Hyundai 15D-7E, 18D-7E, 20DA-7E, 20D-7E, 25D-7E User Manual

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EC Declaration of conformity - update 05/01/’10

1. We hereby declare that the following machine comply with the machine directive 2006/42/EC,
EMC-directive 2004/108/EC, Non-road mobile machinery emission directive 97/68/EC (amended by
2002/88/EC, 2004/26/EC, 2006/105/EC) and noise emission 2000/14/EC (amended by 2005/88/EC).

Forklifts Model :

Serial Nr. :

2. Manufacturer Hyundai Heavy Industries Co. Ltd.

1 Chonha-Dong, Dong-Ku
Ulsan
The republic of Korea

Authorized representative :
Owner of the technical fi le for
machine production.
(TCF : Technical Construction File)

3. Harmonized European directives : ISO3691-1.3, ISO 20898:2008, EN ISO 2867:2008

4. Noise level :

Certain n˚ :

Date :

Conformity assessment procedure :

Authorized entity :

Engine power :

Guaranteed sound power level :

Hyundai Heavy Industries Europe N.V.
Vossendal 11
2440 Geel
Belgium

e13*2000/14*2005/88*0059*08

2009-06-17

Attachment VIII following the periodical inspection on technical
extended with “Information on the scope of delivery” by TÜV
Rheinland.

Société Nationale de Certification et d’Homologation s.à r.l
CE0499 11, route de Luxembourg
5230 Sandweiler
Luxemburg

*** kW

*** dB (A)

*******
***

5. Remarks

*****
Managing Director

Geel, Belgium
**/**/****

Lift trucks are specialized machines with unique operating characteristics, designed to perform a specific
job. Their function and operation is not like a car or ordinary truck. They require specific instructions
and rules for safe operation and maintenance.

Safe operation of lift trucks is of primary importance to HYUNDAI.
Our experience with lift truck accidents has shown that when accidents happen and people are killed or
injured, the causes are:

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Operator not properly trained

Â

Operator not experienced with lift truck operation

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Basic safety rules not followed

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Lift truck not maintained in safe operating condition

For these reasons, HYUNDAI wants you to know about the safe operation and correct maintenance of
your lift truck.

This manual is designed to help you operate your lift truck safely.
This manual shows and tells you about safety inspections and the important general safety rules and
hazards of lift truck operation. It describes the special components and features of the truck and
explains their function. The correct operating procedures are shown and explained. Illustrations and
important safety messages are included for clear understanding. A section on maintenance and
lubrication is included for the lift truck mechanic.

The operator's manual is not a training manual. It is a guide to help trained and authorized operators
safety operate their lift truck by emphasizing and illustrating the correct procedures. However, it cannot
cover every possible situation that may result in an accident. You must watch for hazards in your work
areas and avoid or correct them. It is important that you know and understand the information in this
manual and that you know and follow your company safety rules!
Be sure that your equipment is maintained in a safe condition. Do not operate a damaged or
malfunctioning truck. Practice safe operation every time you use your lift truck. Let's join together to set
high standards in safety.

Remember, before you start operating this lift truck, be sure you understand all driving procedures. It is
your responsibility, and it is important to you and your family, to operate your lift truck safely and
efficiently.

Be aware that the Federal Occupational S

afety and Health Act(OSHA) and state laws require
that operators be completely trained in the safe operation of lift trucks; It is also an (OSHA)
requirement that a machine inspection be performed before every shift. If you need training in
operating or inspecting your lift truck, ask your supervisor.

HYUNDAI lift trucks are built to take hard work, but not abuse. They are built to be dependable, but they
are only as safe and efficient as the operator and the persons responsible for maintaining them. Do not
make any repairs to this truck unless you have been trained in safe lift truck repair procedures and are
authorized by your employer.

This manual describes procedures for operation, handling, lubrication, maintenance, checking and
adjustment. It will help the operator realize peak performance through effective, economical and safe
machine operation.

A MESSAGE TO HYUNDAI LIFT TRUCK OPERATORS

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HYUNDAI welcomes you to the growing group of professionals who own, operate and maintain
HYUNDAI lift trucks. We take pride in the long tradition of quality products and superior value the
HYUNDAI name represents. This manual familiarizes you with safety, operating, and maintenance
information about your new lift truck. It has been specially prepared to help you use and maintain your
HYUNDAI lift truck in a safe and correct manner.

Your HYUNDAI lift truck has been designed and built to be as safe and efficient as today's technology
can make it. As manufactured, for some models, it meets all the applicable mandatory requirements of
ANSI B56.1-1988 Safety Standard for Powered Industrial Trucks. Some trucks are also furnished with
equipment to help you operate safety; for example, load back rest, parking brake and horn are standard
equipment.

Safe, productive operation of a lift truck requires both skill and knowledge on the part of the operator.
The operator must know, understand, and practice the safety rules and safe driving and load handling
techniques described in this manual. To develop the skill required, the operator must become familiar
with the construction and features of the lift truck and how they function, the operator must understand
its capabilities and limitations, and see that it is kept in a safe condition.

Routine Servicing and Maintenance
Regular maintenance and care of your lift truck is not only important for economy and utilization
reasons; it is essential for your safety. A faulty lift truck is a potential source of danger to the operator,
and to other personnel working near it. As with all quality equipment, keep your lift truck in good
operating condition by following the recommended schedule of maintenance.

Operator Daily Inspection - Safety and Operating Checks
A lift truck should always be examined by the operator, before driving, to be sure it is safe to operate.
The importance of this procedure is emphasized in this manual with a brief illustrated review and later
with more detailed instructions. HYUNDAI dealers can supply copies of a helpful

Dri

vers Daily

Checklist.

It is an OSHA requirement.

Planned Maintenance
In addition to the daily operator inspection, HYUNDAI recommends that a planned maintenance and
safety inspection program(PM) be performed by a trained and authorized mechanic on a regular basis.
The PM will provide an opportunity to make a thorough inspection of the safety and operating condition
of your lift truck. Necessary adjustments and repairs can be done during the PM, which will increase the
life of components and reduce unscheduled downtime and increase safety. The PM can be scheduled
to meet your particular application and lift truck usage.

The procedures for a periodic planned maintenance program that covers inspections, operational
checks, cleaning, lubrication, and minor adjustments are outlined in this manual. Your HYUNDAI dealer
is prepared to help you with a Planned Maintenance Program by trained service personnel who know
your lift truck and can keep it operating safely and efficiently.

Service Manual
In-depth service information for trained service personnel is found in Service Manual.

INTRODUCTION

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This manual is a digest of essential information about the safe operation, the features and functions and
explains how to maintain your lift truck. This manual is organized into nine major parts:

Section 1. Safety hints

, reviews and illustrates accepted practices for safe operation of a lift truck.

Section 2. Operating Hazards

, warns of conditions that could cause damage to the truck or injury to

the operator or other personnel.

Section 3. Know Your Truck

, describes the major operating components, systems, controls, and other

features of your truck and tells how they function.

Section 4. Operator Maintenance and Care

, presents details on how to perform the operator's daily

safety inspection and refuel the lift truck.

Section 5. Starting and Operating Procedures

, discusses specific instructions on the safe, efficient

operation of your lift truck.

Section 6. Emergency Starting and Towing

, gives instructions for towing your truck in an emergency

and for using battery jumper cables to start your truck in an emergency.

Section 7. Planned Maintenance and Lubrication

, describes the PM (Planed Maintenance) program.

Section 8. Specifications

, provides reference information and data on features, components, and

maintenance items.

Section 9. Troubleshooting

, provides trouble symptoms, causes and methods of remedy.

Section10. Testing and Adjusting

, gives instructions for testing and adjusting.

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TThe descriptions and specifications included in this manual were in effect at the time of printing.
HYUNDAI reserves the right to make improvements and changes in specifications or design, without
notice and without incurring obligation. Please check with your authorized HYUNDAI dealer for
information on possible updates or revisions.

The examples, illustrations, and explanations in this manual should help you improve your skill and
knowledge as a professional lift truck operator and take full advantage of the capabilities and safety
features of your new lift truck.

The first section of the manual is devoted to a review, with illustrations and brief messages, of general
safety rules and the major operating hazards you can encounter while operating a lift truck. Next, you
will find description's of the components of your specific lift truck model and how the instruments,
gauges, and controls operate. Then, you will find a discussion of safe and efficient operating
procedures, followed by instruction's on how to tow a disabled lift truck. The later sections of the manual
are devoted to maintenance and truck specifications.

Take time to carefully read the

Know Your Truck

section. By acquiring a good basic understanding of
your truck's features, and how they function, you are better prepared to operate it both efficiently and
safely.

In

Planned Maintenance

, you will find essential information for correct servicing and periodic
maintenance of your truck, including charts with recommended maintenance intervals and component
capacities. Carefully follow these instructions and procedures.

Each major section has its own table of contents, so that you can find the various topics more easily.

HOW TO USE THIS MANUAL

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We urge you to first carefully read the manual from cover to cover. Take time to read and understand
the information on general safety rules and operating hazards. Acquaint yourself with the various
procedures in this manual. Understand how all gauges, indicator lights, and controls function. Please
contact your authorized HYUNDAI dealer for the answers to any questions you may have about your lift
truck's features, operation, or manuals.

Operate your lift truck safely; careful driving is your responsibility.
Drive defensively and think about the safety of people who are working nearby. Know your truck's
capabilities and limitations. Follow all instructions in this manual, including all symbols( ) and
messages to avoid damage to your lift truck or the possibility of any harm to yourself or others.

This manual is intended to be a permanently attached part of your lift truck. Keep it on the truck as a
ready reference for anyone who may drive or service it. If the truck you operate is not equipped with a
manual, ask your supervisor to obtain one and have it attached to the truck. And, remember, your
HYUNDAI dealer is pleased to answer any questions about the operation and maintenance of your lift
truck and will provide you with additional information should you require it.

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I

Illustrations may differ from your machine, but they are applicable to your machine.

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Noise level (2000/14/EC and EN 12053) are as followings.

EC REGULATION APPROVED

Model

15D/18D/20DA-7E

20D/25D/30D/33D-7E

20DF/25DF/30DF/33DF-7, 35DF-7

35D/40D/45D-7E, 50D-7AE

35DS/40DS/45DS/50DA-7E

50D/60D/70D-7E, 80D-7E

50DF/60DF/70DF-7

50DS/60DS/70DS-7E

LPA

81

dB

80

dB

80

dB

82

dB

82

dB

82

dB

82

dB

82

dB

LWA(EU only)

101

dB

103

dB

103

dB

106

dB

106

dB

107

dB

107

dB

107

dB

Â

The value of vibrations transmitted by the operator's seat are lower than standard value of
(2002/44/EC)

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1. LOCATION

Always keep these labels clean. If they are lost or damaged, attach them again or replace them with
new labels.

15D/18D/20DA-7E

SAFETY LABELS

0-6

1 Logo
2 Warning plate
3 Tire caution
4 Air intake
5 Start key
6 Radiator & fan
8 Hydraulic oil

10 Start warning

11 Hand caution
12 Diesel fuel
13 Temperature
14 Parking brake
15 Warning safety
16 Hook
17 Safety instruction
18 Brake fluid

20 Model name
21 Noise
22 Load chart
23 Label(UL)
24 Name plate(CE)
25 Name plate(UL)
26 Fuse
27 Bonnet cover

START SWITCH

5

12

15

11

16

1

2

20

8

20

1

2

16

27

3

10

18

14

DASHBOARD COVER

DASHBOARD

SUB BONNET

BONNET

FAN SHROUD

17

6

24

,

25

13

22

21

16

4

23

26

15D7EOM101

1)

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20D/25D/30D/33D-7E

TRAVEL power can be shutdown
When an operator leaves more than 3seconds
without parking and neutral position.

SAFETY INSTRUCTION

ENGINE AIR INTAKE
KEEP WATER AND OTHER
FOREIGN MATERIALS OUT.

