Invacare 2GT, 2GTR, 2GR User Manual 2

Service Manual
2G Tarsys®Powered
Seating System
2GT™- Tilt Only 2GR™- Recline Only 2GTR™- Tilt/Recline
on
TDX®Wheelchairs
DEALER: Keep this manual. The procedures in this manual MUST be performed by a qualified technician.
For more information regarding
Invacare products, parts, and services,
please visit www.invacare.com
USEFUL TERMS
WARNING
A QUALIFIED TECHNICIAN MUST PERFORM THE INITIAL SET UP OF THIS SEATING SYSTEM. ALSO, A QUALIFIED TECHNICIAN MUST PERFORM ALL PROCEDURES IN THIS SERVICE MANUAL.
DEALERS AND QUALIFIED TECHNICIANS: DO NOT SERVICE OR OPERATE THIS EQUIPMENT WITHOUT FIRST READING AND UNDERSTANDING (1) THE OWNER’S OPERATOR AND MAINTENANCE MANUAL, (2) THE SERVICE MANUAL (IF APPLICABLE) AND (3) THE SEATING SYSTEM’S MANUAL (IF APPLICABLE). IF YOU ARE UNABLE TO UNDERSTAND THE WARNINGS, CAUTIONS AND INSTRUCTIONS, CONTACT INVACARE TECHNICAL SUPPORT BEFORE ATTEMPTING TO SERVICE OR OPERATE THIS EQUIPMENT - OTHERWISE, INJURY OR DAMAGE MAY RESULT.
USEFUL TERMS
The following acronyms are used throughout this manual:
\
ACRONYM DEFINITION
BPO Back Post Only option ordered on Tilt Only systems.
TRSS Tilt Recline Single Switch
SAC Single Actuator Control
TAC Two Actuator Control
TRCM Tilt Recline Control Module
VSR Vernier Shear Reduction
REFERENCE DOCUMENTS
Refer to the table below for part numbers of additional documents which are referenced in this manual.
TDX BASE OWNER’S
MANUAL
1114809 1114819 1114808 - MK5™EX™and MK5
TDX SERVICE MANUAL ELECTRONICS MANUAL
TT-EX
NOTE: Updated versions of this manual are available on www.invacare.com.
2G Tarsys®Powered Seating System 2 Part No 1114842
TABLE OF CONTENTS
TABLE OF CONTENTS
USEFUL TERMS ................................................................................. 2
REFERENCE DOCUMENTS ................................................................. 2
SPECIAL NOTES ................................................................................ 9
LABEL LOCATIONS ......................................................................... 11
TYPICAL PRODUCT PARAMETERS .................................................. 12
SECTION 1—GENERAL GUIDELINES ................................................. 14
Repair or Service Information ...............................................................................................................14
Operation Information............................................................................................................................14
Grounding Instructions ...........................................................................................................................16
SECTION 2—SAFETY/HANDLING OF WHEELCHAIRS ......................... 17
Pinch Points................................................................................................................................................17
SECTION 3—EMI INFORMATION ..................................................... 18
SECTION 4—SAFETY INSPECTION/TROUBLESHOOTING .................... 20
Safety Inspection Checklist.....................................................................................................................20
Post-Service Inspection Checklist.........................................................................................................21
Troubleshooting........................................................................................................................................22
SECTION 5—INTERFACE HARDWARE .............................................. 24
Repositioning the Seat.............................................................................................................................24
About Repositioning the Seat ...........................................................................................................24
Repositioning the Seat on 2GR Systems ........................................................................................24
Repositioning the Seat for 2GT and 2GTR Systems....................................................................33
Removing/Installing the Rear Pivot Assembly ....................................................................................41
Tilt Only and Tilt/Recline Systems...................................................................................................41
Recline Only Systems..........................................................................................................................44
Removing/Installing the Front Pivot Assembly...................................................................................45
Removing ...............................................................................................................................................45
Installing..................................................................................................................................................45
Removing/Installing the Linear Guides.................................................................................................46
Removing/Installing the Seat Brackets .................................................................................................48
Tilt Only and Tilt/Recline Systems...................................................................................................48
Recline Only Systems..........................................................................................................................51
Removing/Installing the Lower Interface Brackets............................................................................52
Removing ...............................................................................................................................................52
Installing..................................................................................................................................................52
SECTION 6—SEAT ADJUSTMENTS .................................................... 54
Replacing Seat Positioning Strap ...........................................................................................................54
Part No 1114842 3 2G Tarsys®Powered Seating System
TABLE OF CONTENTS
TABLE OF CONTENTS
Removing/Installing Seat Pan..................................................................................................................54
Removing ...............................................................................................................................................54
Installing..................................................................................................................................................54
Adjusting Seat Width...............................................................................................................................55
Preparing to Adjust Seat Width .......................................................................................................55
Tilt-Only Seating Systems...................................................................................................................56
Recline Only or Tilt/Recline Seating Systems................................................................................57
Adjusting Seat Depth ...............................................................................................................................58
About Seat Depth................................................................................................................................58
Adjusting Seat Depth...........................................................................................................................60
Adjusting Seat Angle ................................................................................................................................61
Tilt-Only and Tilt/Recline Seating Systems ....................................................................................61
Recline-Only Seating Systems ...........................................................................................................61
Removing/Installing Side Frames ...........................................................................................................66
Removing Side Frames........................................................................................................................66
Preparing Side Frames for Replacement.........................................................................................67
Installing Side Frames ..........................................................................................................................69
Removing/Installing Center Seat Frame ..............................................................................................70
Removing Center Seat Frame ...........................................................................................................70
Installing Center Seat Frame .............................................................................................................71
Adjusting/Replacing Telescoping Front Rigging Supports................................................................73
Adjusting/Replacing Leg Support Tubes ..............................................................................................73
Adjusting Leg Support Tubes ............................................................................................................73
Replacing Leg Support Tubes............................................................................................................74
Removing/Installing the Seat...................................................................................................................75
Removing ...............................................................................................................................................75
Installing..................................................................................................................................................77
SECTION 7—BACK ADJUSTMENTS .................................................. 80
Adjusting Back Width..............................................................................................................................80
Adjusting Back Angle ...............................................................................................................................80
Removing/Installing the Curved Links..................................................................................................82
Tilt Only Systems.................................................................................................................................82
Recline Only and Tilt/Recline Systems............................................................................................83
Removing/Installing Back Pan .................................................................................................................85
Removing ...............................................................................................................................................85
Installing..................................................................................................................................................85
Removing/Installing Spreader Bar .........................................................................................................87
Slotted Back Canes..............................................................................................................................87
Round Back Canes...............................................................................................................................88
2G Tarsys®Powered Seating System 4 Part No 1114842
TABLE OF CONTENTS
TABLE OF CONTENTS
Removing/Installing Back Canes ............................................................................................................89
Removing ...............................................................................................................................................89
Installing..................................................................................................................................................89
Removing/Installing Back Slide Assembly ............................................................................................90
Removing ...............................................................................................................................................90
Installing..................................................................................................................................................90
Removing/Installing Back Assembly ......................................................................................................91
Removing ...............................................................................................................................................91
Installing..................................................................................................................................................91
Adjusting the Back Height ......................................................................................................................92
Overview ...............................................................................................................................................92
Removing/Installing Arm Pivots.............................................................................................................93
Removing ...............................................................................................................................................93
Installing..................................................................................................................................................93
Removing/Installing/Adjusting Chest Positioning Strap....................................................................94
Removing ...............................................................................................................................................94
Installing..................................................................................................................................................94
Adjusting Height...................................................................................................................................94
Installing/Removing/Adjusting Lateral Supports.................................................................................95
Slotted Canes........................................................................................................................................95
Round Canes.........................................................................................................................................97
SECTION 8—SHROUDS .................................................................... 99
Shroud Overview .....................................................................................................................................99
Removing/Installing VSR Shroud ........................................................................................................ 100
Removing/Installing Side Shrouds....................................................................................................... 100
Removing/Installing Rear Seat Shroud .............................................................................................. 101
Removing/Installing Rear Shroud ....................................................................................................... 102
Removing/Installing Lower Seat Shroud........................................................................................... 102
SECTION 9—POWER ELEVATING LEGRESTS .................................... 104
Installing/Removing the Power Elevating Legrests ......................................................................... 104
Installing the Power Elevating Legrests ........................................................................................ 105
Removing the Power Elevating Legrests...................................................................................... 105
Adjusting the Power Elevating Legrests ........................................................................................... 106
Adjusting the Footplate ................................................................................................................... 106
Adjusting the Calf Pad...................................................................................................................... 108
Adjusting the Length of Power Legrest ....................................................................................... 110
Removing/Installing the Power Elevating Legrest Harness .......................................................... 110
Removing ............................................................................................................................................ 110
Installing............................................................................................................................................... 110
Part No 1114842 5 2G Tarsys®Powered Seating System
TABLE OF CONTENTS
TABLE OF CONTENTS
Removing/Installing the Power Elevating Legrest Actuator......................................................... 112
Removing ............................................................................................................................................ 112
Installing............................................................................................................................................... 112
SECTION 10—ARMS ...................................................................... 114
Removing/Installing Reclining Armrests ........................................................................................... 114
Removing Armrests.......................................................................................................................... 114
Installing Armrests ............................................................................................................................ 114
Adjusting Armrest Height.................................................................................................................... 115
Installing/Removing Flip-Back Armrests ........................................................................................... 116
Installing............................................................................................................................................... 116
Removing ............................................................................................................................................ 117
Adjusting Flip-Back Armrest Height.................................................................................................. 118
SECTION 11—CENTER MOUNT FOOTRESTS ................................... 119
Removing/Installing the Center Mount Footrest ........................................................................... 119
Removing ............................................................................................................................................ 119
Installing............................................................................................................................................... 119
Adjusting the Height of the Center Mount Footrest....................................................................120
Adjusting the Angle of the Center Mount Footrest......................................................................121
Adjusting the Center Mount Footplate Angle ................................................................................ 121
After 2/14/07...................................................................................................................................... 121
Before 2/15/07................................................................................................................................... 122
Adjusting the Tension of the Center Mount Footplate................................................................ 122
Removing/Installing the Release Lever Assembly........................................................................... 122
SECTION 12—HEADREST .............................................................. 124
Removing/Installing/Adjusting Headrest ........................................................................................... 124
Removing ............................................................................................................................................ 124
Installing............................................................................................................................................... 124
Adjusting Headrest Height.............................................................................................................. 125
Adjusting Headrest Depth/Direction ........................................................................................... 125
Replacing Headrest ............................................................................................................................... 125
SECTION 13—TILT AND RECLINE .................................................. 126
A Note About Drive Lock-Out ......................................................................................................... 126
Operating Powered Seating Systems ................................................................................................ 127
Single Function Toggle Switch (TRSS).......................................................................................... 128
Optional Four-Way Toggle Switch ............................................................................................... 129
Vernier Shear Reduction (2G Tarsys Systems Only) ............................................................... 130
Removing/Installing the Tilt Actuator ............................................................................................... 131
Removing ............................................................................................................................................ 131
Installing............................................................................................................................................... 131
Removing/Installing the VSR Actuator.............................................................................................. 132
2G Tarsys®Powered Seating System 6 Part No 1114842
TABLE OF CONTENTS
TABLE OF CONTENTS
Removing ............................................................................................................................................ 132
Installing............................................................................................................................................... 133
Removing/Installing the Recline Actuator........................................................................................ 133
Removing ............................................................................................................................................ 133
Installing............................................................................................................................................... 133
Testing the Actuators........................................................................................................................... 134
Removing/Installing Recline Links ...................................................................................................... 135
Removing ............................................................................................................................................ 135
Installing............................................................................................................................................... 135
Removing/Installing Tilt Links.............................................................................................................. 137
Removing ............................................................................................................................................ 137
Installing............................................................................................................................................... 137
SECTION 14—ELECTRONICS .......................................................... 139
Removing/Installing the Single Actuator Control (SAC) .............................................................. 139
Removing ............................................................................................................................................ 139
Installing............................................................................................................................................... 140
Removing/Installing the TAC or TRCM ........................................................................................... 141
Removing the TAC/TRCM Controller Bracket.........................................................................141
Installing the TAC/TRCM Controller Bracket........................................................................... 142
Removing the TAC/TRCM from the Controller Bracket ....................................................... 144
Installing the TAC/TRCM onto the Controller Bracket.......................................................... 144
Programming the TAC ......................................................................................................................... 146
Calibrating the Tilt Potentiometer for a TAC................................................................................ 146
Replacing the Tilt Recline Single Switch (TRSS) ............................................................................. 148
Removing/Installing Joystick(s)............................................................................................................ 149
Removing ............................................................................................................................................ 149
Installing............................................................................................................................................... 149
Drive Lock-Out...................................................................................................................................... 150
Removing/Installing the Tilt Potentiometer..................................................................................... 150
Removing ............................................................................................................................................ 150
Installing............................................................................................................................................... 151
Adjusting the Tilt Potentiometer....................................................................................................... 152
Adjusting a Tilt Potentiometer Used With a TRSS...................................................................152
Adjusting Tilt Potentiometer Used With a TRCM, TAC or SAC......................................... 153
Adjusting Recline Potentiometer....................................................................................................... 154
Removing/Installing the Recline Potentiometer.............................................................................. 155
Removing ............................................................................................................................................ 155
Installing............................................................................................................................................... 155
Part No 1114842 7 2G Tarsys®Powered Seating System
TABLE OF CONTENTS
TABLE OF CONTENTS
SECTION 15—WIRING AND CABLES .............................................. 157
Securing the Cables............................................................................................................................... 157
TAC Cables........................................................................................................................................ 157
Tilt Actuator Cable........................................................................................................................... 158
Tilt Potentiometer Cable ................................................................................................................ 158
Power Elevating Legrest, Recline Actuator and Recline Potentiometer Cables................ 159
4-Way Switch, TRCM and/or TAC Cables................................................................................. 161
Joystick, SAC or TRSS Cables........................................................................................................ 163
All Cables (Final Steps) .................................................................................................................... 163
Wiring Schematics................................................................................................................................. 164
TRSS..................................................................................................................................................... 164
SAC ...................................................................................................................................................... 165
TRCM/TAC........................................................................................................................................ 166
LIMITED WARRANTY ................................................................... 168
2G Tarsys®Powered Seating System 8 Part No 1114842
SPECIAL NOTES
SPECIAL NOTES
Signal words are used in this manual and apply to hazards or unsafe practices which could result in personal injury or property damage. Refer to the table below for definitions of the signal words.
SIGNAL WORD MEANING
Danger indicates an imminently hazardous situation which, if not avoided,
DANGER
WARNING
CAUTION
THE INFORMATION CONTAINED IN THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE.
will result in death or serious injury.
Warning indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Caution indicates a potentially hazardous situation which, if not avoided, may result in property damage.
NOTICE
WHEELCHAIR TIE-DOWN RESTRAINTS AND SEAT RESTRAINTS (TRBKTS)
TRBKTS includes four factory-installed wheelchair transport brackets. TRBKTS has not been crash-tested in accordance with WC 19. Use these transport brackets only to secure an unoccupied wheelchair during transport.
As of this date, the Department of Transportation has not approved any tie-down systems for transportation of a user while in a wheelchair, in a moving vehicle of any type. It is Invacare’s position that users of wheelchairs should be transferred into appropriate seating in vehicles for transportation and use be made of the restraints made available by the auto industry. Invacare cannot and does not recommend any wheelchair transportation systems.
TRBKTS WARNINGS
Only use the transport brackets included with TRBKTS for the purposes described in the wheelchair base owner’s manual.
WARNING
Invacare products are specifically designed and manufactured for use in conjunction with Invacare accessories. Accessories designed by other manufacturers have not been tested by Invacare and are not recommended for use with Invacare products.
The seat positioning strap is a positioning belt ONLY. It is not designed for use as a safety device withstanding high stress loads such as auto or aircraft safety belts. If signs of wear appear, belt MUST be replaced immediately.
Wheelchairs should be examined during maintenance for signs of corrosion (water exposure, incontinence, etc.). Electrical components damaged by corrosion should be replaced IMMEDIATELY.
Part No 1114842 9 2G Tarsys®Powered Seating System
SPECIAL NOTES
WARNING
Wheelchairs that are used by incontinent users and/or are frequently exposed to water may require replacement of electrical components more frequently.
Refer to wheelchair base service manual for additional safety and operation information.
2G Tarsys®Powered Seating System 10 Part No 1114842
LABEL LOCATIONS
LABEL LOCATIONS
NOTE: These labels are present on both sides of the seating system.
Part No 1114842 11 2G Tarsys®Powered Seating System
TYPICAL PRODUCT PARAMETERS
TYPICAL PRODUCT PARAMETERS
2G TARSYS SEATING SYSTEM
SEAT WIDTH RANGE: 16 - 22 inches in 1-inch increments
SEAT DEPTH RANGE: 16 - 22 inches in 1-inch increments
BACK HEIGHT RANGE
TILT/RECLINE: RECLINE: TILT:
BACK ANGLE RANGE
TILT: 90° - 115° in 5° increments
TILT RANGE
TILT AND TILT/RECLINE
0° Seat Angle: 5° Seat Angle:
RECLINE RANGE (MEASURED RELATIVE TO THE GROUND)
RECLINE
0° Seat Angle: 5° Seat Angle: 10° Seat Angle: 15° Seat Angle:
20 - 26 inches in 1-inch increments 20 - 26 inches in 1-inch increments 20 - 25 inches in 1-inch increments
0° - 45° ± 3° 5° - 50° ± 3°
90° - 175° ± 3° 95° - 175° ± 3° 100° - 175° ± 3° 105° - 175° ± 3°
TILT/RECLINE
0° Seat Angle: 5° Seat Angle:
SEAT-TO-FLOOR
0° SEAT ANGLE: 5° SEAT ANGLE:
*OVERALL WIDTH
WITH 4-WAY SWITCH: 28.9 inches
*OVERALL HEIGHT (WITHOUT HEADREST): 40.9 inches
*OVERALL LENGTH
WITH CENTER MOUNT FOOTREST AT 90°: WITHOUT FRONT RIGGINGS, FULL LENGTH ARM, MPJ™ JOYSTICK:
ARMRESTS
TILT:
RECLINE AND TILT/RECLINE:
LEGRESTS: Swingaway Footrests, Center Mount Footrests, Mechanical
HEADRESTS: Curved, Contoured, Small or Large
90° - 175° ± 3° 95° - 175° ± 3°
18.5 inches ± .25 inches 20 inches ± .25 inches
41.5 inches
39.3 inches
Flip Back, Adjustable Height (9 - 13 inches) - Desk or Full Length Adjustable Height (11 - 16 inches) - Desk or Full Length
Elevating, Genius Legrests, or Power Elevating Legrests
*NOTE: 20 inch deep x 20 inch wide with 24 inch high back.
