifbetween-hunginstalled), and62mm(ifunder-hunginstalled).
Again,thisrequiresanaccuratemeasurementaswell assomeconsideringoftheadjustabilityduetowall unevenness.
Wallinstallationdependsonthestructureofthewall. Alwaysfollowrecommendationsinchapter3.3.1Rail proleMandL,page18.Afterinstallingthewallbrackets andthetwoparallelrails,followinstructionsinsection3.8
Mountingtraversesystem,page21
.

3.5Curves

Followingcurvesareavailable:
Angle30°0.2+0.2mstraightends
Angle45°0.2+0.2mstraightends
Angle60°0.2+0.2mstraightends
Angle90°0.6+0.6mstraightends Allcurveshavearadiusof400mm.
Thecurvesareavailablewithright-handbendsand left-handbends.Itisespeciallyimportanttodistinguish betweenrightandleftcurves,whenseveralcurvesare includedinthesamerailsystem.
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Leftcurves(L):MountingchannelsAfacingoutfrom thecurve.
Rightcurves(R):MountingchannelsAfacinginward intothecurve.
Pipepinsandcouplingbracketswithlockscrewsareused tocouplecurveswithstraightrails.
Bracketpositionsonthecurves
Angle30°0.2+0.2mstraightends:Acouplingbracketat bothends,ifthecurveisconnectedtostraightrails.
Angle45°0.2+0.2mstraightends:Acouplingbracketat bothends,ifthecurveisconnectedtostraightrailsanda narrowbracketatthemiddleofthecurve.
Angle60°0.2+0.2mstraightends:Onecouplingbracket, atbothendsifthecurveisconnectedtostraightrailsand anarrowbracketatthemiddleofthecurve.
Angle90°0.6+0.6mstraightends:Onecouplingbracket, ifthecurveisconnectedtostraightrailsandanarrow bracketatthemiddleofthecurve.
Forinstallationinstructionsforcurves,seesection:5.2.1.1, section5.2.1.2.

3.6Railcoupling

3.6.1RailcouplingforproleMandL
Thefollowingitemsareusedforrailcoupling:
RailproleMno.1.
RailproleMno.2.
Insertiontube(forproleM).
Couplingbracket(quickorstandard).
Pipepins.
Stopscrews.
BoltM6.
Washer.
M6locknuts.
Pushtheinsertiontubehalfwayintorailproleno.1and secureitwithapassingbolt.Furthermore,drilltheholes forthepipepinsinrailproleno.2upto3.2mmina depthcorrespondingtohalfthelengthofthepipepins. Guidethepipepinshalfwayintorailproleno.1and squeezethemtogetherintheend.
Pushthecouplingbrackethalfwayontorailproleno.1 andsecureitwiththestopscrew.
Thecouplingbracketisonlyrequiredwhenmountingthe railontheceiling.Ifyouarecouplingatraverserail,the couplingbracketisnotrequired.Pushtogetherrailprole no.2andno.1andsecurethemwiththelockingscrew inthecouplingbracketandthepassingbolt.
Installthecoupledrailusingtheinstructionsforinstallation ofstraightrailproles,seesection5.2.
Whencouplinglongrails,itcanbedifculttoliftthe coupledrailinonepiece.Inthiscase,rstinstalltherst railontheceiling.Thenliftupthenextrailwhichhas beenpreparedforcouplingandpushtherailstogether .
3.6.2RailcouplingforproleS
Thefollowingitemsareusedforrailcoupling:
Railproleno.1
Railproleno.2
Couplingbracket(quickorstandard)
Pipepins
Stopscrews
1.Drilltheholesforthepipepinsinrailproleno.2up to3.2mminadepthcorrespondingtohalfthelength ofthepipepins.
2.Drivethepipepinshalfwayintorailproleno.1and squeezethemtogetherintheend.
3.Pushthecouplingbrackethalfwayontorailproleno. 1andsecureitwiththestopscrew.
4.Insertrailproleno.2intothecouplingbracketand drivethetworailstogether.
5.Tightenthestopscrewonrailproleno.2.
6.Installthecoupledrailsusingtheinstructionsfor installationofstraightrailproles.
IMPORTANT!
Whencouplinglongrails,itcanbedifcultto liftupthecoupledrailinonepiece.
–Inthiscase,rstinstalltherstrailonthe
ceiling.Thenliftthenextrailwhichhasbeen preparedforcouplingandpushtherails together.