A

B

C

D

91FJ-00180

91FP-00340

A

B

C

D

91FP-00340

SUB BONNET

13

BONNET

22

DASHBOARD

DASHBOARD COVER

FAN SHROUD

17

14

18

10

6

START SWITCH

5

16

11

1

2

15

12

20

24, 25

8

LOAD CAPACITY CHART

16

2

1

16

3

3

26

27

20

4

3

23

20D7EOM101

2)

0-7

1 Logo
2 Warning plate
3 Tire caution
4 Air intake
5 Start key
6 Radiator & fan
8 Hydraulic oil

10 Start warning

11 Hand caution
12 Diesel fuel
13 Temperature
14 Parking brake
15 Warning safety
16 Hook
17 Safety instruction
18 Brake fluid

20 Model name
21 Noise
22 Load chart
23 Label(UL)
24 Name plate(CE)
25 Name plate(UL)
26 Fuse
27 Bonnet cover

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20DF/25DF/30DF/33DF-7, 35DF-7

91FP-00340

A

B

C

D

13

22

5

16

11

1

2

14

18

9

26

17

24, 25

6

FAN SHROUD

27

3 20 12 3 16

8

BONNET

DASH BOARDSUB BONNET

DASH BOARD COVER

START SWITCH

15

21

4

23

35DFOM101

3)

1 Logo
2 Warning plate
3 Tire caution
4 Air intake
5 Start key
6 Radiator & fan
8 Hydraulic oil

10 Start warning

11 Hand caution
12 Diesel fuel
13 Temperature
14 Parking brake
15 Warning safety
16 Hook
17 Safety instruction
18 Brake fluid

20 Model name
21 Noise
22 Load chart
23 Label(UL)
24 Name plate(CE)
25 Name plate(UL)
26 Fuse box
27 Bonnet cover

0-8

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35D/40D/45D-7E, 50D-7AE, 35DS/40DS/45DS/50DA-7E

5

16

11

1

2

15

29

8

25

18

28

6

22

10

14

12

20

20

1

2

16

13

91FP-00340

91FP-00340

15

BONNET

FAN SHROUD

DASH BOARD

DASH BOARD COVER

26

21

24

23,

17

3

3

35D7EOM101

4)

0-9

1 Logo
2 Warning plate
3 Tire caution
5 Start key
6 Radiator & fan

8 Hydraulic oil
10 Start warning
11 Hand caution

12 Diesel fuel
13 Temperature
14 Parking brake
15 Warning safety
16 Hook
17 Safety instruction
18 Brake fluid
20 Model name

21 Noise
22 Load chart
23 Label(UL)
24 Name plate(CE)
25 Name plate(UL)
26 Fuse
28 Engine room
29 Hanger

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50D/60D/70D-7E, 80D-7E

5

10

6

14

FAN SHROUD

PARKING BRAKE

DASH BOARD COVER

32 12 19

13

32 1931

HEAD GUARD

22

21

23

25

15 16

1

2

26

28

16

20

28

17

2083

16

3

1

2

16 11

30

28

24

80D7EOM101

5)

0-10

1 Logo

2 Warning plate

3 Tire caution

5 Start key

6 Radiator cap & fan

8 Hydraulic oil
10 Start warning
11 Hand caution
12 Fuel

13 Temperature
14 Parking brake
15 Warning safety
16 Hook
17 Safety instruction
19 No step
20 Model name
21 Noise
22 Load chart

23 Label-UL
24 Name plate (CE)
25 Name plate (UL)
26 Fuse
28 Engine room
30 Cab tilting warning
31 Accumulator
32 Safety work

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50DS/60DS/70DS-7E

25

10

14

24

,

26

23

21

17

18

START SWITCH

5

DASHBOARD COVER

DASHBOARD

FAN SHROUD

6

13

3

22

8

11

20

1

2

29

16

15

2

11

16

1

20

3

12

31

50DS7EOM101

6)

1 Logo
2 Warning plate
3 Tire caution
5 Start key
6 Radiator & fan

8 Hydraulic oil
10 Start warning
11 Hand caution

12 Diesel
13 Temperature
14 Parking brake
15 Warning safety
16 Hook
17 Safety instruction
18 Brake fluid
20 Model name

21 Noise
22 Load chart
23 Label(UL)
24 Name plate(CE)
25 Name plate(UL)
26 Fuse
29 Hanger
31 Accumulator

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50DF/60DF/70DF-7

DASH BOARDFAN SHROUD DASH BOARD COVER

VIEW A

32 32 13

12

A

26 32 32 31

5 6 24 18 14

10 17 2121

16 11

1

2

15 22

20

20

19

83

50DF7OM101

7)

1 Logo
2 Warning plate
3 Tire caution
5 Start key
6 Radiator cap & fan

8 Hydraulic oil
10 Start warning
11 Hand caution

12 Fuel
13 Temperature
14 Parking brake
15 Warning safety
16 Hook
17 Safety instruction
18 Brake fluid wet
19 Hanger

20 Model name
21 Grease
22 Load capacity
24 Name plate (CE)
26 Sound
31 Accumulator
32 Safety work

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2. DESCRIPTION

There are several specific warning labels on this machine please become familiarized with all warning
labels. Item numbers are based on the 15D/18D/20DA-7E
Replace any safety label that is damaged, or missing.

WARNING PLATE

(item 2)
This warning label is positioned on the both
side of the mast.

Never stand or work under the raised
forks even if the hydraulic safety lock
lever is

applied.
In case of working under the forks, it is
essential to support the carriage with
blocks.

1)

TEMPERATURE

(item 13)
This warning label is positioned on the left
of top side of sub bonnet.

Coolant must be checked as specified in
the maintenance chart.

2)

0-13

053
+07

20DE0FW06

25L7A0OM06

https://truckmanualshub.com/

053
+07

㷔,

92SB-00250

㶊

RADIATOR CAP & FAN

(item 6)
This warning label is positioned on the
cooling fan shroud of the radiator to warn of
the danger or injury from spinning fan
blades and forbid to open the filler cap of
the radiator because operator might get
scalded due to spouting of hot water. When
the engine is running. Be sure that you keep
your hands, fingers, arms, and clothing
away from a spinning fan. Don't stand in line
with a spinning fan. Fan blades can break at
excessively high RPM and be thrown out of
the engine compartment.

Never open the filler cap while engine
running or at high coolant temperature.

3)

25L7A0OM07

HAND CAUTION

(item 11)
This label is positioned on respectively near
the front fender and the rear fender of the
left side of the main frame.

It warns of the danger of injury from
move m ent betw e en rails , c hains,
sheaves, fork carr

iage, and other parts of
the mast assembly. Do not climb on or
reach into the mast. Personal injury wil

l
result if any part of your body is put
between moving parts of the mast.

4)

TIRE CAUTION

(item 3)
This label is positioned on both side of main
frame.

Tire p ressure m ust be chec k ed in
accordance with the maintenance chart.

Refer to page 5-3

for the regulated tire

air pressure(A and B).

5)

35DEOM103

20DEOM104

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0-15

50D7EFW04

CABIN TILTING WARNING

(item 30)
This warning label is positioned on the left
top side of the frame.

Refe r to p age 7- 28 fo r safe tilt i ng
procedures.

7)

HOOK (

item 16)
This warning label is positioned respectively
on the both top side of mast and near rear
tire of the both side of the main frame.

Ref er to page 7-5 9 f or safe loading
procedures.

6)

92FT-40640

50DEOM35

SAFETY INSTRUCTION

(item 17)
This warning label is positioned on the
dashboard cover if the truck is for USA or
equipped with *

OPSS

.

This forklift is equipped with an operator
exis t ence sensing syst e m pe r
ANSI/

ASME B56.1-7.21.10 / 7.21.11 and

ASME ISO 3691.

Powered travel movement of the truck shall
be possible only if the operator is in the
normal operating position. Transmission will
automatically shift to neutral upon the exiting
of the operator.

The forward/reverse lever must be cycled
through neutral with the operator in the
normal operating position to regain powered
direction control.

8)

1.

2.

25L7A0OM02

OPSS : Operator Presence Sensing System

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PARKING BRAKE

(item 14)
This warning plate is located on the right
side of the parking brake lever.

Pull by sufficient tension for constant
parking ability.

11)

ö

SSTART WARNING

(item 10)
This warning and caution plate are located
on the right side of the dashboard cover.

Start key switch after 5~6 seconds from
ON posi t ion. I t n eeds appr o x 5 ~6
seconds to se

t correct position of throttle.

Warnings before leaving the operator seat.

Be sure to lower the attachment to the
ground.

Apply the parking brake.
Cautions before starting or operating the
truck.

Put the gear shift lever in the neutral.

Apply the brake.

Read this operator's manual carefully.

10)

ö

1.

2.

0-16

92AD-00920

P

5 6'

~

I

50DEFW55

25L7A0OM04

-

-

-

-

-

BRAKE FLUID

(item 18)
This warning label is located on the left side
of dashboard cover.

9)

25L7A0OM03

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0-17

25L7AOM09-1

WARNING SAFETY

(item 15)
This warning label is positioned on the front
outside of overhead guard stay-LH.

Refer to operator's manual in detail.
Always buckle up the seat belt for safety
operation.
When the operator get off the machine,
always pull the parking brake lever so that
the machine can keep with stopping
condition.
The people should not pass through
under forks and other attachments which
are lifted or being lifted.
Do not jump down from the machine. It
can be caused that the operator have
severe injury or death in the event of a tip
over.
Outstretch the legs as widely as possible
and grasp firmly the steering handle.
Learn the body to the opposite direction
in order to avoid severe injury or death
when the machine is tipped over.

Refer to page 3-8 for details.

12)

Η
Θ

Ι

Κ

Λ

Μ

Ν

ö

NNOISE

(item 21)
This warning plate is located on the front
side of dashboard.

13)

35L7FW09

BONNET COVER

(item 27)
This decal is located on the left bottom side
of the bonnet cover.

Before open the bonnet cover, be sure to
open the cain rear doors.

14)

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1

2

3

4

5

6

7

1. DIRECTION

GUIDE

The directions of this machine indicate forward,
backward, right and left when machine is in the
travelling direction.

Left

Right

Front

Rear

D255SM01

2. SERIAL NUMBER

Inform following when you order parts or the machine is out of order.

MACHINE SERIAL NUMBER
It's shown on front of the right side frame.

1)

D255SM02

Important safety hint

It indicates matters which can cause the great loss on the machine or the surroundings.

It indicates the useful information for operator

3. SYMBOLS

ö

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CONTENTS

FOREWORD

A message to hyundai lift truck operators

------------------------------------------------------------

0-1

Introduction

-----------------------------------------------------------------------------------------------------------------

0-2

How to use this manual

--------------------------------------------------------------------------------------------

0-3

EC regulation approved

-------------------------------------------------------------------------------------------

0-5

Safety labels

---------------------------------------------------------------------------------------------------------------

0-6

Guide(Direction, Serial number, Symbols)

-----------------------------------------------------------

0-18

1. SAFETY HINTS

1. Daily inspection

-----------------------------------------------------------------------------------------------------

1-1

2. Do's and don'ts

------------------------------------------------------------------------------------------------------

1-2

3. Seat belts

---------------------------------------------------------------------------------------------------------------

1-4

4. No riders

-----------------------------------------------------------------------------------------------------------------

1-5

5. Pedestrians

------------------------------------------------------------------------------------------------------------

1-6

6. Operator protection

----------------------------------------------------------------------------------------------

1-7

7. Fork safety

-------------------------------------------------------------------------------------------------------------

1-8

8. Pinch points

-----------------------------------------------------------------------------------------------------------

1-9

9. Travel

-----------------------------------------------------------------------------------------------------------------------

1-10

10. Grades, ramps, slopes and inclines

------------------------------------------------------------------

1-11

11. Tip over

-------------------------------------------------------------------------------------------------------------------

1-12

12. Surface and capacity

-------------------------------------------------------------------------------------------

1-14

13. Parking

--------------------------------------------------------------------------------------------------------------------

1-15

14. Refueling

----------------------------------------------------------------------------------------------------------------

1-16

15. Step

-------------------------------------------------------------------------------------------------------------------------

1-17

16. Operator's safety rules

----------------------------------------------------------------------------------------

1-18

2. OPERATING HAZARDS

1. Loose loads

-----------------------------------------------------------------------------------------------------------

2-1

2. Long and wide loads

--------------------------------------------------------------------------------------------

2-2

3. Rear swing

-------------------------------------------------------------------------------------------------------------

2-2

4. Low overhead clearance

-------------------------------------------------------------------------------------

2-3

5. Fast turns and high loads

-----------------------------------------------------------------------------------

2-3

6. Drop-offs

----------------------------------------------------------------------------------------------------------------

2-4

7. Right angle stacking

---------------------------------------------------------------------------------------------

2-4

8. Chain slack

------------------------------------------------------------------------------------------------------------

2-5

9. Pallets and skids

---------------------------------------------------------------------------------------------------

2-5

10. Caution for electrical lines

----------------------------------------------------------------------------------

2-6

11. Lifting loads

------------------------------------------------------------------------------------------------------------

2-7

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3. KNOW YOUR TRUCK

1. General locations

--------------------------------------------------------------------------------------------------

3-1

2. Data/safety plates and decals

----------------------------------------------------------------------------

3-7

3. Instruments and controls

------------------------------------------------------------------------------------

3-9

4. Indicator symbols

-------------------------------------------------------------------------------------------------

3-15

5. Operating lever and switch

---------------------------------------------------------------------------------

3-28

6. Others

---------------------------------------------------------------------------------------------------------------------

3-34

4. OPERATOR MAINTENANCE AND CARE

1. Daily safety inspection

-----------------------------------------------------------------------------------------

4-1

2. Fuel safety practices

--------------------------------------------------------------------------------------------