NOTE: All dimensions are ± .50 inches unless otherwise indicated.
NOTE: All parameters apply to Tilt only, Recline only and Tilt/Recline systems except where specified. All parameters are approximate.
2G Tarsys®Powered Seating System 12 Part No 1114842
TYPICAL PRODUCT PARAMETERS
2G TARSYS SEATING SYSTEM
WEIGHT LIMITATION:
ALL SEATING SYSTEMS WITHOUT HEAVY DUTY OPTION: TILT ONLY, RECLINE ONLY OR TILT/RECLINE SYSTEMS WITH HEAVY DUTY OPTION: ALL SEATING SYSTEMS WITH VENT TRAY:
BATTERY REQUIREMENTS: Refer to Batteries
ELECTRONICS
SEATING SYSTEM CONTROL MODULES: WHEELCHAIR CONTROL MODULE: JOYSTICKS:
250 lbs
350 lbs Subtract 50 lbs from the seating system weight limitations (200 and 300 lbs respectively)
on page 137.
TRCM, SAC, TAC, TRSS MK
EX or MK5 TT-EX
5
MPJ™or DPJ™
*NOTE: 20 inch deep x 20 inch wide with 24 inch high back.
NOTE: All dimensions are ± .50 inches unless otherwise indicated.
NOTE: All parameters apply to Tilt only, Recline only and Tilt/Recline systems except where specified. All parameters are approximate.
WARNING
If the seating system is mounted onto a power wheelchair that has a weight limitation greater than that of the seating system, the weight limitation is maintained at the seating system’s limitation. (Example: If the wheelchair is a TDX 5 with a 400 lb. weight limitation, the seating system still has a weight limitation of 350 lbs.).
Part No 1114842 13 2G Tarsys®Powered Seating System
SECTION 1—GENERAL GUIDELINES
SECTION 1—GENERAL GUIDELINES
WARNING
SECTION 1 - GENERAL GUIDELINES contains important information for the safe operation and use of this product. DO NOT use this product or any available optional equipment without first completely reading and understanding these instructions and any additional instructional material such as Owner’s Manuals, Service Manuals or Instruction Sheets supplied with this product or optional equipment. If you are unable to understand the Warnings, Cautions or Instructions, contact a healthcare professional, dealer or technical personnel before attempting to use this equipment - otherwise, injury or damage may occur.
Repair or Service Information
Except for programming, DO NOT service or adjust the wheelchair while occupied, unless otherwise noted.
After ANY adjustments, repair or service and before use, make sure all attaching hardware is tightened securely - otherwise injury or damage may occur.
Before adjusting, repairing or servicing the seating system, ALWAYS turn the wheelchair power OFF, otherwise, injury or damage may result.
Pinch points exist between seat and base frames. Use caution, otherwise injury may occur.
Cables MUST be routed and secured properly to ensure that the cables DO NOT become entangled and damaged during normal operation of seating system.
Cables MUST be secured to the wheelchair frame and/or base with tie-wraps after servicing is complete. Failure to follow the warnings and instructions listed within this manual could result in injury to the users, attendants and/or bystanders and/or damage to the wheelchair.
Cables MUST be secured so there are no loops of excess cable extending away from the wheelchair. Bundle all excess cable together and secure with a tie-wrap. It may also be necessary to secure these bundles to the frame and/or base.
ALWAYS test all wheelchair functions after securing the cables to be sure cables DO NOT get pinched, crushed, or strained during operation of the wheelchair.
Operation Information
Invacare products are specifically designed and manufactured for use in conjunction with Invacare accessories. Accessories designed by other manufacturers have not been tested by Invacare and are not recommended for use with Invacare products.
DO NOT attempt to lift the wheelchair by any removable (detachable) parts. Lifting by means of any removable (detachable) parts of a wheelchair may result in injury to the user or damage to the wheelchair.
2G Tarsys®Powered Seating System 14 Part No 1114842
SECTION 1—GENERAL GUIDELINES
Performance adjustments should only be made by professionals of the healthcare field or persons fully conversant with this process and the driver's capabilities. Incorrect settings could cause injury to the driver, bystanders, damage to the chair and to surrounding property.
After the seating system has been set-up/adjusted, check to make sure that the seating system performs to the specifications entered during the set-up procedure. If the seating system does NOT perform to specifications, turn the wheelchair OFF IMMEDIATELY and re-enter the set-up specifications. Repeat this section until the seating system performs to specifications. Refer to Reference Documents on page 2.
Avoid storage or use near external flame or combustible products.
DO NOT operate the seating system while on an incline.
DO NOT operate the seating system while the wheelchair is moving.
NEVER operate the wheelchair while in any tilted/reclined/back angle position over 20° relative to the vertical position. If the drive lock-out does not stop the wheelchair from operating in a tilt position over 20° relative to the vertical position, DO NOT operate the wheelchair. The drive lock-out settings MUST be adjusted.
Pinch points may occur when returning the tilted seat to the full upright position. Make sure the hands and body of both the occupant and attendants/bystanders are clear of all pinch points before returning the tilted seat to the full upright position.
DO NOT operate tilt seat around children.
DO NOT overtighten hardware attaching to the frame. This could damage the frame tubing.
ALWAYS keep hands and fingers clear of moving parts to avoid injury.
ALWAYS keep hands and feet out from underneath tilt seat - otherwise serious injury may result.
When on an incline, NEVER leave an unoccupied wheelchair unattended at any time.
Use only SAC, TRSS, TRCM and TAC actuator controls to activate the tilt/recline functions*. DO NOT USE any other actuator controls. Such devices may result in excess heating and cause damage to the actuator and associated cables and could cause a fire, death, physical injury or property damage. If such devices are used, Invacare shall not be liable and the limited warranty is void.
*NOTE: Specific actuator controls are noted for each function or combination throughout this manual.
Part No 1114842 15 2G Tarsys®Powered Seating System
SECTION 1—GENERAL GUIDELINES
Grounding Instructions
DO NOT, under any circumstances, cut or remove the round grounding prong from any plug used with or for Invacare products. Some devices are equipped with three-prong (grounding) plugs for protection against possible shock hazards. Where a two-prong wall receptacle is encountered, it is the personal responsibility and obligation of the customer to contact a qualified electrician and have the two-prong receptacle replaced with a properly grounded three-prong wall receptacle in accordance with the National Electrical Code. If you must use an extension cord, use ONLY a three-wire extension cord having the same or higher electrical rating as the device being connected. In addition, Invacare has placed RED/ORANGE warning tags on some equipment. DO NOT remove these tags.
2G Tarsys®Powered Seating System 16 Part No 1114842
SECTION 2—SAFETY/HANDLING OF WHEELCHAIRS
SECTION 2—SAFETY/HANDLING OF WHEELCHAIRS
Pinch Points
NOTE: For this procedure, refer to FIGURE 2.1.
WARNING
Pinch points may occur when returning the tilted seat to the full upright position. Make sure the hands and body of both the occupant and attendants/bystanders are clear of all pinch points before returning the tilted seat to the full upright position.
Fully Tilted Seat
Pinch Point
FIGURE 2.1 Pinch Points
Pinch Points
Part No 1114842 17 2G Tarsys®Powered Seating System
SECTION 3—EMI INFORMATION
SECTION 3—EMI INFORMATION
WARNING
CAUTION: IT IS VERY IMPORTANT THAT YOU READ THIS INFORMATION REGARDING THE POSSIBLE EFFECTS OF ELECTROMAGNETIC INTERFERENCE ON YOUR POWERED WHEELCHAIR.
Electromagnetic Interference (EMI) From Radio Wave Sources
Powered wheelchairs and motorized scooters (in this text, both will be referred to as powered wheelchairs) may be susceptible to electromagnetic interference (EMI), which is interfering electromagnetic energy (EM) emitted from sources such as radio stations, TV stations, amateur radio (HAM) transmitters, two way radios, and cellular phones. The interference (from radio wave sources) can cause the powered wheelchair to release its brakes, move by itself, or move in unintended directions. It can also permanently damage the powered wheelchair's control system. The intensity of the interfering EM energy can be measured in volts per meter (V/m). Each powered wheelchair can resist EMI up to a certain intensity. This is called its “immunity level.” The higher the immunity level, the greater the protection. At this time, current technology is capable of achieving at least a 20 V/m immunity level, which would provide useful protection from the more common sources of radiated EMI.
There are a number of sources of relatively intense electromagnetic fields in the everyday environment. Some of these sources are obvious and easy to avoid. Others are not apparent and exposure is unavoidable. However, we believe that by following the warnings listed below, your risk to EMI will be minimized.
The sources of radiated EMI can be broadly classified into three types:
1) Hand-held Portable transceivers (transmitters-receivers with the antenna mounted directly on the transmitting unit. Examples include: citizens band (CB) radios, “walkie talkie”, security, fire and police transceivers, cellular telephones, and other personal communication devices. NOTE: Some cellular telephones and similar devices transmit signals while they are ON, even when not being used;
2) Medium-range mobile transceivers, such as those used in police cars, fire trucks, ambulances and taxis. These usually have the antenna mounted on the outside of the vehicle; and
3) Long-range transmitters and transceivers, such as commercial broadcast transmitters (radio and TV broadcast antenna towers) and amateur (HAM) radios.
NOTE: Other types of hand-held devices, such as cordless phones, laptop computers, AM/FM radios, TV sets, CD players, cassette players, and small appliances, such as electric shavers and hair dryers, so far as we know, are not likely to cause EMI problems to your powered wheelchair.
2G Tarsys®Powered Seating System 18 Part No 1114842
SECTION 3—EMI INFORMATION
WARNING
Powered Wheelchair Electromagnetic Interference (EMI)
Because EM energy rapidly becomes more intense as one moves closer to the transmitting antenna (source), the EM fields from hand-held radio wave sources (transceivers) are of special concern. It is possible to unintentionally bring high levels of EM energy very close to the powered wheelchair's control system while using these devices. This can affect powered wheelchair movement and braking. Therefore, the warnings listed below are recommended to prevent possible interference with the control system of the powered wheelchair.
Electromagnetic interference (EMI) from sources such as radio and TV stations, amateur radio (HAM) transmitters, two-way radios, and cellular phones can affect powered wheelchairs and motorized scooters.
FOLLOWING THE WARNINGS LISTED BELOW SHOULD REDUCE THE CHANCE OF UNINTENDED BRAKE RELEASE OR POWERED WHEELCHAIR MOVEMENT WHICH COULD RESULT IN SERIOUS INJURY.
1) DO NOT operate hand-held transceivers (transmitters receivers), such as citizens band (CB) radios, or turn ON personal communication devices, such as cellular phones, while the powered wheelchair is turned ON;
2) Be aware of nearby transmitters, such as radio or TV stations, and try to avoid coming close to them;
3) If unintended movement or brake release occurs, turn the powered wheelchair OFF as soon as it is safe;
4) Be aware that adding accessories or components, or modifying the powered wheelchair, may make it more susceptible to EMI (NOTE: There is no easy way to evaluate their effect on the overall immunity of the powered wheelchair); and
5) Report all incidents of unintended movement or brake release to the powered wheelchair manufacturer, and note whether there is a source of EMI nearby.
Important Information
1) 20 volts per meter (V/m) is a generally achievable and useful immunity level against EMI (as of May 1994) (the higher the level, the greater the protection);
2) This device has been tested to a radiated immunity level of 20 volts per meter.
3) The immunity level of the product is unknown.
Modification of any kind to the electronics of this wheelchair as manufactured by Invacare may adversely affect the EMI immunity levels.
Part No 1114842 19 2G Tarsys®Powered Seating System
SECTION 4—SAFETY INSPECTION/TROUBLESHOOTING
SECTION 4—SAFETY INSPECTION/TROUBLESHOOTING
Safety Inspection Checklist
These adjustments should be made whenever this product is serviced, especially as part of the initial unit setup. Follow these procedures:
CAUTION
As with any vehicle, the wheels and tires should be checked periodically for cracks and wear, and should be replaced.
Make sure all electrical connections are secure.
Check that cables are routed and secured properly to ensure that cables DO NOT
become entangled and damaged during normal operation of seating system.
Make sure drive lock-out works properly.
Make sure tilt operates smoothly and properly.
Make sure recline operates smoothly and properly.
Ensure all fasteners are secure on clothing guards.
Ensure arms are secure but easy to release.
Ensure arm adjustment levers operate and lock securely.
Ensure adjustable height arms operate and lock securely.
Inspect for rips in upholstery on armrests.
Ensure armrest pad sits flush against arm tube.
Inspect seat and back cushions for rips or sagging.
Inspect hand grips for looseness. If loose, have them replaced by a qualified
technician.
Inspect seat positioning strap for any signs of wear. Ensure buckle latches. Verify
hardware that attaches strap to frame is secure and undamaged. Replace if necessary.
Check that all labels are present and legible. Replace if necessary.
2G Tarsys®Powered Seating System 20 Part No 1114842
SECTION 4—SAFETY INSPECTION/TROUBLESHOOTING
Post-Service Inspection Checklist
WARNING
NEVER operate the wheelchair while in any tilted/reclined/back angle position over 20° relative to the vertical position. If the drive lock-out does not stop the wheelchair from operating in a tilt position over 20° relative to the vertical position, DO NOT operate the wheelchair. The drive lock-out settings MUST be adjusted. Refer to Reference Documents on page 2.
Cables MUST be secured to the wheelchair frame and/or base with tie-wraps after servicing is complete. Failure to follow the warnings and instructions below could result in injury to the users, attendants and/or bystanders and/or damage to the wheelchair.
Cables MUST be secured so there are no loops of excess cable extending away from the wheelchair. Bundle all excess cable together and secure with a tie-wrap. It may also be necessary to secure these bundles to the frame and/or base.
ALWAYS test all wheelchair functions after securing the cables to be sure cables DO NOT get pinched or crushed during operation of the wheelchair.
The following checklist must be performed after any procedure that requires:
Removing/installing the seat
Removing/installing/adjusting the tilt links
Replacing electronic components
Replacing actuators
Verify all attaching hardware is tightened securely.
Make sure drive lock-out engages when the wheelchair is in any tilt/recline/back angle
combination over 20° relative to the vertical position.
Cycle system up and down to verify wiring harnesses DO NOT obstruct the path of
the system. If they do, perform one of the following:
Wires were damaged during inspection - Replace damaged wires.
Wires were not damaged during inspection - Cut tie-wraps and relocate wires to a
location where they will not become damaged.
Tilt Systems - Verify tilt link is properly secured to the frame.
Tilt Systems - Ensure there is no interference with the base frame when the system is
fully tilted.
With the wheelchair unoccupied, test all system functions to verify proper operation.
Verify charger function.
Install all shrouds.
Make sure linear guides DO NOT bind.
Part No 1114842 21 2G Tarsys®Powered Seating System
SECTION 4—SAFETY INSPECTION/TROUBLESHOOTING
Troubleshooting
NOTE: Refer to Reference Documents on page 2 for complete mechanical and electrical troubleshooting guides on the base.
NOTE: Refer to the Electronics Manual listed in Reference Documents on page 2 for additional troubleshooting information and explanation of error codes.
SYMPTOM PROBABLE CAUSE SOLUTIONS
Wheelchair power ON but does not drive
Seating system not functioning or working intermittently.
Tilt and/or recline functions DO NOT respond.
System tilted or reclined beyond drive lock-out angle (20°).
Low batteries.
Faulty electrical connection.
Seat has been driven under a heavy load for an extended period of time.
Open motor connection or bad switch.
Possible programming error.
E06 or E07 potentiometers calibration error code.
Blown fuse in auxiliary power connectors on wiring harness.
Return to neutral position (upright). Refer to Operating Powered Seating Systems on page 127.
Charge batteries.
Check all connections.
Allow time for the electronics to cool down (light duty use).
Use the MKIV™remote programmer to check the Current Status menu.
Verify TRCM/TAC programming.
Recalibrate potentiometers. Refer to the MK Electronics Service manual that is listed in Reference
Documents on page 2.
Replace fuse, and possibly wiring harness.
EX
5
Tilt and/or recline functions DO NOT stop at the desired position (excessive “drift”).
NOTE: It is normal to have some amount of “drift”. However it
Programming error for tilt/recline limits.
Bad potentiometers or potentiometers out of calibration.
Use the MKIV remote programmer to verify correct TRCM/TAC programming.
Recalibrate potentiometers or replace. Refer to the MK EX Electronics Service manual that is listed in Reference
Documents on page 2, Removing/Installing the Tilt Potentiometer on page 150, or Removing/Installing the Recline Potentiometer on page 155.
5
should not be more than 5°.