3.7Wallsupportlegs

Wallsupportlegsareusedforinstallationongypsumwalls andwallsofotherlightweightplatematerial.
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Installation
Wallsupportlegprole(adjust length).
Supportconsole.
Wallsupportfoot.
Plasticcoverplugs.
ScrewsM6.
Thewallsupportlegiscutinthe rightlength,intheendfacing againsttheoor.
Whenmeasuringtheprolelength, includeaminimumdistance betweenthetopofthebracketand theceiling.Minimumdistanceto beobserved:
M-prole:min.80mm
L-prole:min.150mm
Mountthewallsupportlegonthewallwiththreescrews. UseØ6mmscrews.Thewallmaterialdeterminesthe choiceofscrews.
Formountingintogypsum,werecommendusing (e.g.HiltiHGAorequal)sheerconnectorfor cavities(e.g.HiltiHGAorequal).
Incaseofskirtingboards,eitherusethehighwall supportfootorcuttheskirtingboards.
IMPORTANT!
–Remembertomakeallowanceforthewall
supportfoot.
–Alwaysinstallwallsupportlegdirectlyonthe
wallintheirfulllength.
RailproleS:max.freespan2m,max.protrusion 200mm
RailproleM:max.freespan4m,max.protrusion 200mm
RailproleL:max.freespan8m,max.protrusion 400mm
Whenarailismountedaspartiallybetween-hung, itisalwaysthemax.protrusionfortheS-prole thatisapplicable.
Whenmountingthetraverserail,therearethreepossible methods:
Thetraverserailisbetween-hung
Themeasurementforthetraverserailisalwaysthe distancebetweenthetwoparallelrailsminus86mm.
Whenthetraverserailismountedbetween-hung,the hoisttrolleyisinsertedinthetraverserailandtheend stopsareplacedlooselyatbothendsofthetraverserail. Rememberthattherubberplugontheendstopalways shouldfaceinwardtowardthehoisttrolley.Lifttherailon topofthetraversetrolley,sothattheendstop’s2bolts alignwiththetwoholesinthetraversetrolley,thensecure itwithwashersandlocknuts.Beforetherailissecurely fastened,itisimportantthatthedistancebetweenthe traverserailandeachoftheparallelrailsisequalinboth ends.Whentherailissecured,installthecoverplugson locknutsandintherails.
Thetraverserailisunder-hung

3.8Mountingtraversesystem

Theparallelrailsaremountedinceilingorwallas describedintheprevioussectiononthecurrentmounting conditions.
Eitherifthetwoparallelrailsaremountedusingquick orstandardttings,itisimportantthatanydeviationof parallelismofthetworailsdoesnotexceed+/-2mm.
Whenmountingparallelrails,itisimportanttotakeinto accountwhetheritmustbepossibletoinsertatraverse trolleylateronornot.Ifnot,therailsmayrunallthe wayouttothewall(minimumdistancefromrailtowall mustalwaysbe60mm).Inthiscaseitisimportantthat thetraversetrolleyandendstoparepushedintothe railbeforetherailismounted.However,ifitshouldbe possibletoinsertthetrolleylateron,itisimportantthat thereisaminimumdistancebetweentheoneendofthe railandthewallof350mm.
Rememberthattheendstopintheparallelrailsistobe placedsothatthetwotraversetrolleyshittheendstops simultaneously.
Thedistancebetweentwoparallelrailsisalwaysmeasured fromcentertocenterofthetworails.
Generally,thefollowingappliestothetraverserailwith referencetothefreespanbetweentheparallelrailsas wellasthemax.protrusionarailcanhandle.
Whentheparallelrailsaremountedandthetraverse trolleysandendstopsarepositionedandsecured,install quicktraversebracketsunderneaththetraversetrolley, asshownonthedrawing.
Regardlesswhetherthetwotraversetrolleysarefacing oppositeeachotherorthesameway,itisimportantthat thetwoquicktraversebracketsfacethesameway,orelse therewillbeproblemswhenmountingtherail.
Whenthetraverserailiscorrectlyplacedlengthwiseand securedinthequicktraversebracketwiththeAllenscrew, therailislockedusingalathecenterscrew,whichis
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Invacare®EC-Track®
screwedintothequicktraversebracketfromaboveuntilit hasbeenscrewedallthewaydown.
Thetraverserailispartlybetween-hung
Whenthetraverserailispartlybetween-hung,thesame mountingprincipleisusedaswithunder-hungtraverse rail.Here,therailwillbecutupondelivery,sothatthe quicktraversebracketmaybemountedtotherail’smiddle suspensionpoint.
Rememberbeforemountingthetraverserailtodetermine whetheritshouldbepossibletomountthehoisttrolley laterornot.