4-3

5. STARTING AND OPERATING PROCEDURES

1. Before operating the truck

----------------------------------------------------------------------------------

5-1

2. Check before starting

------------------------------------------------------------------------------------------

5-2

3. Check before starting engine

-----------------------------------------------------------------------------

5-3

4. Seat adjustment

----------------------------------------------------------------------------------------------------

5-8

5. Starting from a safe condition

----------------------------------------------------------------------------

5-9

6. General starting and operating tips

------------------------------------------------------------------

5-10

7. Starting the engine

-----------------------------------------------------------------------------------------------

5-11

8. Check after starting engine

--------------------------------------------------------------------------------

5-12

9. Levers and pedals

------------------------------------------------------------------------------------------------

5-14

10. Operating safely

----------------------------------------------------------------------------------------------------

5-16

11. Load handling

--------------------------------------------------------------------------------------------------------

5-18

12. Shut down procedure

-------------------------------------------------------------------------------------------

5-24

6. EMERGENCY STARTING AND TOWING

1. How to tow a disabled truck

----------------------------------------------------------------------------------

6-1

2. How to use battery jumper cables

-----------------------------------------------------------------------

6-3

7. PLANNED MAINTENANCE AND LUBRICATION

1. Introduction

------------------------------------------------------------------------------------------------------------

7-1

2. Safe maintenance practices

-------------------------------------------------------------------------------

7-2

3. Instructions before maintenance

-----------------------------------------------------------------------

7-5

4. Planned maintenance intervals

-------------------------------------------------------------------------

7-8

5. Maintenance chart

-----------------------------------------------------------------------------------------------

7-18

6. How to perform planned maintenance

-------------------------------------------------------------

7-25

7. Replacement and check

-------------------------------------------------------------------------------------

7-30

8. Lubrication chart

---------------------------------------------------------------------------------------------------

7-49

9. Greasing point

-------------------------------------------------------------------------------------------------------

7-52

https://truckmanualshub.com/

10. Handling machine in extremely hot places

------------------------------------------------------

7-55

11. Cold weather operation

---------------------------------------------------------------------------------------

7-56

12. Storage

-------------------------------------------------------------------------------------------------------------------

7-57

13. Transport

----------------------------------------------------------------------------------------------------------------

7-58

14. Loading and unloading by crane

-----------------------------------------------------------------------

7-59

15. Recommendation table for lubricants

---------------------------------------------------------------

7-60

16. Fuel and lubricants

-----------------------------------------------------------------------------------------------

7-61

8. SPECIFICATIONS

1. Specification table

--------------------------------------------------------------------------------------------------

8-1

2. Specification for major components

-------------------------------------------------------------------

8-9

3. Tightening torque

---------------------------------------------------------------------------------------------------

8-29

9. TROUBLESHOOTING

1. Engine system

--------------------------------------------------------------------------------------------------------

9-1

2. Electrical system

----------------------------------------------------------------------------------------------------

9-2

3. Torque flow system

------------------------------------------------------------------------------------------------

9-3

4. Steering system

-----------------------------------------------------------------------------------------------------

9-7

5. Brake system

----------------------------------------------------------------------------------------------------------

9-8

6. Hydraulic system

----------------------------------------------------------------------------------------------------

9-10

10. TESTING AND ADJUSTING

1. Engine system

--------------------------------------------------------------------------------------------------------

10-1

2. Drive system

-----------------------------------------------------------------------------------------------------------

10-5

3. Travel system

----------------------------------------------------------------------------------------------------------

10-9

4. Steering system

-----------------------------------------------------------------------------------------------------

10-10

5. Adjustment of parking brake lever

----------------------------------------------------------------------

10-11

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1-1

At the beginning of each shift, inspect your truck
and fill out a check, maintenance and lubrication
table.

Check for damage and maintenance problems.

Have repairs made before you operate the truck.

Do not make repairs yourself. Lift truck
mechanics are trained professionals. They know
how to make repairs safely.

1. SAFETY HINTS

1. DAILY INSPECTION

D35AOM01

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1-2

Do watch for pedestrians.

2. DO'S AND DON'TS

D35AOM03

Do wear safety equipment when required.

D35AOM05

Don't mix drugs or alcohol with your job.

Don't block safety or emergency equipment.

D35AOM04

D35AOM02

Don't smoke in NO SMOKING areas or when refueling.

D35AOM06

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1-3

Don't operate the truck outdoors in rainy day.

ö

EExclude the truck equipped cabin.

D35AOM07

Exhaust gas is dangerous.
Do not operate the truck at the inhouse, if possible.
Provide adequate ventilation when working in a closed space.

D35AOM08

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1-4

3. SEAT BELTS

Seat belts can reduce injuries.

B207OM10

Alwa y s bu c kle u p for the machin e
equipped with safety belt.

D507OM09

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1-5

D255OM11A

D255OM12A

4. NO RIDERS

The operator is the only one who should be
on a truck.

Never transport personnel on the forks of a
lift truck.

1)

2)

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1-6

Watch where you are going. Look in the
direction of travel. Pedestrians may use the
same roadway you do. Sound your horn at
all intersections or blind spots.

D35AOM13

Watch for people in your work area even if
your truck has warning lights or alarms.
People may not watch for you.

D35AOM14

Watch for people standing back, even when
you are parked.

D35AOM15

5. PEDESTRIANS

1)

2)

3)

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1-7

6. OPERATOR PROTECTION

D35AOM16

Keep under the overhead guard.

Always keep your body within the confines of
the truck.

Do not operate truck without overhead
guard, unless condition prevent use of a
guard.

1)

2)

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1-8

Never allow anyone to walk under raised forks.

D255OM17A

There is special equipment to raise people for
overhead work.
DO NOT USE LIFT TRUCKS.

D255OM12A

Always lower the load slowly.
Raise and lower with mast vertical or tilted
slightly back(Never forward).

D255OM01

7. FORK SAFETY

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1-9

Keep hands, feet and legs out of the
mast.

D255OM61

Don't use the mast as a ladder.

D255OM62

Never try to repair the mast, carriage,
chain, or attachment by yourself. Always
get a trained mechani

c.

D255OM63

8. PINCH POINTS

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1-10

Travel with the load near the floor/ground,
with mast tilted back to cradle the load
whenever possible.

Never lift or lower the load when the
truck is in motion.

D35AOM23

When handling bulky loads that restrict your
vision operate your truck in reverse to
improve visibility. Be sure to pivot in the
seat to give maximum visibility.

D255OM24A

Unstable loads are a hazard to you and to
your fellow workers. Always make certain
that the load is well stacked and evenly
positioned across both forks. Never
attempt to lift a load with only one fork.

Wrong

D255OM25A

9. TRAVEL

1)

2)

3)

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1-11

10. GRADES, RAMPS, SLOPES AND INCLINES

D255OM26A

D255OM27A

Unloaded-Forks downgrade

Loaded - Forks upgrade

1)

2)

Never turn on a grade, either loaded or unloaded.

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1-12

LATERAL TIP OVER

Lateral tip over can occur with a combination
of speed and sharpness of turn. This
combination will exceed the stability of the
truck. This condition is even more likely with
an unloaded truck.
With the load or mast raised, lateral tip over
can occur while turning and/or braking when
traveling in reverse or accelerating and
turning while traveling forward.
Lateral tip over can occur loaded or
unloaded by turning on an incline or ramp.

D35AOM28

LONGITUDINAL TIP OVER

Longitudinal tip over can occur with
combination of overloading and load
elevated also with capacity load and
elevated. This combination will exceed the
stability of the truck. This condition is even
more likely with excessive forward tilt,
braking in forward travel or accelerating
rearward.
Longitudinal tip over can occur by driving
with the load down slope on a steep grade.

Lateral and longitudinal tip over can occur if
the truck is driven over objects on the floor or
ground, off the edge of improved surfaces, or
into potholes in the road surface, or by running
into overhead objects or collisions.

An off dock type of tip over can occur if the
truck is steered too close to the dock edge,
driven off the edge of the dock or ramp, or if
the highway truck or trailer rolls away from the
dock or is driven away during loading.

The conditions listed above can be further
aggravated by overloading, exc

essive tilt,

or off center loads.

Lift truck tip over can cause serious injury
or death if the operator is trapped between
the truck and the ground.

D35AOM29

11. TIP OVER

1)

2)

(1)

(2)

(3)

(1)

(2)

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1-13

WHAT TO DO IN CASE OF A TIP OVER

D35AOM30

3)

If your truck starts to tip over, do not
jump.

Brace yourself as illustrated right.

1. Make sure your seat belt is fastened

securely, if the truck is equipped with
seat belt.

2. Stay in your seat.

3. Grip the wheel.

4. Brace your feet.

Your chances for

survival in a tip-over
are better if you stay with the truck, in
your seat.

3

1

2

4

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1-14

12. SURFACE AND CAPACITY

TIPOVER

Seat belts can reduce injuries.
ALWAYS BUCKLE UP.

D35AOM31

B207OM10

Avoid these conditions. They can cause a
truck to tip over or lose traction for braking or
driving.

Know the weight of your truck and load.
Especially when using elevators, know
the capacity of the ele

vator you intend to

use. Do not overload.

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1-15

Never park on a grade.

D35AOM33

Always come to a complete stop before
leaving truck. Be sure travel control is in
NEUTRAL.

D35AOM34

Lower forks fully to floor and tilt forward.

OFF

ON

START

2

1

D255OM35A

Set parking brake.
Position 1 : Lock
Position 2 : Release

Turn key to OFF position.

13. PARKING

1)

2)

3)

4)

5)

20D7OM24

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1-16

Before adding oil, check around machine
for oil leakage.

D255OM02

Keep away from fire when adding oil or
during operation.

DIESEL

D255OM03

After adding oil, wipe off any oil spilled on
machine.

D255OM04

14. REFUELING

1)

2)

3)

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1-17

When getting on or off the machine, use the
step provided.

D255OM05

Do not jump up or down from the machine.

D255OM06

15. STEP

1)

2)

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Traction safety warning

This function works when the key switch is ON or START position.
The transmission shifts automatically to neutral in 2 seconds from the driver's off the seat.
At the same time, the alarm will sound intermittently.
To release the function, the forward-reverse lever must be cycled through neutral with the
operator in the normal operating position to regain powered directional control.

1-18

All operational functions require that the
operator be seated in the operator's seat.

Alwa y s buc k le up if a seat belt is
provided.

D35AOM23

Parking brake must be locked in the PARK
POSITION before exiting from the vehicle.

Parking brake must remain locked in the
park position(2) except when an operator
is in the normal ope

rating position.

2. Lock(Park)

1. Release(Drive)

D507OM24

16. OPERATOR'S SAFETY RULES

1)

2)

ANSI/ASME REGULATIONS (

USA ONLY

)

This forklift truck is equipped with an Operator Existence Sensing System per ANSI/ASME
B56.1 ~ 7.21.10 and 7.21.11.

3)

(1)

Η
Θ
Ι
Κ

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HYUNDAI

2-1

Loose or unbalanced loads are dangerous.
Observe these precautions.

Never carry loose or uneven material.

2. OPERATING HAZARDS

1. LOOSE LOADS

D255OM39

Center wide loads.

D35AOM40

Stack and band loose material.

D35AOM41

Avoid sudden braking or starting

When the machine is loaded, do not
drive at maximum speed.

D255OM07

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2-2

With long or wide loads, you need more
room. So slow down and watch your
clearance.

When extra-long material makes it
necessary to travel with the load elevated,
do so with extreme care and be alert to
load end-swing when turning.

A long load redu

ces the capacity of the
truck. Know and understand your truck
load rating.

2. LONG AND WIDE LOADS

D35AOM42

When turning, be sure the rear end of
the truck doe s not swing into racks,
posts, etc. Watch for pedes

trians beside

the truck.

3. REAR SWING

D255OM43

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2-3

Know the height of your truck, with and
without a load. Check your clearances.
Keep the load low and

tilted back.

4. LOW OVERHEAD CLEARANCE

B207OM44

Watch overhead clearance:
Moving into overhead structures can tip
a truck over, or spill a load.

B207OM45

Slow down before turning.
The truck can tip over.

D255OM46

Turn too sharp with a raised load and
your truck can tip even at slow speeds.
Travel with a load raised

only when

removing or depositing a load.

D255OM07

5. FAST TURNS AND HIGH LOADS

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2-4

To avoid these hazards, you must:
Talk to the truck driver yourself: make sure
the driver does not move the trailer until you
are done.
Apply trailer brakes.
Use wheel chocks.
Use trailer-to-dock locking system if
available.

The impact of moving in and out of a
trailer may cause the trail

er to creep or

move.

D35AOM48

D35AOM49

6. DROP-OFFS

When right angle stacking or moving with
a raised load to clear low objects, avoid
sharp turns and move

slowly.

7. RIGHT ANGLE STACKING

D35AOM50

1)

2)

3)

4)

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2-5

Slack chains mean rail or carriage hang­up.
Raise the forks before you move, or
broken chains can resu

lt.