2G Tarsys®Powered Seating System 22 Part No 1114842
Damaged tilt actuator.
Replace tilt actuator. Refer to Removing/Installing the Tilt Actuator on page 131.
SECTION 4—SAFETY INSPECTION/TROUBLESHOOTING
SYMPTOM PROBABLE CAUSE SOLUTIONS
Error Code: E28 - MPJ joystick or
5 flashes - DPJ™ and SPJ™-80 joysticks
Programmer does not work or gives “communication error”.
Switch response incorrect.
Drive lockout does not engage.
System tilted or reclined beyond drive lock-out angle (20°).
Charger is plugged into wheelchair.
Bad potentiometers or out of calibration.
System tilted or reclined beyond drive lock-out angle (20°).
Programming error or bad switch.
Programming error.
Bad potentiometers or out of calibration.
Return to neutral position (upright). Refer to Operating Powered Seating Systems on page 127.
Unplug charger.
Recalibrate potentiometers or replace. Refer to the MK EX Electronics Service manual that is listed in Reference
Documents on page 2, Removing/Installing the Tilt Potentiometer on page 150, or Removing/Installing the Recline Potentiometer on page 155.
Return to neutral position (upright). Refer to Operating Powered Seating Systems on page 127.
Use the programmer to verify controller programming. Save the proper standard program to reset switch functions.
Check drive lockout settings using the programmer.
Recalibrate potentiometers or replace. Refer to the MK EX Electronics Service manual that is listed in Reference
Documents on page 2, Removing/Installing the Tilt Potentiometer on page 150, or Removing/Installing the Recline Potentiometer on page 155.
5
5
Slow motor speeds. Low battery voltage or
Recharge batteries. programming speed set too low.
Check seating system controller performance adjustment
settings for actuator speed and acceleration using
programmer.
Motor speed too fast. Programming error. Check seating system controller performance adjustment
settings for speed using programmer.
Seating system functions respond to switch commands, but not to
Programming error.
Check the performance adjustment menu for the base
and make sure that the tilt/recline adjustment is turned
on in all available drives.
driver control.
Incorrect/malfunctioning
Replace drive control. driver control.
Seating system function will only operate in one
Bad potentiometers or out of calibration.
Check for physical damage to potentiometers and wiring
and replace if necessary.
direction.
Recalibrate potentiometers.
Current Rollback.
Leave power on, and DO NOT activate seating functions
for at least 3 minutes. Call Invacare Technical Services.
Motor runs then loses power, then runs again.
Heavy load sensed by seating system controller.
Leave power on, and DO NOT activate seating functions
for at least 3 minutes. Call Invacare Technical Services.
Part No 1114842 23 2G Tarsys®Powered Seating System
SECTION 5—INTERFACE HARDWARE
SECTION 5—INTERFACE HARDWARE
WARNING
After ANY adjustments, repair or service and BEFORE use, make sure all attaching hardware is tightened securely - otherwise injury or damage may occur.
Before adjusting, repairing or servicing the seating system, ALWAYS turn the wheelchair power OFF, otherwise, injury or damage may result.
Pinch points exist between seat and base frames. Use caution, otherwise injury may occur.
Repositioning the Seat
About Repositioning the Seat
The seat position MUST be adjusted under the following conditions:
The seat depth changes.
The seating system changes so it has both a ventilator-ready battery tray and center mount footrests.
The mounting location of the seat depends on the seat depth of the seating system and whether or not both a ventilator-ready battery tray and center mount footrests are installed. The ventilator battery tray requires a long battery box door. When used in combination with center mount riggings, the seating system MUST be positioned further forward for proper clearance.
Repositioning the Seat on 2GR Systems
NOTE: For this procedure, refer to Table 1 - Table 7 on page 26 to page 32.
1. Refer to the tables at the end of this procedure to determine if a seat position adjustment is needed.
NOTE: The seat adjustment tables are based on the seat depth of the system. Some seat depths share the same mounting position.
2. Remove the six hex screws, washers and locknuts securing the rear pivot assembly, spacer bars and seat brackets to the lower interface brackets.
3. Remove the two hex screws and locknuts securing the insides of the seat brackets to the lower interface brackets.
4. If necessary, remove the four hex screws and locknuts securing the front pivot assembly to the seat brackets and lower interface brackets.
2G Tarsys®Powered Seating System 24 Part No 1114842
SECTION 5—INTERFACE HARDWARE
NOTE: Not all mounting positions require the front pivot assembly to be secured to the lower interface brackets. Some mounting positions require that the front pivot assembly be secured to the seat brackets only. The hex screws securing the front pivot assembly to the seat brackets DO NOT need to be removed.
5. Adjust the position of the seating system on the lower interface brackets.
6. Using the two hex screws and locknuts removed in STEP 3, secure the insides of the seat brackets to the lower interface brackets. Torque to 13 ft-lbs ± 20%.
7. Using the hex screws and locknuts removed in STEP 4, secure the front pivot assembly to the front of the seat brackets and the front of the seat brackets to the lower interface brackets. Torque to 13 ft-lbs ± 20%.
NOTE: Not all mounting positions require the front pivot assembly to be secured to the lower interface brackets. Some mounting positions require that the front pivot assembly be secured to the seat brackets only.
8. Using the six hex screws, washers and locknuts removed in STEP 2, secure the rear pivot assembly and the spacer bars to the seat brackets and lower interface brackets. Torque to 75 in-lbs ± 20%.
9. Perform the post-service inspection checklist. Refer to Post-Service Inspection Checklist on page 21.
Part No 1114842 25 2G Tarsys®Powered Seating System
SECTION 5—INTERFACE HARDWARE
TABLE 1 - 2GR Systems WITHOUT Center Mount Footrests AND
Ventilator-Ready Battery Tray
SEAT
DEPTH
16-INCH 17-INCH
Rear Pivot
Assembly
Hex Screws
Spacer Bar
Seat Bracket
Lower Interface
Bracket
Washer
Locknut
MOUNTING POSITION
Front Pivot
Assembly
Locknuts
NOTE: Torque the hardware as listed below:
Hex screws or socket screws (securing the rear pivot): 75 in-lbs ± 20%.
Hex screws (securing the front pivot assembly and front of seat bracket) and shoulder screw (securing the tilt actuator): 13 ft-lbs ± 20%.
Hex Screws
DO NOT Remove -
Exploded for Clarity
2G Tarsys®Powered Seating System 26 Part No 1114842
SECTION 5—INTERFACE HARDWARE
TABLE 2 - 2GR Systems WITHOUT Center Mount Footrests AND
Ventilator-Ready Battery Tray
SEAT
DEPTH
18-INCH 19-INCH
MOUNTING POSITION
Front Pivot
Assembly
Rear Pivot
Assembly
Hex Screw
Spacer Bar
Seat Bracket
Washer
Locknut
Lower Interface
Bracket
Locknuts
NOTE: Torque the hardware as listed below:
Hex screws or socket screws (securing the rear pivot): 75 in-lbs ± 20%.
Hex screws (securing the front pivot assembly and front of seat bracket) and shoulder screw (securing the tilt actuator): 13 ft-lbs ± 20%.
Hex Screws
DO NOT Remove -
Exploded for Clarity
Part No 1114842 27 2G Tarsys®Powered Seating System
SECTION 5—INTERFACE HARDWARE
TABLE 3 - 2GR Systems WITHOUT Center Mount Footrests AND
Ventilator-Ready Battery Tray
SEAT
DEPTH
20-INCH 21-INCH 22-INCH
Rear Pivot
Assembly
Hex Screw
Spacer Bar
Seat Bracket
Washer
Locknut
MOUNTING POSITION
Front Pivot
Assembly
Locknuts
Lower Interface
Bracket
Hex Screws
NOTE: Torque the hardware as listed below:
Hex screws or socket screws (securing the rear pivot): 75 in-lbs ± 20%.
Hex screws (securing the front pivot assembly and front of seat bracket) and shoulder screw (securing the tilt actuator): 13 ft-lbs ± 20%.
DO NOT Remove -
Exploded for Clarity
2G Tarsys®Powered Seating System 28 Part No 1114842
SECTION 5—INTERFACE HARDWARE
TABLE 4 - 2GR Systems WITH Center Mount Footrests AND
Ventilator-Ready Battery Tray
SEAT
DEPTH
16-INCH
Rear Pivot
Assembly
Hex Screw
Spacer Bar
Seat Bracket
Lower Interface
Bracket
Washer
Locknut
MOUNTING POSITION
Front Pivot Assembly
Locknuts
NOTE: Torque the hardware as listed below:
Hex screws or socket screws (securing the rear pivot): 75 in-lbs ± 20%.
Hex screws (securing the front pivot assembly and front of seat bracket) and shoulder screw (securing the tilt actuator): 13 ft-lbs ± 20%.
Hex Screws
DO NOT Remove -
Exploded for Clarity
Part No 1114842 29 2G Tarsys®Powered Seating System
SECTION 5—INTERFACE HARDWARE
TABLE 5 - 2GR Systems WITH Center Mount Footrests AND
Ventilator-Ready Battery Tray
SEAT
DEPTH
17-INCH 18-INCH 19-INCH
Rear Pivot
Assembly
Hex Screw
Spacer Bar
Seat Bracket
Lower Interface
Bracket
Washer
Locknut
MOUNTING POSITION
Front Pivot Assembly
Locknuts
NOTE: Torque the hardware as listed below:
Hex screws or socket screws (securing the rear pivot): 75 in-lbs ± 20%.
Hex screws (securing the front pivot assembly and front of seat bracket) and shoulder screw (securing the tilt actuator): 13 ft-lbs ± 20%.
Hex Screws
DO NOT Remove -
Exploded for Clarity
2G Tarsys®Powered Seating System 30 Part No 1114842
SECTION 5—INTERFACE HARDWARE
TABLE 6 - 2GR Systems WITH Center Mount Footrests AND
Ventilator-Ready Battery Tray
SEAT
DEPTH
20-INCH
MOUNTING POSITION
Front Pivot
Assembly
Rear Pivot
Assembly
Hex Screw
Spacer Bar
Seat Bracket
Washer
Locknut
Lower Interface
Bracket
Locknuts
NOTE: Torque the hardware as listed below:
Hex screws or socket screws (securing the rear pivot): 75 in-lbs ± 20%.
Hex screws (securing the front pivot assembly and front of seat bracket) and shoulder screw (securing the tilt actuator): 13 ft-lbs ± 20%.
Hex Screws
DO NOT Remove -
Exploded for Clarity
Part No 1114842 31 2G Tarsys®Powered Seating System
SECTION 5—INTERFACE HARDWARE
TABLE 7 - 2GR Systems WITH Center Mount Footrests AND
Ventilator-Ready Battery Tray
SEAT
DEPTH
21-INCH 22-INCH
Rear Pivot
Assembly
Hex Screw
Spacer Bar
Seat Bracket
Washer
Locknut
MOUNTING POSITION
Front Pivot
Assembly
Locknuts
Lower Interface
Bracket
Hex Screws
NOTE: Torque the hardware as listed below:
Hex screws or socket screws (securing the rear pivot): 75 in-lbs ± 20%.
Hex screws (securing the front pivot assembly and front of seat bracket) and shoulder screw (securing the tilt actuator): 13 ft-lbs ± 20%.
DO NOT Remove -
Exploded for Clarity
2G Tarsys®Powered Seating System 32 Part No 1114842
SECTION 5—INTERFACE HARDWARE
Repositioning the Seat for 2GT and 2GTR Systems
NOTE: For this procedure, refer to FIGURE 5.1 on page 34 and Table 8 - Table 14 on page 35 to page 41.
1. Refer to the tables at the end of this procedure to determine if a seat position adjustment is needed.
NOTE: The seat adjustment tables are based on the seat depth of the system. Some seat depths share the same mounting position.
2. Note the appropriate mounting holes to use to secure the seating system to the lower interface brackets.
3. Remove the locknut and shoulder bolt to disconnect the front of the tilt actuator from the front pivot assembly.
4. Remove the two hex screws and locknuts securing the insides of the seat brackets to the lower interface brackets.
5. If necessary, remove the four hex screws and locknuts securing the front pivot assembly to the seat brackets and lower interface brackets.
NOTE: Not all mounting positions require the front pivot assembly to be secured to the lower interface brackets. Some mounting positions require that the front pivot assembly be secured to the seat brackets only. The hex screws securing the front pivot assembly to the seat brackets DO NOT need to be removed.
6. Remove the four socket screws, washers and locknuts securing the linear guides, rear pivot assembly, shims* and seat brackets to the lower interface brackets.
NOTE: To remove the hardware securing the linear guides, it is necessary to slide the rear pivot assembly back and forth. Use the access holes to remove the socket screws from mounting holes in the lower portion of the linear guides (FIGURE 5.1).
*NOTE: Shims are not present on seating systems manufactured after 12/18/2005.
7. Adjust the position of the seating system on the lower interface brackets.
8. Using the two hex screws and locknuts removed in STEP 4, secure the insides of the seat brackets to the lower interface brackets. Torque to 13 ft-lbs ± 20%.
9. Using the four hex screws and locknuts removed in STEP 5, secure the front pivot assembly to the front of the seat brackets and the front of the seat brackets to the lower interface brackets. Torque to 13 ft-lbs ± 20%.
NOTE: Not all mounting positions require the front pivot assembly to be secured to the lower interface brackets. Some mounting positions require that the front pivot assembly be secured to the seat brackets only.
10. Using the four socket screws, washers and locknuts removed in STEP 6, secure the linear guides, rear pivot assembly and shims* to the seat brackets and lower interface brackets. Hand tighten.
NOTE: To secure the linear guides, it is necessary to slide the rear pivot assembly back and forth. Use the access holes to install the socket screws through mounting holes in the lower portion of the linear guides (FIGURE 5.1).
Part No 1114842 33 2G Tarsys®Powered Seating System
SECTION 5—INTERFACE HARDWARE
*NOTE: Shims are not present on seating systems manufactured after 12/18/2005.
CAUTION
The linear guides MUST be parallel and the rear pivot assembly MUST move freely on the linear guides. Otherwise, damage to the seating system will occur during operation.
11. Adjust the linear guides until they are parallel.
12. Slide the rear pivot assembly forward and back to see if it slides freely on the linear guides.
13. Perform one of the following:
Rear Pivot Assembly Slides Freely - Proceed to STEP 14.
Rear Pivot Assembly Is Hard To Move - Repeat STEP 11 and STEP 12 until the rear
pivot assembly moves freely.
NOTE: It may be necessary to loosen the screws installed in STEP 10 to adjust the linear guides.
14. Torque the socket screws to 75 in-lbs ± 20%.
15. Install the shoulder bolt and locknut to secure the front of the tilt actuator to the front pivot assembly. Torque to 23 ft-lbs ± 20%.
16. Perform the post-service inspection checklist. Refer to Post-Service Inspection Checklist on page 21.
Rear Pivot Assembly
Socket Screw
Lower Portion of Linear Guide
Access Hole
Mounting Hole
FIGURE 5.1 Repositioning the Seat for 2GT and 2GTR Systems - Securing the Linear Guides
2G Tarsys®Powered Seating System 34 Part No 1114842
SECTION 5—INTERFACE HARDWARE
TABLE 8 - 2GT and 2GTR Systems WITHOUT Center Mount Footrests AND
Ventilator-Ready Battery Tray
SEAT
DEPTH
16-INCH 17-INCH
MOUNTING POSITION
*NOTE: Linear guides are exploded for clarity. DO NOT disconnect the upper and lower portions of the linear guides. The linear guide cannot be reassembled.
Tilt Actuator
Rear Pivot Assembly
Shoulder Bolt and Locknut
Linear Guide*
Socket Screw
Seat Bracket
Shim
Lower Interface
Bracket
Washers
Locknuts (STEP 9)
Front Pivot
Assembly
Locknuts
Locknut
Hex Screw
NOTE: Torque the hardware as listed below:
Hex screws or socket screws (securing the rear pivot): 75 in-lbs ± 20%.
Hex screws (securing the front pivot assembly and front of seat bracket) and shoulder screw (securing the tilt actuator): 13 ft-lbs ± 20%.
Hex Screws
Part No 1114842 35 2G Tarsys®Powered Seating System
SECTION 5—INTERFACE HARDWARE
TABLE 9 - 2GT and 2GTR Systems WITHOUT Center Mount Footrests AND
Ventilator-Ready Battery Tray
SEAT
DEPTH
18-INCH 19-INCH
MOUNTING POSITION
*NOTE: Linear guides are exploded for clarity. DO NOT disconnect the upper and lower portions of the linear guides. The linear guide cannot be reassembled.
Tilt Actuator
Rear Pivot Assembly
Linear Guide*
Socket Screw
Seat Bracket
Shim
Lower Interface
Bracket
Washer
Locknuts (STEP 9)
Shoulder Bolt
and Locknut
Front Pivot
Assembly
Locknuts
Locknut
Hex Screw
NOTE: Torque the hardware as listed below:
Hex screws or socket screws (securing the rear pivot): 75 in-lbs ± 20%.
Hex screws (securing the front pivot assembly and front of seat bracket) and shoulder screw (securing the tilt actuator): 13 ft-lbs ± 20%.
Hex Screws
2G Tarsys®Powered Seating System 36 Part No 1114842
SECTION 5—INTERFACE HARDWARE
TABLE 10 - 2GT and 2GTR Systems WITHOUT Center Mount Footrests AND
Ventilator-Ready Battery Tray
SEAT
DEPTH
20-INCH 21-INCH 22-INCH
MOUNTING POSITION
*NOTE: Linear guides are exploded for clarity. DO NOT disconnect the upper and lower portions of the linear guides. The linear guide cannot be reassembled.