3.9Installationoftrackswitches

Thetrackswitchisusedwhereachangeindirectionis requiredduringmovementofthepatient.Thetrackswitch ismanuallyoperated.Bycouplingofthetrackswitch withbothstraightrailsaswellascurvedrails,different combinationscanbeobtained.
IMPORTANT!
–Afterinstallation,thefunctionsofthetrack
switchandthefasteningoftheendstops mustbeinspected.

3.10Transitcoupling

Thetransitcouplingisusedinsituationswhere transportationfromoneroomtoanotherisrequired,using onlyoneRobinmotor.Thecouplingisoperatedelectrically .
Thetransitcouplingcanbeinstalledindifferentrailsystem combinations.Thecouplingcanbeusedtoconnecteither twotraversesystemsoronetraversesystemandone singlerailsystem.
Thecouplingisdeliveredwithastandardlengthof800 mm,andcanbeusedwherethewallis,upto170mm thick.Thecouplingisdeliveredwithonecontrolbutton, onepowersupplywith2metersofwire(whichmustbe adjustedduringinstallation),andausermanual.
Ifatransitcouplingisneededinsituationswhere thewallisthickerthan170mm,contactInvacare®.
Whenorderingthetransitcoupling,itisimportantto orderlockxturesfortherailsinbothroom1and2. Whencouplingtoasinglerailsystem,pleaseseesection
5.5aboutRailcoupling.Pendlesfortheinstallationarenot deliveredwiththecoupling.Orderpendlesseparatelyin requiredlengthforthecoupling.
Thetrackswitchcanonlybeusedincombinationwith ceilinginstallationandS-prolerails.Thetrackswitchis designedforstandardceilingbracket.
Duringorderingorinstallationofthestraightorcurved singlerailsystem,itisimportanttobareinmindinwhich directionthemountingdowelsofthetrackswitchare facing.Onlyonestandardtrackswitchisavailable-refer totheillustration.
Byinstallationinconcreteceiling,refertochapter3.2.1
ConcreteCeiling,page14
3.6.2RailcouplingforproleS,page20.
Are-boreintherailsisperformedwhencouplingtherails. Thisre-boreisdoneinthetrackswitchatdelivery,and thenecessarytubepinsaresupplied.Wheninstallingthe railstotheswitch,remembertotightenthepre-installed lockingscrewsonthetrackswitch-refertotheillustration. Inconnectionwithinstallationofatrackswitchonto differentceilingtypesorincombinationswithpendles, contactInvacare®forfurtherinformation.
(standardbrackets),andchapter
Recommendedinstallation:
1.Transitcoupling
2.Traversesystem/singlerailsystem
3.Positioningxtures
4.Endtest–Functionandloadtest
3.10.1Adjustingtheholeinthewall/door opening
CAUTION!
–Beforemakingholeinwall,ensurewallisnot
loadbearing.
Theholemustalwaysbeplacedexactlyinthecenterof thedooropening:
Ifitisrequiredthatonly therailmustpassthrough thewall,theholeneeds tobeminimum73mm highandminimum65mm wide.
Ifincreasedliftingheight isrequired,theholemust bebigger .
Foraholeheightofmore than80mm,thewidthhas tobeatleast600mmfor theceilinghoisttopass through.
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Thebestresultisobtained,ifthetransitcoupling hasbeentakenintoconsiderationinthevery beginningofthehouseconstruction.Thisway thedooropeningcanbeconstructedwiththe optimumliftingheight.
3.10.2Installingthetransitcoupling
Thecouplingisdeliveredassembledwithmotorbox, xturesforpendlesandlockxtures.Thedeliveredtransit couplingispreparedsothatthewholemotorboxisplaced inoneofthetworoomsafterinstallation.
Themotorboxandlockxtures,havetobeplacedas thetransitisdelivered,toensurefunctionalityandsafety. Fixturesforpendlescanbeplacedfreelyaslongasit complieswiththeconstructionofthesystem.Seemeasure sketchbelow.
Itisveryimportantthatthethicknessofthewall iscontrolledinadvance.
Wheninstallingthetransitcouplingitisveryimportant thatthemotorboxisplacedintheroomwhereitwas intendedwhenitwasordered,becausetheentiresystem isconstructedunderconsiderationofwherethemotor boxisplaced.
Installationwithpendlesisdescribedinchapter3.2.2 ConcreteCeilingwithSuspendedCeiling,page15.
Seethemeasuresketchbelowforfurtherinformation.
Installationofthetransitcouplingisonlypossibleusing pendles.Thecouplingcanthereforeonlybeinstalled whereceilingmountingispossible.
Thebestresultisobtainedinaconcreteceiling.
Wheninstallinginwoodenceilings,itisveryimportant thatthetraversesystemandcouplingareinstalledinaway thattheybenddownequallyandwithminimumbending.
Ifitisnecessarytostrengthentheceilinginawooden ceilingconstruction,makesuretostrengthenwitha connectedconstructionbetweenrailsystemandtransit coupling.
Donotinstallthependlesindifferentraftersbecausethis waythecouplingandtraversesystemwillnotbenddown equallyandthecouplingwillnotworkcorrectly.
Measuresketchfortransitcoupling
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Invacare®EC-Track®
3.10.3Installingandconnectingcontrolbutton andpowersupply
Beforeconnectionofthecontrolbuttonandpowersupply , itisnecessarytodismountthecoversonthemotorbox. Thecoversaredismountedbylooseningthetwoscrews, whichholdseachcoverandpullingthecovershorizontally totheside.