In case forks with loads are stuck while
lowering the mast, lift the mast again and
prevent chains f

rom being slack.

8. CHAIN SLACK

D35AOM51

D35AOM52

Do n o t move o r store material s on
damaged pallets or skids. Items can fall
through them causing severe

injury or
death.
Be sure the pallet or skid you are using
is in good condition and does not have
defecti

ve or missing components and

fasteners.

9. PALLETS AND SKIDS

D35AOM53

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2-6

When moving the machine with the mast
raised, watch out electrical lines over the
machine.

The operatin

g near the electrical lines is
very dangerous.
Operate within safe working permitted as
below.

10. CAUTION FOR ELECTRICAL LINES

D255SF01

D255SF02

If the machine touches the electric power
lines, keep sitting on the operator’s seat
and make sure the

pers o nnel on the
ground not to touch the machine until
turning off the electric current.
Jump off the ma

chine without contacting

the machine when you need to get off.

Supply voltage

6.6 kV

33.0 kV

66.0 kV

154.0 kV

275.0 kV

Min safe separation

3m(10 ft)

4m(13 ft)

5m(16 ft)

8m(26 ft)

10m(33 ft)

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2-7

Never permit any persons to stand or
pass under lifted load.

11. LIFTING LOADS

D255OM08

D255OM09

Never use wire rope to lift a load.

Never operate the side shift while the forks
are not equipped with supports such as a
load table for the load.

Never travel the fork lift while the side
shift is moved with load.

In case of moving the side shift with load,
it can be caused load dropping or
overturning of the fork lift due to
unbalanced weight.

The fork lift can be overturned due to the

unbalanced load.

35D7EOM61

12. SIDE SHIFT

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2-8

It should be observed that the side shift
with load is operated in netural position
before traveling.

When operating side shift with load,
operate slowly so that it can not avoid
from dropping of the load or overturning
of the fork lift.

35D7EOM63

Never move the load to push or pull of it by
the side shift.
It can be caused damaging of the loads or
injuring of the people.

35D7EOM62

While traveling the fork lift with the load on
the side shift, if the operator lift or lower the
load without shifting it in the netural position,
it can be overturned the fork lift due to
unstabled load.

When lifting or lowering the side shift with
load, it should be observed that the load is
moved into the netural position.

35D7EOM64

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2-9

Do not operate the fork positioner with a
load, or with the fork arm on the ground.

Never move the levers to operate the
pork positioner suddenly and quickly.
It can be caused to drop

the load.

35D7EOM65

13. FORK POSITIONER

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3-1

3. KNOW YOUR TRUCK

1. GENERAL LOCATIONS

1 Mast
2 Lift chain
3 Lift cylinder
4 Backrest
5 Tilt cylinder
6 Lift bracket

7Forks
8 Overhead guard

9 Turn signal lamp
10 Head lamp
11 Operator's seat
12 Bonnet

13 Counterweight
14 Rear wheel
15 Front wheel
16 Rear combination lamp

9

10

1

2

4

6

7

15

5

14

12

13

16

11

8

3

15D7EOM54

15D/18D/20DA-7E

1)

https://truckmanualshub.com/

3-2

1 Mast
2 Lift chain
3 Lift cylinder
4 Backrest
5 Tilt cylinder
6 Lift bracket

7Forks

8 Overhead guard

9 Turn signal lamp
10 Head lamp
11 Operator's seat
12 Bonnet

13 Counterweight
14 Rear wheel
15 Front wheel
16 Rear combination lamp

1

2

3

4

5

6

7

15

9

16

8

11

10
13

12

14

20D7OM01

20D/25D/30D/33D-7E, 20DF/25DF/30DF/33DF-7, 35DF-7

2)

https://truckmanualshub.com/

3-3

1 Mast
2 Lift chain
3 Lift cylinder
4 Backrest
5 Tilt cylinder
6 Lift bracket

7Forks

8 Overhead guard

9 Turn signal lamp
10 Head lamp
11 Operator's seat
12 Bonnet

13 Counterweight
14 Rear wheel
15 Front wheel
16 Rear combination lamp

4

6

7

1

2

3

15

5

14

12

13

16

11

8

10

9

35DS7EOM54

35D/40D/45D-7E, 50D-7AE, 35DS/40DS/45DS/50DA-7E

3)

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3-4

1 Mast
2 Lift chain
3 Lift cylinder
4 Backrest
5 Tilt cylinder

6Forks

7 Overhead guard

8 Turn signal lamp

9 Head lamp
10 Operator's seat

11 Bonnet
12 Counterweight
13 Rear wheel
14 Front wheel
15 Rear combination lamp

4

6

1

2

3

14

5

9

13

11

12

7

10

8

15

50DEOM54

50D/60D/70D-7E, 80D-7E

4)

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3-5

1 Mast
2 Lift chain
3 Lift cylinder
4 Backrest
5 Tilt cylinder
6 Lift bracket

7Forks

8 Overhead guard

9 Turn signal lamp
10 Head lamp
11 Operator's seat
12 Bonnet

13 Counterweight
14 Rear wheel
15 Front wheel
16 Rear combination lamp

4

6

7

1
2
3

15

5

14

12

13

16

11

8

10

9

50DS7EOM54

50DS/60DS/70DS-7E

5)

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3-6

1 Mast
2 Lift chain
3 Lift cylinder
4 Backrest
5 Tilt cylinder

6Forks

7 Overhead guard

8 Turn signal lamp

9 Head lamp
10 Operator's seat

11 Bonnet
12 Counterweight
13 Rear wheel
14 Front wheel
15 Rear combination lamp

6

4

2

3

98

7

10

12

11

13

5

14

1

60DF7CM54

50DF/60DF/70DF-7

6)

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3-7

1

2

3

5

4

TRUCK DATA AND CAPACITY PLATE

Truck model number or registered name

Truck serial number
An identification number assigned to this particular truck and should be used when requesting
information or ordering service parts for this truck from your authorized HYUNDAI dealer. The
serial number is also stamped on the frame.

Attachment des

cription(If any installed)
The user must see that the truck is marked to identify the attachment(s), including the weight of
the truck/attachment combination and truck capacity with the attachment.

Capacity rating, load center, and lifting height data
Shows the maximum load capacity of this truck with relation to load centers and fork heights(See
diagram on plate). Personal injury and damage to the truck can occur if these capacities are
exceeded.
Do not exceed the

maximum capacity specified.

Truck weight
The approximate weight of the truck without a load on the forks. This weight plus the weight of the
load must be considered when operating on elevators, elevated floors, etc. to be sure they are
safe.

Before modifications that affect the stability of safety sy

stems are made written approval
from HYUNDAI. This is an OSHA requirement. Contact your authorized HYUNDAI dealer
for a new nameplate showing the revised capacity.

1)

(1)

(2)

(3)

(4)

(5)

D255OM56

2. DATA/SAFETY PLATES AND DECALS

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3-8

Safety and warning decals are placed in conspicuous locations on the
truck to remind you of essential procedures or to prevent you from
making an error that could damage the truck or possibly cause personal
injury. You should know, understand, and follow these instructions.
Safety and warning decals. Should be replaced immediately if missing
or defaced(Damaged or illegible). Refer to your Service manual for the
location of all decals.

Operator/Tip-over warning decal
This decal is located on the front right hand leg of the drivers overhead. Its
purpose is to remind the operator that staying in the seat provides the best
chance of avoiding injury in the event of a truck-tipping or driving off a dock
mishap.
Lift trucks can be tipped over if operated improperly. Experience with lift truck
accidents has shown that the driver cannot react quickly enough to jump
clear of the truck and overhead guard as the truck tips. To protect operators
from severe injury or death in the event of a tip over, it is best to be held
securely in the seat. So, please, always buckle up when driving your lift
truck.

15D/18D/20DA, 20D/25D/30D/33D ONLY

15DEOM59K

25L7AOM09

%%%"&%%%%&0/-:

OPERATOR SAFETY WARNING DECAL

2)

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3-9

3. INSTRUMENTS AND CONTROLS

DETAIL A

HYUNDAI

H

E

F

000000

C

LPG

+

-

17

18

19

1

234578910

11

1213

14 15 16

A

20 21 22 24 25 26 27

32

28

3334

23

6

HYUNDAI

H

E

F

000000

C

+

-

29,30,31

15D7EOM641

Familiarize yourself with the controls and follow safe operating procedures.

15D/18D/20DA-7E

1)

1 Start switch
2 Water temperature gauge
3 Left turn signal lamp
4 Fuel level warning lamp
5 Engine oil pressure warning lamp
6 Battery charge warning lamp
7 T/M oil temp warning lamp
8 Air cleaner element warning lamp

9 Head lamp signal lamp
10 Right turn signal lamp
11 Fuel gauge
12 Engine check lamp

13 Parking brake signal lamp
14 Hour meter
15 Preheater signal lamp
16 Water separator lamp
17 Work lamp switch(opt)
18 Hazard lamp switch(opt)
19 Seat belt warning lamp
20 Parking brake lever
21 Inching pedal
22 Brake pedal
23 Accelerator pedal
24 Lift lever

25 Tilt lever
26 Attach lever 1(opt)
27 Attach lever 2(opt)
28 Horn button
29 Head lamp switch
30 Illumination lamp
31 Turn signal switch
32 Steering wheel
33 Forward-reverse lever
34 Steering column adjust

lever

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3-10

DETAIL A

HYUNDAI

H

E

F

000000

C

LPG

+

-

17

18

19

1

234578910

11

1213

14 15 16

A

20 21 22 24 25 26 27

32

28

3334

23

6

HYUNDAI

H

E

F

000000

C

+

-

29,30,31

15D7EOM641

Familiarize yourself with the controls and follow safe operating procedures.

20D/25D/30D/33D-7E, 20DF/25DF/30DF/33DF-7, 35DF-7

2)

1 Start switch
2 Water temperature gauge
3 Left turn signal lamp
4 Fuel level warning lamp
5 Engine oil pressure warning lamp
6 Battery charge warning lamp
7 T/M oil temp warning lamp
8 Air cleaner element warning lamp
9 Head lamp signal lamp

10 Right turn signal lamp
11 Fuel gauge
12 Engine check lamp

13 Parking brake signal lamp
14 Hour meter
15 Preheater signal lamp
16 Water separator lamp
17 Work lamp switch(opt)
18 Hazard lamp switch(opt)
19 Seat belt warning lamp
20 Parking brake lever
21 Inching pedal
22 Brake pedal
23 Accelerator pedal
24 Lift lever

25 Tilt lever
26 Attach lever 1(opt)
27 Attach lever 2(opt)
28 Horn button
29 Head lamp switch
30 Illumination lamp
31 Turn signal switch
32 Steering wheel
33 Forward-reverse lever
34 Steering column adjust

lever

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3-11

1 Start switch
2 Water temperature gauge
3 Left turn signal lamp
4 Fuel level warning lamp
5 Engine oil pressure warning lamp
6 Battery charge warning lamp
7 T/M oil temp warning lamp
8 Air cleaner element warning lamp

9 Head lamp signal lamp
10 Right turn signal lamp
11 Fuel gauge

13 Parking brake signal lamp
14 Hour meter
15 Preheater signal lamp
16 Water separator lamp
17 Work lamp switch(opt)
18 Hazard lamp switch(opt)
19 Seat belt warning lamp
20 Parking brake lever
21 Inching pedal
22 Brake pedal
23 Lift lever

24 Tilt lever
25 Attach 1 lever(opt)
26 Attach 2 lever(opt)
27 Horn button
28 Head lamp switch
29 Illumination lamp
30 Turn signal switch
31 Steering wheel
32 Forward-reverse lever
33 Steering column adjust lever
34 Operator safety lamp(OPSS)

DETAIL A

HYUNDAI

H

E

F

000000

C

LPG

+

-

17

18

19

1

2345 8910

11

13

14 15 16

A

20 21 22 23 24 25 26

31

27

32 33

HYUNDAI

H

E

F

000000

C

28,29,30

76

+

-

34

35DS7EOM64T

Familiarize yourself with the controls and follow safe operating procedures.