Tilt Actuator
Rear Pivot Assembly
Linear Guide*
Socket Screw
Seat Bracket
Shim
Lower Interface
Bracket
Washer
Locknuts (STEP 9)
Shoulder Bolt
and Locknut
Front Pivot
Assembly
Locknuts
Locknut
Hex Screw
NOTE: Torque the hardware as listed below:
Hex screws or socket screws (securing the rear pivot): 75 in-lbs ± 20%.
Hex screws (securing the front pivot assembly and front of seat bracket) and shoulder screw (securing the tilt actuator): 13 ft-lbs ± 20%.
Hex Screws
Part No 1114842 37 2G Tarsys®Powered Seating System
SECTION 5—INTERFACE HARDWARE
.
TABLE 11 - 2GT and 2GTR Systems WITH Center Mount Footrests AND
Ventilator-Ready Battery Tray
SEAT
DEPTH
16-INCH
MOUNTING POSITION
*NOTE: Linear guides are exploded for clarity. DO NOT disconnect the upper and lower portions of the linear guides. The linear guide cannot be reassembled
Tilt Actuator
Rear Pivot Assembly
Linear Guide*
Socket Screw
Seat Bracket
Shim
Lower Interface
Bracket
Locknuts
Shoulder Bolt
and Locknut
Front Pivot
Assembly
Washer
Locknuts
Locknut
Hex Screw
NOTE: Torque the hardware as listed below:
Hex screws or socket screws (securing the rear pivot): 75 in-lbs ± 20%.
Hex screws (securing the front pivot assembly and front of seat bracket) and shoulder screw (securing the tilt actuator): 13 ft-lbs ± 20%.
Hex Screws
2G Tarsys®Powered Seating System 38 Part No 1114842
SECTION 5—INTERFACE HARDWARE
r
d
TABLE 12 - 2GT and 2GTR Systems WITH Center Mount Footrests AND
Ventilator-Ready Battery Tray
SEAT
DEPTH
17-INCH 18-INCH 19-INCH
MOUNTING POSITION
*NOTE: Linear guides are exploded for clarity. DO NOT disconnect the uppe and lower portions of the linear guides. The linear guide cannot be reassemble
Tilt Actuator
Rear Pivot Assembly
Linear Guide*
Socket Screw
Seat Bracket
Shim
Lower Interface
Bracket
Washers
Locknuts (STEP 9)
Shoulder Bolt
and Locknut
Front Pivot
Assembly
Locknuts
Locknut
Hex Screw
NOTE: Torque the hardware as listed below:
Hex screws or socket screws (securing the rear pivot): 75 in-lbs ± 20%.
Hex screws (securing the front pivot assembly and front of seat bracket) and shoulder screw (securing the tilt actuator): 13 ft-lbs ± 20%.
Hex Screws
Part No 1114842 39 2G Tarsys®Powered Seating System
SECTION 5—INTERFACE HARDWARE
TABLE 13 - 2GT and 2GTR Systems WITH Center Mount Footrests AND
Ventilator-Ready Battery Tray
SEAT
DEPTH
20-INCH
MOUNTING POSITION
*NOTE: Linear guides are exploded for clarity. DO NOT disconnect the upper and lower portions of the linear guides. The linear guide cannot be reassembled.
Tilt Actuator
Rear Pivot Assembly
Linear Guide*
Socket Screw
Seat Bracket
Shim
Lower Interface
Bracket
Washer
Locknuts (STEP 9)
Shoulder Bolt
and Locknut
Front Pivot
Assembly
Locknuts
Locknut
Hex Screw
NOTE: Torque the hardware as listed below:
Hex screws or socket screws (securing the rear pivot): 75 in-lbs ± 20%.
Hex screws (securing the front pivot assembly and front of seat bracket) and shoulder screw (securing the tilt actuator): 13 ft-lbs ± 20%.
Hex Screws
2G Tarsys®Powered Seating System 40 Part No 1114842
SECTION 5—INTERFACE HARDWARE
TABLE 14 - 2GT and 2GTR Systems WITH Center Mount Footrests AND
Ventilator-Ready Battery Tray
SEAT
DEPTH
21-INCH 22-INCH
MOUNTING POSITION
*NOTE: Linear guides are exploded for clarity. DO NOT disconnect the upper and lower portions of the linear guides. The linear guide cannot be reassembled.
Tilt Actuator
Rear Pivot Assembly
Linear Guide*
Socket Screw
Seat Bracket
Shim
Lower Interface
Bracket
Washer
Locknuts (STEP 9)
Shoulder Bolt
and Locknut
Front Pivot
Assembly
Locknuts
Locknut
Hex Screw
Hex Screws
NOTE: Torque the hardware as listed below:
Hex screws or socket screws (securing the rear pivot): 75 in-lbs ± 20%.
Hex screws (securing the front pivot assembly and front of seat bracket) and shoulder screw (securing the tilt actuator): 13 ft-lbs ± 20%.
Removing/Installing the Rear Pivot Assembly
Tilt Only and Tilt/Recline Systems
NOTE: For this procedure, refer to FIGURE 5.2 on page 43.
Removing
1. Remove the seat assembly. Refer to Removing/Installing the Seat
on page 75.
Part No 1114842 41 2G Tarsys®Powered Seating System
SECTION 5—INTERFACE HARDWARE
2. Remove the shoulder bolt, two bushings and locknut securing the rear of the tilt actuator to the rear pivot assembly.
3. Slide the rear pivot assembly forward.
4. Align the rear access holes with the rear two socket screws securing the rear of the lower portion of the linear guides to the seat bracket.
NOTE: If necessary, remove the batteries and turn the wheelchair on its side to check the alignment of the hardware with the access hole.
5. Remove the two socket screws, washers and locknuts securing the rear of the lower portion of the linear guides to the seat bracket.
6. Slide the rear pivot assembly backward.
7. Align the rear access holes with the rear two socket screws securing the upper portion of the linear guides and clamp bars to the rear pivot assembly.
8. Remove the two socket screws securing the upper portion of the linear guides and clamp bars to the rear pivot assembly.
9. Slide the rear pivot assembly forward.
10. Align the access holes revealed after performing STEP 6 with the front two socket screws securing the upper portion of the linear guides and clamp bars to the rear pivot assembly.
11. Repeat STEPS 9 and 10 for the remaining two socket screws securing the upper portion of the linear guides and clamp bars to the rear pivot assembly.
12. Remove the clamp bars and rear pivot assembly from the wheelchair.
Installing
1. Reverse STEP 7 to STEP 12 in Removing to install the rear pivot onto the linear guides. Torque socket screws to 75 in-lbs + 20%.
2. Reverse STEP 3 to STEP 6 in Removing
to install the linear guides onto the seat bracket. Hand tighten the two socket screws securing the linear guides to the seat brackets.
CAUTION
The linear guides MUST be parallel and the rear pivot assembly MUST move freely on the linear guides. Otherwise, damage to the seating system will occur during operation.
3. Adjust the linear guides until they are parallel.
4. Slide the rear pivot assembly forward and back to see if it slides freely on the linear guides.
5. Perform one of the following:
Rear Pivot Assembly Slides Freely - Proceed to STEP 6.
2G Tarsys®Powered Seating System 42 Part No 1114842
SECTION 5—INTERFACE HARDWARE
Rear Pivot Assembly Is Hard To Move - Repeat STEP 3 and STEP 4 until the rear
pivot assembly moves freely.
NOTE: It may be necessary to loosen the socket screws to adjust the linear guides.
6. Torque the socket screws to 75 in-lbs ± 20%.
7. Secure the rear of the tilt actuator to the rear pivot assembly using the shoulder bolt, two bushings and the locknut. Torque to 23 ft-lbs ± 20%.
8. Install the seat assembly. Refer to Removing/Installing the Seat on page 75.
Locknut
Shoulder Bolt
Clamp Bar
Rear Pivot Assembly
Upper Portion of
Linear Guide
Socket Screw
Access Hole
Lower Portion of
Linear Guide
Seat Bracket
Bushings
Tilt Actuator
NOTE: Front of tilt actuator shown disassembled for clarity only. There is no need to remove the hardware securing the front of the tilt actuator for this procedure.
FIGURE 5.2 Removing/Installing the Rear Pivot Assembly - Tilt Only and Tilt/Recline Systems
Part No 1114842 43 2G Tarsys®Powered Seating System
SECTION 5—INTERFACE HARDWARE
Recline Only Systems
NOTE: For this procedure, refer to FIGURE 5.3.
Removing
1. Remove the seat assembly. Refer to Removing/Installing the Seat on page 75.
2. Note the mounting location of the six hex screws, washers and locknuts securing the rear pivot assembly to the spacer bars, seat brackets and lower interface brackets.
3. Remove the six hex screws, washers and locknuts securing the rear pivot assembly to the spacer bars, seat brackets and lower interface brackets.
4. Remove the rear pivot assembly from the wheelchair.
Installing
1. Align the rear pivot assembly, spacer bars, seat brackets and lower interface brackets.
2. Using the six hex screws, washers and locknuts, secure the rear pivot assembly to the spacer bars, seat brackets and lower interface brackets in the locations noted in STEP 2 of Removing on page 44. Torque to 75 in-lbs ± 20%.
3. Install the seat assembly. Refer to Removing/Installing the Seat on page 75.
Hex Screw
Rear Pivot Assembly
Spacer Bar
Seat
Bracket
Washer
NOTE: Only one seat adjustment position shown. All seat adjustment positions
Locknuts
remove/install in the same way.
Lower Interface Bracket
FIGURE 5.3 Removing/Installing the Rear Pivot Assembly
2G Tarsys®Powered Seating System 44 Part No 1114842
SECTION 5—INTERFACE HARDWARE
Removing/Installing the Front Pivot Assembly
NOTE: For this procedure, refer to FIGURE 5.4 on page 46.
Removing
1. Remove the seat assembly. Refer to Removing/Installing the Seat on page 75.
2. Tilt Only and Tilt/Recline Systems - Remove the shoulder bolt and locknut securing the front of the tilt actuator to the front pivot assembly.
3. Note the mounting location of the four hex screws and locknuts securing the front pivot assembly to the seat brackets.
4. Remove the four hex screws and locknut securing the front pivot assembly to the seat brackets.
5. Remove the front pivot assembly from the seat brackets.
Installing
1. Align the front pivot assembly with the seat brackets.
2. Secure the front pivot assembly to the seat brackets in the location noted in STEP 3 of Removing on page 45. Torque to 13 ft-lbs ± 20%.
3. Tilt Only and Tilt/Recline Systems - Secure the front of the tilt actuator to the front pivot assembly using the shoulder bolt and the locknut. Torque to 23 ft-lbs ± 20%.
4. Install the seat assembly. Refer to Removing/Installing the Seat on page 75.
Part No 1114842 45 2G Tarsys®Powered Seating System
SECTION 5—INTERFACE HARDWARE
Tilt Actuator*
*NOTE: These items are on tilt systems only.
Locknuts
Seat
Bracket
Hex Screws
Shoulder Bolt*
Locknut*
Front Pivot Assembly
FIGURE 5.4 Removing/Installing the Front Pivot Assembly
Removing/Installing the Linear Guides
NOTE: For this procedure, refer to FIGURE 5.5 on page 48.
NOTE: This procedure applies to Tilt Only and Tilt/Recline Systems Only.
Removing
1. Remove the seat assembly from the rear pivot assembly. Refer to Removing/Installing the Seat on page 75.
2. Remove the shoulder bolt, two bushings and locknut securing the rear of the tilt actuator to the rear pivot assembly.
3. Slide the rear pivot assembly forward.
4. Align the rear access holes with the rear two socket screws securing the rear of the lower portion of the linear guides to the seat bracket.
NOTE: If necessary, remove the batteries and turn the wheelchair on its side to check the alignment of the hardware with the access hole.
5. Remove the two socket screws, washers and locknuts securing the rear of the lower portion of the linear guides to the seat bracket.
6. Slide the rear pivot assembly backward.
2G Tarsys®Powered Seating System 46 Part No 1114842
SECTION 5—INTERFACE HARDWARE
7. Remove the two socket screws, washers and locknuts securing the front of the lower portion of the linear guides to the seat bracket.
8. Slide the rear pivot assembly backward.
9. Align the rear access holes with the rear two socket screws securing the upper portion of the linear guides and clamp bars to the rear pivot assembly.
10. Remove the two socket screws securing the upper portion of the linear guides and clamp bars to the rear pivot assembly.
11. Slide the rear pivot assembly forward.
12. Align the access holes revealed after performing STEP 6 with the front two socket screws securing the upper portion of the linear guides and clamp bars to the rear pivot assembly.
13. Repeat STEP 10 and STEP 11 for the remaining two socket screws securing the upper portion of the linear guides and clamp bars to the rear pivot assembly.
NOTE: Retain the clamp bars for reinstallation.
Installing
1. Reverse STEP 8 to STEP 13 in Removing to install the rear pivot onto the linear guides. Torque socket screws to 75 in-lbs ± 20%.
2. Reverse STEP 3 to STEP 7 in Removing to install the linear guides onto the seat bracket. Hand tighten the two socket screws securing the linear guides to the seat brackets.
CAUTION
The linear guides MUST be parallel and the rear pivot assembly MUST move freely on the linear guides. Otherwise, damage to the seating system will occur during operation.
3. Adjust the linear guides until they are parallel.
4. Slide the rear pivot assembly forward and back to see if it slides freely on the linear guides.
5. Perform one of the following:
Rear Pivot Assembly Slides Freely - Proceed to STEP 6.
Rear Pivot Assembly Is Hard To Move - Repeat STEP 3 and STEP 4 until the rear
pivot assembly moves freely.
NOTE: It may be necessary to loosen the socket screws to adjust the linear guides.
6. Torque the socket screws to 75 in-lbs ± 20%.
7. Secure the rear of the tilt actuator to the rear pivot assembly using the shoulder bolt, two bushings and the locknut. Torque to 23 ft-lbs ± 20%.
8. Install the seat assembly. Refer to Removing/Installing the Seat
Part No 1114842 47 2G Tarsys®Powered Seating System
on page 75.
SECTION 5—INTERFACE HARDWARE
Bushings
Locknut
Shoulder Bolt
Clamp Bar
Rear Pivot Assembly
Upper Portion of
Linear Guide
Socket Screw
Access Hole
Lower Portion of
Linear Guide
Seat Bracket
Tilt Actuator
Shim
Lower Interface Bracket
NOTE: Front of tilt actuator
Locknut
Washer
shown disassembled for clarity only. There is no need to remove the hardware securing the front of the tilt actuator for this procedure.
FIGURE 5.5 Removing/Installing the Linear Guides
Removing/Installing the Seat Brackets
Tilt Only and Tilt/Recline Systems
NOTE: For this procedure, refer to FIGURE 5.6 on page 50.
Removing
1. Remove the seat assembly from the rear pivot assembly. Refer to Removing/Installing the Seat on page 75.
2. Note the mounting location of the four hex screws and locknuts securing the front pivot assembly to the seat brackets.
2G Tarsys®Powered Seating System 48 Part No 1114842
SECTION 5—INTERFACE HARDWARE
3. Remove the four hex screws and locknuts securing the front pivot assembly to the seat brackets.
4. Remove the front pivot assembly from the seat brackets.
5. Note the mounting location of the hex screw and locknut securing the inside of the seat bracket to the lower interface bracket.
6. Remove the hex screw and locknut securing the inside of the seat bracket to the lower interface bracket.
7. Slide the rear pivot assembly forward.
8. Note the mounting location of the two socket screws, washers and locknuts securing the lower portion of the linear guide to the shim*, seat bracket and lower interface bracket.
*NOTE: Shims are not present on seating systems manufactured after 12/18/2005.
9. Align the rear access holes with the rear two socket screws securing the rear of the lower portion of the linear guides to the seat bracket.
NOTE: If necessary, remove the batteries and turn the wheelchair on its side to check the alignment of the hardware with the access hole.
10. Remove the two socket screws, washers and locknuts securing the rear of the lower portion of the linear guides to the seat bracket.
11. Slide the rear pivot assembly backward.
12. Remove the two socket screws, washers and locknuts securing the front of the lower portion of the linear guides to the seat bracket.
13. Remove the seat bracket from the lower interface bracket.
14. Repeat STEP 8 to STEP 13 for the opposite side if desired.
Installing
1. Using the hex screws and locknuts, secure the insides of the seat brackets to the lower interface brackets in the location noted in STEP 5 of Removing
. Torque to 13 ft-lbs ±
20%.
2. Reverse STEP 7 to STEP 12 in Removing to install the linear guides onto the seat bracket. Hand tighten the two socket screws securing the linear guides to the seat brackets.
CAUTION
The linear guides MUST be parallel and the rear pivot assembly MUST move freely on the linear guides. Otherwise, damage to the seating system will occur during operation.
3. Adjust the linear guides until they are parallel.
4. Slide the rear pivot assembly forward and back to see if it slides freely on the linear guides.
Part No 1114842 49 2G Tarsys®Powered Seating System
SECTION 5—INTERFACE HARDWARE
5. Perform one of the following:
If the rear pivot assembly slide freely, proceed to STEP 6.
If the rear pivot assembly is hard to move, repeat STEP 3 and STEP 4 until the rear
pivot assembly moves freely.
NOTE: It may be necessary to loosen the socket screws to adjust the linear guides.
6. Torque the socket screws to 75 in-lbs ± 20%.
7. Align the front pivot assembly with the seat brackets.
8. Secure the front pivot assembly to the seat brackets in the location noted in STEP 1 of Removing. Torque to 13 ft-lbs ± 20%.
9. Secure the front of the tilt actuator to the front pivot assembly using the shoulder screw and locknut. Torque to 23 ft-lbs ± 20%.