Thecontrolswitchismountedintheroomandatthe height,theuserprefers.Thecontrolswitchisopenedwith tools,andthebacksideismountedonthewallusingtwo screwsØ3.5x30mm.
Thewireisshortenedtoasuitablelengthandconnected tothemotorbox.Seedrawingpos.A.
Thepowersupplyismountedonthewall,visibleor hidden,dependingonwhatismostsuitable.Thepower supplyismountedonaØ3.5x30mmscrewonthewall, usingthe“key”holeonthebacksideofthepowersupply.
Atthebottomofthepowersupplythereisholefora Ø3.5x30mmscrewwhichmakesitpossibletolockthe powersupplyonthewall.Thewireisshortenedtoa suitablelengthandconnectedtothemotorbox.See drawingpos.B.
Thecoverisre-attached,whenthewiresareconnected correctlyandthecontrolswitchistested.Rememberto mountthewiresintheend-plate,inordertoavoidthat thewireconictswiththecoverwhenitisre-attached. Seedrawingpos.C.
CAUTION!
Itisveryimportantthattherearenoloose wireshangingfromthecoupling.
Whentheparallelrailismounted,itisimportanttoensure acorrectdistancetothecoupling.Seeimageinchapter Measuresketchfortransitcoupling,page23.
Thetraverserailisadjustedtothespecicorderwhen itisdelivered.Ifhoweveritisnecessarytoshortenthe railfurther,itmustbeshortenedintheendoppositeto wherethecouplingissituated.
Itispossibletousethefollowingtraverserailstogether withatransitcouplingsystem:
S,MandL-proles,under-hung
MandL-prolespartlybetween-hung
Itisveryimportanttoensurethecorrectfreeoverhang forthetraverserailspacingbetweenthependlesandfree spanfromtherailstoensurethattherailscancouple correctly.Seedrawingabove.
Whenthetraversesystemandthecouplingareinstalled itisveryimportanttocontroltheheightbetweenthese andadjustifnecessary.
Theloweredgeofthetraverserailmustnotdiffermore than0.5mmfromthecouplingrail.Ifthereisadifference inheight,thecouplingtrackmustbethelowest.
Itmaybenecessarytoadjusttheheightdifferently accordingtotheuserweightortheconditionofthe ceiling,tooptimizethefunctionofthecoupling.
Whenthelockxturesare installed,itisveryimportant thattheyareinlinewith theendofthetraverserail andthattheyareturned correctlycomparedtothe xtureonthecoupling, beforetheyarelocked.See drawing.
LockxturesforM-andL-prolesaredeliveredwitha littleplate,whichisimportanttoinstall.
3.10.5Installationofasinglerailforacoupling system
Whenthecouplingisinstalledwithasinglerailinoneof therooms,itispreparedforthis,withoutthelockxture, whendelivered.
WhenthecouplingisinstalledwithanS-prolerail,the railiscoupledasshowninchapter3.6.2Railcouplingfor proleS,page20.
3.10.4Installingatraversesystemwithlock xturefortransitcoupling
Ingeneralatraversesystemisinstalledasshownin chapter3.8Mountingtraversesystem,page21.We recommendthattheparallelrailofthetraversesystemis mountedintheceilinginordertomakethefunctionof thetransitcouplingasstableaspossible.
Wheninstallingtheparallelrail,rememberalwaystoplace aceilingbracket/pendleinfrontofthetransitcoupling, especiallyontherailclosesttothetransitcoupling.See chapter3.10.6Mountingthepositioningxturesonparallel
railS-proleandM/L-proles,page24
24
.
Thependleismountedinthecouplingxture.
Therestofthesinglerailsystemisinstalledasshownin chapters3.2CeilingMountingSystem,page14 Railcoupling,page20.
and3.6
3.10.6Mountingthepositioningxtureson parallelrailS-proleandM/L-proles
CAUTION!
Itisveryimportantthateverythingisadjusted correctlyandcarefullyfastenedduetosafety andfunctionality.
–T estthesystemthoroughlyafterinstallation.
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Thepositioningxtureismountedtoeasilypositionthe
A
B
traverserailinproportiontothecoupling.Thextureis mountedontherailclosesttothecouplingandisturned towardsthecoupling.Seedrawing.
ThepositioningxturefortheS-prolerailsispartly mountedinthestandardxture.Itisthereforeimportant toplaceastandardxturerightinfrontofthecouplingrail.
Installation
Adjustment of positioning xtures
The parallel rail part of the positioning xture c an be adjusted further by loosening the screws and moving the xture h orizontally u ntil t he r ail i s r ight i n f ront o f the coupling.
After adjustment the xture c an b e fastened.
Note that there is some play, which must be divided between both sides of the rail.
Theonepartofthepositioningxtureismountedinthe M10boltatthestandardceilingbracketinthesame directionasthequickxtureonthetraversetrolley .The traversepartofthepositioningxtureismountedonthe Quickxtureofthetraversetrolley.Seedrawing.
ThepositioningxtureforM-/L-prolerailsismountedon respectivelytheparallelandthetraverserail.Thetraverse partofthepositioningxtureismountedonthequick xtureofthetraversetrolley.
Thetraverserailandtransitcouplingmustbecoupled whenmountingtheparallelrailpartofthepositioning xture.Thiswayitispossibletotickupforcorrect positionofthexturesbeforetheyaremounted.After therightpositionistickedup,therailsareseparatedagain beforetheØ4mmholesforthescrewsaredrilled.See drawingbelow.