35D/40D/45D-7E, 50D-7AE, 35DS/40DS/45DS/50DA-7E

3)

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3-12

1 Start switch
2 Water temperature gauge
3 Left turn signal lamp
4 LCD
5 Right turn signal lamp
6 Fuel gauge
7 Parking brake signal lamp
8 Fuel level warning lamp

9 Engine oil pressure warning lamp
10 T/M oil temp warning lamp
11 Battery charge warning lamp
12 Air cleaner element warning lamp
13 Head lamp signal lamp
14 Work lamp signal lamp
15 Preheater signal lamp
16 T/M display
17 T/M temperature gauge
18 Parking brake lever

19 Forward-reverse lever
20 Head lamp switch
21 Clearance lamp switch
22 Multi function switch
23 Washer switch
24 Lift lever
25 Tilt lever
26 Attach 1 lever(opt)
27 Attach 2 lever(opt)
28 Attach 3 lever(opt)
29 Full automatic switch
30 Clutch cutoff switch
31 Work lamp switch
32 Beacon lamp switch(opt)
33 Inching pedal
34 Brake pedal
35 Accelerator pedal
36 Steering wheel

37 Steering wheel

knob

38 Engine check lamp
39 Brake fail warning lamp
40 T/M error warning lamp
41 Water separator lamp
42

Engine coolant

temperature warning lamp
43 Seat belt warning lamp
44 OPSS lamp
45 Inching pilot lamp
46 Speed meter
47 Hazard lamp switch
48 Wiper switch
49 Buzzer stop button
50 Cabin tilt switch
51 Air conditioner controller

26 27 282524

A

47

30

29

31

32

48

23

19

33

35

34

20,21,2236

1

15 38 46 4 49 17 8 6 2

14

74210513339

40

9

41

43
44

11
45

12

16

18

37

CABIN TILT SWITCH

51

50

50DEOM64

50D/60D/70D-7E, 80D-7E

4)

Familiarize yourself with the controls and follow safe operating procedures.

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3-13

1 Start switch
2 Water temperature gauge
3 Left turn signal lamp
4 Fuel level warning lamp
5 Engine oil pressure warning lamp
6 Battery charge warning lamp
7 T/M oil temp warning lamp
8 Air cleaner element warning lamp

9 Head lamp signal lamp
10 Right turn signal lamp
11 Fuel gauge
13 Parking brake signal lamp
14 Hour meter
15 Preheater signal lamp

16 Water separator lamp
17 T/M display
18 T/M temperature gauge
19 Seat belt warning lamp
20 Parking brake lever
21 Forward-reverse lever
22 Head lamp switch
23 Clearance lamp switch
24 Turn signal switch
25 Horn button
26 Lift lever
27 Tilt lever
28 Attach 1 lever(opt)
29 Attach 2 lever(opt)

30 Hazard lamp switch
31 Full automatic switch
32 Inching switch
33 Work lamp switch
34 Beacon lamp switch(opt)
35 Inching pedal
36 Brake pedal
37 Accelerator pedal
38 Steering wheel
39 Steering wheel

knob

40 Steering column adjust lever
41 OPSS lamp

HYUNDAI

H

E

F

000000

C

LPG

+

-

HYUNDAI

H

E

F

000000

C

+

-

30

31

32 33

DETAIL A

34

DETAIL B

OIL TEMP

17

18

A

B

37

20

2140 38 25 26272829

35 36

22,23,24

19

2345 8910

11

13

14 15 16

76

41

39

1

50DS7EOM64

50DS/60DS/70DS-7E

5)

Familiarize yourself with the controls and follow safe operating procedures.

https://truckmanualshub.com/

3-14

1 Start switch
2 Water temperature gauge
3 Left turn signal lamp
4 Fuel level warning lamp
5 Engine oil pressure warning lamp
6 Battery charge warning lamp
7 T/M oil temp warning lamp
8 Air cleaner element warning lamp

9 Head lamp signal lamp
10 Right turn signal lamp
11 Fuel gauge
13 Parking brake signal lamp

14 Hour meter
15 Preheater signal lamp
16 Water separator check lamp
17 Work lamp switch(opt)
18 Hazard lamp switch(opt)
19 Beacon switch
20 Parking brake lever
21 Inching pedal
22 Brake pedal
23 Lift lever
24 Tilt lever
25 Attach 1 lever(opt)

26 Attach 2 lever(opt)
27 Horn button
28 Head lamp switch
29 Illumination lamp
30 Turn signal switch
31 Steering wheel
32 Forward-reverse lever
33 Steering column adjust lever
35 Engine check lamp (STD)
36 Operator safety lamp (OPT)

P

13 4 5 7 6 8

31421011

20

28

32

A

16

36

18

17

DETAIL A

91715

23

24 25 26

1

21 22

31

19

,29,30

33

27

35

60DF7EOM64T

Familiarize yourself with the controls and follow safe operating procedures.

50DF/60DF/70DF-7

6)

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3-15

E

: Empty

F

: Full

Fill fuel tank regularly.

Never allow machine to run out fuel.

Do not overfill the fuel tank.
Always check the fuel level on level ground.

FUEL GAUGE

1)

This indicates the time of total machine operation.

All service intervals for periodic maintenance are based on
service meter readings.

The last digit advances by 1/10 hours.

50D/60D/70D-7E, 80D-7E : Refer to page 3-19.

HOUR METER

2)

4. INDICATOR SYMBOLS

(1)

(2)

(3)

ö

(1)

ö

(2)

ö

00000

0

15D7EOM02K

60DFOM10K

15D7EOM10K

E

F

1/2

160D7ECD04

%%%&%&

60DFOM02K

%'%'%'

%'%'%'

F

E

https://truckmanualshub.com/

3-16

The indicator shows the engine cooling water temperature.

White range : Normal
Red range : Danger of overheating.

Action to take if indicator enters red range.

Stop operations immediately and move the truck to a safe
place.
Open the engine hood to improve the ventilation and run the
engine at low idling until the temperature drops to the white

range.
For details, see HANDLING MACHINE IN EXTREMELY
HOT PLACES, page 7-55.

WATER TEMPERATURE GAUGE

3)

C

H

Red

160D7ECD10

%%%&%&

H

C

15D7EOM03K

(1)

Η
Θ

Η

Θ

(2)

ö

60DFOM03K

This range indicates the temperature of transmission oil.

Â

White range : 40-107ÁC

(104-225ÁF

)

Â

Red range : 107ÁC

(225ÁF

) above

The white range indicates when operating.

Keep idling engine at low speed until the white range

indicates, before operation of machine.

If the indicator is in the red range, it means the transmission

is overheated. Be careful that the indicator does not move

into the red range.

TTRANSMISSION OIL TEMPERATURE GAUGE

(1)

(2)

4)

C

H

Red

160D7ECD11

%4%4%4&
%%%&%&

Η

Θ

This lamp informs the operator that transmission oil is above
the specified temperature.

Transmission oil temperature warning lamp ON : Abnormal

Transmission oil temperature warning lamp OFF : Normal

W

When this lamp lights up during operation, stop the engine

and check the machine.

TRANSMISSION OIL TEMP

ERATURE WARNING LAMP (1.5~4.5 ton, 50~70DF-7)

5)

D35AOM79

(1)

Η
Θ

ö

%'%'%'

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This lamp informs the operator that fuel in the tank is below the
specified level. And this lamp prevents the engine from
stopping suddenly. This lamp is installed separate from the fuel
gauge.
If this lamp lights up, stop the engine and refill the fuel
immediately.

FUEL LEVEL WARNING LAMP

(1)

ö

99)

D35AOM83

This lamp lights up when the replacement time of element is
late and the element is dirty, so air influx is not smooth.
If this lamp lights up, clear the element or replace it.

AIR CLEANER ELEMENT WARNING LAMP

(1)

ö

D35AOM84

10)

This lamp shows that the alternator is not generating electricity.
When the starting switch is turned ON, the lamp will lights
up, but it should go out after the engine starts.
If the lamp lights up during operation, stop the engine and
check the fan belt tension and the electrical system.

BATTERY CHARGE WARNING LAMP

(1)

ö

ö

8

8)

3-17

This lamp lights up when key is turned to ON position. After a
while the heater signal lamp goes out, then turn the key to
START position.

PRE HEATER SIGNAL LAMP

(1)

6)

D35AOM80

This lamp informs the operator that the engine oil pressure is
below the specified level.

This lamp lights when starting switch is turned ON and goes
out when oil pressure becomes normal.
Immediately stop operation if this lamp lights up during
operation. Stop the engine and check the

machine if

necessary.

ENGINE OIL PRESSURE WARNING LAMP

(1)

(2)

ö

77)

D35AOM81

15D7EOM82K

+

-

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3-18

This lamp shows that the head lamp lights up or not.

Head lamp lights up : Signal lamp lights up.
Head lamp goes out : Signal lamp goes out.

HEAD LAMP SIGNAL LAMP

(1)

11)

Η
Θ

D35AOM85

This lamp shows that the working lamp lights up or not.

Working lamp lights up : Signal lamp lights up.
Working lamp goes out : Signal lamp goes out.

WWORKING LAMP SIGNAL LAMP

(1)

12)

Η
Θ

D35AOM86

Right turn signal lamp flickers when pulling on the turn signal
lever.

R

RIGHT TURN SIGNAL LAMP

(1)

14)

D35AOM88

This lamp shows that the parking brake is applied or not.

Parking brake locked : Signal lamp lights up.
Parking brake unlocked : Signal lamp goes out.

Make sure that the signal lamp goes out before operating the
machine.

PARKING BRAKE SIGNAL LAMP

(1)

15)

P

D35AOM901

Η
Θ

Left turn signal lamp flickers when pushing on the turn signal
lever.

L

LEFT TURN SIGNAL LAMP

(1)

13)

D35AOM87

(2)

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3-19

This lamp lights up when the water separator is full of water or
malfunctioning.

When this lamp lights up, stop the machine and spill water
out of the separator.

WATER SEPARATOR LAM

P

(1)

ö

116)

D357OM902

This lamp lights ON and alarm sounds for the first 3 seconds
after starting the truck.

SEAT BELT WARNING LAMP

(1)

19)

D357OM906T

This signal lamp lights ON when the operator leaves the seat.

Powered travel movement of the truck shall be possible only if
the operator is in the normal operating position. Transmission
will automatically shift to neutral upon the exiting of the
operator.

The forward/Reverse lever must be cycled through neutral with
the operator in the normal operating position to regain powered
direction control.

OPERATOR SAFETY LAMP

35D/40D/45D-7E, 50D-7AE, 50D/60D/70D-7E, 80D-7E OPSS equipped

(1)

(2)

(3)

18)

D357OM905T

This lamp lights ON during a nonfatal engine system error. The
engine can steel be run, but the fault should be corrected as
soon as possible.

If the engine check lamp is lighted up, stop and park the
machine, and then consult with the service

center or

Hyundai dealer at once.

ENGINE CHECK LAMP

(1)

ö

17)

D357OM904T

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3-20

The lamp lights ON when the oil pressure of service brake drops
below the normal range.

When the lamp is ON, stop the engine and check for its cause.

Do not operate until any problems are corrected.

(1)

(2)

ö

BRAKE FAIL WARNING LAMP

20)

This lamp is turned ON when the temperature of cooling water is
over the normal temperature(104ÁC, 219ÁF).

Check the cooling system when the lamp is ON.

(1)

(2)

ENGINE OVERHEAT WARNING LAMP

21)

77073CD16

77073CD17

FUEL LOW LEVEL WARNING LAMP

22)

Fill the fuel immediately when the lamp is turned ON.

(1)

77073CD23

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3-21

Each button has the following function.

Buzzer stop button

Next button

MENU button

160D7ECD121E

This switch is used to stop the buzzer sound.

Stop the buzzer when the switch is pressed.

Η

Θ

160D7ECD22

160D7ECD24

This switches are used to choose the model.

Model select mode

The model is displayed on the LCD when the menu button

and next button are pressed simultaneously for some

longer seconds.
Please don't change your truck model identity because it is
already pre-set on th

e truck before delivery.

Η

Θ

ö

160D7ECD23

BBuzzer stop button

(1)

Menu and next button

(2)



CLUSTER BUTTON

(50D/60D/70D-7E, 80D-7E)

23)

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3-22

LCD has the functions to display start mode, standby mode and model select.

LCD

(50D/60D/70D-7E, 80D-7E)

24)

Display initialization state with HYUNDAI logo and program version.

Η

160D7ECD25

START MODE DISPLAY

(1)

Displays rpm

Odometer

Hourmeter

Η
Θ
Ι

50DECD33

SSTANDBY MODE DISPLAY

(2)

On model select mode, displays like this image.

Refer to the page 3-21.

Η
ö

50DECD35

MMODEL SELECT DISPLAY

(3)

Η

Θ

Ι

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3-23

TRANSMISSION ERROR DISPLAY

(

5.0 ~ 8.0

ton

: ZF Transmission)

Function
The display can be used with the gear selector(DW-3). It indicates speed and driving direction as
well as the activated kickdown.
When driving in the automatic mode, a bar indicator gives additionally also information about the
selected driving range; The automatic range is symbolized by arrows above and below the bar
indicator. In case of possible errors in the system, a wrench appears on the display, combined
with indication of the error number. Also sporadically occurring errors can be indicated.