10. Install the seat assembly. Refer to Removing/Installing the Seat
Tilt Actuator
Rear Pivot
Assembly
Socket Screw
Lower Portion of
Linear Guide
Seat Bracket
Shim
Locknuts
on page 75.
Socket
Screw
Lower
Interface
Bracket
Washer
Locknut
Hex Screws
FIGURE 5.6 Removing/Installing the Seat Brackets - Tilt Only and Tilt/Recline Systems
2G Tarsys®Powered Seating System 50 Part No 1114842
SECTION 5—INTERFACE HARDWARE
Recline Only Systems
NOTE: For this procedure, refer to FIGURE 5.7 on page 52.
Removing
1. Remove the seat assembly from the rear pivot assembly. Refer to Removing/Installing the Seat on page 75.
2. Note the mounting location of the four hex screws and locknuts securing the front pivot assembly to the seat brackets.
3. Remove the four hex screws and locknuts securing the front pivot assembly to the seat brackets.
4. Remove the front pivot assembly from the seat brackets.
5. Note the mounting location of the six socket screws, washers and locknuts securing the rear pivot assembly to the spacer bars, seat brackets and lower interface brackets.
6. Remove the six socket screws, washers and locknuts securing the rear pivot assembly to the spacer bars, seat brackets and lower interface brackets.
7. Remove the rear pivot assembly from the wheelchair.
8. Note the mounting location of the hex screw and locknut securing the inside of the seat bracket to the lower interface bracket.
9. Remove the hex screw and locknut securing the inside of the seat bracket to the lower interface bracket.
10. Remove the seat bracket from the lower interface bracket.
11. Repeat STEP 8 to STEP 10 for the opposite side if desired.
Installing
1. Using the hex screw and locknut, secure the inside of the seat bracket to the lower interface bracket in the location noted in STEP 8 of Removing
. Torque to 13 ft-lbs ±
20%.
2. Repeat STEP 1 for the opposite side if necessary.
3. Align the front pivot assembly with the seat brackets.
4. Secure the front pivot assembly to the seat brackets in the location noted in STEP 2 of Removing above. Torque to 13 ft-lbs ± 20%.
5. Using the six hex screws, washers and locknuts, secure the rear pivot assembly to the spacer bars, seat brackets and lower interface brackets in the location noted in STEP 5 of removing above. Torque to 75 in-lbs ± 20%.
6. Install the seat assembly. Refer to Removing/Installing the Seat on page 75.
Part No 1114842 51 2G Tarsys®Powered Seating System
SECTION 5—INTERFACE HARDWARE
Rear Pivot
Assembly
Spacer
Seat Bracket
Washer
Hex
Screw
Bar
Locknuts
Lower Interface Bracket
Front Pivot
Assembly
Locknuts
Hex Screws
FIGURE 5.7 Removing/Installing the Seat Brackets - Recline Only Systems
Removing/Installing the Lower Interface Brackets
NOTE: For this procedure, refer to FIGURE 5.8 on page 53.
Removing
1. Remove the seat assembly from the rear pivot assembly. Refer to Removing/Installing the Seat on page 75.
2. Remove both seat brackets. Refer to Removing/Installing the Seat Brackets
3. Remove the six button screws, washers and locknuts securing the lower interface brackets to the battery box.
Installing
1. Secure the lower interface brackets to the battery box using the six button screws, washers and locknuts. Torque to 13 ft-lbs ± 20%.
2. Install both seat brackets. Refer to Removing/Installing the Seat Brackets
on page 48.
on page 48.
3. Install the seat assembly onto the rear pivot assembly. Refer to Removing/Installing the Seat on page 75.
2G Tarsys®Powered Seating System 52 Part No 1114842
Locknuts
Washer
SECTION 5—INTERFACE HARDWARE
Lower Interface Brackets
Washer
Washers
Washers
Battery Box
Button Screws
FIGURE 5.8 Removing/Installing the Lower Interface Brackets
Locknuts
Part No 1114842 53 2G Tarsys®Powered Seating System
SECTION 6—SEAT ADJUSTMENTS
SECTION 6—SEAT ADJUSTMENTS
WARNING
After ANY adjustments, repair or service and BEFORE use, make sure all attaching hardware is tightened securely - otherwise injury or damage may occur.
Before adjusting, repairing or servicing the seating system, ALWAYS turn the wheelchair power OFF, otherwise, injury or damage may result.
Pinch points exist between seat and base frames. Use caution, otherwise injury may occur.
Replacing Seat Positioning Strap
NOTE: For this procedure, refer to
Spacer
Locknut
Seat
Positioning
Strap
FIGURE 6.1.
1. Remove the two hex bolts, washers and locknuts that secure the two halves of the seat positioning strap to the seat frame.
2. Remove the existing seat positioning strap from the seat frame.
3. Position the new seat positioning strap on the seat frame as shown.
Hex Bolt
Strap
Mounts
Here
4. Reinstall the hex bolt, washer and locknut as shown. Tighten securely.
Seat Frame
FIGURE 6.1 Replacing Seat Positioning
Strap
Removing/Installing Seat Pan
NOTE: For this procedure, refer to FIGURE 6.2 on page 55.
Removing
1. Remove the seat cushion from the seat pan.
2. Remove the five hex bolts, locknuts, coved washer and spacers that secure the seat pan to the seat frame.
Installing
1. Position the new/existing seat pan on the seat frame, aligning the mounting holes of the seat pan and the mounting holes of the seat frame.
2G Tarsys®Powered Seating System 54 Part No 1114842
SECTION 6—SEAT ADJUSTMENTS
2. Reinstall the five hex bolts, locknuts, coved washer and spacers that secure the seat pan to the seat frame. Torque to 75 in-lbs ± 20%.
3. Remove the protective strips from the new seat pan and reinstall the seat cushion onto the seat pan.
Hex
Bolts
Coved
Washer
Seat Pan
Locknut
Spacers
Seat Frame
Locknut
FIGURE 6.2 Removing/Installing Seat Pan
Adjusting Seat Width
Preparing to Adjust Seat Width
NOTE: Reverse these steps after adjusting seat width and before returning the wheelchair to the user.
1. Tilt backward 5 to 10 degrees and/or recline backward 5 to 10 degrees in order to enable hardware removal.
2. Remove the telescoping front rigging supports. Refer to Adjusting/Replacing Telescoping Front Rigging Supports on page 73.
3. Remove the joystick(s). Refer to Removing/Installing Joystick(s)
4. Remove the arms. Refer to Arms
on page 114.
5. Remove the existing spreader bar. Refer to Removing/Installing Spreader Bar on page 87.
on page 149.
6. Remove the existing back pan. Refer to Removing/Installing Back Pan
on page 85.
7. Remove the side shrouds. Refer to Removing/Installing Side Shrouds on page 100.
8. Remove the existing seat pan. Refer to Removing/Installing Seat Pan on page 54.
Part No 1114842 55 2G Tarsys®Powered Seating System
SECTION 6—SEAT ADJUSTMENTS
Tilt-Only Seating Systems
NOTE: For this procedure, refer to FIGURE 6.3.
1. Remove the four hex bolts, coved washers, spacers and locknuts that secure the side frames to the center seat frame.
WARNING
Both side frames MUST be adjusted to the same mounting hole position to maintain an even weight distribution of user and seat frame over the base frame. If weight is not distributed evenly, injury to the assistant and/or user and damage to the wheelchair may occur.
2. Slide the side frames in and/or out to the desired seat width. Make sure both side frames are at the same seat width. Refer to Detail “A” in FIGURE 6.3.
3. Reinstall the four hex bolts, coved washers, spacers and locknuts that secure the side frames to the center seat frame. Torque to 75 in-lbs ± 20%.
4. Reassemble the wheelchair by reversing the instructions in Preparing to Adjust Seat Width on page 55.
Center Seat Frame
Locknut
Side Frame
Spacer
DETAIL “A”
20
17
16
18
22
19
21
Seat Width Mounting
Hole Positions
NOTE: One side frame shown for clarity. Opposite side frame has the same mounting hole pattern.
Coved Washer
Hex
Bolts
FIGURE 6.3 Adjusting Seat Width - Tilt-Only Seating Systems
2G Tarsys®Powered Seating System 56 Part No 1114842
SECTION 6—SEAT ADJUSTMENTS
Recline Only or Tilt/Recline Seating Systems
CAUTION
If the crossbeam has to be changed for the desired seat width, the wheelchair MUST be returned to Invacare. Otherwise, damage to the recline function may occur.
NOTE: For this procedure, refer to FIGURE 6.4 on page 58.
1. Measure across the side frames to determine the current seat width.
2. Determine the desired seat width.
3. Refer to the following chart and determine if the existing crossbeam needs to be replaced.
Example #1: If the current seat width is 16 inches and desired seat width is 18
inches, a new crossbeam of 18–19-inches is required.
Example #2: If the current seat width is 20 inches and the desired seat width is 21
inches, a new crossbeam is NOT required.
SEAT WIDTH CROSSBEAM REQUIRED
16 or 17 inches 16-17-inch
18 or 19 inches 18-19-inch
20 or 21 inches 20-21-inch
22 inches 22-inch
4. Perform one of the following:
New Crossbeam Required - Return seating system to Invacare for adjustment.
New Crossbeam NOT Required - Proceed to STEP 5.
5. Remove the four hex bolts, coved washers, spacers and locknuts that secure the side frames to the center seat frame.
6. Loosen the two socket bolts, washers and locknuts that secure the two connector brackets to the crossbeam.
7. Slide the side frames to the desired seat width. Make sure both side frames are at the same seat width. Refer to Detail “A” of FIGURE 6.4.
8. Tighten the two socket bolts, washers and locknuts that secure the two connector brackets to the crossbeam.
9. Reinstall the four hex bolts, coved washers, spacers and locknuts that secure the side frames to the center seat frame. Torque to 75 in-lbs ± 20%.
10. Reassemble the wheelchair by reversing the instructions in Preparing to Adjust Seat Width on page 55.
Part No 1114842 57 2G Tarsys®Powered Seating System
SECTION 6—SEAT ADJUSTMENTS
Locknuts
Socket Bolt
Connector Bracket
Coved
Washer
Hex Bolt
Center Seat
Frame
Crossbeam
Socket
Spacers
Locknuts
Available Seat Width Adjustments
Spacer
DETAIL “A”
Bolt
Side Frame
Coved
Washer
Hex Bolt
Locknut
Spacer
Coved
Washer
Hex Bolts
NOTE: Any other seat width adjustment requires a new crossbeam, and the
17
16
18
22
19
20
21
wheelchair MUST be returned to Invacare.
Seat Width Mounting Hole Positions
FIGURE 6.4 Adjusting Seat Width - Recline Only or Tilt/Recline Seating Systems
Adjusting Seat Depth
CAUTION
Read and understand About Seat Depth BEFORE changing the seat depth. Otherwise, damage to the seating system may occur.
About Seat Depth
Seat depths range from 16 to 22 inches in one inch increments.
NOTE: Seat depths are a combination of side frames, center seat frames, seat pans, leg support tubes (if equipped) and telescoping front rigging supports.
2G Tarsys®Powered Seating System 58 Part No 1114842
SECTION 6—SEAT ADJUSTMENTS
CAUTION
Seating systems with recline MUST be returned to Invacare if the center frame has to be changed for a particular seat depth. Otherwise, damage to the recline function could occur.
Side Frames
Side frames are available in four depths: 16, 18, 20 or 22 inches.
The seat depth of the wheelchair can be adjusted up to two inches from the original depth without changing the side frames. The two additional seat depths per side frame are available by replacing the seat pan and adjusting (replacing) the leg support tubes (if equipped) and telescoping front rigging supports.
EXAMPLE:
SIDE FRAME AVAILABLE SEAT DEPTHS
16-inch 16, 17 or 18-inch
18-inch 18, 19 or 20-inch
20-inch 20, 21 or 22-inch
22-inch 22-inch
Center Seat Frames
CAUTION
Seating systems with recline MUST be returned to Invacare if the center frame has to be changed for a particular seat depth. Otherwise, damage to the recline function could occur.
There are two center seat frame sizes:
Small - used for 16 and 18-inch deep side frames
Large - used for 20 and 22-inch deep side frames
NOTE: If changing from a 16 or 18-inch deep side frame to a 20 or 22-inch deep side frame (or vice versa), the center seat frame must be changed.
Leg Support Tubes
For seating systems with mechanical legrests, the leg support tubes are available in two sizes:
Short - adjusts from 16 to 19-inch seat depths
Long - adjusts from 20 to 22-inch seat depths
NOTE: If changing from any seat depth between and including 16 and 19 inches to any seat depth between and including 20 and 22 inches (or vice versa), the leg support tube must be changed.
Part No 1114842 59 2G Tarsys®Powered Seating System
SECTION 6—SEAT ADJUSTMENTS
Adjusting Seat Depth
WARNING
To ensure stability, the seat may need repositioning when the seat depth is changed. Refer to Repositioning the Seat on page 24. Otherwise, injury or damage may occur.
CAUTION
Seat depth adjustments that require a new center seat frame on Tilt-Only seating systems are permissible. Seat depth adjustments that require a new center seat frame on Tilt/Recline or Recline-Only seating systems are NOT permissible, and the system MUST be returned to Invacare for service. Otherwise, damage to the recline function may occur.
1. Refer to the following chart to determine the components that are required for a particular seat depth.
SEAT DEPTH (INCHES)
20
COMPONENT 16 17 18 19
OPTION 120OPTION 2 21 22
Side Frame
(inches) 16 16 16 or 18 18 18 20 20 20 or 22
Center Seat Frame Small Small Small Small Small Small Large Large
Seat Pan
(inches) 16 17 18 19 20 20 21 22
*Leg Support Tube Short Short Short Short Short Long Long Long
*NOTE: Seating systems with mechanical legrests only.
2. To replace an applicable component, refer to the following list of procedures:
COMPONENT PROCEDURE
Side Frame Removing/Installing Side Frames on page 66
Center Seat Frame Removing/Installing Center Seat Frame
Seat Pan Removing/Installing Seat Pan
Leg Support Tube Adjusting Leg Support Tubes
3. It may be necessary to reposition the seat. Refer to Repositioning the Seat
on page 70
on page 54
on page 73
on page 24
and to determine if this adjustment is necessary.
2G Tarsys®Powered Seating System 60 Part No 1114842
SECTION 6—SEAT ADJUSTMENTS
Adjusting Seat Angle
Tilt-Only and Tilt/Recline Seating Systems
NOTE: For this procedure, refer to FIGURE 6.5 on page 61.
1. To gain access to the mounting hardware, tilt seating system back to 45 degrees.
2. Remove the batteries.
3. Remove the shoulder bolt, spacer and locknut that secure the angle block to the front pivot assembly.
4. Secure the angle blocks and links to the front pivot assembly with the shoulder bolts, spacers and locknuts in one of the positions shown in FIGURE 6.5. Securely tighten.
5. Adjust the tilt potentiometer. Refer to the electronics manual listed in Reference Documents on page 2.
6. Perform the post-service inspection. Refer to Post-Service Inspection Checklist page 21.
Orientation of Angle Block Shown is for 0° Seat Angle
Orientation of Angle Block
Shown is for 5° Seat Angle
Spacer
Link
Mounting Hole
for 5° Recline
Shoulder Bolt
Spacer
Locknuts
Use this Mounting
Hole for 5° Seat
Angle
Link
Shoulder Bolt
Mounting Hole for 0°
Seat Angle
Use this Mounting
Hole for 0° Seat
Front Pivot Assembly
on
FIGURE 6.5 Adjusting Seat Angle - Tilt-Only and Tilt/Recline Seating Systems
Recline-Only Seating Systems
Preparing to Adjust the Seat Angle
NOTE: For this procedure, refer to FIGURE 6.6 on page 62.
1. Visually inspect the seating system for either 10°/15° recline links or 0°/5° recline links.
2. Perform one of the following:
Part No 1114842 61 2G Tarsys®Powered Seating System
SECTION 6—SEAT ADJUSTMENTS
Use Existing Hardware to Adjust the Seat Angle Between 10° and 15° or Between
0° and 5° - Refer to Changing Seat Angle from 10° to 15° (or Vice Versa) on page 62 or Changing Seat Angle from 0° to 5° (or Vice Versa) on page 64.
Change Hardware to Adjust the Seat Angle From 10°/15° to 0°/5° (or Vice Versa) -
Refer to Replacing Recline Links on page 65.
Rear of
Wheelchair
@
General
Area of
Inspection
10°/15° Recline Link 0°/5° Recline Link
Mounting
Hardware
Mounting
Hardware
10°/15° Recline
Link
FIGURE 6.6 Recline-Only Seating Systems - Preparing to Adjust the Seat Angle
Changing Seat Angle from 10° to 15° (or Vice Versa)
NOTE: For this procedure, refer to FIGURE 6.7 on page 63.
1. Make sure the wheelchair is on a level surface.
Front of
Wheelchair
0°/5° Recline Link
2. Remove the batteries.
3. Remove the seat pan. Refer to Removing/Installing Seat Pan on page 54.
4. Remove the retaining ring and washer that secure the 10°/15° recline link to the pin of the seat frame. Refer to Detail “A”. Discard the retaining ring.
2G Tarsys®Powered Seating System 62 Part No 1114842
SECTION 6—SEAT ADJUSTMENTS
5. Remove the shoulder bolt and locknut that secure the 10°/15° recline link to the front pivot assembly. Refer to Detail “B”.
6. Remove the recline link.
7. Reposition the recline link to the seat frame pin through the other mounting hole. Refer to Detail “A” in FIGURE 6.7.
8. Secure the 10°/15° recline link to the seat frame pin with the washer and a new retaining ring.
CAUTION
Be sure to use a new retaining ring that is not bent or damaged.
NOTE: When completed, verify that the retaining ring is fully seated in the groove in the pin.