3.11 Installing the ceiling hoist to the rail system

Robin requires a trolley, guiding the ceiling hoist in the rail system. Robin Mover has the trolley built-in and can be installed directly to the rail system.
3.11.1 Installing Robin®
Tools:4mmAllenkey;17mmsocketwrench
1.Toinstallthetrolley ,removetheendstopthatis attachedtotherailsystem.
Insomecountries/localareas,thereisa demandfordoublesecuringoftheendstops. Ifanextrasecuringscrewisinstalled,remove thisscrewbefore.
Adjustmentofhardness
Thepositioningxturesmustbeadjustedtoahardness thatmakesiteasyforthecouplingtocatchthetraverse rail,butatthesametime,makesitpossiblefortherailto passthecouplingwithoutgettingcaughtbythecoupling.
1.Ifthepositioningxtureisadjustedtoohard,loosen theresilientblackscrewA.
2.Ifthepositioningxtureistoosoft,tightenscrewA.
3.TightenlocknutB(M12)afteranyadjustment.
2.Insertthetrolleyintotherail(nomatterwhichway, asthetrolleyissymmetric).
3.Re-inserttheendstop.
Insomecountries/localareas,thereisa demandfordoublesecuringoftheendstops. Ifanextrasecuringscrewisrequired,install thisscrew.SeealsoEndStop,page11.
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Invacare®EC-Track®
4.LocatethehoisttrolleyattheØ32mmroundrecess intherail.
5.Liftthehoistandpushthesuspensionpinthrough thetrolleyopening.
6.Turnthehoistby90degreestoxitinthetrolley.
7.Connectthehandcontrol.
8.Adjustthelengthoftheemergencystop/loweringcord towithintheuser’sreach.
1.Removetheendstop.
2.Insertthewheelsofthehoistintotherail. Thedirectionthehoistfacesdoesnotmatter
duringinstallation.
Ifthereisexcessiveresistance,orifthetrolley unintentionallyrollsbyitselfduetoimbalancein therailsuspensions,adjustthefrictionbrakeusing a4mmAllenkey.
3.11.2InstallingRobin®Mover
Thetrolleyisbuilt-inonthehoist,andcanthereforenot bepreinstalledintherail.
Tools:4mmAllenkey;17mmsocketwrench
3.Installtheendstop.
Tightentheboltto30Nm.
4.Iftoomuchresistanceisexperiencedwhenthe
hoistispulled,orthehoistmovestoofreelyand unintentionally,adjustthefrictionbrake.
5.Connectthehandcontrol.
6.Adjustthelengthoftheemergencystop/loweringcord
towithintheuser’sreach.
3.12Inspection/checkoftherail
system
CAUTION!
Aftertheinstallationofarailsystem,theentire systemmustbeinspected.
–Theinspectionofarailsystemmustonlybe
carriedoutbyasuitablyqualiedperson.
–TheinspectionmustfollowtheSafety
inspectionchecklist/Railsysteminthe Invacare®Robin®ServiceManual.
261586749-C
Installation
InaccordancewiththeEuropeanstandardEN10535,the systemshallbestresstestedwith300kg.Thisshouldbe doneateachxingpoint.Thistestiscarriedoutasa
re-testingofthesystemstructuresabilitytosecurethe railsysteminplace.
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Invacare®EC-Track®

