OPERATOR’S MANUAL |
66260X |
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE |
RELEASED: 8-26-09 |
INCLUDE MANUAL: 6564X-X AIR MOTOR (97999-174), AIRLINE SAFETY INFORMATION (100400-76) |
REVISED: 3-17-10 |
& S-633 GENERAL INFORMATION (PN 97999-624). |
(REV. G) |
6” AIR MOTOR
100:1 RATIO
0 - 10,000 PSI. RANGE
662605, 662606, 662608 & 662609 PUMP ASSEMBLY
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
yUse only genuine ARO® replacement parts to assure compatible pressure rating and longest service life.
y65130 packing kit.
y61355 for air motor service only.
SPECIFICATIONS
Model Series . . . . . . . . . 662605, 662606, 662608 & 662609.
Type . . . . . . . . . . . . . . . . . Air Operated Grease Pump Ratio . . . . . . . . . . . . . . . 100:1
Air Motor Diameter. . . . . . . . . . . . . . 6”(15.2 cm)
Stroke. . . . . . . . . . . . . . . . . . . . . . 4”(10.2 cm) Air lnlet (female) . . . . . . . . . . . . . 1/2-14 N.P.T.F.
Material Outlet (female). . . . . . . 1/2 - 14 N.P.T.F. Dimensional Data . . . . . . . . . . . . . . . . see chart
PERFORMANCE
Air Inlet Pressure Range. . . . . 0 - 100 p.s.i.g (0 - 6.9 bar) Fluid Pressure Range . . . . . . . 0 - 10,000 p.s.i.g (0 - 690 bar) Maximum Delivery/ Min . . . . 2.1 lbs (0.95 kg)
OPERATING AND SAFETY PRECAUTIONS
WARNING READ THE GENERAL INFORMATION MANUAL INCLUDED FOR ADDITIONAL OPERATING AND SAFETY PRECAUTIONS AND OTHER IMPORTANT INFORMATION.
WARNING EXCESSIVE INLET PRESSURE. Can cause explosion resulting in severe injury or death. Do not exceed maximum operating pressure of 10,000 p.s.i.g (690 bar) at 100 p.s.i.g (6.9 bar) inlet air pressure. Do not run pump without using a regulator to limit air supply pressure to the pump.
WARNING EXCESSIVE MATERIAL PRESSURE. Can cause equipment failure resulting in severe injury or property damage. Do not exceed the maximum material pressure of any component in the system.
PUMP RATIO X |
= |
MAXIMUM PUMP |
INLET PRESSURE TO PUMP MOTOR |
FLUID PRESSURE |
Pump ratio is an expression of the relationship between the pump motor area and the lower pump end area. EXAMPLE: When 100 p.s.i.g (6.9 bar) inlet pressure is supplied to the motor of a 100:1 ratio pump it will develop a maximum of 10,000 p.s.i.g (690 bar) fluid pressure (at no flow) - as the fluid control is opened, the flow rate will increase as the motor cycle rate increases to keep up with the demand.
NOTICE Thermal expansion can occur when the fluid in the material lines is exposed to elevated temperatures. Example: Material lines located in a non-insulated roof area can warm due to sunlight. Install a pressure relief valve in the pumping system.
662605
662606
662608
662609
“A”
“B”
Figure 1
NOTE: Dimensions are shown in inches and (mm), supplied for reference only and are typically rounded up to the nearest 1/16 inch.
MODELS |
“A” (mm) |
“B” (mm) |
Drum Size |
662605, 662606 |
39-5/8” (1006) |
25-7/16” (646) |
120 lb. |
662608, 662609 |
49-7/16” (1256) |
35-1/4” (895) |
400 lb. (55 gal.) |
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IMPORTANT
This is one of four documents which support the pump.
Replacement copies of these forms are available upon request.
66260X MODEL OPERATOR’S MANUAL
6564X-X AIR MOTOR OPERATOR’S MANUAL
100400-76 AIRLINE SAFETY INFORMATION MANUAL
S-633 GENERAL INFORMATION LUBRICATION PISTON PUMPS
INGERSOLL RAND COMPANY LTD
P.O. BOX 151 yONE ARO CENTER yBRYAN, OHIO 43506-0151
(800) 276-4658 yFAX (800) 266-7016 |
© 2010 |
CCN 99711251 |
PARTS LIST / LOWER PUMP END
Item |
Description (size in inches) |
Qty |
Part No. |
|
|
|
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|
|
1 |
Tube |
(662605 & 662606) |
(1) |
92625-1 |
|
|
(662608 & 662609) |
(1) |
92625-2 |
2 |
Rod |
(662605 & 662606) |
(1) |
92629-1 |
|
|
(662608 & 662609) |
(1) |
92629-2 |
3 |
Adapter |
|
(1) |
92621 |
4 |
Pin |
|
(1) |
92624 |
5 |
BaIl Guide |
(1) |
92623 |
|
6 |
BalI |
|
(1) |
Y16-211 |
7 |
Piston and CyIinder |
(1) |
66714 |
|
8 |
Gasket |
|
(1) |
92628 |
9 |
Tube |
|
(1) |
92627 |
10 |
Primer Rod |
(1) |
90131 |
|
11 |
Washer |
|
(1) |
90136 |
12 |
Foot Valve Sleeve |
(1) |
4170 |
|
13 |
Snap Ring |
(1) |
Y147-77 |
|
14 |
Cup |
|
(1) |
90757 |
15 |
Body |
|
(1) |
90756 |
16 |
Washer |
|
(1) |
F21-56 |
17 |
Foot Valve Seat |
(1) |
93269-1 |
|
18 |
Washer |
|
(1) |
90133 |
19 |
Washer |
|
(1) |
92630 |
20 |
Elastic Stop Nut |
(1) |
95977302 |
|
21 |
Primer Tube |
(1) |
92626 |
|
|
|
|
|
|
INSTALLATION
Remove pump from packaging material and install and secure pump to cover, bung or other mounting accessory as ordered. See figure 2 for view of complete assembly.
1.Before connecting pump, first blow out material line with air.
2.After the system is hooked up, pump a small amount of material through the line. This material should be discarded. (Do this to clear any foreign material out of lines).
OPERATING INSTRUCTIONS
Be sure material hose, lines and other components are able to withstand pressure developed by pumps.
1.When a pump is installed and ready to operate: Connect air supply to air motor inlet. Regulate air pressure from p.s.i.g (2.07 bar) to 50 p.s.i.g (3.4 bar). Allow pump to cycle slowly to prime with material and bleed all air from system.
MAINTENANCE
If the pump is to be inoperative for a lengthly period of time (a few hours), disconnect air and relieve all pressure from system. Periodically flush pump with a solvent that is compatible with material being pumped.
Disassembly should be done on a clean work bench with clean cloths to keep parts clean.
If replacement parts are necessary, consult drawings containing parts for identification.
Before reassembling, lubricate parts where required. When assembling “0” rings or parts adjacent to “0” rings, care must be exercised to prevent damage to “0” rings and “0” ring groove surfaces.
1
2
Clean threads with
solvent and apply 3 Loctite 271 sealant
to threads.
4
5
6
7
8
9
10
11
12
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See View “A” |
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16 |
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18 |
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19 |
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20 |
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21 |
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13 |
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14 |
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Figure 2 |
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15 |
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17 |
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View “A” |
TORQUE REQUIREMENTS |
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(1 & 9) 300 ft lbs (406.8 Nm) minimum. |
Page 2 of 4 |
66260X |