9. Insert the existing shoulder bolt through the other mounting hole in the front pivot assembly and then through the pivot hole in the recline link. Refer to Detail “B” in FIGURE 6.7.
10. Securely tighten the locknut.
11. Repeat STEPS 4–10 for the opposite side.
12. Perform the post-service inspection. Refer to Post-Service Inspection Checklist on page 21.
DETAIL “A”
*NOTE: Use new retaining ring.
*Retaining
Ring
Washer
Mounting Hole for
15° Seat Angle
Mounting Hole for
10° Seat Angle
Pin
NOTE: Drawing shows attachment for 15° seat angle as an example.
Shoulder
Bolt
Front Pivot
Assembly
NOTE: Drawing shows attachment for 15° seat angle as an example.
DETAIL “B”
10° and 15° Recline Link
Mounting Hole for
10° Seat Angle
Locknut
Mounting Hole for
15° Seat Angle
FIGURE 6.7 Changing Seat Angle from 10° to 15° (or Vice Versa)
Part No 1114842 63 2G Tarsys®Powered Seating System
SECTION 6—SEAT ADJUSTMENTS
Changing Seat Angle from 0° to 5° (or Vice Versa)
NOTE: For this procedure, refer to FIGURE 6.8 on page 64.
1. Make sure the wheelchair is on a level surface.
2. Remove the batteries. Refer to Reference Documents on page 2.
3. Remove the seat pan. Refer to Removing/Installing Seat Pan on page 54.
4. Remove the retaining ring and washer that secure the 0°/5° recline link to the pin of the seat frame. Discard the retaining ring.
5. Remove the shoulder bolt and locknut that secure the 0°/5° recline link to the front pivot assembly.
6. Remove the recline link.
7. Reposition the recline link to the seat frame pin through the other mounting hole. Refer to Detail “A” in FIGURE 6.8.
8. Secure the 0°/5° recline link to the seat frame pin with the washer and a new retaining ring.
CAUTION
Be sure to use a new retaining ring that is not bent or damaged.
NOTE: When completed, verify that the retaining ring is fully seated in the groove in the pin.
9. Insert the existing shoulder bolt through the other mounting hole in the front pivot assembly and then through the pivot hole in the recline link. Refer to Detail “B” in
FIGURE 6.8.
10. Securely tighten the locknut.
11. Repeat STEPS 4–10 for the opposite side.
12. Perform the post-service inspection. Refer to Post-Service Inspection Checklist on page 21.
Washer
*Retaining
Ring
Mounting Hole
for 0° Recline
DETAIL “A”
Mounting Hole
for 5° Recline
*NOTE: Use new retaining ring.
0° and 5°
Recline Link
Shoulder
Bolt
Mounting Hole
for 0° Recline
NOTE: Drawing shows attachment for 5° recline as an example.
DETAIL “B”
Locknut
Front Pivot
Assembly
Mounting Hole
for 5° Recline
FIGURE 6.8 Changing Seat Angle from 0° to 5° (or Vice Versa)
2G Tarsys®Powered Seating System 64 Part No 1114842
SECTION 6—SEAT ADJUSTMENTS
Replacing Recline Links
NOTE: For this procedure, refer to FIGURE 6.9 on page 66.
1. Make sure the wheelchair is on a level surface.
2. Remove the batteries.
3. Remove the seat pan. Refer to Removing/Installing Seat Pan on page 54.
4. Remove the retaining ring and washer that secure the recline link to the pin of the seat frame.
5. Remove the shoulder bolt and locknut that secure the recline link to the front pivot assembly.
6. Remove the existing recline link.
7. Perform one of the following:
For 15° recline - Secure the 10°/15° recline link with the washer and a new retaining
ring to the pin in the mounting hole and orientation shown in FIGURE 6.9 (Detail “A”).
For 10° recline - Secure the 10°/15° recline link with the washer and a new retaining
ring to the pin in the mounting hole and orientation shown in FIGURE 6.9 (Detail “B”).
For 5° recline - Secure the 0°/5° recline link with the washer and a new retaining
ring to the pin in the mounting hole and orientation shown in FIGURE 6.9 (Detail “C”).
For 0° recline - Secure the 0°/5° recline link with the washer and a new retaining
ring to the pin in the mounting hole and orientation shown in FIGURE 6.9 (Detail “D”).
CAUTION
Be sure to use a new retaining ring that is not bent or damaged.
NOTE: When completed verify retaining ring is fully seated in the groove in the pin.
8. Secure the recline link to the front pivot assembly with the existing shoulder bolt and locknut in the mounting hole shown in the respective details of FIGURE 6.9. Securely tighten.
9. Repeat for opposite side.
10. Install the seat pan. Refer to Removing/Installing Seat Pan on page 54.
11. Install the batteries.
Part No 1114842 65 2G Tarsys®Powered Seating System
SECTION 6—SEAT ADJUSTMENTS
DETAIL A: 10°/15° RECLINE LINK
Mounting Reclining Link to Center Seat Frame
*NOTE: Use new retaining ring.
Washer
*Retaining
Ring
Mounting Hole for 15° Recline
Mounting Reclining Link
to Front Pivot Assembly
10° and 15° Recline Link
Shoulder
Bolt
Mounting Hole for 10° Recline
Locknut
DETAIL B: 0°/5° RECLINE LINK
Mounting Reclining Link to Center Seat Frame
*NOTE: Use new retaining ring.
Washer *Retaining
Ring
Mounting Hole
for 0° Recline
Mounting Reclining Link
to Front Pivot Assembly
0° and 5° Recline Link
Shoulder
Bolt
Mounting Hole for 5° Recline
Locknut
Front Pivot
Assembly
Mounting Hole for 15° Recline
Mounting Hole for 10° Recline
Front Pivot
Assembly
Mounting Hole
for 5° Recline
Mounting Hole for 0° Recline
FIGURE 6.9 Replacing Recline Links
Removing/Installing Side Frames
Removing Side Frames
NOTE: For this procedure, refer to FIGURE 6.10 on page 67.
1. Recline backward 5 to 10 degrees and/or tilt backward 5 to 10 degrees in order to enable hardware removal.
2. Remove the side shrouds. Refer to Removing/Installing Side Shrouds
3. Remove the seat pan. Refer to Removing/Installing Seat Pan
4. Remove the arms. Refer to Arms
on page 114.
on page 54.
5. Remove the back. Refer to Removing/Installing Back Assembly on page 91.
on page 100.
6. Remove the telescoping front rigging supports. Refer to Adjusting/Replacing Telescoping Front Rigging Supports on page 73.
2G Tarsys®Powered Seating System 66 Part No 1114842
SECTION 6—SEAT ADJUSTMENTS
7. Observe the mounting position of the existing side frame to the center seat frame for proper re-installation.
8. Remove two hex bolts, coved washers, spacers and locknuts that secure one side frame to the center seat frame.
NOTE: For Tilt/Recline and Recline-Only seating systems, remove the socket screw, washer and locknut that secure the connecting bracket to the crossbeam.
9. Remove the existing side frame from the center seat frame.
10. Perform STEPS 6-8 for the remaining side frame if necessary.
11. If replacing the side frame, refer to either Preparing Side Frames for Replacement on page 67.
Locknuts
Connecting Bracket
Coved Washer
Hex Bolt
Center Seat
Frame
Spacers
Locknut
NOTE: Tilt/Recline seat frame shown.
Crossbeam
Spacer
Side Frame
Socket
Screw*
*NOTE: Only on systems with recline.
FIGURE 6.10 Removing Side Frames
Preparing Side Frames for Replacement
Tilt-Only Seating Systems
NOTE: For this procedure, refer to FIGURE 6.11 on page 68.
Coved
Washer
Hex Bolt
Locknut
Spacer
Coved
Washer
Hex Bolts
NOTE: The mounting location of the hex screw on the connecting bracket determines the back angle of the back assembly.
1. Note the mounting position of the hex screw on the connecting plate to obtain the same back angle when re-assembling. Refer to Detail “A”.
2. Remove the hex screw and washer that secure the slide block to the connecting bracket.
3. Remove the two hex screws and washers that secure the slide rod to the side frame.
4. Remove the slide rod, slide block and connecting bracket from the existing side frame.
5. Secure the slide block to the connecting bracket with the hex screw, washer, and locknut.
Part No 1114842 67 2G Tarsys®Powered Seating System
SECTION 6—SEAT ADJUSTMENTS
6. Secure the slide rod to the side frame, with the slide block in position, with the two hex screws and washers. Torque to 13 ft-lbs ± 20% (156 in-lbs ± 20%).
NOTE: In Detail “A”, the mounting position of the hex screw on the connecting bracket shows a back angle of 115°. For additional back angles refer to Adjusting Back Angle on page 80.
Hex Screw
Washer
Slide Rod
Slide Block
Washer
Hex Screw
Connecting
Bracket
Washer
DETAIL “A” - INSIDE
VIEW OF CONNECTING
BRACKET ON SIDE
FRAME
Mounting Position
Locknut
Side Frame
Hex Screw
FIGURE 6.11 Preparing Side Frames for Replacement - Tilt-Only Seating Systems
Tilt/Recline and Recline-Only Seating Systems
NOTE: For this procedure, refer to FIGURE 6.12 on page 69.
1. Remove the hex screw and washer that secure the slide block to the slide block connecting bracket.
2. Remove the two hex screws and washers that secure the slide rod to the side frame.
3. Remove the slide rod and slide block from the side frame.
4. Secure the slide rod to the side frame, with the slide block in position, with the two hex screws and washers. Torque to 13 ft-lbs ± 20% (156 in-lbs ± 20%).
5. Secure the slide block to the slide block connecting bracket with the hex screw and washer. Torque to 156 in-lbs ± 20%.
2G Tarsys®Powered Seating System 68 Part No 1114842
SECTION 6—SEAT ADJUSTMENTS
Hex Screw
Slide Rod
Slide Block
Washer
Hex Screw
Washers
Locknut
Slide Block
Connecting
Bracket
Side Frame
Hex Screw
FIGURE 6.12 Preparing Side Frames for Replacement - Tilt/Recline and Recline-Only Seating
Systems
Installing Side Frames
WARNING
Both side frames MUST be adjusted to the same mounting hole position to maintain an even weight distribution of the user and seat frame over the base frame. If weight is not distributed evenly, injury to the assistant and/or user and damage to the wheelchair may occur.
NOTE: For this procedure, refer to FIGURE 6.13 on page 70.
1. Recline and/or tilt the seating system 5 to 10 degrees to enable hardware installation.
2. Install the side frame into the center seat frame and slide to the seat width noted in the removal process.
NOTE: If a new seat width is desired, refer to Adjusting Seat Width on page 55.
NOTE: For Tilt/Recline and Recline-Only seating systems, be sure to align the slide block connecting bracket with the crossbeam.
3. Make sure both side frames are at the same mounting hole position.
4. Reinstall the four hex bolts, coved washers, spacers and locknuts that secure the side frames to the center seat frame. Torque to 75 in-lbs ± 20%.
NOTE: For Tilt/Recline and Recline-Only seating systems, secure the connecting bracket to the crossbeam with the socket screw, spacer and washer. Torque to 156 in-lbs ± 20%.
Part No 1114842 69 2G Tarsys®Powered Seating System
SECTION 6—SEAT ADJUSTMENTS
Locknuts
Connecting
Bracket
Coved Washer
Hex Bolt
Center Seat
Frame
Spacers
Locknuts
Spacer
NOTE: Tilt/Recline seat frame shown.
FIGURE 6.13 Installing Side Frames
Crossbeam
Side Frame
Socket
Screw*
Coved
Washer
Hex Bolt
Locknut
Spacer
Coved Washer
Hex Bolts
*NOTE: Only on systems with recline.
Removing/Installing Center Seat Frame
WARNING
Pinch points exist between seat and base frames. Use caution to avoid injury.
CAUTION
For Tilt/Recline and Recline-Only seating systems, the center seat frame assembly is a non-serviceable part. Whenever a new center seat frame is required (e.g., to achieve a desired seat width or depth), return the complete wheelchair to Invacare for service.
NOTE: For this procedure, refer to FIGURE 6.14 on page 72.
NOTE: The following procedure is for Tilt-Only seating systems.
Removing Center Seat Frame
1. Remove the side shrouds. Refer to Removing/Installing Side Shrouds on page 100.
2. Remove the seat pan. Refer to Removing/Installing Seat Pan
3. Remove the arms. Refer to Removing Armrests
on page 114.
on page 54.
4. Remove the back. Refer to Back Adjustments on page 80.
5. Remove the legrests.Refer to Installing/Removing the Power Elevating Legrests
on
page 104.
6. Remove the side frames. Refer to Removing/Installing Side Frames on page 66.
2G Tarsys®Powered Seating System 70 Part No 1114842
SECTION 6—SEAT ADJUSTMENTS
7. Remove the two shoulder bolts and locknuts that secure the existing center seat frame to the rear pivot assembly. Refer to Detail “A”.
8. Note the mounting position of the two tilt links. Refer to Detail “B”.
WARNING
Support the center seat frame before removing the shoulder bolt and locknuts that secure the tilt links to the front pivot assembly. Otherwise, injury or damage could occur.
9. While supporting the center seat frame, remove the shoulder bolt and locknut that secure the tilt link to the front pivot assembly. Refer to Detail “B”.
10. Remove the existing center seat frame from the base frame.
11. Remove the retaining ring that secures the tilt link and washers to the existing center seat frame. Refer to Detail ”C”.
12. Remove the washers and tilt link from the existing center seat frame.
13. If installing a new center seat frame, remove the four washers and one retaining ring from the front pin on the existing center seat frame and transfer onto the new center seat frame. Refer to Detail “B”.
14. Repeat STEPS 11-13 for the opposite tilt link.
Installing Center Seat Frame
1. Position the tilt link and washers on the new center seat frame. Refer to FIGURE 6.14 for hardware orientation.
2. Install the retaining ring that secures the tilt link and washers to the new center seat frame.
3. Repeat STEPS 1-2 for the opposite tilt link.
4. Align the mounting holes on the new center seat frame with the mounting holes on the rear pivot assembly.
5. Secure the new center seat frame to the rear pivot assembly with two shoulder bolts and locknuts. Torque to 75 in-lbs ± 20%.
6. Position the mounting hole in the tilt link with the mounting hole determined in STEP 8 of Removing Center Seat Frame on page 70.
7. Secure the tilt links to the front pivot assembly with the shoulder bolts and locknuts. Torque to 75 in-lbs ± 20%.
8. Install the new/existing side frames. Refer to Removing/Installing Side Frames page 66.
on
9. Install the side shroud. Refer to Removing/Installing Side Shrouds
10. Install the seat pan. Refer to Removing/Installing Seat Pan on page 54.
11. Install the telescoping front rigging supports. Refer to Adjusting/Replacing Telescoping Front Rigging Supports on page 73.
Part No 1114842 71 2G Tarsys®Powered Seating System
on page 100.
SECTION 6—SEAT ADJUSTMENTS
!
12. Install the back. Refer to Removing/Installing Back Assembly on page 91.
13. Install the arms. Refer to Arms on page 114.
DETAIL “A” - CENTER FRAME AND REAR
PIVOT ASSEMBLY MOUNTING LOCATION
Center Seat
Frame
Shoulder
Locknut
Bolt
Rear Pivot
Assembly
Center Seat
Frame
DETAIL “B” - TILT LINK AND FRONT
PIVOT ASSEMBLY MOUNTING LOCATION
Tilt
Locknut
Link
Front
Shoulder
Bolt
Pivot
Assembly
See Detail “C”
DETAIL “C” - CENTER FRAME AND REAR
PIVOT ASSEMBLY MOUNTING LOCATION
See Detail “D”
Shoulder
Bolt
Tilt
Retaining
Washers
Washer
Ring
FIGURE 6.14 Removing/Installing Center Seat Frame
DETAIL “D” - TRANSFER HARDWARE
Retaining
Ring
Washers
Pin
2G Tarsys®Powered Seating System 72 Part No 1114842
SECTION 6—SEAT ADJUSTMENTS
Adjusting/Replacing Telescoping Front Rigging Supports
NOTE: For this procedure, refer to FIGURE 6.15.
1. Remove the two hex bolts, spacers and locknuts that secure the telescoping front rigging support to the seat frame.
2. Perform one of the following:
Slide existing telescoping front rigging support to one of three depth positions.
Remove existing telescoping front rigging support and install new telescoping
front rigging support.
3. Secure telescoping front rigging at desired depth with existing two hex bolts, spacers, and locknuts. Torque mounting screws to 75 in-lbs ± 20%.
NOTE: The two telescoping front rigging supports can be positioned at different depths depending on the need of the user.
Hex Bolts
Seat Frame
Spacers
Locknuts
FIGURE 6.15 Adjusting/Replacing Telescoping Front Rigging Supports
Telescoping Front
Rigging Support
Adjusting/Replacing Leg Support Tubes
NOTE: For this procedure, refer to FIGURE 6.16 on page 74.
NOTE: Only systems equipped with mechanical legrests require leg support tubes.
Adjusting Leg Support Tubes
1. Refer to FIGURE 6.16 and determine the corresponding mounting hole on the adjustment slide for the desired seat depth.