25)

(1)

S
T
O
P

h

f

a

ed

bc

Left side

Central side

Right side

g

1

2

3

4

5

Bars

Left side

Central and

Right side

Spanner

Letters

STOP

a, f

b, c, d, e

g

h

Automatic range(up and down shifting)

Preselected gear

For the moment still without function

On the two alphanumeric 16-segment display, the electric control

unit issues the actual state of gear and driving direction. Besides,

a two digit error code will be indicated via these two segment

Electronic control unit recognized an error, is flashing

Immediate stop is required(At the moment not activated)

7803A3CD33

If it happens error codes, consult with Hyundai service center to repair the fault.

ö

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3-24

Symbol Meaning

Actual gear and direction
Central side shows actual gear
Right side shows actual direction

Not neutral, waiting for neutral
after power up or a severe fault

Manual mode lst gear

Manual mode 2nd gear

Manual mode 3nd gear

Automatic mode

Kick down mode active

Transmission neutral

Downshift mode active

At least on fault active

Warning torque converter
temperature

Warning sump temperature

Warning high engine speed

Direction F or R selected while
parking brake engaged

Direction F or R selected while
turbine speed is to high

No communication with display

Remarks

To engage a gear, first move shift selector to
neutral position and again to F to R position

a, f

Cold start phase

Transmission in neutral until parking brake is
released.

Machine starts to move after release of
parking brake.

ö Gear will engage when turbine speed drops

Select neutral to get fault code displayed

Changes between actual gear/direction while
driving, in neutral only displayed if no fault is
detected(spanner)

Changes between actual gear/direction while
driving, in neutral only displayed if no fault is
detected(spanner)

Changes between actual gear/direction while
driving, in neutral only displayed if no fault is
detected(spanner)

DDisplay during operation

(2)

F, N, R

1, 2, 3

NN
(Central and right side)

1 bar

2 bar

3 bar

4 bars and 2 arrows

Arrows(a, f) flashing



Bars flashing

Spanner flashing

WT

WS

WE

PN

F or R flashing

EE flashing
(central and right side)

ö

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3-25

Definition of the error codes

Introduction
The error codes consists of two hexadecimal numbers.
The first number shows the type of signal, the second number shows signal and the type of the
error.
Description of error codes

(3)

ΗΗ

Θ

First No.

1 hex

2 hex

3 hex

4 hex

7 hex

8 hex

9 hex

A hex

B hex

D hex

E hex

F hex

Meaning of number

Digital input signals

Analog input signals

Speed signals

Speed signals

Analog current output signals

Analog current output signals

Digital output signals

Digital output signals

Clutch errors

Power supply

High speed signals

General errors

List of error codes

ΙΙ

Number

11 hex

12 hex

21 hex

22 hex

25 hex

26 hex

31 hex

32 hex

33 hex

34 hex

35 hex

36 hex

37 hex

38 hex

39 hex

Meaning of error code

Logical error at gear range signal

Logical error at direction select signal

Short circuit to battery voltage at clutch cutoff input

Short circuit to ground or open circuit at clutch cutoff input

Short circuit to battery voltage or open circuit at temperature sensor input

Short circuit to ground at temperature sensor input

Short circuit to battery voltage at engine speed input

Short circuit to ground or open circuit at engine speed input

Logical error at engine speed input

Short circuit to battery voltage at turbine speed input

Short circuit to ground or open circuit at turbine speed input

Logical error at turbine speed input

Short circuit to battery voltage at internal speed input

Short circuit to ground or open circuit at internal speed input

Logical error at internal speed input

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3-26

Number

3A hex

3B hex

3C hex

71 hex

72 hex

73 hex

74 hex

75 hex

76 hex

77 hex

78 hex

79 hex

84 hex

85 hex

86 hex

87 hex

88 hex

89 hex

91 hex

92 hex

93 hex

94 hex

95 hex

96 hex

97 hex

98 hex

99 hex

B1 hex

B2 hex

B3 hex

B5 hex

B6 hex

Meaning of error code

Short circuit to battery voltage or open circuit at output speed input

Short circuit to ground or open circuit at output speed input

Logical error at output speed input

Short circuit to battery voltage at clutch KC

Short circuit to ground at clutch KC

Open circuit at clutch KC

Short circuit to battery voltage at clutch KD

Short circuit to ground at clutch KD

Open circuit at clutch KD

Short circuit to battery voltage at clutch KE

Short circuit to ground at clutch KE

Open circuit at clutch KE

Short circuit to battery voltage at clutch KV

Short circuit to ground at clutch KV

Open circuit at clutch KV

Short circuit to battery voltage at clutch KR

Short circuit to ground at clutch KR

Open circuit at clutch KR

Short circuit to ground at relay reverse warning alarm

Short circuit to battery voltage at relay reverse warning alarm

Open circuit at relay reverse warning alarm

Short circuit to ground at relay starter interlock

Short circuit to battery voltage at relay starter interlock

Open circuit at relay starter interlock

Short circuit to ground at park brake solenoid

Short circuit to battery voltage at park brake solenoid

Open circuit at park brake solenoid

Slippage at clutch KC

Slippage at clutch KD

Slippage at clutch KE

Slippage at clutch KV

Slippage at clutch KR

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3-27

Number

D1 hex

D2 hex

D3 hex

D4 hex

D5 hex

D6 hex

E5 hex

F1 hex

F2 hex

F3 hex

Meaning of error code

Short circuit to battery voltage at power supply for sensors

Short circuit to ground at power supply for sensors

Low voltage at battery

High voltage at battery

Error at valve power supply 1

Error at valve power supply 2

Communication failure on devicenet

General EEPROM fault

Configuration lost

Application error

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3-28

5. OPERATING LEVER AND SWITCH

There are four positions, HEAT, OFF, ON and START.
Before starting, set gear shift lever at N, and pull parking
brake.

Â

HEAT : Preheating electrical circuit activates. (20~33DF-7)

0~10ÁC : 5~10 seconds, below 0ÁC : 10~20 seconds.

Â

OFF : None of electrical circuits activates.

Â

ON : All the systems of machine operate.

Preheat the system for AAseconds except 20~33DF

-7. (see below table)

Â

START : Use when starting the engine.

Release key immediately after starting.

START SWITCH

(1)

ö

11)

OFF

ON

START

HEAT

D255OM10

Clearance lamp lights up
Twist the handle beneath steering wheel and make the notch
align to or .

Clearance lamp goes out
Twist the handle just opposite until the notch being aligned to

ùù

or ú.
When clearance lamp light up, then the Clearance lamp
and all panel lamps light up too.

CLEARANCE LAMP

SWITCH

(1)

(2)

ö

2

2)

1.5 ~ 4.5 ton, 50DA-7E

5.0 ~ 8.0 ton

Head lamp lights up
Twist the handle beneath steering wheel and make the notch
align to or .

Small lamp goes out
Twist the handle just the opposite direction described as
above.

HEAD LAMP SWITCH

(1)

(2)

3)

35DS7EOM92

1.5 ~ 4.5 ton, 50DA-7E

5.0 ~ 8.0 ton

35DS7EOM91

Model

A

15D/18D/20DA-7E

20D/25D/30D/33D-7E, 35DF

5~10

35D/40D/45D-7E, 50D-7AE

50D/60D/70D-7E, 80D-7E

50DF/60DF/70DF-7

35DS/40DS/45DS/50DA-7E

50DS/60DS/70DS-7E

10~20

Key must be in the ON position with engine running to
maintain electrical and hydraulic function and p

revent

serious machine damage.

ö

1.5~4.5 ton, 50DA-7E,
50DF/60DF/70DF-7

1.5~4.5 ton, 50DA-7E,
50DF/60DF/70DF-7

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3-29

BEACON SWITCH

(OPTION)

6)

ON

OFF

L255OM18

This switch is used to operate work lamps.
Press this switch to turn on work lamps.

5.0 ~ 8.0 ton : Standard

1.5 ~ 4.5 ton, 50DA-7E, 50D-7AE : Option

WORK LAMP SWITCH

(1)

(2)

This switch turn ON the rotary light.

(1)

5)

ON

OFF

L255OM16

Manual mode

(Η)

Press the top of the switch fully for the manual mode of the autoshift
function. The operator selects the desired speed and the desired
direction in the manual mode with the gear selector lever.

Automatic 1st mode

(Θ)
Place the switch in the middle position for the autoshift function
changing from

11st

to

3rd

gear shift mode.

Automatic 2nd mode

(Ι)
Press the bottom of the switch fully for the autoshift function
changing from

2nd

to

3rd

gear shift mode.

AA

M

A

A

M

1

2

FULL AUTOMATIC SWITCH

(50D/60D/70D-7E, 80D-7E)

(1)

(2)

(3)

D507CD60

Η

Θ

Ι

77)

CLUTCH CUT OFF SWITCH

(50D/60D/70D-7E, 80D-7E)

This switch is pressed, it will cut off the clutch when brake operates.
Be careful not to use this switch when driving on a slope.

8)

(1)

ö

73033CD17

Use for parking, or loading machine.
I

If the switch is left ON for a long time, the battery may be

discharged.

5.0~8.0

ton

: Standard

1.5~4.5

ton,

50DA-7E, 50D-7AE : Option

HAZARD LAMP SWITCH

(1)

ö

(2)

4)

ON

OFF

L255OM17

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OFF

ON

3-30

Machine with cabin offers this switch.

Wiper operates when this switch is pressed.

WIPER SWITCH

(50D/60D/70D-7E, 80D-7E, OPTION)

(1)

(2)

D507CD62

This lever makes the turn signal lamp flash.

Turning LEFT : Push lever forward

Turning RIGHT : Pull lever backward
When the steering wheel is returned to straight, the turn
signal is not cancelled. Return the lever

to central position

by hand.

TURN SIGNAL SWITCH

(1)

ö

12)

Right turn

Left turn

Η
Θ

D507OM94

Push lever for forward driving.

Pull lever for reverse driving.
WWhen changing direction or speed, there can be some
sound but it's nothing to do with performance.

DIRECTION CONTROL LEVER

(1)

(2)

ö

13)

Forward

Reverse

D507OM95

9)

Horn

( )
By pressing position Η the horn sounds and by releasing, the

horn stops.
S

Sound the horn to warn near by personnel, before tilting

the cabin.

Tilting of the cabin

( , )
Press the cabin tilt switch in order to tilt the cabin to right side
or return to original location.
Refer to page

7-28 for the tilting method of the cabin.

2

1

CABIN TILTING SWITCH

(50D/60D/70D-7E, 80D-7E)

10)

(1)

(2)

ö

50DECD74

This switch is used when tilting the cabin.

After inserting the key, turn the hand pump switch to clockwise
direction (Η), and then press continuously the cabin tilt switch.

As a result, the cabin shall be tilted to right side.

After inserting the key, turn the hand pump switch to
counterclockwise direction (Θ), and then press continuously
the cabin switch.
As a result, the cabin shall be returned to original location.

H

HAND PUMP SWITCH

(50D/60D/70D-7E, 80D-7E)

11)

(1)

(2)

(3)

2

1

50DECD75

https://truckmanualshub.com/

3-31

This switch is located on the ceiling of the cabin.
(For machine with cabin)

Â

ON : Room lamp lights on

Âÿ

: Room lamp lights on automatically only when door

opens.

Â

OFF : Room lamp goes out.

R

ROOM LAMP

(50D/60D/70D-7E, 80D-7E, OPTION)

(1)

16)

ON

OFF

ON

OFF

D507OM93

1

: Accelerator pedal

2

: Brake pedal

3

: Inching pedal
The inching pedal is used for fine control of forward and
reverse movement when lifting up or pu

tting down loads.
Do not put your foot on the inching pedal or brake pedal
unless using it.

PEDALS

(1)

ö

ö

117)

3

2

1

D35AOM98

Position 1
Parking brake is applied and front wheel is locked.

Position 2
Parking brake is released.
Before moving the truck be sure the parking brake is
released.

PARKING BRAKE LEVE

R

(1)

(2)

ö

118)

1

2

D35AOM96

The horn sounds when the button is depressed.

HORN BUTTON

(1)

15)

1.5 ~ 4.5 ton

5.0 ~ 8.0 ton

1.5 ~ 4.5 ton
50DA-7E

15D7EOM97

RATCHET TYPE (1.5~3.3 ton, 35DF-7, 50D/60D/70D-7E, 50DF/60DF/70DF-7, 80D-7E)

This lever is used for gear selection, forward 3 stage and
reverse 3 stage.

If turning the gear selector lever forward, the machine
increases the speed, but if turning it backward, the machine
reduces the speed.

GEAR SELECTOR LEVER

(50D/60D/70D-7E, 80D-7E)

(1)

(2)

14)

Accel

Decel

D507OM96

1.5~4.5 ton, 50DA-7E,
50DF/60DF/70DF-7

https://truckmanualshub.com/

3-32

TILT FORWARD
PUSH the lever FORWARD to tilt mast FORWARD.

TILT BACK
PULL the lever BACK to tilt mast BACKWARD.

HOLDING
When the lever is released, tilting action stops.
Forward and backward tilting speeds are controlled by tilt
lever and a

ccelerator pedal.