4TechnicalData

4.1 The rail system

All rail proles a re m anufactured in extruded aluminium.
The rails are available with white powder coating.
The rails are available in three different heights; S= 68 mm, M=114 mm and L=183 mm, providing a fee span of 2 m, 4 m and 8 m, respectively.
The prole width of all three p roles is 58 mm . Th e top of the proles a re shaped to p ermit the coupling of the rails to the installation brackets.
On delivery, the rail for the hoist will feature a milled groove on its bottom. This groove is used for hoist installation and is called keyhole.
Possible installations Single rail can be installed on the ceiling or onto the wall
and oor. T he r ail p osition i n t he r oom c an b e either parallel to a wall or angular in relation to a wall.
The traverse system can be installed on the ceiling or onto the wall and oor. T he free s pan between t he two parallel rails can be up to 8000 mm.
K
Measuredfrom beneaththe railtothesling hook
H
Ceiling mounted RailproleS
Wall/oor mounted RailproleM
Wall/oor mounted RailproleL
Traverserailsystemheight
Robin Robin Mover
336mm396mm
410mm470mm
450mm510mm
519mm579mm
Curves are available in the S-prole a nd c an b e installed on the ceiling. They are available in angles of 30°, 45°, 60° and 90°.
Special solutions
Installation with pendling brackets is used in the following
cases: When the height of the ceiling varies in the lengthwise direction of the rail, or when the rail is to be countersunk.
Angular installation is used when the rail has to be installed in other angles than 90°.