2. Remove the socket bolt and locknut that secure the adjustment slide to the leg support tube.
3. Position the adjustment slide to the mounting hole determined in STEP 1.
Part No 1114842 73 2G Tarsys®Powered Seating System
SECTION 6—SEAT ADJUSTMENTS
s
4. Reinstall socket screw and locknut that secure the adjustment slide to leg support tube. Tighten securely.
5. Repeat STEPS 1-4 for the opposite leg support tube.
Replacing Leg Support Tubes
1. Remove the locknut and spacer that secure the existing leg support tube to the connecting bracket.
2. Remove existing leg support from seating system.
3. Position the spacer and new leg support on the connecting bracket.
4. Install the locknut and tighten securely.
5. Adjust the leg support tube for the desired seat depth. Refer to Adjusting Leg Support Tubes on page 73.
Connecting Bracket
(Under Seat Pan)
Locknuts
Socket Bolt
Spacers
Leg Support Tube
Locknuts
Adjustment
Slide
SEAT DEPTH LEG SUPPORT TUBE MOUNTING POSITION
ADJUSTMENT SLIDE
16 inches Short
17 inches Short
18 inches Short
19 inches Short
20 inches Long
21 inches Long
22 inches Long
DO NOT use these holes
19 inches
17 inches
DO NOT use these holes
21 inches
20 inches
18 inches
16 inche
22 inches
FIGURE 6.16 Adjusting/Replacing Leg Support Tubes
2G Tarsys®Powered Seating System 74 Part No 1114842
SECTION 6—SEAT ADJUSTMENTS
Removing/Installing the Seat
NOTE: If retrofitting a seating system, DO NOT use this procedure. Refer to the 2G Tarsys Seating System Installation on TDX instruction sheet, part number 1134889.
Removing
Disconnecting Cables
NOTE: For this procedure, refer to FIGURE 6.17 on page 76.
NOTE: Invacare recommends two people perform this procedure.
1. Tilt Only and Tilt/Recline Systems - Tilt the seat back 10° to 15° to allow easier access to the hardware securing the seating system to the base.
2. Turn off the joystick.
3. Disconnect the joystick.
4. Disconnect the TRCM, TAC or SAC from the MK5 controller (5-pin connector).
5. Disconnect the auxiliary power connectors from the power take off connectors (not shown) on the controller.
6. Perform one of the following:
Tilt Only and Tilt/Recline Systems -
i. Disconnect the tilt actuator connector (2-pin Anderson) from the TRCM, TAC,
SAC or TRSS.
ii. Disconnect the tilt potentiometer connector (3-pin Molex) from the TRCM,
TAC, SAC or TRSS.
Recline Only Systems - Disconnect the recline potentiometer connector (3-pin
Molex) from the TRCM or TAC.
Part No 1114842 75 2G Tarsys®Powered Seating System
SECTION 6—SEAT ADJUSTMENTS
DETAIL “A” - TRCM OR TAC DETAIL “B” - SAC
Remote
Programmer
Port
Auxiliary
Power
Connector
To MK
5
Controller
(5-pin
Connector)
Accessory
Connector
(9-pin Sub D)
Potentiometer
(3-pin Molex
Connector)
Potentiometer
Actuator (2-pin
TRCM or
To Recline
To Tilt
(3-pin Molex
Connector)
To Recline
Anderson
Connector)
TAC
To Tilt
Actuator
(2-pin
Anderson
Connector)
5-pin Connector
(To Controller)
Actuator Connector
(WHITE 2-pin Anderson)
DETAIL “C” - TRSS
TRSS
SAC
Auxiliary
Power
Connector
Mercury Switch Connector
(3-Pin Molex Connector)
To Left Power Elevating Legrest (2-pin Anderson
Connector)
Rear Pivot
Assembly
To VSR
Actuator
To Right Power
Elevating
(2-pin
Anderson
Connector)
Actuator
Connector
(WHITE)
Legrest (2-pin
Anderson
Connector)
Mercury Switch Connector
(Molex Connector)
FIGURE 6.17 Disconnecting Cables - Connecting Cables
Auxiliary Power
Connector
2G Tarsys®Powered Seating System 76 Part No 1114842
Removing the Seat
NOTE: For this procedure refer to FIGURE 6.18 on page 78.
1. Perform one of the following steps:
Tilt Only and Tilt/Recline Seating Systems:
i. Remove the socket screw to disconnect the tilt potentiometer linkage from the
center seat frame (Detail “A”).
ii. Note the mounting position of the tilt angle blocks for proper installation
(Detail “B”).
iii. One person should support the front of the seating frame.
iv. The remaining person should remove the two shoulder bolts and locknuts
securing the tilt links, bushings and tilt angle blocks to the front pivot assembly (Detail “B”).
v. Carefully set the front of the seating system down onto the base.
Recline Only Seating Systems:
i. Note the mounting position of the recline links for proper installation (Detail
“C”).
SECTION 6—SEAT ADJUSTMENTS
ii. One person should support the front of the seat frame.
iii. The remaining person should remove the two shoulder bolts and locknuts
securing the recline links to the front pivot assembly (Detail “C”).
2. Remove the two socket head shoulder screws and locknuts securing the rear of the center seat frame to the rear pivot assembly (Detail “D”).
3. Carefully remove the seat from the base.
Installing
Connecting the Seat
NOTE: For this procedure refer to FIGURE 6.18 on page 78.
1. Carefully set the seating system onto the base.
2. Install the two socket head shoulder screws and locknuts to secure the rear of the center seat frame to the rear pivot assembly (Detail “D”). Torque to 23 ft-lbs ± 20%.
Part No 1114842 77 2G Tarsys®Powered Seating System
SECTION 6—SEAT ADJUSTMENTS
DETAIL “A” - TILT POTENTIOMETER LINKAGE
DETAIL “B” - TILT LINKS AND TILT ANGLE BLOCKS
Center
Seat
Frame
Socket
Screw
Tilt Potentiometer
Linkage
Orientation of angle block shown
is for 0° seat angle
Orientation of angle block shown
is for 5° seat angle
Spacer
Link
Mounting Hole for 5°
Seat Angle
Shoulder Bolt
DETAIL “C” - RECLINE LINKS
10° and 15° Recline Link
10° and 15°
Locknut
Recline Link
Shoulder
Bolt
Spacer
Locknuts
Use this mounting
hole for 5° seat angle
0° and 5° Recline Link
0° and 5° Recline Link
Shoulder Bolt
Link
Locknut
Shoulder Bolt
Mounting Hole for 0°
seat angle
Use this mounting hole for
0° seat angle
Front Pivot Assembly
DETAIL “D” - REAR PIVOT
ASSEMBLY
Locknut
Center
Seat
Frame
Shoulder
Bolt
Front Pivot
Front Pivot
Assembly
Mounting hole for 10° recline
Mounting
hol e fo r 1 5 °
recline
Mounting hole for
0° recline
Assembly
Mounting
hole for 5°
recline
Rear Pivot Assembly
FIGURE 6.18 Removing the Seat - Connecting the Seat
2G Tarsys®Powered Seating System 78 Part No 1114842
3. Perform one of the following:
Recline Only Systems -
i. One person should support the front of the seating system.
ii. The other person should secure the recline links to the front pivot assembly,
using the two shoulder bolts and locknuts in the location noted when removing the seating system (Detail “C”). Torque to 23 ft-lbs ± 20%.
iii. Connect the recline potentiometer connector (3-pin Molex) to the TRCM.
Tilt Only and Tilt/Recline Systems -
i. One person should support the front of the seating system.
ii. Using the two shoulder bolts and locknuts, the other person should secure the
tilt links, bushings and tilt angle blocks to the front pivot assembly (Detail “B”). Torque to 23 ft-lbs ± 20%.
NOTE: The tilt angle blocks should be mounted in the position noted when removing the seating system.
iii. Install the socket screw to secure the tilt potentiometer linkage to the center seat
frame (Detail “A”).
SECTION 6—SEAT ADJUSTMENTS
4. Connect the cables.
Connecting Cables
NOTE: For this procedure refer to FIGURE 6.17 on page 76.
1. Perform one of the following:
Tilt Only and Tilt/Recline Systems -
i. Connect the tilt actuator connector (2-pin Anderson) to the TRCM, TAC, SAC
or TRSS.
ii. Connect the tilt potentiometer connector (3-pin Molex) to the TRCM, TAC, SAC
or TRSS.
Recline Only Systems - Connect the recline potentiometer connector (3-pin Molex)
to the TRCM, TAC, SAC or TRSS.
2. Connect the auxiliary power connector to the power take-off connector (not shown) on the controller.
3. Connect the TRCM, SAC or TAC to the MK
controller (5-pin connector).
5
4. Connect the joystick.
5. Perform the post-service inspection of the system. Refer to Post-Service Inspection Checklist on page 21.
Part No 1114842 79 2G Tarsys®Powered Seating System
SECTION 7—BACK ADJUSTMENTS
SECTION 7—BACK ADJUSTMENTS
WARNING
After ANY adjustments, repair or service and BEFORE use, make sure all attaching hardware is tightened securely - otherwise injury or damage may occur.
Before adjusting, repairing or servicing the seating system, ALWAYS turn the wheelchair power OFF, otherwise, injury or damage may result.
Pinch points exist between seat and base frames. Use caution, otherwise injury may occur.
Adjusting Back Width
NOTE: When changing the width of the back, the width of the entire seating system needs to be changed. Refer to Adjusting Seat Width on page 55.
Adjusting Back Angle
NOTE: The following procedure is for Tilt-Only seating systems.
NOTE: For this procedure, refer to FIGURE 7.1 on page 81.
1. Refer to Detail “A” in FIGURE 7.1 to determine the corresponding connector bracket mounting holes for the desired back angle.
WARNING
Support the weight of the back BEFORE removing the hex bolt and shoulder bolt on the opposite side of the seat frame. Otherwise, injury or damage may occur.
2. Remove the shoulder bolt, washer and locknut that secure the curved link to the rear of the slide block and connector bracket.
3. Remove the hex bolt, washer and locknut that secure the front of the slide block to the connector bracket.
4. With back supported, repeat STEPS 2-3 for the opposite side of the seat frame.
5. Line up the mounting holes in the slide block with the connector bracket mounting holes determined in STEP 1.
6. Reinstall the hex bolt, washer and locknut that secure the front of the slide block to the connector bracket and loosely tighten. Refer to FIGURE 7.1 for hardware orientation.
7. Repeat STEP 6 for the opposite side of the seat frame.
8. Line up the mounting holes in the curved link, slide block and connector bracket.
2G Tarsys®Powered Seating System 80 Part No 1114842
SECTION 7—BACK ADJUSTMENTS
9. Reinstall the shoulder bolt, washer and locknut that secure the curved link to the rear of the slide block and connector bracket and loosely tighten. Refer to FIGURE 7.1 for hardware orientation.
10. Repeat STEPS 8-9 for the opposite side of the seat frame.
11. Torque all locknuts to 13 ft-lbs ± 20% (156 in-lbs ± 20%).
12. Adjust tilt and/or recline potentiometers. Refer to the electronics manual listed in Reference Documents on page 2.
DETAIL “A” - CONNECTOR BRACKET MOUNTING HOLES
90°
95°
110°
Curved Link
Shoulder Bolt
100°
Washer
Hex Bolt
105°
115°
Connector Bracket (not shown)
Locknuts
Slide Block
Washer
FIGURE 7.1 Adjusting Back Angle
Part No 1114842 81 2G Tarsys®Powered Seating System
SECTION 7—BACK ADJUSTMENTS
Removing/Installing the Curved Links
Tilt Only Systems
NOTE: For this procedure, refer to FIGURE 7.2 on page 83.
Removing
WARNING
Perform this procedure on one side of the wheelchair at a time. Otherwise the back will be completely disconnected from the seat and injury or damage may occur.
1. Remove the side shroud. Refer to Removing/Installing Side Shrouds on page 100.
2. Remove the small socket screw and locknut securing the top of the curved link to the back cane.
3. Remove the large socket screw, nylon washer and locknut securing the rear of the slide block to the connecting bracket.
4. Remove the curved link from the wheelchair.
Installing
1. Secure the top of the curved link to the back cane using the small socket screw and locknut. Torque to 23 ft-lbs ± 20%.
2. Secure the bottom of the curved link to the rear of the slide block and the connecting bracket using the large socket screw, nylon washer and locknut in the same position used on the opposite side of the wheelchair. Torque to 156 in-lbs ± 20%.
WARNING
Side shroud(s) MUST be reinstalled before operation of the seating system. Other­wise injury may result.
3. Install the side shroud. Refer to Removing/Installing Side Shrouds on page 100.
2G Tarsys®Powered Seating System 82 Part No 1114842
Back Cane
Small Socket Screw
SECTION 7—BACK ADJUSTMENTS
Locknuts
Connecting
Bracket
Curved Link
Slide
Large Socket Screw
Nylon
Washer
Block
FIGURE 7.2 Removing/Installing the Curved Links - Tilt Only Systems
Recline Only and Tilt/Recline Systems
NOTE: For this procedure, refer to FIGURE 7.3 on page 84.
Removing
WARNING
Perform this procedure on one side of the wheelchair at a time. Otherwise the back will be completely disconnected from the seat and injury or damage may occur.
1. Remove the side shroud. Refer to Removing/Installing Side Shrouds on page 100.
2. Remove the short socket screw, nylon washer, flat washer and locknut securing the top of the curved link to the back cane.
3. Remove the long socket screw, nylon washer and locknut securing the rear of the slide block to the connecting bracket.
4. Remove the curved link from the wheelchair.
Part No 1114842 83 2G Tarsys®Powered Seating System
SECTION 7—BACK ADJUSTMENTS
Installing
CAUTION
The curved link MUST be installed with the notched side facing out. Otherwise, damage to the seating system may result.
1. Orient the curved link so the notched side is facing out.
2. Secure the top of the curved link to the back cane using the short socket screw, nylon washer, flat washer and locknut. Torque to 156 in-lbs ± 20%.
3. Secure the bottom of the curved link to the rear of the slide block and the connecting bracket using the long socket screw, nylon washer and locknut in the same position used on the opposite side of the wheelchair. Torque to 23 ft-lbs ± 20%.
WARNING
Side shroud(s) MUST be reinstalled before operation of the seating system. Otherwise injury may result.
4. Install the side shroud. Refer to Removing/Installing Side Shrouds on page 100.
Back
Cane
Flat
Washer
Nylon
Washer
Notch
Short Socket Screw
Locknuts
Connecting
Bracket
Curved Link
Long Socket Screw
Slide Block
Nylon
Washer
FIGURE 7.3 Removing/Installing the Curved Links - Recline Only and Tilt/Recline Systems
2G Tarsys®Powered Seating System 84 Part No 1114842
SECTION 7—BACK ADJUSTMENTS
Removing/Installing Back Pan
NOTE: For this procedure, refer to FIGURE 7.4 on page 86.
Removing
1. Remove the headrest from the seating system. Refer to Removing/Installing/Adjusting Headrest on page 124.
2. Lift up on the fastening straps and remove the cushion from the existing back pan.
3. Perform one of the following:
Tilt-Only Systems - Proceed to STEP 4.
Tilt/Recline and Recline-Only Systems:
i. Disconnect the VSR actuator cable from the TRCM or TAC.
ii. Remove the two mounting screws and locknuts that secure the VSR actuator
mounting bracket to the existing back pan.
4. Remove the two mounting screws that secure the headrest mounting bracket to the existing back pan.
5. Remove headrest bracket from the existing back pan.
NOTE: For 17, 19, and 21-inch width backs, spacers are required for proper installation.
6. Remove the four mounting screws and spacers (if applicable) that secure the existing back pan to the two back slides.
7. Remove existing back pan from the two back slides.
Installing
1. Line up the mounting holes in the new/existing back pan with the two new/existing back slides.
NOTE: For 17, 19, and 21-inch width profile backs, spacers are required for proper installation.
2. Install the four mounting screws and spacers (if applicable) that secure the new/existing back pan to the two new/existing back slides. Tighten securely.
3. Position the headrest bracket on the new/existing back pan.
4. Install the two mounting screws and locknuts that secure the headrest bracket to the new/existing back pan. Tighten securely.
5. Perform one of the following:
Tilt-Only Systems - Proceed to STEP 6.
Tilt/Recline and Recline-Only Systems:
i. Reposition the mounting holes in the VSR actuator bracket with the mounting
holes in the new back pan.
Part No 1114842 85 2G Tarsys®Powered Seating System
SECTION 7—BACK ADJUSTMENTS
ii. Reinstall the two mounting screws and locknuts that secure the VSR actuator
mounting bracket to the new back pan. Tighten securely.
iii. Connect the VSR actuator to the TRCM or TAC.
iv. Adjust back height. Refer to Adjusting the Back Height on page 92.
6. Install the cushion onto the new back pan.
7. Install the headrest onto the seating system. Refer to Removing/Installing/Adjusting Headrest on page 124.
Headrest Mounting Bracket
Button
Screws
ABS Back
Profile Back Rear View
Back Pan
Hex
Screws
Back Slide
VSR Actuator
Mounting Bracket
Mounting Screws
Mounting Screws
VSR Actuator
Back Pan
NOTE: For back widths of 17, 19, or 21 inches, spacers are required between back slide and back pan.
Spacer
Back Slide
FIGURE 7.4 Removing/Installing Back Pan
2G Tarsys®Powered Seating System 86 Part No 1114842
SECTION 7—BACK ADJUSTMENTS
Removing/Installing Spreader Bar
Slotted Back Canes
NOTE: For this procedure, refer to FIGURE 7.5.
Removing
1. Note the position of the existing spreader bar, by measuring from the top of the back canes to the top of the spreader bar.
2. Note the position of the back pan, by measuring from the top of the back pan to the top of the back canes. Systems with Recline - remove the hex bolt and locknut that secure the VSR actuator to the existing spreader bar.
NOTE: When the spreader bar is disconnected from the VSR actuator, the back pan ASM may slide out of position.
3. Loosen, but DO NOT remove, the four hex screws that secure the existing spreader bar to the back canes.
4. Lift up and remove the existing spreader bar, with T-nuts, from the slots on the back canes.
5. If installing a new spreader bar, remove the four screws and T-nuts from the existing spreader bar.
Back Pan ASM
Hex Bolt
NOTE A
NOTE B
Hex
Screws/T-Nuts
(T-Nuts in Back
Cane Slot)
Spreader Bar
VSR Actuator
DETAIL “A”
Locknut
NOTE A: Measurements from the top of the back cane to the top of the back pan MUST be equal.