TILT LEVER

(1)

(2)

(3)

ö

220)

Tilt
backward

Tilt

forward

D507OM18

LIFT
PULL the lever BACK to LIFT the load.

LOWER
PUSH the lever FORWARD to LOWER the load.

HOLDING
When the lever is released, the lifting or lowering action stops.
Lifting speed is controlled by accelerator pedal.
Lowering speed is controlled by l

ever only.

LIFT LEVER

(1)

(2)

(3)

ö

119)

Lift

Lower

D507OM17

LH MOVEMENT
Push the lever forward to move the left hand for the side shift.

RH MOVEMENT
Pull the lever backward to move the right hand for the side shift.

LH

RH

LEVER FOR SIDE SHIFT WIDTH FORK POSITIONER

SIDE SHIFT (CLAMP TYPE)

22)

①

①

②

160D7CD18

LH MOVEMENT
Push the lever forward to move the left hand for the side shift.

RH MOVEMENT
Pull the lever backward to move the right hand for the side shift.

(1)

(2)

LEVER FOR SIDE SHIFT

21)

LH

RH

160D7CD17

(1)

https://truckmanualshub.com/

3-33

OUTSTRECH THE FORKS
Push the lever forward to outstrech simultaneously outward of the
both forks.

PUCKER UP THE FORKS
Pull the lever backward to pucker up simultaneously inward of
the both forks.

Outstrech

Pucker up

①

②②

FORK POSITIONER

(2)

160D7CD19

LH MOVEMENT
Push the lever forward to move the left hand for the side shift.

RH MOVEMENT
Pull the lever backward to move the right hand for the side shift.

LH

RH

LH FORK MOVEMENT

- Push the lever forward to move outward for the LH fork.

- Pull the lever backward to move inward for the LH fork.

Outward

Inward

LEVER FOR SIDE SHIFT WIDTH FORK POSITIONER

SIDE SHIFT

23)

①①

②

①①

FORK POSITIONER

(2)

160D7CD20

160D7CD21

(1)

https://truckmanualshub.com/

3-34

The angle of the steering shell can be adjusted forward and
backward.

Release

: Pull the knob backward.

Lock

: Release the knob.

STEERING WHEEL LOCK KNOB

(1)

ΗΗ
Θ

Â

1.5~3.3 ton, 35DF-7

Â

35D/40D/45D-7E, 50D-7AE

224)

Steering
column cover
RH side

Release

Lock

25L7OM91

Release

Lock

60DFOM109

Â

50DF/60DF/70DF-7

By pulling down the lever, the wheel is adjustable to tilt.

By pulling up the lever, the wheel is adjustable to telescope.

(1)

(2)

160D7ECD70

Â

50D/60D/70D-7E, 80D-7E

RRH FORK MOVEMENT

- Push the lever forward to move outward for the RH fork.

- Pull the lever backward to move inward for the RH fork.

Outward

Inward

160D7CD22

②②

https://truckmanualshub.com/

3-35

15D/18D/20DA-7E, 20D/25D/30D/33D-7E, 20DF/25DF/
30DF/33DF-7, 35DF-7, 35D/40D/45D-7E, 50D-7AE, 35DS/
40

DS/45DS/50DA-7E, 50DF/60DF/70DF-7
Pull the latch and raise the engine hood to open it.
Inspection and maintenance can then be carried out easily.

50D/60D/70D-7E, 50DS/60DS/70DS-7E, 80D-7E

Pull the handle attached on the both side of engine hood to
open it.

ENGINE HOOD

25)

(2)

Η

Η
Θ

35D/40D/45D-7E,50D-7AE

5.0~8.0 ton

1.5~3.3 ton

Engine
hood

Lock
latch

Pull

Lock
latch

50D7ECD25

(1)

1.5~3.3 ton, 35DF-7

METHOD OF ADJUSTING STEERING WHEEL ANGLE

Turn the lock knob down.

Move the steering wheel forward or backward to select the
most suitable position.

Turn knob up to lock the steering wheel in the desired position.
After adjusting, try to move the steering wheel backward
and forward to check that it is locked in the selected
position.
Always carry out the adjustment with the machine stopped.
Never try to adjust the steering wheel when the machine is
moving.

ö

(1)

(2)

(3)

ö

Release

Lock

25L7OM109

Â

50D/60D/70D-7E, 80D-7E

https://truckmanualshub.com/

3-36

6. OTHERS

Air conditioner and heater are equipped for pleasant operation against outside temperature and
defrost on window glass.

Fan speed control switch

It is possible to control the fan speed to four steps.

Η

OFF

Θ

Fan speed 1

Ι

Fan speed 2

Κ

Fan speed 3

Λ

Fan speed 4

((1)

(1)

AIR CONDITIONER AND HEATER

1)

50DFCD90

50DECD50

https://truckmanualshub.com/

Front

Radio & USB player

Rear

Temperature control switch
Inlet air control switch
Air position control switch
Airconditioner select switch
Fan speed control switch

Air conditioner & heater switch

3-37

This switch regulates the temperature of air.

Right side (blue zone) : Cool down air temperature
Left side (red zone) : Heat up air temperature

Temperature control switch

(3)

50D7ECD53

Outlet control switch

(2)

50DECD51

There are three steps of air flow.

Front
Front & defrost
Defrost

Η
Θ
Ι

This switch regulates the inlet air.

Position Η : Fresh air intake.
Position Θ : The air ciculates in the cab.

I

Inlet control switch

(4)

50DECD52

This switch is used to operate or stop the air conditioner.
When operating the air conditioner, the lamp is lighted up.

Air conditioner select switch

Η
Θ

Lamp

50D7ECD54

(5)

Η
Θ

Â
Â

BlueRed

https://truckmanualshub.com/

Power (PWR) button

(1)

Volume/Sound setting button

Â

Volume (VOL) button

(2)

RADIO AND USB PLAYER

BASIC FUNCTIONS

2)

RADIO AND USB PLAYER

2)

ÿ

BASIC FUNCTIONS

https://truckmanualshub.com/

1

4

2

1 Power (PWR) button
2 Volume/Sound setting button
3 Mode selection button

LCD

3

5

6

4 Radio (FM/AM) selection button
5 USB slot
6 AUX terminal

2209S3CD70

ower (PWR) button

(1)

PWR

2209S3CD70A

olume/Sound setting button

(2)

Volume (VOL) button

SELECT

PUSH

VOL

2209S3CD70B

Η

Press the PWR button to turn on the audio. While the audio is
operating, press the button to turn the power off.

Η

Turn the VOL button clockwise to increase the volume and
counter-clockwise to decrease the volume.

3-38

Â

Sound setting

BASS adjustment

MIDDLE adjustment

TREBLE adjustment

Left/Right BALANCE adjustment

EQ (EQUALIZER) adjustment

Upon selecting EQ, the BASS, MIDDLE and TREBLE values will
be turned off.
The BASS, MIDDLE, TREBLE values can be set only when EQ
Off is selected.

BEEP sound adjustment

Sound setting

SELECT

PUSH

VOL

2209S3CD70C

https://truckmanualshub.com/

Η

Press the SELECT button to conduct sound setting.
Each press of the button will change the sound setting in the
following order.
BASS

Ą

MIDDLE Ą TREBLE Ą BALANCE Ą EQ Ą BEEP

Θ

After selecting the desired setting, turn the SELECT button
clockwise/counter-clockwise to adjust the sound setting value.

Ι

BASS adjustment
Turn the SELECT button clockwise to increase the bass and
counter-clockwise to decrease the bass. BASS can be adjusted
from max +10/min -10. If there are no adjustments for 3 seconds,
the changes will be saved and the previous mode will be restored.

Κ

MIDDLE adjustment
Turn the SELECT button clockwise to increase the middle and
counter-clockwise to decrease the middle. MIDDLE can be adjusted
from max +10/min -10. If there are no adjustments for 3 seconds,
the changes will be saved and the previous mode will be restored.

Λ

TREBLE adjustment
Turn the SELECT button clockwise to increase the treble and
counter-clockwise to decrease the treble. TREBLE can be adjusted
from max +10/min -10. If there are no adjustments for 3 seconds,
the changes will be saved and the previous mode will be restored.

Μ

Left/Right BALANCE adjustment
Turn the SELECT button clockwise to increase the right-side
speaker volume and counter-clockwise to increase the left-side
speaker volume. BALANCE can be adjusted from 10L/10R. If there
are no adjustments for 3 seconds, the changes will be saved and
the previous mode will be restored.

Ν

EQ (EQUALIZER) adjustment
Turn the SELECT button clockwise/counter-clockwise to select the
desired EQ. EQ settings are as shown below.
Cls (classic)

Ą

Pop Ą Rock Ą Jazz Ą off
If there are no adjustments for 3 seconds, the changes will be saved
and the previous mode will be restored.

ö

Upon selecting EQ, the BASS, MIDDLE and TREBLE values will
be turned off.
The BASS, MIDDLE, TREBLE values can be set only when EQ
Off is selected.

Ξ

BEEP sound adjustment
Turn the SELECT button clockwise/counter-clockwise to the beep
sound ON/OFF. If there are no adjustments for 3 seconds, the
changes will be saved and the previous mode will be restored.

3-39

MODE selection button

USB and AUX mode will operate only when corresponding
devices are connected.
When c o n necting iPod, AUX a nd front U SB cannot be
connected.
The iPod is connected to the USB in the machine handfree.

(3)

Radio (FM/AM) selection button

USB

slot

AUX

terminal

(4)

(5)

(6)

MODE selection button

(3)

MODE

2209S3CD70D

https://truckmanualshub.com/

Η

Pres the MODE button to change to RADIO/USB/AUX/iPod modes.
However, the mode can be selected only when the respective
media is connected.

Θ

If iPod is connected to the audio, the mode will change in the
following order.
RADIO Ą iPod Ą USB (handfree)

Ι

If USB, AUX is connected to the audio, the mode will change in the
following order.
RADIO

ö

USB and AUX mode will operate only when corresponding
devices are connected.

ö

When connecting iPod, AUX and front USB cannot be
connected.

ö

The iPod is connected to the USB in the machine handfree.

Ą

USB(front) Ą USB(handfree) Ą AUX

Radio (FM/AM) selection button

(4)

Η

Each press of the FM/AM button will change the radio mode in the

FM/AM

following order.
FM1

Θ

Preset memory of up to FM : 18 stations, AM : 6 stations

2209S3CD70E

USB

(5)

slot

Connects USB to play USB music files.

AUX

(6)

terminal

Connects AUX cable to play AUX music files.

Ą

FM2 Ą FM3 Ą AM

3-40

ÿ

RADIO

Radio

(FM/AM) selection button

Setting regional Radio Frequency

(1)

RADIO

https://truckmanualshub.com/

1

2

1 Radio (FM/AM) selection button
2 TRACK/SEEK button
3 Broadcast manual search (FLDR) button

Radio

(1)

(FM/AM) selection button

Η

FM/AM

Each press of the FM/AM button will change the radio mode in the
following order.
FM1 Ą FM2 Ą FM3 Ą AM

4

6

5

3

2209S3CD71

4 LCD display
5 BSM (Best Station Memory) button
6 Saving broadcast frequencies to PRESET numbers

2209S3CD70E

Θ

In addition, pressing the FM/AM button when the starting switch is
in ON state will turn the power on and activate the radio.

Ι

Setting regional Radio Frequency

Ķ

North America Frequency
Press the FM/AM and Preset 1 button simultaneously to set fre­quency in accordance to the North America Frequency settings.
“nA” will become displayed on the LCD for one second.
FM : 87.7 ~ 107.9
AM : 530 ~ 1710

Ķ

Local/Middle East/Asia Frequency

MHz

KHz

(200

(10

KHz

KHz

)

)

Press the FM/AM and Preset 2 button simultaneously to set
frequency in accordance to the Local/Middle East/Asia
Frequency settings. “lnT” will become displayed on the LCD for
one second.
FM: 87.5 ~ 108
AM: 531 ~ 1602

Ķ

Europe Frequency

MHz

KHz

(100

(9

KHz

KHz

)

)

Press the FM/AM and Preset 3 button simultaneously to set
frequency in accordance to the North America Frequency
settings. “Eu” will become displayed on the LCD for one second.
FM: 87.5 ~ 108
MW: 531 ~ 1602
LW: 153 ~ 279

MHz

KHz

KHz

(50

(1

(9

KHz

KHz

KHz

)

)
)

3-41

TRACK/SEEK button

Broadcast manual search (FLDR) button

LCD display

BSM (Best Station Memory) button

(2)

(3)

(4)

(5)

When frequencies cannot be properly found due to weak
broadcast reception, try using manual FLDR button. (Refer to
manual FLDR button explanation below)

SEEK STEP : FM-100KHz, AM-9KHz

https://truckmanualshub.com/

TRACK/SEEK button

(2)

Η

As buttons used to automatically search broadcasts, pressing the

TRACK

button will automatically search and stop at a frequency with
superior reception.