4.2 Dimensions for different track installations

The building dimensions of an installation is dened as the distance between the ceiling underside and the hooks of the hoist.
Single rail height
For the EC-Track system and Robin ceiling hoist, the dimensions for being built-in, measured from the ceiling with the rail mounted as close as possible to the ceiling, are:
A=Between-hungtraverse
B=Partlybetween-hungtraverse
C=Under-hungtraverse
Possiblecombinations
Traverse rail
S-proleS-prole M-prole
L-prole
Parallel rail
83mm
S-prole M-prole S-prole M-prole L-prole
129mm203mm250mm
198mm272mm388mm
A
— —
B
156mm203mm
C
156mm
272mm 319mm
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Indholdsfortegnelse
FORHANDLER:Opbevardennemanual.Procedurerneidenne manualSKALudføresafenuddannettekniker.
1Generelt........................................30
1.1Omdennemanual.............................30
1.2Generelsikkerhed..............................30
1.3Garantioplysninger.............................30
2Skinnesystem.....................................31
2.1Enkeltskinnesystem.............................31
2.2Køresystem...................................32
2.3Forytningtilellerfralokale......................33
2.4Skinner,beslagogtilbehør........................34
3Installation.......................................39
3.1Generellemonteringsanvisninger...................39
3.2Loftsmonteringssystem..........................39
3.2.1Betonloft..................................39
3.2.2Betonloftmedophængtloft....................40
3.2.3Træloft...................................42
3.3Vægmontering–endeophængtskinne...............43
3.3.1SkinneprolMogL..........................43
3.4Vægmontering–sideophængtellerside-/endeophængt
beslag......................................44
3.5Kurver.......................................44
3.6Skinnetilkobling................................45
3.6.1SkinnetilkoblingtilprolMogL.................45
3.6.2SkinnetilkoblingforprolS.....................45
3.7Vægstøtteben.................................46
3.8Monteringafkøresystem.........................46
3.9Installationafskinneskift.........................47
3.10Transitkobling................................47
3.10.1Justeringafhulletivæggen/døråbningen.........47
3.10.2Monteringaftransitkoblingen..................48
3.10.3Monteringogtilslutningafbetjeningsknapog
3.10.4Monteringafetkøresystemmedlåseanordningtil
3.10.5Installationafenenkeltskinnetilet
3.10.6MonteringafplaceringsholdernepåS-prolenog
3.11Monteringafløftemotorenpåskinnesystemet........50
3.11.1MonteringafRobin®........................50
3.11.2MonteringafRobin®Mover...................51
3.12Eftersyn/kontrolafskinnesystemet.................51
4T ekniskeData.....................................53
4.1Skinnesystemet................................53
4.2Måltilforskelligeskinneinstallationer................53
strømforsyning.............................49
transitkobling..............................49
koblingssystem.............................49
M/L-prolenforparallelskinne.................49
Invacare®EC-Track®

1Generelt

1.1Omdennemanual

Denneinstallationsmanualerberegnetsomenvejledning tilatplanlæggeogudføreinstallationen.Foratvikan garanteresikkerhedenvedhåndteringafproduktet,skal manualenlæsesomhyggeligt,ogsikkerhedsanvisningerne skalfølges.
Seoplysningeromforsalgogbrugeroplysningeri brugsanvisningen.Dukanndebrugsanvisningen påInvacareshjemmesideellervedatkontaktedin Invacare-forhandler(seadressersidstidennemanual).
Symboleridennemanual
Idennemanualvisesfaresituationermedsymboler. Symbolerneledsagesafetsignalord,derangiver ,hvor alvorligrisikoener.
ADVARSEL Angiverenpotentieltfarligsituation,somkan resultereialvorligkvæstelseellerdødsfald, hvisdenikkeundgås.
FORSIGTIG Angiverenpotentieltfarligsituation,somkan resultereienmindreellerlillekvæstelse,hvis denikkeundgås.
VIGTIGT Angiverenpotentieltfarligsituation,somkan resultereibeskadigelseafejendom,hvisden ikkeundgås.
Tipsoganbefalinger Givernyttigetips,anbefalingerogoplysninger, dersikrereneffektiv,problemfrianvendelse.
Indeholderoplysningeromdetnødvendige værktøj.
DetteprodukterCE-mærketi overensstemmelsemedforordningen 2017/745ommedicinskudstyriklasse1. Lanceringsdatoenfordetteproduktfremgår afCE-overensstemmelseserklæringen.

1.2Generelsikkerhed

ADVARSEL! Sikkerhedsreglerførmontering
–Alleinstallationerskaloverholdedenationale
reglerogstandarder. –Brugkungodkendteinstallationskomponenter. –Påhvertenkeltophængspunktskal
tag-/loftsstrukturenkunnebæreenstatisk
vægtpåmindst300kg. –Førmonteringafetkøresystemskaltag,
væggeoggulvundersøgesgrundigt.Udfør
enpræcisvurderingaf,hvilkematerialer
derndesitagetogvæggene.Denne
undersøgelsemåkunforetagesafen
kompetentperson. –Skinnesystemetmåkunmonteresaf
kompetentepersoner .
Stresstest
IhenholdtildeneuropæiskestandardEN10535skal systemetstresstestesmed300kg.Detteskalgørespå hvertenestefastgørelsespunkt.Dennetestskaludføres somentestafsubstratetsevnetilatholdeskinnesystemet påplads.Dennetestskalforetagesafenkompetent person.

1.3Garantioplysninger

Garantivilkårog-betingelserindgårivoresgenerellevilkår ogbetingelser ,dergælderspeciktforderespektivelande, hvorproduktetsælges.
KontaktoplysningernetildinlokaleInvacare-forhandler ndesindvendigtpåbagsidenafdennebrugsanvisning.
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