NOTE B: Measurements from the top of the back cane to the top of the spreader bar MUST be equal.
FIGURE 7.5 Removing/Installing Spreader Bar - Slotted Back Canes
Part No 1114842 87 2G Tarsys®Powered Seating System
SECTION 7—BACK ADJUSTMENTS
Installing
1. For new spreader bars, loosely install the four T-nuts and hex screws onto the new spreader bar.
2. Align the T-nuts on the spreader bar with the slots in the back canes.
3. Slide the spreader bar to the position noted in STEP 1 of Removing on page 87.
4. Perform one of the following:
Tilt-Only systems - Proceed to STEP 5.
Tilt/Recline and Recline-Only Systems:
i. Line up the mounting holes in the VSR actuator and spreader bar.
ii. Install hex bolt and locknut through VSR actuator and spreader bar. Tighten
securely.
5. Make sure the measurements shown in Detail “A” are the same on both sides.
6. Tighten the four hex screws that secure the spreader bar to the back canes. Torque to 75 in-lbs ± 20%.
Round Back Canes
NOTE: For this procedure, refer to FIGURE 7.6.
Removing
1. Note the position of the existing spreader bar.
2. Remove the three mounting screws that secure the two half clamps and existing spreader bar to the back cane. Repeat for other side.
3. Remove the existing spreader bar and half clamps from the back canes.
Installing
1. Install the spreader bar to the position noted in STEP 1 of Removing with the existing two half clamps and six mounting screws.
Spreader Bar
Mounting
Screws
Round
Back
Cane
Half
Clamps
2. Make sure the measurements shown in FIGURE 7.6 are the same.
3. Torque the six mounting screws that secure the half clamps and spreader bar to the back canes to 75 in-lbs ± 20%.
2G Tarsys®Powered Seating System 88 Part No 1114842
FIGURE 7.6 Removing/Installing Spreader
Bar - Round Back Canes
SECTION 7—BACK ADJUSTMENTS
Removing/Installing Back Canes
NOTE: For this procedure, refer to FIGURE 7.7.
Removing
1. Remove the arms. Refer to Arms on page 114.
2. Remove the spreader bar. Refer to Removing/Installing Spreader Bar on page 87.
3. Remove the short shoulder bolt, two washers and locknut that secure the existing back cane to the curved link.
4. Remove the long shoulder bolt and locknut that secure the existing back cane to the seat frame.
5. Remove the existing back cane from the wheelchair.
6. If necessary, repeat STEPS 2-4 for opposite back cane.
Installing
1. Position the new back cane on the seat frame as shown in FIGURE 7.7.
2. Install the long shoulder bolt that secures the new back cane to the seat frame.
3. Install the locknut onto the shoulder bolt and torque to 13 ft-lbs ± 20% (156 in-lbs ± 20%).
4. Line up the mounting holes in the new back cane and curved link.
5. Install the short shoulder bolt and two washers that secure the new back cane to the curved link. Refer to FIGURE 7.7 for correct hardware orientation.
6. Install the locknut onto the shoulder bolt and torque to 13 ft-lbs ± 20% (156 in-lbs ± 20%).
7. If necessary, repeat STEPS 1-6 for the opposite back cane.
8. Install the spreader bar. Refer to Removing/Installing Spreader Bar on page 87.
9. Install the arms. Refer to Arms
Back Cane
Washer
Short
Shoulder
Bolt
on page 114.
Washer
Locknuts
Seat Frame
Long
Shoulder
Bolt
Curved Link
FIGURE 7.7 Removing/Installing Back Canes
Part No 1114842 89 2G Tarsys®Powered Seating System
SECTION 7—BACK ADJUSTMENTS
Removing/Installing Back Slide Assembly
NOTE: For this procedure, refer to FIGURE 7.8 on page 91.
Removing
1. Remove the back pan. Refer to Removing/Installing Back Pan on page 85.
2. Perform one of the following:
Tilt-Only Systems - Remove the two shoulder screws and washers that secure the
two existing back slides to the existing back canes from the BOTTOM mounting hole.
Tilt/Recline and Recline-Only Systems - Remove the two shoulder screws and
washers that secure the two existing back slides to existing back canes from the TOP mounting hole.
3. Slide the existing back slide assembly up and off the existing back canes.
NOTE: There are plastic sleeves positioned between the back slides and the back canes. These may fall out when back slide assembly is removed.
Installing
1. Install the two new/existing plastic sleeves on the new/existing back canes.
2. Slide the new/existing back/back slide assembly onto the two new/existing back canes.
3. Line up the mounting holes in the new/existing back/back slide assembly, two plastic sleeves and new/existing back canes.
4. Perform one of the following:
Tilt-Only Systems - Install the two shoulder screws that secure the two
new/existing back slides and plastic sleeves to the new/existing back canes on the BOTTOM mounting hole. Tighten securely.
Tilt/Recline and Recline-Only Systems - Install the two shoulder screws that secure
the two new/existing back slides and plastic sleeves to the new/existing back canes on the TOP mounting hole. Tighten securely.
5. Perform one or more of the following:
Replace the back canes. Refer to Removing/Installing Back Canes on page 89.
Install the back pan. Refer to Removing/Installing Back Pan
on page 85.
2G Tarsys®Powered Seating System 90 Part No 1114842
SECTION 7—BACK ADJUSTMENTS
Tilt/Recline
Plastic Sleeve
(Between Back Cane
and Back Slide)
Washer
Shoulder
Screw
TOP
Mounting
Hole
Back Cane
Back Slide
Tilt-Only Systems
Plastic Sleeve
(Between Back Cane
and Back Slide)
Back
Cane
Back
Slide
BOTTOM
Mounting
Hole
Washer
Shoulder Screw
FIGURE 7.8 Removing/Installing Back Slide Assembly
Removing/Installing Back Assembly
NOTE: For this procedure, refer to FIGURE 7.9 on page 92.
Removing
1. Remove the two large shoulder bolts, washers and locknuts that secure the two curved links to the two slide blocks.
2. Remove the two small shoulder bolts and locknuts that secure the two back canes to the seat frame.
3. Remove the back assembly from the seat frame.
Installing
1. Line up the mounting holes in the back assembly and the seat frame.
2. Loosely install the two small shoulder bolts and locknuts that secure the two back canes to the seat frame.
3. Loosely install the two large shoulder bolts, washers and locknuts that secure the two curved links to the two slide blocks.
4. Torque the four locknuts to 13 ft-lbs ± 20% (156 in-lbs ± 20%).
Part No 1114842 91 2G Tarsys®Powered Seating System
SECTION 7—BACK ADJUSTMENTS
Back Assembly
Small Shoulder Bolt
Large Shoulder Bolt
Seat Frame
Locknuts
Slide Block
Small Shoulder Bolt
Large Shoulder Bolt
FIGURE 7.9 Removing/Installing Back Assembly
Adjusting the Back Height
Overview
Back heights can be adjusted 1-inch within the range of back canes up to 25 inches high.
NOTE: The back pan may need to be replaced**. Refer to Removing/Installing Back Pan on page 85.
The back height can be adjusted beyond the range of the existing back canes, up to 26 inches*, when the back canes and back slides/plastic inserts** are replaced.
Refer to Removing/Installing Back Canes on page 89.
Refer to Removing/Installing Back Slide Assembly
Back Height Components
BACK
BACK CANE BACK SLIDE/PLASTIC
HEIGHT
20 20 11¼
21
22 22 13¼
23
24 24 15¼
25
26* 26 17¼
on page 90.
INSERT**
NOTE: All measurements in inches.
*NOTE: Tilt Only systems with round back canes can only be adjusted up to 25 inches.
**NOTE: For systems with slotted back canes only.
2G Tarsys®Powered Seating System 92 Part No 1114842
SECTION 7—BACK ADJUSTMENTS
e
Removing/Installing Arm Pivots
NOTE: For this procedure, refer to FIGURE 7.10.
NOTE: The following procedure is for Tilt/Recline and Recline-Only seating systems.
Removing
1. If necessary, remove the lateral supports from the seating system. Refer to Installing/Removing/Adjusting Lateral Supports
2. Note the position of the existing arm pivot.
3. Loosen, but DO NOT remove, the two hex bolts that secure the existing arm pivot to the back slide.
4. Slide the existing arm pivot off the back slide.
Installing
1. If necessary, loosely install the four T-nuts and hex bolts onto the new arm pivot.
on page 95.
2. Position the new/existing arm pivot and line up the T-nuts with the slots in the new/existing back slides.
3. Slide the new/existing arm pivot to the position noted in STEP 2 above.
NOTE: If a change in armrest height is desired, Refer to Adjusting Armrest Height on page 115.
4. Torque the two hex bolts that secure the new/existing arm pivot to the back slide to 50 in-lbs ± 20%.
5. If necessary, repeat STEPS 1-4 for the opposite side of the seating system.
6. If necessary, install the lateral supports onto the seating system. Refer to Installing/Removing/Adjusting Lateral Supports on page 95.
Hex Bolts
Arm Pivot
T-Nuts
Channel
Back Cane
Back Slid
FIGURE 7.10 Removing/Installing Arm Pivots
Part No 1114842 93 2G Tarsys®Powered Seating System
SECTION 7—BACK ADJUSTMENTS
Removing/Installing/Adjusting Chest Positioning Strap
NOTE: For this procedure, refer to FIGURE 7.11.
NOTE: This procedure applies to systems with slotted canes only.
Removing
1. Note the position of the existing chest positioning strap.
2. Loosen, but DO NOT remove, the socket screw that secures the existing chest positioning strap to the back slide.
3. Slide the existing chest positioning strap off the back slide.
Installing
1. If necessary, loosely install the T-nut and hex screw onto the new chest positioning strap.
2. Position the new/existing chest positioning strap and line up the T-nuts with the slots in the back slide.
3. Slide new/existing chest positioning strap to the position noted in STEP 1 in Removing on page 93.
4. Tighten the two socket screws that secure the new/existing chest positioning strap to the back slide securely.
Adjusting Height
1. Loosen, but DO NOT remove, the two socket screws that secure the chest positioning strap to the back slide.
2. Slide the chest positioning strap to the desired position.
3. Tighten the two socket screws that secure the chest positioning strap to the back slide securely.
Washer
Socket Screw
FIGURE 7.11 Removing/Installing/Adjusting
Chest Positioning Strap
T-Nut
Chest
Positioning Strap
Back Slide
2G Tarsys®Powered Seating System 94 Part No 1114842
SECTION 7—BACK ADJUSTMENTS
Installing/Removing/Adjusting Lateral Supports
Slotted Canes
Removing Lateral Supports
NOTE: For this procedure, refer to FIGURE 7.12.
1. Note the position of the existing lateral support on the back slide.
2. Loosen, but DO NOT remove, the two socket screws that secure the existing lateral support to the back slide.
3. Slide the existing lateral support up and off the back slide.
Installing Lateral Supports
NOTE: For this procedure, refer to FIGURE 7.12.
1. If necessary, loosely install the two T-nuts and hex screws onto the new lateral support.
2. Position the new/existing lateral support and line up the T-nuts with the slots in the new/existing back slide.
3. Slide new/existing lateral support to the desired position.
4. Tighten the two socket screws that secure the new/existing lateral support to the back slide securely.
Back Slide
Lateral Support
Socket Screw
FIGURE 7.12 Removing Lateral Supports - Installing Lateral Supports
Part No 1114842 95 2G Tarsys®Powered Seating System
SECTION 7—BACK ADJUSTMENTS
Adjusting Height
NOTE: For this procedure, refer to FIGURE 7.13.
1. Loosen, but DO NOT remove, the two socket screws that secure the existing lateral support to the back slide.
2. Slide the lateral support to the desired position.
3. Tighten the two socket screws that secure the lateral support to the back slide securely.
Adjusting Depth
NOTE: For this procedure, refer to FIGURE 7.13.
1. Remove the two flat screws that secure the lateral support pad to the mounting bracket.
2. Reposition the lateral support pad to the other set of mounting holes.
3. Reinstall the two flat screws and tighten securely.
Adjusting Width
NOTE: For this procedure, refer to FIGURE 7.13.
1. Note depth mounting position of the lateral support.
2. Remove the two flat screws that secure the lateral support pad to the existing mounting bracket.
3. Remove the two socket screws that secure the mounting bracket to the hinge.
4. Line up the mounting holes in the new mounting bracket with the hinge.
5. Install the socket screws to secure the new mounting bracket to the hinge and tighten securely.
6. Line up the lateral support pad to the position noted in STEP 1.
7. Reinstall the two flat screws and tighten securely.
Back Slide
Socket
Screws
Mounting
Brackets
(Available)
Hinge
Lateral
Support
Pad
Flat Screws
FIGURE 7.13 Adjusting Lateral Supports
2G Tarsys®Powered Seating System 96 Part No 1114842
SECTION 7—BACK ADJUSTMENTS
Round Canes
Removing Lateral Supports
NOTE: For this procedure, refer to FIGURE 7.14.
1. Remove the three hex screws securing the half clamps to the back canes.
2. Remove the two socket screws securing the bracket (with lateral support attached) to the half clamp.
Installing Lateral Supports
NOTE: For this procedure, refer to FIGURE 7.14.
1. Position the half clamps on the back cane.
NOTE: Ensure the half clamp with the threaded holes is towards the front of the wheelchair.
2. Secure the half clamps to the back canes using the three hex screws.
3. Secure the bracket (with lateral support attached) to the half clamp with threaded holes using two socket screws.
Rear of
Wheelchair
Half Clamp
Socket Screws
Socket
Screws
FIGURE 7.14 Removing/Installing Lateral Supports - Round Canes
Adjusting Lateral Height
NOTE: For this procedure, refer to FIGURE 7.15.
1. Loosen, but DO NOT remove, the three socket screws securing the half clamps to the back cane.
Back Cane
Bracket
Socket Screws
Half Clamp with Threaded Holes
Lateral
Support
Front of
Wheelchair
Lateral
Support
Half Clamp
2. Adjust the height of the lateral support.
3. Tighten the three socket screws to
Back Cane
secure the half clamps to the back cane.
FIGURE 7.15 Adjusting Lateral Height
Part No 1114842 97 2G Tarsys®Powered Seating System
SECTION 7—BACK ADJUSTMENTS
Adjusting Lateral Depth
NOTE: For this procedure, refer to FIGURE 7.16.
1. Remove the two flat screws that secure the lateral support pad to the bracket.
2. Reposition the bracket to the other set of mounting holes in the lateral support.
3. Install the two flat screws to secure the lateral support pad to the bracket.
Lateral Support Pad
Mounting Holes
Bracket
Flat Screws
FIGURE 7.16 Adjusting Lateral Depth
Adjusting Lateral Width
NOTE: For this procedure, refer to FIGURE 7.17.
1. Note the depth mounting position of the lateral support pad.
2. Remove the two flat screws that secure the lateral support pad to the existing bracket.
3. Remove the two socket screws that secure the existing bracket to the hinge.
4. Align the mounting holes in the new bracket with the mounting holes in the hinge.
5. Use the two socket screws to secure the new bracket to the hinge.
6. Secure the lateral support pad to the new bracket with the two flat screws.
Hinge
Bracket
Lateral Support Pad
Socket Screws
Flat Screws
FIGURE 7.17 Adjusting Lateral Width
2G Tarsys®Powered Seating System 98 Part No 1114842
SECTION 8—SHROUDS
SECTION 8—SHROUDS
WARNING
After ANY adjustments, repair or service and BEFORE use, make sure all attaching hardware is tightened securely - otherwise injury or damage may occur.
Before adjusting, repairing or servicing the seating system, ALWAYS turn the wheelchair power OFF, otherwise, injury or damage may result.
Pinch points exist between seat and base frames. Use caution, otherwise injury may occur.
Shroud Overview
NOTE: For this procedure, refer to FIGURE 8.1.
Rear Seat Shroud
VSR Shroud
Refer to
Removing/Installing VSR
Shroud on page 100.
Removing/Installing Rear
Seat Shroud on page 101.
Refer to
Side Shroud
(also on opposite side)
Refer to
Removing/Installing Side
Shrouds on page 100.
Controller Shroud
Refer to
Removing/Installing Rear
Shroud on page 102.
Lower Seat Shroud
Refer to
Removing/Installing Lower
Seat Shroud on page 102.
FIGURE 8.1 Shroud Overview
Part No 1114842 99 2G Tarsys®Powered Seating System
SECTION 8—SHROUDS
Removing/Installing VSR Shroud
NOTE: For this procedure, refer to FIGURE 8.2.
1. To remove, cut the two tie-wraps that secure the VSR shroud in place.
2. Pull on the VSR shroud to disengage from the fastening strip.
3. Secure VSR shroud to VSR mounting tube in place with two tie-wraps as shown in FIGURE 8.2.
VSR Mounting
Tube
Fastening
Strip
VSR
Shroud
FIGURE 8.2 Removing/Installing VSR Shroud
Tie-Wraps
Removing/Installing Side Shrouds
WARNING
Side shroud(s) MUST be reinstalled before operation of the seating system. Otherwise injury may result.
NOTE: For this procedure, refer to FIGURE 8.3 on page 101.
1. Remove the mounting screw and washer that secure the side shroud to the seat frame.
2. To install side shrouds, align side shroud with fastening strips and secure with mounting screw and washer. Securely tighten.
NOTE: Only the right side shroud is shown for clarity. The left side shroud removes/installs in the same manner.
2G Tarsys®Powered Seating System 100 Part No 1114842
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