SEEK

TRACK
SEEK ě: Searches frequencies lower than current frequency

2209S3CD71B

Broadcast manual search (FLDR) button

(3)

FLDR

ö

When frequencies cannot be properly found due to weak
broadcast reception, try using manual FLDR button. (Refer to
manual FLDR button explanation below)

Η

As button used to search frequencies manually, a press of the
SEEK step (refer to note below) will change the frequency.
Pressing and holding the button will continue changing the

FLDR

frequency. Releasing the button will stop the search at the current
frequency.

2209S3CD71C

FLDR
FLDR ě: Searches frequencies lower than current frequency

Ě

: Searches frequencies higher than current frequency

Ě

: Searches frequencies higher than current frequency

ö

SEEK STEP : FM-100KHz, AM-9KHz

LCD display

(4)

Η

The currently received broadcast frequency info and status are
displayed.

2209S3CD71D

BSM (Best Station Memory) button

(5)

Η

Press and hold the BSM button to listen to the presets saved in FM
BAND FM1, FM2, and FM3 or AM BAND AM for 5 seconds each.
When you find a station you wish to listen to, press the BSM button
again to receive the selected broadcast.

2209S3CD71E

Θ

Shortly press the BSM button to automatically save frequencies
with superior reception in presets (1REW~6INFO). The BSM
feature will save AM frequencies in AM mode and FM frequencies
in FM mode.

3-42

Saving broadcast frequencies to PRESET numbers

No beep sound signifies that the preset has not been saved. In
this case, try again from the first step. (However, the beep will
not sound if the beep function has been turned off in sound
setting.)

(6)

https://truckmanualshub.com/

Saving broadcast frequencies to PRESET numbers

(6)

Up to 18 FM broadcasts and 6 AM broadcasts can be saved.

Η

Use the auto/manual search buttons to find the desired frequency.

Θ

Select the preset button (1REW~ 6INFO) to which you wish to save

21093CD76

the selected frequency. Press and hold the preset button.

Ι

The frequency will be saved to the preset button to a sound of a
beep. The saved frequency number will be displayed on the LCD
DISPLAY. (However, the beep will not sound if the beep function has
been turned off in sound setting. )

Κ

After saving is complete, pressing the preset button will play the
corresponding broadcast frequency.

ö

No beep sound signifies that the preset has not been saved. In
this case, try again from the first step. (However, the beep will
not sound if the beep function has been turned off in sound
setting.)

3-43

ÿ

USB

CONNECTION

USB selection button

(1)

TRACK UP/SEEK

DOWN

button

(2)

USB

CONNECTION

https://truckmanualshub.com/

2 11 19 3

10 4 4 5 6 7 8

2209S3CD72

1 USB selection button
2 TRACK UP/SEEK DOWN button
3 FLDR UP/DOWN button
4 FF/REW button
5 RPT/FOLDER RPT button

7 Scroll (SCR) button
8 View music info (INFO) button
9 Scan button (BSM)
10 Finding and playing file (SELECT) button
11 LCD display

6 RDM/FOLDER RDM button

Â

Operates only when a USB is connected. Connecting a USB to the audio will automatically convert
to USB mode.

Â

Connecting the USB when the starting switch is in ON state will turn the power on and automatically
play the songs within the USB.

USB selection button

(1)

Η

While playing a different mode, press the MODE button to convert

MODE

to USB mode. Connecting a USB to the audio will automatically
convert to USB mode even if another mode is playing and
automatically play the songs within the USB.

2209S3CD70D

Θ

If the USB is connected to both the front USB and handfree, then
MODE is converted in the following order.
RADIO

Ą

USB(front) Ą USB(handfree)

TRACK UP/SEEK

(2)

TRACK

SEEK

2209S3CD71B

DOWN

button

Η

While playing USB, press the TRACKĚ button to play the beginning
of the next song.
Press the SEEK

ě

button to return to the beginning of the current
song. Press the button again to play the beginning of the previous
song.

3-44

FLDR UP/DOWN button

(3)

FF/REW button

RPT/FOLDER RPT button

Scroll (SCR) button

RDM/FOLDER RDM

button

(4)

(5)

(7)

(6)

FLDR UP/DOWN button

(3)

FLDR

FLDR

2209S3CD71C

FF/REW button

(4)

2209S3CD72A

https://truckmanualshub.com/

Η

If there are more than 2 folders in the USB, pressing the FLDR UP/
DOWN button will move to the previous or next folder.

Θ

If there are no folders in the USB, then pressing the button will move
up/down within the folder in 10 file increments.

Η

While a USB is operating, press and hold the FF button to fast-
forward the song. When fast-forward is complete, the next song will
properly play from the beginning even if you continue holding the
button. Press and hold the REW button to rewind the song. When
rewind is complete, the current song will properly play from the
beginning even if you continue holding the button. Shortly pressing
the buttons will not operate the FF/REW.

RPT/FOLDER RPT button

(5)

2209S3CD72B

RDM/FOLDER RDM

(6)

2209S3CD72C

Scroll (SCR) button

(7)

Η

Θ

button

Η

Θ

Η

While music is playing, shortly press the RPT button to repeat the
currently playing song.

(RPT function) Press and hold the RTP button to sequentially
repeat all songs within the current folder. (FOLDER RPT, however,
music files in the USB must be saved in folder format.)

While music is playing, shortly press the RDM button to randomly
play the songs in the current folder. (RDM)

While music is playing, press and hold the RDM button to randomly
play the songs in the current folder. (FOLDER RDM, however,
music files in the USB must be saved in folder format.)

Press the SCR button to turn ON/OFF the scroll function which
scrolls the file name of the currently playing song on the LCD from
right to left.

2209S3CD72D

3-45

Scan button

(BSM)

(9)

Finding and playing file (SELECT) button

LCD display

(10)

(11)

View music info

(INFO)

button

(8)

https://truckmanualshub.com/

iew music info

(8)

(INFO)

button

Η

Each time the INFO button is pressed, the info on the currently
playing song will be displayed in the following order.
FILE NAME

2209S3CD72E

can button

(9)

(BSM)

Η

While music is playing, shortly press the BSM button to scan each
song within the USB for 10 seconds in sequential order. (SCN)

Θ

Press and hold the BSM button to scan each song within the
current folder for 10 seconds in sequential order. (FOLDER SCN,

2209S3CD71E

Finding and playing file (SELECT) button

(10)

SELECT

PUSH

however, music files in the USB must be saved in folder format.)

Η

While USB is playing, press and hold the SELECT button for over 3
seconds to enter FILE BROWER mode and search for desired files.

Ą

TITLE Ą ARTIST Ą ALBUM Ą DIR

VOL

LCD display

(11)

2209S3CD70C

2209S3CD71F

Θ

After entering FILE BROWSER mode, turn the SELECT button left/
right to find the desired folder. After finding the folder, press the
SELECT button to select the folder. Turn the SELECT button left/
right to find the desired song and press the SELECT button to play.

Ι

If there are no adjustments for 3 seconds after pressing the
SELECT button, the function will be turned off and the USB play
screen will be displayed.

Η

Displays the info of the currently playing song.

Â

F-USB : Displays USB is connected to the Audio Front

Â

R-USB : Displays USB is connected to the handfree

Â

RPT : Displays that repeat function is turned on

Â

RPT : Displays that folder repeat function is turned on

Â

RDM : Displays that random play is turned on

Â

RDM : Displays that folder random play is turned on

Â

SCR : Displays that SCROLL is turned on

3-46

ÿ

iPOD CONNECTION

iPod selection button

(1)

TRACK UP/SEEK DOWN button

(2)

POD CONNECTION

8 3 3 4 5 6 7

https://truckmanualshub.com/

2 1

2209S3CD73

1 iPod selection button
2 TRACK UP/SEEK DOWN button
3 FF/REW button
4 Repeat (RPT) button

Â

Operates only when an iPod is connected. Connecting an iPod to the audio will automatically convert

5 Random play (RDM) button
6 Scroll (SCR) button
7 View music info (INFO) button
8 Finding and playing file (SELECT) button

to iPod mode. Connecting the USB when the starting switch is in ON state will turn the power on and
automatically play the songs within the iPod.

Â

The iPod cable is supplied separately.

iPod selection button

(1)

Η

While playing a different mode, press the MODE button to convert

MODE

to iPod mode. Connecting an iPod to the audio will automatically
convert to iPod mode even if another mode is playing and
automatically play the songs within the iPod.

2209S3CD70D

TRACK UP/SEEK DOWN button

(2)

Η

FLDR

FLDR

2209S3CD71C

While playing music, press the TRACKĚ button to play the
beginning of the next song.
Press the SEEK

ě

button to return to the beginning of the current
song. Press the button again to play the beginning of the previous
song.

3-47

Repeat (RPT) button

Random play (RDM) button

View music info (INFO) button

Scroll

(SCR)

button

FF/REW

button

(4)

(5)

(7)

(6)

(3)

FF/REW

(3)

Repeat (RPT) button

(4)

button

2209S3CD72A

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Η

While an iPod is operating, press and hold the FF button to fast-
forward the song.

Θ

When fast-forward is complete, the next song will properly play from
the beginning even if you continue holding the button. Press and
hold the REW button to rewind the song.

Ι

When rewind is complete, the current song will properly play from
the beginning even if you continue holding the button.

Κ

Shortly pressing the buttons will not operate the FF/REW.

Η

While music is playing, press the RPT button to repeat the currently
playing song.

2209S3CD72B

Random play (RDM) button

(5)

2209S3CD72C

croll

(6)

(7)

(SCR)

View music info (INFO) button

button

2209S3CD72D

Η

While music is playing, press the RDM button to randomly play the
songs.

Η

Displays the file name of the currently playing song on the LCD.
Here, the SCR button turns the file name SCROLL ON/OFF.

Η

Each time the INFO button is pressed, the info on the currently
playing song will be displayed in order of ARTIST

Ą

ALBUM Ą

TITLE.

2209S3CD72E

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Finding and playing file (SELECT) button

(8)

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Finding and playing file (SELECT) button

(8)

SELECT

PUSH

Η

While iPod is playing, press and hold the SELECT button for over 3
seconds to enter CATEGORY mode and search for desired files.

Θ

VOL

2209S3CD70C

After entering CATEGORY mode, turn the SELECT button left/right
to find the desired category.

Ι

Category will be displayed in the following order.
PLAYLISTS
COMPOSERS Ą AUDIOBOOKS Ą PODCACSTS

Κ

After finding the category, press the SELECT button to select the
category. Turn the SELECT button left/right to find the desired song
and press the SELECT button to play.

Λ

If there are no adjustments for 3 seconds after pressing the
SELECT button, the function will be turned off and the iPod play
screen will be displayed.

Ą

ARTISTS Ą ALBUMS Ą GENRES Ą SONGS Ą

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ÿ

AUX connection

Connecting an external device using the AUX cable

(1)

AUX connection

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2209S3CD74

Â

Operates only when an external device is connected to AUX. Connecting an AUX device to the
audio using the AUX cable will automatically convert to AUX mode.

Â

When an external device is connected, only the PWR, FM/AM, MODE, and VOL buttons can be
operated.

Â

Settings can be made only through the external device connected to AUX.

Â

The AUX cable is supplied separately.

Connecting an external device using the AUX cable

(1)

Η

While playing a different mode, press the MODE button to convert to AUX mode.

Θ

If an external device is connected to the Audio through the AUX terminal, AUX mode will
automatically be converted and play music from AUX. Connecting the AUX when the starting
switch is in ON state will turn the power on and automatically play the songs within the AUX.

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This switch adjust the audio volume when selected audio mode.

Power and volume switch

(1)

Mode change button

(2)

REMOTE CONTROLLER

3)

This can be used when the starting switch is ON.

Call button

(3)

REMOTE CONTROLLER

3)

Handsfree jack MIC

Mode button

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VOL

MIC

SEEK

MODE

/.

MUTE

Power/Volume switch

Seek button

Mute button

Call button

Power and volume switch

(1)

VOL

.

MIC

MODE

Mode change button

(2)

MODE

/

SEEK

MUTE

21093CD52A

SEEK

MUTE

CALL

This switch is used to turn the audio or handsfree ON or OFF.

①

This switch is turned to right, the handsfree volume is increased over

②

Mode change button

7 steps.
If it is turned to left, volume will be decreased.

③

This switch adjust the audio volume when selected audio mode.

※

①

This button is to select the handsfree mode or audio mode.

·

Lamp ON : Handsfree mode ("TEL MUTE" displayed ON audio

LCD)

·

Lamp OFF : Audio mode

21093CD52

CALL

Call button

(3)

MODE

CALL

SEEK

21093CD52B

MUTE

21093CD52C

①

This button is used answer a call, last number redial, ring off.

②

For calling, press the button over 0.5

sec

within 3 seconds until the

beep sounds.

※

This can be used when the starting switch is ON.

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